Professional Documents
Culture Documents
ArcelorMittal
Flat Carbon Europe
fce.technical.assistance@arcelormittal.com
www.arcelormittal.com/industry
PR-BR-EP-EN - 09/2012 - Courtesy of Corinth Pipeworks (Greece) - This publication is printed on Cyclus 100% recycled paper.
1 - ArcelorMittal Flat Carbon Europe - www.arcelormittal.com/industry www.arcelormittal.com/industry - ArcelorMittal Flat Carbon Europe - 1
Universal Strength Premium Steel
in Steel for Oil & Gas Pipes
With over 30 years experience in producing steels The success of ArcelorMittal FCE is based on the
for Oil & Gas welded pipes, ArcelorMittal Flat Carbon long-established expertise of highly skilled teams
ArcelorMittal Europe supplies more than 450,000 metric tons
of hot rolled steel coils each year to the global Oil & Gas
operating at our three mills in Bremen (Germany),
Fos-sur-Mer (France) and, more recently, Krakow
Present in more than 60 countries and covering Pipe industry. (Poland).
all major global markets (automotive, pipes,
Our customers form our steel strips to manufacture From R&D to Production and from Supply to Customer
construction, household appliances, packaging etc),
large-diameter pipes for hydrocarbon transportation Service, our people are dedicated to meeting the
ArcelorMittal is a leading global force in steel
in both sweet and sour conditions. ArcelorMittals needs of our Energy customers. Oil & Gas Pipe
operations.
steels have superior properties in order to meet the manufacturers the world over rely on ArcelorMittal
The company enjoys a commanding market position,
most stringent strength and toughness requirements. FCE to provide them with premium hot rolled steel coils.
thanks to its groundbreaking R&D and technology,
sizeable captive supplies of raw materials and
outstanding distribution networks.
er v ing you
to s
tted
All-round respect
Alain Sauvan - ArcelorMittal Fos-sur-Mer
l
e
ng
of the environment and of finite resources, made
3 0 y
o
r Oil &
possible through our continuous research and
str
o
Steel f
development of steel-based technologies and solutions
are
that contribute, year after year, to minimising
environmental impact.
eo ple
ArcelorMittal
Our p
Flat Carbon Europe
Owing to our wide range of products, covering
everything from commodity items to highly
alloyed solutions, ArcelorMittal Flat Carbon
Europe (FCE) is proud to supply design-to-purpose
solutions for virtually any of your steel applications.
Partner for life
We aim to keep our customers at the heart of
our operations by reducing their overall costs and
developing true long-term partnerships. Our
client-oriented marketing philosophy determines
ArcelorMittal Bremen, Fos-sur-Mer and Global R&D Gent
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Universal Strength
in Steel
y e a r s as Pipes
30 l
il & G
f o rO
St e e
Alain Chauvet
ArcelorMittal
combined with up-to-date equipment are metric tons of our steel into API welded pipes. with end users to meet their requirements ArcelorMittal FCE never forgets
the core of what ArcelorMittal FCE has to offer. in all types of environments. the essence of what it is all about.
continents, whether the application is onshore or (ERW = Electric Resistance Welding; SAWH or SAWL =
offshore, sweet or acid. Submerged Arc Welding Helical or Longitudinal), we Pipe forming
adjust the strip mechanical properties to match the pipe angle
Per region Per facility Per thickness Per width Per grade requirements (see more on page 16).
(% of metric tons (% of metric tons (% of metric tons (% of metric tons (% of metric tons
delivered) produced) delivered) delivered) delivered)
% % mm % mm % %
Levelling Forming Welding Cooling
Europe 53 Fos-sur-Mer 58 >20 4 > 1800 6 X80 1
Asia 20 Bremen 33 14-20 40 1200-1800 84 X70 63
America 13 Others 9 <14 56 <1200 10 X65 12 Steel coil Pipe
Africa 11 X60 7
Middle East 3 S ofter grades 11
O CTG & Well Intervention 6 ERW forming principle Sizing
TOTAL 100
Direct sea access for fast and easy shipment solutions
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Presenting our Steel for Oil & Gas
families
y e a r s as Pipes
30 l
il & G
f o rO
St e e The Oil & Gas welded pipe industry requires a large conditions. Depending on the final application we
variety of steels to accommodate the most severe offer three steel product families.
Black or Pickled & Oiled Hot Rolled Steel Coils Pickled & Oiled Hot or Cold Rolled Steel Coils
Alain Chauvet
ArcelorMittal
Courtesy of Corinth Pipeworks
Drilling rig in the Eagle Ford shale play (Southern Texas) Pickled and oiled coils ready for overseas shipment (Fos-sur-Mer)
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High quality products Extensive Steel Product Range
High value for our customers for API Pipes
The extreme rolling speeds (up to 1200 m/min) require In addition to our grades dedicated to the Oil & Gas of water or slurry transportation pipes, as well as
a combination of precise automatic control and human expertise industry, we deliver steel coils for the manufacture civil engineering solutions (piling pipes).
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You deserve
premium steel
y e a r s as Pipes
30 l
il & G
f o rO
St e e It all starts with
premium slabs
Good steel starts with good slabs. ArcelorMittals
steels for Oil & Gas Pipes are manufactured using
advanced metallurgical processes to meet both
sweet and sour service requirements through a
design-to-purpose approach.
The process is constantly monitored and controlled
via a supervision system that is independent of
production. Cross-section characterisation tests
of the full slab are performed by macro-etching to
ensure a low level of central segregation.
The slabs are reheated and thermomechanically rolled
with accelerated cooling to achieve the required
thickness and homogeneous mechanical properties.
ArcelorMittals steels have a fine and homogeneous
microstructure, which ensures an optimised combination
of strength and toughness.
Alain Sauvan
Slab oxycutting at Fos-sur-Mer
Alain Sauvan - ArcelorMittal Fos-sur-Mer
Alain Chauvet
Slab being loaded from the continuous casting
exit table after final water spray cooling (Fos-sur-Mer)
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Facilities
Bremen, Fos-sur-Mer and Krakow
y e a r s as Pipes
30 l
il & G
f o rO
St e e Manufacturing both Oil & Gas and automotive products Whether handling a one-off steel batch or the
at the same mills requires us to continually monitor manufacture of several thousand metric tons of steel
and challenge our quality performance. in just a few months, ArcelorMittal FCE aims to ensure
Our 30 years of experience in the Oil & Gas industry that product properties remain consistently reliable.
is another key element in the quality and reliability By knowing the capabilities of our equipment and
of our deliveries. To ensure a secure supply, we aim constantly acquiring new technical expertise, we can
to approve two of our facilities to produce large guarantee to supply you with the right product.
volumes to the same specification.
3 facilities in Europe
Blast Furnace Steel shop Continuous Caster Thermomechanical hot rolling mill
Bremen
2 x BF 2 x LD 1 x CC x 2 strands HSM 78.7
(290 t) Vertical-curved 1 DC installed in 2009
RH degasser 3 crop shear installed in 2011
Fos-sur-Mer
2 x BF 2 x LET 2 x CC x 2 strands HSM 84.5
(340 t) Vertical-curved 1 DC installed in 2008
RH degasser CC#1 Relined in 2007
STAD
CAS-OB
Krakow
2 x BF 2 x LET (340 t) 1 x CC - SR HSM 80.3
2 x LF Vertical-curved 1 DC installed in 2007
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Our Steel-making Process
Step by Step
Coal
Unloading of vessels
Blast furnace
Burning of sinter and cokes reduces iron Desulphurisation Ladle metallurgy Vacuum degassing Continuous casting
Iron ore ore to hot metal Hot metal becomes steel by burning Treatment of special steel Solidifying liquid steel to slabs
excess carbon with pure oxygen grades
SHIPMENT
Sintering
HOT ROLLED COIL
Preparing iron ore for blast furnace
SHIPMENT
SLABS UNCOATED HOT ROLLED
PICKLED COIL
Slab reheating before hot rolling Removing oxide layer Hot rolling Coiling station Pickling
with powerful jets Reduction of thickness by applying with coiling mandrels Removal of the oxide layer with hydrochloric acid
pressure (min. +/- 1.8 mm)
BuTech Bliss
Alain Chauvet
Alain Chauvet
Alain Sauvan
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Meet your requirements for pipe Meet your most stringent toughness requirements
mechanical properties on heavy walls
Steel strips are delivered with extra strength to greatly influenced by the type of forming Achieving stringent toughness properties on high Above 22 mm gauge, the final strip wall becomes too
compensate for the apparent loss in yield strength (sawh, SAWL, ERW), the grade and the dimensions. strength heavy wall strips is critical, since this is thick compared with the transfer bar thickness prior
between the as-delivered steel coil and In the case of smaller diameters (usually ERW), the directly related to grain size and microstructure to finish rolling. In 2011 ArcelorMittal Bremen installed
the manufactured pipe. The extent of this loss is yield strength will actually increase on pipe. homogeneity throughout the thickness of the sheet. the worlds biggest crop shear, capable of cutting
Dedicated low carbon chemistry, combined with 76 mm thick bars.
finely tuned cooling during the hot rolling process,
is mandatory.
Alain Chauvet
Alain Chauvet
premium homogeneity of the mechanical
properties. The shape of the nozzles is
Alain Sauvan
specifically designed to ensure uniform
cooling.
Hot rolling mill at Fos-sur-Mer
Our steel Mechanical Properties Prediction Our steel Fine grain microstructure, even on high strength & heavy wall strips
To anticipate the drop in yield strength on large OD pipes, Yield Strength (MPa) - Cumulative frequency
we have created a database and software that predict the
%
mechanical properties on pipe, based on the dimensions 120
and values on strip.
100
Our aim is therefore to ensure that our customers can reliably
use our product and deliver to end users within the required 80
% of values
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
45
46
48
49
50
52
53
54
55
56
58
59
60
62
63
64
65
47
57
51
61
350 350
Charpy Impact Energy (J)
50 50
0 0
-140 -120 -100 -80 -60 -40 -20 0 20 -140 -120 -100 -80 -60 -40 -20 0 20
Temperature (C) Temperature (C)
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Meet your
sour and acid requirements
y e a r s as Pipes
30 l
il & G
f o rO
St e e The presence of H2S in Oil & Gas environments kept low and the microstructure must be extremely
exposes steel to various forms of corrosion cracking. homogeneous, since any hard point or void would be
Hydrogen-Induced Cracking (HIC) and Sulphide a source of hydrogen embrittlement. Recent projects
Stress Corrosion Cracking (SSCC) are initiated at have also benefited from the use of HIC-resistant steels
microscopic trap sites. It is therefore essential to reduce for CO2 transportation.
impurities. In this regard, the sulphur content has to be
Alain Sauvan
- Coiling temperature monitoring this value.
Courtesy of OCAS
Microstructure of non-sour steel (X65M-PSL2) versus HIC-resistant
steel (X65MS-PSL2). Thickness = 10 mm.
Your product
We guarantee HIC resistance as per NACE TM0284 Solution A pH = 2.7 in our integrated testing laboratory at Fos-sur-Mer.
SSCC and CO2 testing are also available.
b = crack
Alain Sauvan - ArcelorMittal Fos-sur-Mer, steel shop
thickness
a = crack
length
The samples The samples are UT inspected If a crack is found, the sensitivity
are placed in to make sure no cracks are missed. (CSR), length (CLR) and thickness
the H2S rig for (CTR) ratios are calculated.
96 hours.
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You deserve premium Gent (Belgium)
support OCAS R&D Centre
ArcelorMittal Bremen.
Courtesy of OCAS
We are there for you... Safety comes first (Bremen and Fos-sur-Mer are
OHSAS-certified).
OCAS is a joint venture between ArcelorMittal and
the Flemish Region. With more than 140 engineers
300
250
Quality is our mindset. and technicians from 16 countries, the R&D lab
no matter where you are. develops new steel grades and steel processing 200
Confidentiality is our daily concern.
solutions.
Load (kN)
Our multicultural technical team stays in close contact
Mutual understanding and regular direct 150
with the process and logistics teams at our mills
communication are the baseline for optimum The main focus of its research activities is
to ensure the required end results. Just as important,
technical collaboration. supporting the Oil & Gas Pipe market. 100
they are ready to discuss and address your needs
and concerns at any time, supporting you on your These four principles are the core values of By developing heavy-gauge line pipe steels and OCTG 50
site whenever necessary and wherever you are in ArcelorMittal Flat Carbon Europe. grades:
the world. with higher strength; 0
with improved toughness at low temperature; 0 5 10 15 20 25
with sour corrosion resistance (HIC, SSCC). Displacement (mm)
By providing technical support for Oil & Gas BDWTT testing and modelling. OCAS has the ability to measure
customers: the energy level effectively reached during testing.
welding (SAW, HFI, girth welding);
corrosion in sweet and sour environments;
fracture mechanics and toughness (CTOD,
BDWTT etc);
numerical modelling (properties of structures);
failure and damage analysis.
Our dedicated API pipe team and state-of-the-art
equipment are now brought together at the Metal
Structures Centre, located in Ghent.
ArcelorMittal
Recently (2011) installed SAW equipment in Zwijnaarde (Ghent)
Alain Chauvet - ArcelorMittal Fos-sur-Mer
to reproduce the
thermomechanical
process on small-
scale steel slabs.
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You deserve premium Your
technical support certified partner
Displacement (mm)
CO2
atmospheric, sour and acid corrosion compared
with commodity steel, which in turn has a positive ISO 9001 (Fos-sur-Mer) OHSAS 18001 (Fos-sur-Mer)
Principles of CO2 reinjection for oilfield revival Greencore HFW pipes comply with Steel surface after carbonic acid attack.
applications. acid environment requirements. Above is impact on human and environmental safety during
a 3D overview of the forming principle. final product usage.
direction
(TD)
Although the hardness variations are not necessarily correlated with the toughness properties, the results confirmed that the grain
orientation would be a more determinant factor. The less the grains are oriented in a single preferred direction, the better the
toughness. The study showed that the grain orientation tends to go back to a more mixed pattern (with less preferred orientation)
after the post-welding heat treatment, thus offering higher ductility than the case shown in picture 3.
References: Yan P., Gngr . E., Thibaux P., Liebeherr M., Bhadeshia H. K. D. H., Tackling the toughness of steel pipes produced by high frequency induction
welding and heat treatment, Materials Science and Engineering: A, Vol. 528, No. 29-30 (2011), pp. 8492-8499.
ISO 9001 (Bremen) OHSAS 18001 (Bremen)
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They used our steel Global Presence
Examples of projects
Keystone XL oil pipeline (36) RWE Breagh offshore gas pipeline (20) GK3 Hassi RMel Skikda pipeline (48) ArcelorMittal Flat Carbon Europe with mills dedicated and Poland serves the global API pipe market
Country: USA and Canada Country: UK Country: Algeria
End user: Transcanada End user: RWE Dea UK End user: Sonatrach, Algeria to the Oil & Gas Pipe industry in Germany, France together with our divisions in the USA and Brazil.
Customer: Welspun LR (USA) Customer: Corinth Pipeworks (Greece) Customer: Alfapipe, Algeria
Pipe processing: SAWH Pipe processing: HFW Pipe processing: SAWH
Grade: APIX70M-PSL2 Grade: APIX65-PSL2 Grade: APIX70-PSL2
Dimensions: 1800 x 11.8 and 13.1 mm Dimensions: 1574 x 19.1 mm Dimensions: 1800 x 14.7 mm
Total volume: 87 kt Total volume: 24 kt Total volume: 94 kt (Fos-sur-Mer)+ 6 kt (Bremen) Steel mill
Production plant: Bremen Production plant: Fos-sur-Mer Production plant: Fos-sur-Mer, Bremen R&D centre
Deliveries: 2010-2011 Deliveries: 2010-2011 Deliveries: 2008-2009
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Our Global network
ArcelorMittal Flat Carbon Europe engages a global Our widespread network allows us to provide our Ecuador Peru Thailand
ArcelorMittal International ArcelorMittal International ArcelorMittal International
workforce with local presence in 40 countries with customers with the expertise they need it, wherever Av. Pampite S/N y Chimborazo Calle Miguel Dasso 134 283/48 (Unit 1005-3), Home
the daily support of ArcelorMittal International. they may be. Centro Comercial La Esquina, Oficina 3 Oficina 301 Place Group Office Building,10th floor,
Cumbay Lima 27 Soi Sukhumvit, 55 Sukhumvit Road, Wattana District
Quito, Ecuador Peru Bangkok 10110,
T. +593-2-289 2162 / 2163 / 2164 T. +51-1-421 43 64 Thailand
F. +593-2-289 4071 F. +51-1-463 06 38 T. +66-2-712 74 35
ami-ecuador@arcelormittal.com ami-peru@arcelormittal.com F. +66-2-712 73 50
Egypt Philippines ami-thailand@arcelormittal.com
ArcelorMittal International ArcelorMittal International Turkey
Unit 1 Building no.15 4th Fl/Maga Centre ArcelorMittal International
Road no.254 Paseo de Magallanes Commercial Celik Dis Ticaret
11728 Digla Magallanes Village, Makati City 1200 Nispetiye Cad.,
Maadi Cairo, Egypt Philippines Ozden Is Merkezi,
Mob. +201 000 90 212 T. +63-2-8539297 N 22/4 Levent
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Mumbai Moscow F. +90-212-283 76 67
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Steel for Oil & Gas Pipes F. +62-21-7278 3707 Dubai, United Arab Emirates
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Aile 9 ami-indonesia@arcelormittal.com
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F. +86-991 23396 01 accurate, but this information is not contractual. Therefore ArcelorMittal and any other ArcelorMittal Group company
do not accept any liability for errors or omissions or any information that is found to be misleading. As this document
may be subject to change at any time, please consult the latest information in the product document centre at
www.arcelormittal.com/industry
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