Professional Documents
Culture Documents
0
1
2
largest difference is that the shaft is con-
3
4
5 structed in a continuous operation. In
6
7
8
9
CFA shafts, the auger is advanced to tip
10
12:58
104
12:59 13:00 13:01 13:02 13:03 13:04 13:05 13:06 13:07 13:08 13:09
in a single pass, concrete is placed as the
Auger Revs
95
86
77
auger is extracted, and the rebar cage is
68
59
50
immediately set into place. This differs
41
32
23
14
greatly from a conventional shaft in soft
5
12:58 12:59 13:00 13:01 13:02 13:03 13:04 13:05 13:06 13:07 13:08 13:09 or wet ground, in which the process of
drilling a single shaft includes advancing
Concrete Vol (m3)
2
casing, taking multiple passes with a
1 drill tool, cleaning the shaft bottom,
0
12:58 12:59 13:00 13:01 13:02 13:03 13:04 13:05 13:06 13:07 13:08 13:09
placing reinforcement, placing concrete
time
13:04
via tremie, extracting casing, and pump-
Piling instrumentation and control system. ing off displaced fluids. The elimination
of these extra steps often allows CFA
the auger free of excavated material. This While the final product is nearly shafts to be completed three to five
process continues until the auger is fully identical to a conventionally drilled times as quickly as a conventional
extracted from the shaft. The support shaft, there are significant differences in drilled shaft.
excavator clears away the remaining the installation process, each of which is One of the greatest advantages of the
spoils, and then the crew carefully hand important to consider when evaluating CFA method is improved safety for the
excavates any spoils or contaminated this method for a given project. Most drill crew and inspection team.
concrete at the top of the shaft until a importantly, there is never an open hole Every year, throughout the U. S.,
perfect circle of concrete is exposed to when drilling with the CFA method. there is a worker in our industry lost to
the full diameter of the pile. A support With conventional drilling techniques, a cave-in of a drilled shaft during con-
crane then lowers the steel element, the drill tool repeatedly enters and exits struction of conventional drilled shafts
whether it is a cage or steel beam, into the shaft, each time slowly advancing in less than ideal soil conditions. CFA
the fluid concrete of the shaft. In deep towards design tip elevation. To prevent methods significantly reduce these risks
shafts, or shafts drilled in dry granular the shaft from caving during this by immediately replacing soil with con-
material, it is often necessary to apply a process, slurry and/or casing is used to crete during extraction of the auger,
small amount of vibration to the steel provide support for the sidewalls in soft Dale Scheffler, president, D. J. Scheffler
element to assist with the cage insertion. or wet conditions. However, with the (www.djscheffler.com) says. This is a
The intent of this is not to force the steel CFA method, there is no open drill much safer method since there is never
into the concrete, but rather to simply hole, as it is fully supported by the auger an empty shaft.
assist the flow of the concrete around the and spoils during drilling, and support-
cage or beam. It should be noted that ed by the concrete as the auger is Design Considerations
centralizers, either rebar skids or heavy extracted. This eliminates the need for Typically, a CFA pile of equal depth
plastic wheels, are used to centralize the casing and slurry, both of which signifi- and diameter will have equal or slightly
steel within the shaft and to ensure prop- cantly add to the time and cost of shafts better load capacity when compared to a
er steel coverage. in soft or wet conditions. conventional drilled shaft. On projects
eter shafts are often best constructed an invaluable benefit to Caltrans and the
using conventional methods. local community as a whole.
Pacific City Development,
Case Studies Huntington Beach, CA, Makar
The Scheffler companies have suc- Development, 2007. Pacific City is a
cessfully completed numerous projects large mixed use development located
using the CFA method, and are prepar- directly across from the famous
ing to start construction on several oth- Huntington Beach. The original foun-
ers within the next 12 months. The fol- dation design for the multiple structures
lowing are just a few examples, but they was based upon the use of precast con-
provide a range of applications under crete piles driven into the dense sands
which CFA is an ideal method to con- located at a depth of about 40 ft from
struct drilled shafts. ground surface. However, before con-
PCH Emergency Stabilization, struction of the residential portion of
Malibu, CA, Caltrans, 2005. Heavy the site, the developer became con-
runoff compromised a 50-year old cerned about the use of the driven pile
drainage pipe located 45 ft below grade, foundation system due to noise and
creating a depression in the Pacific Coast vibration levels in close proximity to
Highway. D. J. Scheffler was selected to existing homes and the adjacent hotel.
construct a secant pile wall with tiebacks Scheffler evaluated the load require-
along the centerline of the historic road- ments of the original foundation sys-
way. A series of overlapping 30-in. diam- tem, as well as the geotechnical condi-
Among the reasons CFA was used at eter piles were drilled to depths of up to tions of the site and determined that
Pacific City was the developer was 65 ft using the CFA method, creating a while a conventional drilled shaft foun-
concerned about the use of the driven pile continuous wall without the need for dation would be cost and schedule pro-
foundation system due to noise and wood lagging. In five working days, 61 hibitive, piles drilled using the CFA
vibrations so close to existing homes and
total piles were installed, less than one- method could easily achieve the
the adjacent hotel.
third the time it would have taken with required capacity at a lower cost than
that have already been designed for conventional methods. In addition, the the original driven foundation system.
drilled shafts, there is no need to switch company installed 32 tiebacks, each with After a series of pile tests, it was deter-
engineering methodology in order to an average length of 60 ft. Given the crit- mined not only that the CFA piles
benefit from the use of the CFA meth- ical nature of this roadway and the poten- exceeded the capacity of the driven piles
ods. Even in cases where redesign is tial impacts to motorists, the time in by a factor ratio of 2:1 (30-in. diameter,
required, the design effort is often more which this wall was constructed provided 55-in. depth), but that they also signifi-
than offset by the cost and time savings
during actual construction.
Despite the advantages of the CFA
method, there are some things that need
to be considered before specifying or
utilizing this method on a particular
project. First, the method does not allow
for efficient drilling though hard
bedrock conditions or large boulders.
Second, there is an effective limit in how
deep full length steel elements can be
wet set into a CFA shaft. While
advanced mix designs do allow cage
installation as deep as 80 ft, shafts
beyond this depth are typically best suit-
ed for conventional methods. Third, the
diameter of the shaft needs to be con-
sidered. CFA is commonly used on
drilled shafts up to 48 in. in diameter,
and occasionally up to 60 in. in diame-
ter. Beyond that, concrete supply limita-
tions typically reduce the efficiency of As opposed to auger cast piling systems, CFA delivers a finished product that is much
the method. For this reason, large diam- more like that of a conventional drilled shaft.