Annexure II

CONTRACTOR Bhilai Engineering Corporation Ltd. CLIENT NMDC Ltd. Nagarnar, Chhatishgarh(India)
CONTRACT NO .& Coke Oven Complex (PKG-02) OF 3.0 MTA INTEGRATED STEEL PLANT
HO(Contracts)NISP/CO/09 DT.06.09.2011 PROJECT
Date QUALITY ASSURANCE PLAN AT NAGARNAR
FOR PACKAGE
SUB/CONTRACTOR - STRUCTURAL & MECHANICAL EQUIPMENT 2
NAME
(COUPLINGS)
ORDER NO.& Date -

INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :
QAP shall be submitted for each of the equipment separately with break-up of assembly/ sub - Description DOCUMENTS
1 Code Description Code Code Description
assembly & part/component or for group of equipment having the same specification.
1 Visual ( Welding etc.) 16 Balancing 31 Surface preparation D1 Approved G.A drawings
2 Dimensional 17 Vibration Test 32 Manufacture's test certifi- D2 Information & Other
3 Fitness & Alignment 18 Amplitude Test cates for boughtouts items reference drg. / stamped
2 4 Physical Test (Sample) 19 Sponge Test 33 IBR/Other Statutory drgs.released for drg.
Use numerical codes as indicated for extent of inspection & tests and submission of test
certificateds & documents. Additional codes & description for extent of inspection & tests may be 5 Chemical Test (Sample) 20 Dust water integral Test Agencies Complaince D3 Relevant Catalogues
added as applicable for the plants & equipment.
6 Ultrasonic Test 21 Friction factor Test certificates D4 Bill of matl./item No./
7 Magnetic Particle Test 22 Adhesion Test 34 Internal inspection report by Identification Relevant
3 8 Radiography Test 23 Performance test / contractor catalogues
Separate indentification number with quantity for each equipment shall be furnished. Wherever
9 Dye Penetration Test Characteristic curve 35 Hardness Test D5 Match mark details.
equipment having same specifications but belonging to different facilities are grouped together.
10 Metallographic Exam. 24 No Load/Free running Test 36 Spark Test for Lining D6 Line / Layout diagram.
11 Welder Qualification & 25 Load/Over Load test 37 Calibration D7 Approved Erection
4 Weight in tonnes (T) must be indicated under column 5 for each item. Examined weights may be weld procedure test. 26 Measurement of speed 38 Safety Device Test procedures.
indicated whenever actual weights are not available. Approval of Test and Unpriced sub p.o. with specification
12 27 Acquistical test 39 Ease of maintenance D8
Repair procedure and
13 Heat treatment 28 Geometrical Accuracy 40 Thickness Mesurement of ammendments if any.
zinc Coating
Repeatability & Positioning Calibration Certificate of all measuring
14 Pressure test 29 D9
Accuracy instruments & Gauges

ABBREVIATIONS USED : 15 Leakage test 30 Proving test 41 D10 Ordering Specification

Operational and Functional
CONTR : CONTRACTOR W : Witness D11 Test Certificate from MFR
MFR : MANUFACTURER R : Review 42 Deflection Test D12 Test Specification
43 Stress Reliving D13 Gurantee Cirtificate
Test Certificates & Acceptance criteria
Documents to be Standards (IS/BS
EQUIPMENT DETAILS INSPECTION AND TESTS REMARKS / Sampling plan.
submitted to /ASME/ Norms
NMDC. and documents)
Description (with
Equipment Heading, QUANTITY Raw Material and inProcess
Manufacture's Expected Final Inspection / Test by
Identification No/ Stage inspection
SL.No Place of use & brief NO./ M Tons Name & Schedule For
specifications. BS NO.
Address Final Insp. MECON/
MFR BEC MFR BEC MECON/ NMDC
(MT) NMDC
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)
Conveyor

32,34,D9,D11,
1 GEAR COUPLING NB 04 Nos - Approve Make May-16 1,2,4,5,6 - - 1,2, - R D1,D2,D3
D13

2 FLUID COUPLING NB 04 Nos - Approve Make May-16 2,3,4,5,6 - - 2,3,15,16,24 - R 32,34,D13 D1,D4,D10

QAP No. NMDC/BEC/02/00/00/DE/8038

REV. 0
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For MECON (Stamp & Signature) For BEC MECON QAP No.