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Bernoulli Problems
Ten Easy Steps
In a hydraulic system, moving oil has kinetic energy, which
is proportional to the square of the velocity of the oil. The
pump adds energy to the hydraulic fluid by raising its pres-
sure. Gravity can also add energy if the hydraulic lines drop
in elevation. Energy is lost through friction in pipes; flow
through valves, orifices, and fittings; motors; and elevation
increases. All of these energy losses can be measured as a
drop in pressure. Jacob Bernoulli was a mathematician with
little understanding of friction; he assumed that friction is
negligible, and the energy in a fluid at one point of a hy-
draulic circuit equals the energy at a second point. If we
include pumps, motors, and friction, we can modify Ber-
noullis equation to say that the energy in a fluid at one
point of a hydraulic system plus the energy added, minus
the energy removed, equals the energy in a fluid at a second
point.
The modified Bernoulli equation is derived in the textbook
p v2 p v2 Z = elevation change
as Z1 + 1 + 1 + H P " H M " H L = Z 2 + 2 + 2 . Subscripts
! 2g ! 2g
p = pressure
1 and 2 refer to two different points in the hydraulic circuit.
! = specific weight of the oil
We can use this equation to solve hydraulic circuit prob- v = velocity
lems with a 10-step process.
g = gravitational constant
Step 1 Draw the diagram & label pipe lengths, elevations,
H P = pump head
points of interest, directions of flow, etc.
H M = motor head
Step 2 Write the Bernoulli equation & identify any terms
H L = head loss
that equal zero.
Step 3 Calculate fluid velocity from flow rate.
Step 4 Calculate Reynolds number, NR. If this number is vD! vD
less than 2000, then we have laminar flow, and we can use NR = =
"
the remaining equations. Turbulent flow requires a different
v = velocity
solution for the friction factor.
D = pipe inside diameter
Step 5 Calculate the friction factor, f.
! = density (mass/volume)
Step 6 Calculate the equivalent length of the fittings &
= absolute viscosity
valves.
" = kinematic viscosity
Step 7 Calculate head loss due to friction in the pipes, fit-
tings, valves, and strainers: HL.
Step 8 Calculate pump head and motor head, HP and HM (if
applicable).
Step 9 Calculate pressure due to the weight of a fluid in a
tank (if applicable).
Step 10 Assemble Bernoullis equation from its parts, and
solve.
Example #1
Oil flows at a rate of 7 gpm through a horizontal 1 inch ID
pipe. The oil has a specific gravity S.G. = 0.9 and a kine-
matic viscosity ! = 100 cSt . If the pressure is 120 psi at
one point, what is the pressure 25 feet downstream?
Step 1 Draw the circuit. There are no pumps, motors, fit- p1=120 psi Q
tings, valves, or elevation changes. 1 2
25 ft.
Since N R < 2000 we have laminar flow. 7740vD 7740 cSt s 2.860 ft. 1 in.
NR = = = 221.3
! ft. in. 100 cSt s
64 64
Step 5 Friction factor f = . Like Reynolds number, the f= = 0.289
NR 221.3
friction factor is unitless.
Step 6 There are no fittings or valves, so the equivalent L = L pipe = 25 ft.
length of the system is the length of the pipe.
Step 7 The hydraulic fluid loses some energy due to fric-
25 ft. 12 in. ( 2.860 ft. / s )
2
Example 2
Oil flows at a rate of 3 gpm through a horizontal 0.75 inch
ID pipe for 10 feet, passes through a 90 standard elbow p1=90 psi Q
into a vertical pipe which drops for 12 feet, passes through 1
Step 4 Since N R < 2000 we have laminar flow. 7740vD 7740 cSt s 2.179 ft. 0.75 in.
NR = = = 168.6
! ft. in. 75 cSt s
64 64
Step 5 Friction factor f = . f= = 0.380
NR 168.6
tion as it passes through the pipe and two elbows. Head loss H L = 0.380 = 16.22 ft.
L v2 . (
0.75 in. ft. 2 32.2 ft / s 2 )
HL = f
D 2g
Q
2
What if the flow direction were reversed? The math is the
10 ft.
same, except Z1 ! Z 2 = 0 ft. ! (12 ft.) = !12 ft.
Step 4 Since N R < 2000 we have laminar flow. 7740vD 7740 cSt s 3.268 ft. 1 in.
NR = = = 258.1
! ft. in. 98 cSt s
64 64
Step 5 Friction factor f = . f= = 0.248
NR 258.1
tion as it passes through the pipe and elbow. Head loss = = 0.1658 ft.
L v2 . Since well need the term v2 later in Ber- (
2g 2 32.2 ft / s 2 )
HL = f
D 2g 2g
7.252 ft. 12 in. 0.1658 ft.
noullis equation, lets calculate its value now. H L = 0.248 = 3.58 ft.
1 in. ft.
Step 4 Since N R < 2000 we have laminar flow. 7740vD 7740 cSt s 4.902 ft. 1 in.
NR = = = 361.3
! ft. in. 105 cSt s
64 64
Step 5 Friction factor f = . f= = 0.177
NR 361.3
tion as it passes through the strainer, pipe, and two elbows. = = 0.373 ft.
The head loss due to friction in the pipes and elbows is (
2g 2 32.2 ft / s 2 )
L v2 v2
HL = f
D 2g
. Since well need the term
2g
later in Ber-
H L = 0.177
12.71 ft. 12 in. 0.373 ft. 2 lb.
+ 2
ft.3 (12 in.) 2
noullis equation, lets calculate its value now. 1 in. ft. in. 0.9 62.4 lb. ft.2
!p = 15.20 ft.
The head loss due to the strainer is . Therefore, the total
"
L v2 !p
head loss is H L = f + .
D 2g "
Step 8 The pump adds 3 hp as it pressurizes the hydraulic 3950 gpm ft. 3 hp
HP = = 1097 ft.
3950 gpm ft. Ppump hp 12 gpm 0.9
fluid. From Example 3, H P = and
hp Q S.G. 3950 gpm ft. 1 hp
HM = = 366 ft.
3950 gpm ft. Pmotor hp 12 gpm 0.9
HM =
hp Q S.G.