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Article history: Sodium hypochlorite (NaOCl) is widely used to remove biofouling in membrane bioreactors (MBRs) to
Received 9 July 2014 recover the membrane performance. In this study, the effect of membrane cleaning with different NaOCl
Received in revised form 1 December 2014 concentrations (0.01%, 0.1%, 1% and 10% of a stock solution containing 39.92 g/L of free chlorine) on
Accepted 3 December 2014
biofouling was investigated in a molasses based lab-scale MBR. Study of the bacterial biolm community
Available online 23 December 2014
re-growth after six consecutive cleanings revealed that a minimal concentration of 0.1% NaOCl dimin-
ishes the bacterial richness and cell density on the membranes. ATR-FTIR analysis of the layer on the
Keywords:
membrane surface revealed the presence of peaks associated with proteins and carbohydrates present
Biofouling
Cleaning
in the biofouling layer and their intensity decreased after treatment with NaOCl. Analysis of the mem-
PVDF membrane brane performance by chemical oxygen demand (COD) measurement of the permeate and retentate
Biolm showed that the rejection of the membranes after NaOCl chemical treatment was still high. The data
showed that since NaOCl removes the bacterial biolm and at the same time does not affect the mem-
brane treatment performance, NaOCl can be recommended as a cleaning agent to remove biofouling in
a lab-scale molasses based MBR.
2014 Published by Elsevier B.V.
1. Introduction that form a matrix that surrounds cells in ocs and biolms [4,5].
The initial phase of biolm formation also promotes the aggregation
Membrane bioreactors (MBRs) are a promising technology for of other activated sludge components, such as metal ions, resulting
wastewater treatment [1], but their widespread application is in a dense structure present on the membrane surface. Biofouling
hindered by the inability to control effectively membrane fouling. increases the transmembrane pressure (TMP) that is required over
Fouling is the process where solutes or particles deposit onto a the membrane to maintain a constant ux operation. Therefore,
membrane or into the membrane pores causing membrane obstruc- when a critical threshold pressure is reached, the membrane
tion and decrease of MBR performance. Fouling limits the achievable requires chemical cleaning or even replacement [6].
permeate ux, reduces the sustainability of operation, increases the Various strategies are used to control membrane biofouling and
cleaning frequency, reduces the lifetime of the membrane, etc. include physical cleaning, such as, back-washing [7], back-pulsing
Membrane fouling can be classied as colloidal (clays, oc), organic [8] and air sparging [9]. Another promising effort to alleviate bio-
(oils, humics), inorganic (mineral participates) or biofouling (caused fouling is membrane modications [1014]. Yet other methods
by bacteria or fungi) [2]. Biofouling is driven by bacteria, present in involve the application of biological based cleaning by using EPS
the activated sludge, that adhere to the membrane surface and start degrading enzymes, such as proteases, polysaccharases and DNAs-
to produce a biolm by excreting extracellular polymeric sub- es [1517], by adding bacteriophages [18] or by inhibiting quorum
stances (EPS) [3]. EPS are a complex mixture of mainly proteins sensing signals [19,20]. However, all these methods are still in their
and carbohydrates, but also acid polysaccharides, DNA and lipids, developmental phase and have not been translated into effective
strategies for industrial MBRs. Therefore, in many full-scale MBRs,
Corresponding author at: Centrum voor Oppervlaktechemie en Katalyse, Dept. membrane chemical cleaning is still an essential step to maintain
M2S, Faculteit Bio-ingenieurswetenschappen, KU Leuven, Belgium. performance on the longer term. In most full-scale MBR
E-mail address: ivo.vankelecom@biw.kuleuven.be (I. Vankelecom). installations, the most popular cleaning agent remains sodium
http://dx.doi.org/10.1016/j.seppur.2014.12.010
1383-5866/ 2014 Published by Elsevier B.V.
A. Piasecka et al. / Separation and Purication Technology 141 (2015) 314321 315
hypochlorite (NaOCl) [21], often combined with citric acid [6]. Up modules (Fig. 1). The pressure difference created by the pump
to date, studies on NaOCl mainly focussed on its direct impact on (transmembrane pressure, TMP) was monitored by a pressure
MBR performance, investigating the effect of NaOCl cleaning with gauge (accuracy 2%), which was installed for each module indi-
respect to water ux recovery [22] and membrane permeability vidually. The operational ux was 20 L/m2 h. Each membrane had
recovery [23]. Also, a number of studies have investigated the a maximum effective ltration area of 165 cm2 and a pore size of
effects of chemical cleaning using sodium hypochlorite on polyvi- approximately 0.138 lm. The air source with constant pressure
nylidene uoride (PVDF) membranes [24,25] or other membranes of 2 bar, was directly linked to the bottom of each module position.
such as polysulfone (PSf), polyether-sulfone (PES) and cellulose The MBR was operated in a fed-batch mode using sludge that was
acetate based ones [2630]. Only two studies refer to microbial fed with a 2.2 mL/L molasses-based synthetic wastewater. The
community characterization after chemical cleaning. In both of sludge seed was obtained from a pilot-scale MBR treating molasses
them, the cleaning was performed inside the MBR (chemically wastewater (Waterleau, Wespelaar, Belgium). The characteristics
enhanced backwashing), thus these studies focused on microor- of the wastewater and operational parameters are presented in
ganism activities in activated sludge as a function of NaOCl doses Table 1. The MBR was run for one year for a different experiment
supplied via backwashing [31,32]. prior to this study and therefore can be considered as fully
However, the initial biolm formation with respect to microbial stabilized.
communities re-growing after multiple cleanings and under differ-
ent regimes has not yet been examined. Fundamental information 2.1.2. PVDF Membrane preparation
such as bacterial richness and density is essential for optimising The lab-made polyvinylidene uoride (PVDF) membranes were
anti-biofouling strategies. In practice, it is also important to deter- prepared via the phase inversion technique. Membranes were lab-
mine optimal NaOCl concentrations that eliminate most of the prepared to ensure full control over the membrane chemistry and
attached organic material and bacteria with limited damage to morphology.
the membrane. To gain insight into these aspects, a series of clean- Polyvinylidene uoride (PVDF) membranes were prepared by
ing experiments was performed in a lab-scale MBR treating molas- dissolving 12 wt% of polymer (MW 534 kDa, Aldrich, Germany)
ses wastewater and using NaOCl as a cleaning agent. The objectives into N,N-dimethylformamide (DMF, supplied by Acros Organic).
of this study were to analyze the effect of the chemical cleaning The solution was cast to form a 250 lm wet-thickness lm onto
with four different NaOCl concentrations on (i) bacterial communi- a polypropylene support (Novatexx 2471, supplied by Freuden-
ties attached to the membrane in terms of bacterial richness and berg, Germany) at a casting speed of 2.25 cm/s and then coagulated
cell density, (ii) chemical functional groups of initially formed bio- into a demineralised water bath, acting as the non-solvent. After
lms, and (iii) PVDF membrane functionality. complete coagulation, all membranes were washed with water,
dried and stored in open air.
2. Materials and methods
2.1.3. Methods of PVDF membrane characterization
2.1. Experimental set-up The surface and cross-section images of the membranes were
obtained using scanning electron microscopy (SEM) (Philips SEM-
2.1.1. MBR system and operating conditions XL30 FREG with EDX dx-4i system) and further analyzed for pore
A lab-scale MBR (High-Throughput Membrane Systems, Leuven, size and surface porosity with Image J (http://rsbweb.nih.gov/ij/).
Belgium) (30 L) was equipped with a holder for 20 membrane Before SEM analysis, the membranes were dried by immersing
Fig. 1. (A) Scheme of the membrane module arrangement and cleaning strategy. Membranes (M1 to M10) were cleaned ex situ using different NaOCl concentrations (0.01
10%) or Milli-Q (control) during 24 h and placed back in the same position after water rinsing and one hour of water ltration to remove the residual NaOCl, (B) A scheme of
single membrane module.
316 A. Piasecka et al. / Separation and Purication Technology 141 (2015) 314321
Table 1 into the MBR to obtain a sufcient amount of biolm for further
Main molasses wastewater characteristics and operational parameters of activated analysis. This nal bacterial biolm was characterized using T-
sludge.
RFLP and Q-PCR. The chemical functional groups of biofouled PVDF
Inuent Mean concentration (mg l1) membranes were determined using ATR-FTIR. For T-RFLP and Q-
Chemical oxygen demand (COD) 963 PCR, 1 cm2 of each membrane with one day old biolm was sam-
Total nitrogen (TN) 25 pled and used for DNA extraction. For ATR-FTIR, membranes with
Total phosphorous (TP) 4.11 a one-day old biolm were cut into 3 cm2 pieces, dried and used
NH4AN 4.07
NO3AN 3.25
directly for the measurements.
PO4AP 0.44
Calcium 0.95 2.2. Bacterial community characterization in initial biolm formation
Iron 0.95
Potassium 0.05
2.2.1. Bacterial community composition and richness by Terminal-
Magnesium 0.06
Manganese 0.03 Restriction Fragment Length Polymorphism (T-RFLP) analysis
Sodium 7.09 Microbial DNA was extracted using the MoBio UltracleanTM Soil
Zinc 0.07 [35,36] DNA kit (MoBio Laboratories, USA) according to the manu-
Sulfur 5.79 facturers instructions. DNA quality and quantity was determined
Activated sludge with a NanoDrop spectrophotometer (NanoDrop Technologies,
DO 8 ND-1000). For T-RFLP analysis, a universal primer pair was used
pH 78
to amplify a fragment of 900 bp from the 16S rRNA gene. The bac-
MLSS 6000
terial 827 f-primer (50 -AGAGTTTGATCCTGGCTCAG-30 ) was
labelled at the 50 -end with carboxyuorescein (6-FAM) and the
907926r (50 -CCGTCAATTCCTTTTAGTTT-30 ) was non-labelled
them for 10 min in 4 different aqueous ethanol solutions contain- [37]. Each PCR mix (25 lL) contained 2.5 lL 10 PCR buffer (Euro-
ing 25%, 50%, 75% and 100% ethanol and dried afterwards. gentec), 1 lL MgCl2 (50 mM), 2.5 lL dNTP (2 mM), 0.5 lL of each
Membrane surface hydrophobicity was determined using con- primer (0.5 pmol), 0.25 lL of Silverstar Taq DNA polymerase
tact angle (CA) goniometry (VCA Optima video camera system, (2.5 U) (Eurogentec). Also 50 ng of template DNA was added to
AST Products, Billerica) based on the sessile drop method. The CA the PCR mix. Thermal cycling conditions were 94 C for 2 min, fol-
was measured at least at ve different positions and the contact lowed by 30 cycles of 94 C for 1 min, 60 C for 1 min, 72 C for
angle was determined immediately after the drop had reached 1 min, and nal extension at 72 C for 5 min. PCR products were
the membrane and after 10 min. checked by agarose gel electrophoresis and UV visualization using
The critical ux (CF) was measured using the stepwise method GelRedTM (Biotium) stain. Puried PCR-products (200 ng) were
suggested by Le-Clech et al. [33]. The applied initial ux, step digested with 20 U HhaI (Fermentas) according to Smalla et al.
height and step duration were 2 L/m2 h, 2 L/m2 h and 5 min, [37]. The enzymatic reaction was subjected to the following condi-
respectively. To determine the CF, the nal TMP values of each step tions: 10 lL PCR product, 2 lL enzyme, 2 lL Buffer Tango (10)
were plotted against the uxes. Below the CF, a linear relationship and 6 ll MQ water. The samples were incubated at 37 C for 4 h.
exists between the TMP increment and the imposed uxes. The CF Digested PCR samples (5 lL each) were checked on 1.5% agarose
was determined to be the minimum ux at which the linear gel after GelRedTM staining (Biotium). 1.2 lL of digested PCR prod-
TMP-to-ux proportionality was not present anymore [34]. The ucts were mixed with 0.3 lL of internal size standard (GeneScanTM
membrane characterization is presented in Table 2. 1200 Liz size standard, Applied Biosystems) and 8.5 lL formam-
ide. Terminal fragments were separated by capillary electrophore-
2.1.4. Cleaning protocol and sample collection sis on an ABI Prism 3130-Avant Genetic Analyser (Applied
During 43 days of operation, the membranes were cleaned Biosystems) using POP 7 polymer. A pilot reproducibility test of
physically and chemically or in case of control samples with the T-RFLP protocol showed that the overall error rate was negligi-
Milli-Q water on a weekly basis. The membranes were taken out ble for our analysis. More than 95% of the bands were reproducible
of the MBR and the biolm was physically removed using a sterile in a subset of samples that was analyzed three times.
cell scraper. Afterwards, the membranes were immersed into T-RFLP proles were scored using GeneMapper (version 4.0,
NaOCl. Sodium hypochlorite solutions were prepared based on Applied Biosystems). Proles of low T-RFLP quality having peak
eau de javel, Lacroix, 12% of chlorine (39.92 g/L). Afterwards, height <100 uorescence units (FUs) or cumulative peak height
the membranes were rinsed and a one hour ltration with tap <1000 FUs were considered unreliable and removed. T-RFLP pro-
water was carried out to remove the residual NaOCl. Four starting les were then manually aligned by visual inspection of the inter-
concentrations of NaOCl were tested: 0.01%, 0.1%, 1%, 10% v/v of nal size standard. The presence or absence of peaks at loci was
stock solution containing 39.92 g/L free chlorine (4.03, 40.3, 403, scored using 100 FUs as a threshold. The samples were combina-
4030 ppm) for 24 h at room temperature. The pH values of the tions of terminal restriction fragments (T-RFs) of different sizes
solutions were respectively 8.44, 9.28, 11.34 and 11.97 respec- (i.e., base pair lengths of the fragments) and different relative
tively. In total, 6 weekly cleaning routines were performed on days abundance (height of the uorescence peak). Two proles per
7, 14, 21, 28, 35 and 42. During the cleaning, the MBR operation membrane sample were obtained.
was temporarily stopped. After the sixth treatment (last treat- The bacterial richness was dened as the sum of T-RFs as
ment), the membranes were placed back for one additional day detected by the TRFLP analysis and was statistically compared
between treatments using one-way ANOVA and post hoc honest
signicant difference test. This analysis was performed in Statistica
Table 2 10 (Statsoft. Inc).
Characteristics of the lab-made PVDF membranes used in the study.
Pore size (lm) Surface porosity (%) CF (L/m2 h) Contact angle 2.2.2. Cell density by real-time quantitative polymerase chain reaction
5s 10 min PCR (Q-PCR)
The positive control DNA used for the standard curve for 16S
0.01 19 18 73 7 49 2
rRNA gene was based on extracted DNA of known amounts of
A. Piasecka et al. / Separation and Purication Technology 141 (2015) 314321 317
Escherichia coli cells that were cultured on Brain Heart Infusion 3. Results and discussion
Agar (BHIA) for 24 h. The number of genes coding for 16S rRNA
can vary from 1 to 14 which normally required a correction factor 3.1. Bacterial biolm community characterization in initial biolm
on the cell number [38,39]. However, as E. coli has 7 copies of its formation
rRNA operon (which is a good approximation for the average) no
corrections were made for the number of genes and E. coli density In the present study, four different NaOCl concentrations
was determined by taking the average of conventional plate count- (0.01%, 0.1%, 1% and 10%, corresponding to 4.03, 40.3, 403,
ing in triplicate and re-calculations of the total amount of DNA (as 4030 ppm of free chlorine and Milli-Q water (for control samples)
determined by Thermo Scientic NanoDrop Lite Spectrophotom- were selected for the treatment (24 h immersion). In individual
eter) on the average amount of 8.4 fg (1015 g) DNA per bacterial applications, the optimal range of NaOCl concentrations and
cell [40]. cleaning conditions for membranes have not been standardized
DNA amplication and PCR products detection were per- so far. Moreover, it is also common that MBR suppliers propose
formed using ABI Prism 7000 Sequence Detection System their own chemical cleaning recipes, which differ mainly in terms
(Applied Biosystems). The mastermix contained 12.5 lL SYBR of concentration and method [42]. Also in studies published so far,
Green, 0.75 lL of both primers (10 mmol), MQ water 6.75 lL, there is a large variation in NaOCl concentrations that have been
and 5 lL template DNA. The standardized Q-PCR contained the studied for membrane cleaning. Table 3 summarizes some recently
following steps: 2 min at 50 C, 10 min at 95 C, followed by published work on NaOCl cleaning of different membrane types
50 cycles of 15 s at 95 C and 1 min at 60 C. The E. coli standard and shows that the concentration of NaOCl applied by other
curve was automatically generated by the ABI Prism system by researchers is usually around 1001000 ppm.
plotting the cycle threshold (Ct) versus the logarithmic concentra- Although it is difcult to compare between cleaning experimen-
tion of the positive control DNA. The Ct is dened as the number tal set-ups due to different conditions, the highest concentration in
of cycles required for the uorescent signal of the target DNA to this experiment (10% NaOCl for 24 h) is probably too high to be
cross the threshold (i.e., exceeds background signal). Ct levels are considered of practical use due to high costs and the possible faster
inversely proportional to the amount of target nucleic acid in the membrane degradation. However, in order to have a broad varia-
sample. The PCR inhibition for this type of sludge was previously tion in the NaOCl concentrations, both very low and very high
analyzed by Vanysacker et al. [41]. No inhibition was detected. NaOCl concentrations were selected and analyzed in this study.
Q-PCR data were further analyzed using SDS 1.2.3 software Furthermore, the wide range of NaOCl concentrations used and
(Applied Biosystems). the high frequency of cleaning (weekly) accelerated the membrane
Bacterial cell densities (cells/cm2 membrane) of the ve differ- aging and allowed to observe in a short experimental time the
ent treatments were statistically compared using one-way ANOVA possible impact on re-growing biolms.
and post hoc Tukey HSD (Honest Signicant Difference) test in The bacterial richness on the membrane surfaces was analyzed
Statistica 11 (StatSoft. Inc). based on the number of T-RFs peaks obtained from the T-RFLP pro-
le of each membrane treated with a different NaOCl concentra-
tion. As shown in Fig. 2, the bacterial richness was signicantly
lower for the membranes cleaned with higher NaOCl concentra-
2.3. Chemical functional groups in the initially formed biolms
tions (0.1%, 1% and 10%) compared to membranes cleaned with
0.01% NaOCl and the control condition. However, no further signif-
Attenuated total reectance fourier transform infrared (ATR
icant decrease in richness is apparent between the NaOCl concen-
FTIR) spectroscopy was performed to analyze the changes in chem-
trations of 0.1%, 1% and 10% (p < 0.05). This shows that a NaOCl
ical functional groups of the biofouled and chemically cleaned
concentration of 0.1% already has the capacity to diminish the
membranes. This analysis is aimed at observing the residual foul-
bacterial richness to the same level as higher concentrations.
ing, which could not be removed via the applied treatment and
The bacterial cell densities in the re-growing biolms over the
to observe the impact of each treatment to the membrane material.
different treatments are shown in Fig. 3. In general, the cell
The dried membranes were placed directly onto a germanium
densities depend on the applied NaOCl concentration, as there is
crystal and infrared spectra were recorded in a N2 ushed cell with
a statistical difference between each treatment, except between
a Bruker IFS66 Fourier transform infrared (FTIR) spectrophotome-
the treatments involving 0.1% and 1% NaOCl. However, similar to
ter equipped with a liquid nitrogen cooled broad band mercury-
bacterial richness, some reduction in cell density was observed
cadmium-telluride solid-state detector. Two-hundred fty scans
for the concentrations of 0.1% and higher (from ca. 40 106 bacte-
were collected at a resolution of 2 cm1.
ria/cm2 for the control and 37 106 bacteria/cm2 for the 0.01%
NaOCl to ca. 10 106 bacteria/cm2 for the 0.1% NaOCl). It must
be acknowledged that the effect is quite limited, which is probably
2.4. Membrane performance related to the technique used in this study. Even though DNA based
real-time quantitative polymerase chain reaction (Q-PCR) is the
TMP was monitored by an electronic pressure gauge (WIKA most widely applied technology for direct quantication of cells
Benelux, accuracy 0.5%) each time before and after the cleaning
procedure for each membrane separately. The average from two
membranes was taken into account. Table 3
Standard methods were used to measure the chemical oxygen Published studies on NaOCl cleaning of different membranes.
demand (COD). It was measured in inuent and in permeates of NaOCl (ppm) Type of membrane Reference
each membrane to have an indication of membrane rejection
100500 Not mentioned [6]
capability. COD was measured at day 7 and day 43 (after the 1005000 PVDF [25]
experiment) using a Hach COD analysis kit and the cuvets tests 100 PSf/PVP [41]
were measured with Hach(R) DR2800 spectrofotometer. To test 400 PSf/PVP/PEG [27]
statistically the effect of treatment on the COD, a repeated 700 PES [42]
100 PVDF [43]
ANOVA measurement was performed in Statistica 11 (StatSoft.
750, 3600, 22,200 and 44.300 PVDF [24]
Inc).
318 A. Piasecka et al. / Separation and Purication Technology 141 (2015) 314321
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This work was supported by the IDO/06/008 and OT/11/061
with sodium hypochlorite and commercial oxidant: experimental designs as a
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