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A. F. BERTUZZI
M. R. TEK PHILLIPS PETROLEUM CO.
F. H. POHlMANN* BARTLESVILLE, OKLA.
MEMBER AIME
T. P. 4203
ABSTRACT The method has been reduced to a niques has created the need for re-
simplified graphical procedure, suit- view and re-design of many surface
A method is presented for predict- able for field use.
ing pressure drop for two-phase fluid gathering lines for properly handling
A two-phase f factor is defined the increased production. Optimum
flow in horizontal pipes.
and correlated with parameters in- pipe size for the situations described
A set of 267 experimental meas- volving the flowing gas-liquid mass above has become an important fac-
urements randomly sampled from ap- ratio, a Reynolds number for the gas tor.
proximately 1,000 measurements phase, and a Reynolds number for
from various literature sources was the liquid phase. The choice of The problem which is of interest
used. Pressure gradients calculated parameters allows the correlation to here involves the ability to predict
by the procedure develooed and reduce to the usual f factor plot for the relationship between pressure
compared with the expe~imental the limiting conditions of all gas drop, fluid properties, fluid rates,
values showed a bias of +0.82 per or all liquid. pipe diameter, and pipe length.
cent and a standard deviation of 20.8 Although the literature" r., 10, "', l', '"
per cent. INTRODUCTION contains various articles dealing with
The advantages of this method specific cases of the problem, Lock-
over other available methods o.f pre- The mechanics and characteristics hart and Martinelli" proposed the
dicting two-phase flow pressure drop of two-phase flow systems have been most general solution. Their method
are (a) its comparative simplicity of of interest throughout the industry has been later modified by Baker'.
application, (b) its relative indepen- for some time. In numerous engi- Alves' demonstrated that different
dence of flow patterns, (c) its accur- neering installations such as pipe flow patterns are possible for a flow
acy, which on the basis of a statis- lines, chemical reactors, and heat ex- mechanism defined by Martinelli
tical evaluation predicts pressure changers, two-phase flow conditions such as gas turbulent, liquid turbu-
drop closer than other available are of every day occurrence. In oil lent. Baker' explained deviations ex-
methods, and, (d) its ability to satis- production operations it has been de- perienced with Martinelli's correla-
factorily correlate laboratory data sirable, in some cases, to consider tions on the basis that different flow
from various sources while the cor- transporting gas and oil together in patterns could exist for the same flow
relations from these sources do not a common pipe from oil field to mechanism. Using Martinelli's meth-
appear to agree with one another. process plant. The trend toward cen- od of correlation, Baker correlated
trally located stock tank batteries in data for each flow pattern for the
:::1". H. Poettmann is now with Ohio Oil Co.,
oil fields has resulted in longer gath- turbulent-turbulent flow mechanism.
Denver, Colo. ering pipelines in which more than Bergelin and Gazley" 7 presented
Original manuscript received in Petroleum one fluid phase is flowing. The in-
Branch office on May 6, 1955. Revised manu- a correlation for predicting gas phase
script received on Dec. I, 1955. Paper pre- crease in the producing capacity of
sented at Petroleum Branch Fall Meeting in
New Orleans, Oct. 2-5. oil wells due to new production tech- lReferences given at end of paper.
SPE 544-G
VOI~. 207,1956 17
pressure drop for stratified and annu- well established theory of single- flowing mixture based on the cross
lar flow patterns. phase flow behavior with experimen- section of the pipe; V is the specific
Schneider" presented a method of tal data collected on two-phase flow volume of the flowing mixture. The
correlating two-phase pressure drop systems. problem then revolves around the
which appears limited to the flow The development which follows is ability to correlate f in terms of the
conditions covered by his data. based on a total energy balance for physical properties of the fluids, pipe
The purpose of this study was to the flowing two-phase mixture under diameter and roughness, and fluid
apply the concept of a two-phase f steady state conditions. Energy dis- rates.
factor, which may be called the en- sipated to heat due to irreversibilities In two-phase flow the flowing mix-
ergy dissipation function, in an at- in flow is expressed in terms of a ture density or specific volume can
tempt to correlate horizontal flow two-phase f factor which is analo- be different from the in situ density
data. This concept has been success- gous to the resistance factor used for or specific volume because of slip-
fully employed in correlating multi- single-phase flow. page or liquid hangup. Slippage oc-
phase flow in vertical strings" and curs when the gas flows at a greater
DEVELOPMENT OF CORRELATION
has been used for predicting pressure linear velocity than the liquid. The
drop for the flow of a flashing mix- It is well known that a certain flowing mixture density was used
ture of steam and water in pipes. ' 5, 10 amount of energy is necessary to rather than an in situ density because
Another objective was to eliminate overcome the resistance which any the energy entering and leaving the
the necessity of establishing a flow flowing fluid encounters in its path. tubing by virtue of the flowing fluid
pattern for predicting pressure drop, The basic energy relationship of any is a function of the pressure-volume
since the same fundamental variables fluid flow process stems from the law properties of the fluid entering and
that determine flow pattern should of conservation of energy which leaving the tubing and not of the
also determine pressure drop. Fin- merely states that the energy of fluid fluid in place.
ally, and probably foremost, upon entering the conduit minus the energy For single phase flow in smooth
attaining some degree of success in dissipated in the conduit through ir- pipe, f can be expressed in terms of
the first two objectives, it was desired reversible effects is equal to the en- the Reynolds number which involves
to present the results of the correla- ergy of the fluid leaving the conduit. inertia and viscous forces. In two-
tion in such a manner to be useful to The above is usually formulated by phase flow the interfacial and gravity
the practicing field engineer. the following equation based on a forces undoubtedly also enter the pic-
unit mass of fluid flowing. ture. After an unsuccessful attempt
ANALYSIS AND SOLUTION P, at correlating f in terms of dimen-
OF THE PROBELM
The general problem of predicting
./v
P,
dP + 6[~~]
sionless numbers involving all four
forces, another approach was made
which proved adequate for most en-
the pressure drop in a multiphase + 6h + W, + W, = 0 (1) gineering calculations. Since Lock-
flow system is a very complicated hart and Martinelli" attained a fair
one. One of the main difficulties is For a horizontal pipe, the differ-
ence in elevation, 6h, is zero. When degree of success in correlating data
due to the fact that numerous flow for a wide range of conditions neg-
patterns of widely different geometry no work is done on or by the fluid,
W, is zero. In most cases the kinetic lecting interfacial and gravity forces,
and mechanics may exist. These flow our development proceeded on this
patterns, usually referred to as bub- energy term can be neglected. The
equation then reduces to: basis. For the data used, the two-
ble, plug, stratified, wave, slug, annu- phase f factor was found to correlate
lar, spray, froth, etc., not only impose P,
unstable and intricate geometry to
the system but also critically affect
the relative magnitudes of several
f VdP + W, = 0 . (2)
best in terms of Reynolds numbers of
the liquid and gas phases, each based
on the pipe diameter, and the gas-
P, liquid mass ratio. The functional re-
force systems active to varying ex- where W, is the energy dissipated lationship hence took the following
tents. to heat in the system due to irreversi- form:
The classical approach of attempt-
ing to solve the Navier-Stokes equa-
bilities.
For single-phase flow the energy
f = cJ> [(DW")
Ft<
a (DWL)
/-LL
b]. (5)
tions becomes hopelessly devoid of dissipation term, W f, is expressed as where a and b were functions of the
any promise, not only due to ana- part of a dimensionless number called gas-liquid mass ratio, K.
lytical difficulties in setting up the the resistance factor, f.
boundary conditions but also because K 1
a = + K ; b - -eO.-
of the non-linear nature of the equa- = 2g, W,~ (3) 1K
f 4v'L .
tions. The necessity to include, in a (6)
general formulation of the problem, The resistance factor is correlated and
the interfacial and gravitational forces for single phase flow with Reynolds
along with viscous, inertia, and pres- number, DW I /-L, and relative rough-
sure forces further complicates the ness, EID."
theoretical approach. f = cJ> (DWI/-L) (EID) . (4) (7)
This equation can be obtained by As K approaches CJJ (all gas)
Appreciating the above complica- a approaches 1
tions and since the direct mathemati- dimensional analysis.
b approaches 0
cal approach seemed to fail to give A two-phase f factor is defined
(R:) (R~) approaches Rg
any hope of practical success, it was using Eq. 3 and is used with Eq. 2
thought best to resort to experimen- for making the energy balance on a As K approaches 0 (all liquid)
tal facts and use available data. Thus horizontal two-phase flow system. a approaches 0
a semi-empirical approach was For two-phase flow, in Eq. 2 and 3, b approaches 1
adopted in combining ideas from the v is the superficial velocity of the (R:) (R~) approaches RL
FIG. 1- ENERGY DISSIPATION FUNCTION FOR GAs-LIQUID MASS RATIOS "'The tabulated data were omitted to re-
duce the length of paper, but can be obtained
UP TO 0.2 from the authors.
f = C
sent the two phase pressure drop for per cent. The algebraic average devia- W'" ". . 12(a+b)] [ftc0.12" ft L0'''b1
[-D-1+o. 12(U-"-:w ~-p--
. 12b
(13)
this type of flow and range of condi- tion represents the bias of the corre-
tions, the data were not used. Some lation. For a normal distribution, Expressing Wo in terms of QM,
of his data, where the gas phase pres- 6S.26 per cent of the values will be mass flow per day,
sure drop is approximately equal to included within plus or minus one dP
the two phase pressure drop, appear standard deviation; 95.46 per cent dL
to correlate by the methods described within plus or minus two standard "~'''(''+'') (K + 1) o.,,(a+b)]
here and fall within the range of deviations: 99.73 per cent within [
(l.4737xlO') (Z) KO"o
plus or minus three standard devia-
Schneider's" data which consisted pri-
marily of wave flow. Jenkin's" data tions. [(O Lf),.O.",,,+b.'] r ""0--r --
. .. iV1
- 6-'-:'o~'.!(a+b)
O.1ObJ
-
ftg
... -
P'L
EXAMPLE PROBLEM
A well is being produced by gas-
lift. The well is producing 400 BOPD
with a total GOR of 1,000 cu ft/bbl.
The separator which is 1,000 ft from
the wellhead is operated at a pres-
sure of 50 psia and the fluids are
transported to the separator through
a 2-in. (1.995 ID) horizontal line.
In gas-lift operations it is desirable
to maintain a low wellhead pressure
for efficient lifting; therefore, it
would be of value to know the well-
head pressure for the 2-in. pipe.
Additional pertinent data are as
follows: -~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
T.,.g = 75F <?tRtl - ItETJrIOUlS MlI/I8ERFtllCTlCII
~ ILl
__ 1_ ~-f
T
~, I
--J
-1
tf
1.' 10.D
fI~flll .. eoTAl - .OIJl;DS .U SOUA!I[ tOOT .U fOOl
! I 1.
FIG. 7 - EXPERIMENTAL VS CALCULATED GRADIENTS
FIG. 6 - EXPERIMENTAL VS CALCULATED PRESSURE
GRADIENTS - THIS CORRELATION (FOR GAs-LIQUID - MARTINELLI CORRELATION (FOR GAs-LIQUID MASS
MASS RATIOS TO 1.0). RATIOS TO 1.0).
REFERENCES
TABLE 4
OM 131,880 131,880 131,880 131,880 131,880 131,880 1. Allen, W. F., Jr.: Trans. ASME.
D 1.995 1.995 1.995 1.995 1.995 1.995
$g/o (Gg/GI.i 812.5 812.5 812.5 812.5 812.5 812.5 (1951), 73, 257.
j.l~/' j.lLt>>f. 0.322 0.322 0.322 0.322 0.322 0.322
M 329.7 329.7 329.7 329.7 329.7 329.7
2. Alves, G. E.: "Co-Current
Z 0.99 0.99 0.99 0.985 0.985 0.98 Liquid-Gas Flow in a Pipeline
P psia 50 60 70 80 90 100
Vm 304.05 254.31 218.79 191.19 170.57 153.32 Contactor," Paper presented at
P 1.084 1.296 1.507 1.724 1.933 2.150 AIChE Meeting, San Francisco
J.lgr J.LL~ 0.297 0.248 0.214 0.187 0.167 0.150
dP/dL psi/lOO It 5.7 4.6 4.0 3.6 3.25 3.0 (Sept. 14, 1953).
*Fluid viscosity at outlet conditions were used. 3. Baker, 0.: Oil and Gas Jour.
(July 26,1954),185.
4. Beal, C.: Trans. AIME (1946),
TABLE 5 165, 94.
P 50 60 70 80 90 100 5. Benjamin, M. W., and Miller, J.
dp/dl psi/l00 It 5.7 4.6 4.0 3.6 3.25 3.0 G.: Trans. ASME (1942), 64,
Correction 1.21 1.21 1.21 1.21 1.21 1.21
dp/dl psi/laO It 6.9 5.6 4.8 4.4 3.9 3.6 657.
6. Bergelin, O. P., and Gazley.
15
FIG. 8-
*PS.I./IOOFEET
CHART FOR ESTIMATING PRESSURE DROP FOR HORIZONTAL MULTIPHASE FLUID FLOW IN PIPES.
~
_ 0 0
~
- ~ -r - "1 --
~
f--o
~ ~ -"
2
f--
g and Air," MChE Thesis, Uni-
versity of Delaware (1947).
15. Johnson, H. A., and Abou-
r-- r-- 'I Sabe, A. H.: Trans. ASME
- -- -- - --- r= =r i+- F
(1952), 74, 977.
-
1 FF
1- rr
16. Kobayashi, R., Carr, N. L., and
-- f 1/- -1 Burrows, D. B.: Trans. AIME,
(1954) 201,264.
17. Lockhart, R. W., and Martinelli,
0'..... +
1--1- IF F-I-
fl + R. c.: Chern. Engl'. Prog.
8 II -I 7- (1949),45, No.1, 39.
::;\
~o
10'
VI
~
1if I 711 -- 18. McAdams, W. H., et al: Trans.
ASME (1941),63,545.
19. McAdams, W. H., et al.: Trans.
, ASME (1942), 64, 193.
I
20. Moody, L. F.: Trans. ASME
f--- -IIi f- (1944), 66, 671.
10' 1rryrr 21. Poettmann, F. H., and Carpen-
ter, P. G.: Drill. and Prod.
Prac. (1952) 257.
r- t-- f- H -
+-- 22. Schneider, F. N., et al: Dallas
i-- ---I- --\-I-- -1- -c- - l-f f ~
10'
7f ~f ---- -- - 23. Standing, M. B.: Volumetric
and Phase Behavior ot Oil Field
Hydrocarbon Systems, Reinhold
Publishing Corp., New York
(1952).
-- t---I--
24. Van Wingen, N.: World Oil
III (Oct. 1949) 156.
10'
0.4 0.. 0.6 to 1.2 1.4 25. Clinedinst, W. D.: Oil and Gas
CORRECTION "0 PRES5URE CRADlE NT OF FIGURE
Jour. (April 7, 1945) 79.
FIG. 8A - MULTIPLICATION CORRECTION TO FIG. 8.
***