Professional Documents
Culture Documents
ON
RICE MILLING
WORKS:
1. PROJECT AT A GLANCE
2. INTRODUCTION.
5. PROCESS.
6. RAW MATERIALS.
8. MARKET STRATEGIES.
9. PROJECT COST.
5. Constitution. : Proprietary.
8. Promoters Contribution. : 10 %
9. Debt/Equity. 0.16:1
10. Power. : 30 HP
11. Installed Capacity. : 240 MT
2.INTRODUCTION
India is one of the biggest producers of rice in the world next to China.
It accounts for about 31 percent of the area and 41 percent of the total
production of food grains in the country. It is a staple food of the people of
the southern and Northern Western States coastal areas and hilly areas.
The crop is grown in almost all the states of the country but its
cultivation is mostly concentrated in the states of Andhra Pradesh, West
Bengal, Tamil Naidu Uttar Pradesh, Bihar, Orissa, Madhya Praesh, Punjab,
Karanataka and Assam which account for more than 66 per cent of the total
paddy produced in the country.
Paddy milling industry is one of the largest agro based industries in the
country. There are reported to be 91,154 rice-milling units spread through
out the country. These units process 80 percent of the paddy produced in
the country. The other 20 percent is processed by traditional methods or
consumed in various form. With the introduction of high yielding varieties
that improved economic practices, the production of paddy is expected to be
increased in the years to come. There are still a larger number of units in the
country using the outdated technology like old hullers. The Central Food
Technological Research Institute Mysore has developed a technology for
processing of rice to secure an improved out turn rations from paddy to rice a
superior quality of milled products reduction of wastage, with better economic
returns to producers and processors.
Rice is the staple food for almost 65% of the population in India. Paddy
in its raw form cannot be consumed by human beings. It needs to be suitably
processed for obtaining rice. Rice milling is the process which helps in
removal of hulls and barns from paddy grains to produce polished rice. Rice
forms the basic primary processed product obtained from paddy and this is
further processed for obtaining various secondary and tertiary products.
Rice is one of the most important food crops of India in term of both
area, production and consumer preference. India is the second largest
producer and consumer of rice in the world. Rice production in India
crossed the mark of 150 million MT in 2013-14 accounting for 22.81%
of global production.
3.CONSTITUTION & SECTOR
The proposed unit comes under Micro Sector for which Registration was
obtained from DIC, Visakhapatnam
D. O.B : 1984
Process
Pre Cleaning: Removing all impurities and unfilled grains from paddy
De-stoning: Separating small stones from paddy
Parboiling (Optional): Helps in improving the nutritional quality by
gelatinization of starch inside the rice grain. It improves the milling
recovery percent during deshelling and polishing / whitening operation
Husking: Removing husk from paddy
Husk Aspiration: Separating the husk from brown rice/ unhusked
paddy
Paddy Separation: Separating the unhusked paddy from brown rice
Whitening: Removing all or part of the bran layer and germ from
brown rice
Polishing: Improving the appearance of milled rice by removing the
remaining bran particles and by polishing the exterior of the milled
kernel
Length Grading: Separating small and large brokens from head rice
Blending: Mixing head rice with predetermined amount of brokens, as
required by the customer
Weighing and bagging: Preparing the milled rice for transport to the
customer
FLOW CHART
6. RAW MATERIAL
The capacity of the proposed rice mill is 0.1ton per hour. Normally Rice
Mills are working 10 hours in a day and 250 day in a year.
The required raw materials are available abundantly near and around the
proposed area.
The capacity of the proposed rice mill is 0.1 ton per hour. Normally
Rice Mills are working 8 hours in a day and 300 day in a year.
7.LOCATION AND ADVANTAGES
Rice milling is an age old activity, which has gone, through many
phases of development from hand pounding, food pounding, hulling and
dehusking by energy disc sheller etc. to the latest method involving
dehusking by rubber roller sheller and polishing by modern mechanical
techniques.
Indian share in global rice production has been hovering in the range
of 19.50 to 24.52 % as shows the below given table. Indian share dipped
below 20 percent only in 2009-10. Production of rice in India is expected
to drop this year from 104.3 million MT to 101.80 million MT (including
11.11 million MT rabi production) due to lower kharif output pegged at
almost 90.69 million MT. Below given table shows the world rice
production and percentage share of India in total production:
2600
Average Rice Price Trend In Domestic
Market
2500
2400
Price in Rs per
2300
2200
quintal
2100
2000
1900
Oct Nov Dec Jan Feb March April May June July August
Sept
2010-Oct to 2011 Sep 2011 Oct to 2012 Sep
State wise Wholesale Prices Weekly Analysis for Rice Last week
February, 2014:
(Rs per qtl)
State Prices 24- Prices 16- Prices 09- Prices 24-
28 23 15 28
Feb Feb Feb Feb
AP 2013
3403.61 2013
3112.04 2013
3086.73 2012
2048.33
Assam 2485.4 2508.72 2494.15 2154.87
Gujarat 2530.53 2624.37 2651.15 2129
Jharkhand 2267.82 2363.38 2297.43 2167.57
Karnataka 3061.33 3097.11 3064.07 2173.43
Kerala 3349.99 3388.16 3552.21 2610.35
Maharashtra 5110.39 4830.2 5246.38 4008.45
Meghalaya 2744.19 3025 1953.75 2712.9
NCT of Delhi 1700 1600 1700 1500
Orissa 1689.43 1506.34 1748.01 2119.46
UP 1681.59 1688.05 1671.84 1433.67
West Bengal 2208.02 2212.38 2210.95 1924.39
Average 2686.02 2602.35 2739.58 2303.17
5. Indias
Rice Indias Export and Import of Rice
Trade
Promoters Contribution. : 10 %
Debt/Equity. 3.49:1
10. DETAILS ON INDIVIDUAL HEADS OF PROJECT COST
1. LAND: The promoter has taken land ,at Sy No 319/8,9,10 & 11,
Yenugulapalem (V), Padmanabham Mandal, Visakhapatnam Dist, Andhra
Pradesh. The procured land is having all location advantages for setting
up the proposed unit.
3. NEW MACHINERY:
The total cost of the New Machinery is Rs.10.00 Lakhs. The abstract
of Plant & Machinery is as annexure:
S. No Description Qty Unit Cost Amount
1 Whitener Suri 1 2,15,000.00 2,15,000.00
2 Rice Grader 1 80,000.00 80,000.00
machine
3 Paddy Separator 1 1,64,000.00 1,64,000.00
4 Polishing machine 1 15500.00 15,500.00
5 Paddy Dehusker 25 2080.00 52,000.00
7 1 Hp Motor 4 4900.00 19,600.00
8 2 Hp Motor 3 6250.00 18,750.00
9 5 Hp Motor 1 9800.00 9,800.00
10 7.5 Hp Motor 1 16300.00 16,300.00
11 6 Synthetic Belt 109 Mts 215.00 23,435.00
12 6 Elevator Bucket 400 Nos 26.00 10,400.00
13 12 Hand Loom Belt 62.5 Mts 575.00 35,937.50
14 100 mm x 5 ply Belt 35 Mts 475.00 16,625.00
15 100 mm x 4 ply Belt 50 Mts 266.00 13,300.00
16 6211 K Bearings 20 Nos 425.00 8,500.00
NBC
17 6209 K Bearings 20 315.00 6,300.00
18 311 K Bush 60 95.00 5,700.00
19 6208 ZZ NBC 30 300.00 9,000.00
Bearings
20 309 K Bush 60 90.00 5,400.00
21 6209 ZZ NBC 30 350.00 10,500.00
Bearings
22 6203 ZZ MBC 200 85.00 17,000.00
Bearings200
23 Air Compressor 1 26500.00 26,500.00
24 S509 Block 20 260.00 5,200.00
25 S511 Block 20 350.00 7,000.00
26 Bright Rod 254 KGs 46.00 11,684.00
27 Silicon Carbide 108 KGs 130.00 14,040.00
28 Revo Machine 5 5100.00 25,500.00
29 Redmark Cylinder 14 795.00 13,650.00
30 SP Sheets 10 750.00 7,500.00
31 Motor Control Panel 1 1,37,858.00 1,37,858.00
Board
Total 10,00,000.00
1. CAPITAL:
The promoter will introduce capital Rs 2.50 Lacs
2. TERM LOAN:
The Company desires to avail Term Loan of Rs. 15.00 lacs from Bank, to
meet part cost of the project cost, total project cost of Rs 25.00 lacs.
The amount would be repayable in 28 quarterly installments with a
moratorium of six months from the date of commencement of commer-
cial production. However, the interest on the term loan would be payable,
as and when it is applied on the account. The details of the repayment
program are placed as an ANNEXURE
3. SUBSIDY:
The unit is eligible for subsidy @35% from KVIB UNDER PMEGP
POWER:
Depreciation is calculated
Land. : NIL
Building. : 10%
Machinery. : 25%
Sale income:
Broken
Rice. : 10% = 12,000 kgs = 150 bags @1200 = 1,80,000