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Catalogue of Notable

Tunnel Failure Case Histories


(up to December 2008)
Prepared by Mainland East Division
Geotechnical Engineering Office
Civil Engineering and Development Department

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Foreword

This catalogue of notable tunnel failures is primarily


based on published information. Both overseas and local cases
involving collapse or excessive deformation of the ground are
included. For contractual and other reasons, there are relatively
few cases reported in technical publications, and those reported
are usually of such scale or seriousness that they have received
public attention. Even for the cases reported, usually only
limited information is available. Apart from the cases included,
readers can find other information on tunnel failure in the list of
General References given at the end of this catalogue.
This catalogue is a live document that will be updated
from time to time as further information becomes available.

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Foreword

The main purpose of the catalogue is to disseminate


information and promote awareness on tunnel failures which
could pose a danger to life and property. The possible causes
of the failures, the geotechnical problems and the lessons learnt,
where these are known, are outlined in the catalogue. Readers
should refer to the source reference documents quoted for
details. Clients and works agents are advised to implement
effective geotechnical risk management measures in the
planning, investigation, design and construction of their tunnel
projects.

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Foreword

The first edition of the catalogue was issued in February


2007 and was put together by Mr W Lee, supervised by Mr K J
Roberts. This second edition was prepared by Ms L Y Pau,
supervised by Mr L P Ho. GEO staff, members of the Hong
Kong Institution of Engineers Geotechnical Division Working
Group on Cavern and Tunnel Engineering and other individuals
have contributed to this Catalogue. All contributions are
gratefully acknowledged.

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Foreword

If any information in this catalogue is found to be


inaccurate or out-of-date, please contact the Chief Geotechnical
Engineer/Mainland East of the Geotechnical Engineering Office,
Civil Engineering and Development Department, 101 Princess
Margaret Road, Ho Man Tin, Kowloon, Hong Kong.

P. L. R. Pang
Chief Geotechnical Engineer/Mainland East
Geotechnical Engineering Office
Civil Engineering and Development Department
March 2009

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Tunnel Failures List of Overseas Cases

1. Green Park, London, UK, 1964


2. Victoria Line Underground, London, UK, 1965
3. Southend-on-sea Sewage Tunnel, UK, 1966
4. Orange-fish Tunnel, South Africa, 1970
5. Munich Underground, Germany, 1980
6. Gibei Railway Tunnel, Romania, 1985
7. Moda Collector Tunnel, Istanbul Sewerage Scheme, Turkey, 1989
8. Seoul Metro Line 5 - Phase 2, Korea, 17 Nov. 1991
9. Seoul Metro Line 5 - Phase 2, Korea, 27 Nov. 1991
10. Seoul Metro Line 5 - Phase 2, Korea, 11 Feb. 1992
11. Seoul Metro Line 5 - Phase 2, Korea, 7 Jan. 1993

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Tunnel Failures List of Overseas Cases

12. Seoul Metro Line 5 - Phase 2, Korea, 1 Feb. 1993


13. Motorway Tunnels, Austria, 1993-1995
14. Heathrow Express, UK, 21 Oct. 1994
15. Munich Underground, Germany, 27 Sept. 1994
16. Los Angeles Metro, USA, 22 June 1995
17. Docklands Light Rail, UK, 23 Feb. 1998
18. Athens Metro, Greece, 1991-1998
19. Sewage Tunnel, Hull, UK, 1999
20. Taegu Metro, South Korea, 1 Jan. 2000
21. Channel Tunnel Rail Link, UK, Feb. 2003
22. Mtor Metro Tunnel, France, 14 Feb. 2003

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Tunnel Failures List of Overseas Cases

23. Shanghai Metro, China, 2003


24. Hsuehshan Tunnel, Taiwan, 1991-2004
25. Stormwater Management and Road Tunnel (SMART), Malaysia,
2003 - 2006
26. Guangzhou Metro Line 3, China, 1 April 2004
27. Singapore MRT, 20 April 2004
28. Kaoshiung Rapid Transit, Taiwan, 10 Aug. 2004
29. Barcelona Metro, Spain, 27 Jan. 2005
30. Lausanne M2 Metro, Switzerland, 22 Feb. 2005
31. Lane Cove Tunnel, Australia, 2 Nov. 2005

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Tunnel Failures List of Overseas Cases

32. Kaoshiung Rapid Transit, Taiwan, 4 Dec. 2005


33. Sao Paulo Metro Station, Brazil, 15 Jan. 2007
34. Guangzhou Metro Line 5, China, 17 Jan. 2008
35. Circle Line 4 Tunnel, Singapore, 23 May 2008
36. Hangzhou Metro Tunnel, China, 15 Nov. 2008

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Tunnel Failures List of Hong Kong Cases

1. MTR Modified Initial System, Prince Edward Station, Nathan Road,


12 Sept. 1977
2. MTR Island Line, 22 Hennessy Road, 1 Jan. 1983
3. MTR Island Line, Shing On Street, Shau Kei Wan, 23 July 1983
4. MTR Island Line, 140-168 Shau Kei Wan Road, 16 Dec. 1983
5. Kowloon Southern Link Contract KDB 200, Canton Road, 21 Oct.
2006
6. Kowloon Southern Link Contract KDB 200, Salisbury Road, 3
June 2007

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Overseas Cases

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Green Park, London, UK, 1964
Background
Tunnel (Green Park to Victoria) driven through London Clay
using drum-digger shield

The failure
Inflow of sand and gravel, burying most of the shield

Civil Engineering and Development Department Clay & Takacs (1997)


Hong Kong Special Administration Region Government
Green Park, London, UK, 1964

Possible cause of failure


The crown of the shield penetrated through the London Clay
layer into sand and gravel

Source
Clay & Takacs (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Victoria Line Underground, London, UK, 1965
Background
Tunnel (300m long and 3.7m internal diameter) driven through
London Clay using hand-shield and lined with cast-iron
segments under a disused railway marshalling yard

The failure
Inflow of sand and gravel

Civil Engineering and Development Department


Clay & Takacs (1997)
Hong Kong Special Administration Region Government
Victoria Line Underground, London, UK, 1965

Possible cause of failure


The shield was ineffective in supporting the overlying ground

Source
Clay & Takacs (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Southend-on-Sea Sewage Tunnel, UK, 1966
Background
Tunnel driven through London Clay (40m long and 1.35m in
diameter)

The failure
Water inflow into the tunnel

Civil Engineering and Development Department Clay & Takacs (1997)


Hong Kong Special Administration Region Government
Southend-on-Sea Sewage Tunnel, UK, 1966

Possible cause of failure


The tunnel intersected the bottom of an abandoned 600mm
diameter well

Source
Clay & Takacs (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Orange-fish Tunnel, South Africa, 1970

Background
Tunnel designed to carry irrigation water from the Orange River
(80km long and 5.3m in diameter, 1,200m above sea level)
Tunnelling using the rail-mounted drill and blast method and lined
with insitu concrete

First failure Heavy water inflow


Water inflow of about 55,000 litres/min into the tunnel at 14 bars
Entire 1.6km tunnel section flooded within 24 hours

Possible cause of failure


The tunnel passed through a shallow anticline and intersected a
fissure, about 75mm wide, almost perpendicularly
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Orange-fish Tunnel, South Africa, 1970

Second failure Fire


Methane gas ignited by a blast
No explosion occurred as the gas did not reach the explosive
concentration
The fire burnt for about 6 month

Possible cause of failure


Methane gas from a methane bearing fissure entered the tunnel
during excavation

Source
Clay & Takacs (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Munich Underground, Germany, 1980

Construction Today (1994b)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Munich Underground, Germany, 1980

Background
New Austrian Tunnelling Method (NATM) construction of twin 6m
diameter tunnels

The failure
10m wide, 14m deep sinkhole

Possible causes of failure


Local variation in geology with reduction in marl cover to 1-1.5m
and led to overstressing of the sprayed concrete temporary lining

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Munich Underground, Germany, 1980

Consequences
Delay to works

Remedial Measures
Void was backfilled with crushed rock and cement and pressure
grouted

Source
Construction Today (1994b)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Gibei Railway Tunnel, Romania, 1985

Background
Railway tunnel 2.21km long and 9m in diameter

The failure
Compact fissured clay layer failed suddenly, allowing water
inflow >600 litres/min into the tunnel

Clay & Takacs (1997)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Gibei Railway Tunnel, Romania, 1985

Possible cause of failure


The tunnel penetrated a lens of waterlogged fine-grained sand
just above the crown

Source
Clay & Takacs (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Moda Collector Tunnel,
Istanbul Sewerage Scheme, Turkey, 1989
Background
Tunnel constructed by Tunnel Boring Machine (TBM)

The failure
Fine soil flowed into the tunnel forming a hole in the road as the
TBM went through the rock into the soft ground

Clay & Takacs (1997)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Moda Collector Tunnel,
Istanbul Sewerage Scheme, Turkey, 1989
Possible cause of failure
The tunnel intersected a hidden area of soft clay

Source
Clay & Takacs (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
17 Nov. 1991

Lee & Cho (2008)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
17 Nov. 1991

Background
Construction of Seoul Metro tunnel near Majang by drill and blast
method

The failure
After blasting : daylight collapse up to ground surface, involving
the embankment of a river
20m x 15m and 4m deep crater at the ground surface
Water from river flowed into the tunnel

Possible cause of failure


Thin weathered rock cover
Inflow of soil and groundwater

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
17 Nov. 1991
Consequences
Roads collapse and gas mains Majang Bridge

fractured

Remedial measures
Backfilling the crater with soil
followed by cement grouting and
chemical grouting 1. backfilling 1000m
3 1.4m
Fill (SM )
Silty sand
Lessons learnt -3.2m
-3.5m
Sink hole Cheonggye-choeon
Insufficient ground investigation Alluvium
18.0m
Decomposed
Unexpected groundwater inflow granite soil -12.8m
-13.3m 4. grouting (JSP)
2. sand mat
No tunnel face stability analysis Weathered
rock -18.0m

No consideration of blasting effects -24.0m

closed to weathered zone with Soft rock


-26.5m

shallow cover Hard rock


-29.5m 3. face shotcrete

Civil Engineering and Development Department


Hong Kong Special Administration Region Government Lee & Cho (2008)
Seoul Metro Line 5 - Phase 2, Korea,
17 Nov. 1991

Source
Lee & Cho (2008)
Madrid (1996)
Shin et al (2006)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
27 Nov. 1991

Lee & Cho (2008)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
27 Nov. 1991
Background
Construction of Seoul Metro tunnel near Dangsan by drill and
blast method

The failure
27 November 1991
10:40am : blasting
4:00pm : rock falls at the tunnel face
10:00pm : soil and groundwater inflow into the tunnel

28 November 1991
3:20am : substantial daylight collapse up to ground surface
forming a 25m diameter crater

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
27 Nov. 1991

Possible cause of failure


Weathered granite at the face .0
m
25
and high permeability soil 20
.0
m

Consequences
Three buildings collapsed
Several water mains, gas backfilling
Fill sand -1.2m D=20.0m
pipes and sewerage were Silt : Cement mortar
broken -4.8m
-6.0m
: Cement milk
: Chemical grout

Remedial measures Sand

Backfilling the crater with soil


followed by cement grouting Weathered
-22.2m

rock
and chemical grouting Soft rock
-25.1m
-28.5m

-29.2m

Hard rock
5.0m 10.0m 5.0m 15.0m
-37.5m
Civil Engineering and Development Department
Hong Kong Special Administration Region Government Lee & Cho (2008)
Seoul Metro Line 5 - Phase 2, Korea,
27 Nov. 1991

Lessons learnt
Insufficient ground investigation
Unexpected groundwater inflow
No tunnel face stability analysis
No consideration of blasting effects closed to weathered
zone with shallow cover

Source
Lee & Cho (2008)
Madrid (1996)
Shin et al (2006)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
11 Feb. 1992

Lee & Cho (2008)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
11 Feb. 1992
Background
Construction of Seoul Metro tunnel near Youido by road header

The failure
Significant inflow of groundwater
About 4.5 tonnes of soil flowed into tunnel
38m wide x 6m deep crater at the ground surface

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
11 Feb. 1992
Possible cause of failure
Weathered granite at the tunnel
face and high permeability soil 38.0m

Sewer Box

Remedial measures
Backfilling the crater with soil MBC

followed by cement grouting and


1. back filling
chemical grouting Fill
Sewer box
-5.6m
Alluvium (SC)
-7.8m
Alluvium (SP)
-9.9m

Lessons learnt Alluvium (ML)


-13.2m
-11.8m 2. cement mortal grouting

Insufficient ground investigation Decomposed


rock
3. urethan grouting

3m
Unexpected groundwater inflow Soft rock
-21.7m
-23.5m
-25.9m
No tunnel face stability analysis Weathered rock
-26.4m

Hard Rock
-33.0m

Civil Engineering and Development Department


Lee & Cho (2008)
Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
11 Feb. 1992

Source
Lee & Cho (2008)
Madrid (1996)
Shin et al (2006)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
7 Jan. 1993

Lee & Cho (2008)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
7 Jan. 1993

Background
Construction of Seoul Metro tunnel near Yongdungpo by drill and
blast method

The failure
Tunnel collapsed after removing spoil
Tunnel collapsed starting from the left side of the crown
900m3 of loose material flowed into the tunnel and water inflow of
up to 300 litres/min recorded

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
7 Jan. 1993

Possible cause of failure


Weathered granite at the tunnel
face
High groundwater pressure

Remedial measures
3
900m 1. back filling
Fill
-1.1m

Backfilling the crater with soil Alluvium (ML)


-4.9m
2. cement mortar
Sewer box

followed by cement grouting and -7.1m

chemical grouting Alluvium (SP)

-16.5m 3. cement mortar

Weathered rock
-20.14m
-21.5m
4. chemical grouting

Soft rock

-28.34m

Civil Engineering and Development Department


Hong Kong Special Administration Region Government Lee & Cho (2008)
Seoul Metro Line 5 - Phase 2, Korea,
7 Jan. 1993

Lessons learnt
Insufficient ground investigation
Unexpected groundwater inflow
No tunnel face stability analysis
No consideration of blasting effects closed to weathered zone
with shallow cover

Source
Lee & Cho (2008)
Madrid (1996)
Shin et al (2006)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
1 Feb. 1993

Lee & Cho (2008)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
1 Feb. 1993

Background
Construction of Seoul Metro tunnel near Anyangcheon by road
header

The failure
Daylight collapse when weathered granite found at the tunnel
face
Groundwater flowed into the tunnel
60m wide oval shaped area subsided

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Seoul Metro Line 5 - Phase 2, Korea,
1 Feb. 1993
59.3m
jet grouting
cement milk

Possible cause of failure grouting

Weathered granite and alluvium


at the tunnel face
High groundwater pressure Sewer Box

Consequences 59.3m
8.3m
Anyang cheon 1. backfilling
Six heavy plants buried

Sewer box
Alluvium
Remedial measures Decomposed
granite soil
2. cement milk
grouting
24.0m

Backfilling the crater with soil


-21.0m
followed by cement grouting and 3. jet grouting 5.0m

-24.0m
chemical grouting -24.0m
Weathered rock
-29.0m

-32.0m
Soft rock

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Lee & Cho (2008)
Seoul Metro Line 5 - Phase 2, Korea,
1 Feb. 1993

Lessons learnt
Insufficient ground investigation
Unexpected groundwater inflow
No tunnel face stability analysis

Source
Lee & Cho (2008)
Madrid (1996)
Shin et al (2006)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Motorway Tunnels, Austria, 1993-95

Background
Tunnel constructed in sandstone and shale with fault zones
by the drill & blast method
Tunnel divided into 4 sections, namely T1 T4
T1 - 376m long; T2 - 562m; T3 2,760m and T4 1,230m

Failures at T4 in 1993
About 130 overbreak incidents with total volume of 1,461m3,
maximum deformation of 120mm measured in the tunnel
200m3 of loose material collapsed after a blast, resulting in
water inflow of up to 450 litres/min

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Motorway Tunnels, Austria, 1993-95

Two failures at T3 in 1995


650m3 of loose material flowed into the tunnel, water inflow of up
to 1,500 litres/min recorded
Radial movement of rib of about 300mm occurred and water
inflow of up to 1,500 litres/min recorded

Source
Clay & Takacs (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Heathrow Express Tunnel, UK, 21 Oct. 1994

Ground Engineering (2008) ICE (1998b)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Heathrow Express Tunnel, UK, 21 Oct. 1994

Background
NATM in London Clay

The failure
10m diameter crater formed

ICE (1998b)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Heathrow Express Tunnel, UK, 21 Oct. 1994

Possible cause of failure


A series of design and management errors combined with
poor workmanship and quality control

Consequences
Differential settlement induced at adjacent buildings
Services Terminal 4 halted for one month
Remedial measures caused chaos at Heathrow Airport
Recovery cost 150M (3 times original contract sum)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Heathrow Express Tunnel, UK, 21 Oct. 1994

GROUND SURFACE CONTOURS


LEGENDS

0 to +0.5m

0 to -1m
-1 to -2m Central Terminal Area
-2 to -3m

> -3m Settlement Contours

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Heathrow Express Tunnel, UK, 21 Oct. 1994

Remedial measures
Backfilled with 13,000m3 concrete

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Heathrow Express Tunnel, UK, 21 Oct. 1994

Lessons learnt
Measures to ensure safety must be planned
Do not lose sight of critical technical issues in the pursuit of time
and cost reduction
Whilst a number of factors contributed to the collapse, half of them
were matters of management
However much engineers are pressured to build quickly and
cheaply, the industry will be judged by its own failures

Sources
Ground Engineering (2000)
HSE (1996, 2000)
ICE (1998b, 1999)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Heathrow Express Tunnel, UK, 21 Oct. 1994

1996 report 2000 report

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Munich Underground, Germany, 27 Sept. 1994

Background
7m diameter tunnel supported by
sprayed concrete lining
The tunnel was assumed to be
beneath a clay layer overlying
water-bearing gravel and
groundwater would not be drawn
down

The failure
Quick inflow of water and ground
materials
Large subsidence crater quickly
filled with groundwater
Construction Today (1994a) 20m wide, 18.5m deep crater
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Munich Underground, Germany, 27 Sept. 1994

Possible causes of failure


Layer of marl separating groundwater bearing layers was
much thinner than originally assumed
Sand-infilled cracks in the marl layer acted as preferential
pathways for water

Consequences
Bus fell into the crater
Three passengers killed
30 people injured

Civil Engineering and Development Department Construction Today (1994a)


Hong Kong Special Administration Region Government
Munich Underground, Germany, 27 Sept. 1994

Remedial measures
Bored-pile wall to form a shaft
Excavation inside the shaft for rescue
Tunnel driven again using compressed air

Sources
Boos et al (2004)
Construction Today (1994a)
Ground Engineering (1994)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Los Angeles Metro, USA, 22 June 1995

Background
Re-mining/remedial works to
realign an existing TBM tunnel
(6.7m diameter, 25m deep), which
had been bored off line
Hard siltstone overlain by alluvium
with groundwater level 10-12m
below surface

The failure
25m deep sinkhole caused by
collapse of south bore
Serious cracking observed in
temporary lining of north bore
Civil Engineer International (1995)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Los Angeles Metro, USA, 22 June 1995

Possible causes of failure


Failure occurred during removal of segmental lining in tunnel
roof and relining of tunnel to correct the horizontal alignment
Unexpected ground conditions in the alluvium
Fractured water mains (unconfirmed)

Consequences
30m length of a four lane road (Hollywood Boulevard) affected
leading to road closure
Collapsed 250mm water main possibly contributing to failure
Broken gas pipe
Evacuation of local residents

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Los Angeles Metro, USA, 22 June 1995

Remedial measures
Steel rings installed in tunnel either side of the collapse
3,300m3 of grout to fill void and stabilise area
Road resurfacing

Source
Civil Engineer International (1995)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Docklands Light Rail, UK, 23 Feb. 1998

ICE (2004)
ICE (1998a)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Docklands Light Rail, UK, 23 Feb. 1998

Background
Tunnel constructed for Docklands Light Rail (diameter 5.2m) by
earth pressure balance TBM

The failure
22m wide and 7m deep crater formed in the grounds of George
Green School

ICE (1998a)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Docklands Light Rail, UK, 23 Feb. 1998

Possible causes of failure


Insufficient overburden above the tunnel
High pressure within tunnel causing blow out failure

Consequence
Windows up to 100m away broken by the shower of mud and
stones released

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Docklands Light Rail, UK, 23 Feb. 1998

Lesson learnt
To require specific assessments / calculations to demonstrate
the adequacy of factor of safety against blow out failure

Sources
ICE (1998a)
ICE (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Athens Metro, Greece, 1991-1998

IMS IMIA

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Athens Metro, Greece, 1991-1998
Background
Construction of the Olympic Metro under a turnkey contract
(estimated cost about 2 billion ECUs)
Construction started in November 1991 and operation in 1998
TBM (by Mitsubishi) used for construction of 11.7km long, 9.5m
diameter tunnels located at a depth of 15-20m (with penetration
rate ranging from 1.6m to 18m per day based on 18-hour-per-day
shift, depending on the ground conditions)
Cut and cover, supported by soldier piles, struts and prestressed
anchor tiebacks for 6.3km long tunnels and stations
NATM for other short auxiliary tunnels and oval-shaped stations
where existence of buried antiquities precluded open excavation

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Athens Metro, Greece, 1991-1998
The failures
Roof collapses of appreciable size often occurred
Large and occasionally uncontrollable overbreaks for TBM

Possible causes of failure


Ravelling of the ground seems to be due to insufficient strength in
the intensely weathered and highly tectonised zones of Athenian
schist (which is a flysch-type sediment consisting of thinly bedded
clayey and calcareous sandstones with alterations and subjected to
intense folding, thrusting, faulting and fracturing)
Large muck openings of the TBM cutterhead which cannot
adequately control muck-flow (the cutterhead operates in the open
air, i.e. under atmospheric pressure)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Athens Metro, Greece, 1991-1998
Consequence
Major delay in TBM tunnelling

Remedial measures
Cavities caused by the TBM overbreaks was backfilled by grout
(which sometimes reached the ground surface)

Source
IMIA
IMS
Kavvadas et al (1996)
Mihalis & Kavvadas (1999)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Sewage Tunnel, Hull, UK, 1999

Boos et al (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Sewage Tunnel, Hull, UK, 1999

Background
Construction of a 10.5km long underground sewer by earth
pressure balance TBM (diameter 3.85m) supported by reinforced
concrete segmental lining

The failure
Water and sand ingress
Tunnel subsided by 1.2m causing serious subsidence at surface

Possible cause of failure


Fluctuation of groundwater level caused by tidal effects resulting in
vertical movement of the tunnel tube causing opening of joints

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Sewage Tunnel, Hull, UK, 1999

Consequences
Damage to buildings, roads and utility lines
TBM had to be abandoned

Emergency and remedial measures


Ground freezing
Reconstruction of tunnel using sprayed concrete

Source
Boos et al (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Taegu Metro, South Korea, 1 Jan. 2000

Boos et al (2004)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Taegu Metro, South Korea, 1 Jan. 2000

Background
Construction of underground Taegu Metro

The failure
Failure of diaphragm wall
Excavation pit caved in

Possible causes of failure


Rapid fluctuation of groundwater level caused movement of
unidentified gravel and sand strata
Additional loading on diaphragm wall was not considered in design

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Taegu Metro, South Korea, 1 Jan. 2000
Consequences
Bus buried and bus driver seriously injured
Three passengers killed
Neighbouring buildings suffered considerable damage

Remedial measures
Excavation pit backfilled
Subsoil grouted and diaphragm wall strengthened

Source
Boos et al (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Channel Tunnel Rail Link, UK, Feb. 2003

Civil Engineering and Development Department ICE (2003)


Hong Kong Special Administration Region Government
Channel Tunnel Rail Link, UK, Feb. 2003

Background
Tunnelling using TBM (diameter 8.2m)
Boring at a depth of 21m

The failure
10m diameter and 20m deep void
formed in the ground behind a row of
houses

Possible cause of failure


The vibration from the TBM may have
caused the nearby wells (30m deep and
1.8m diameter) to collapse

ICE (2003)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Channel Tunnel Rail Link, UK, Feb. 2003

Consequence
Three uncharted wells collapsed

Remedial measures
The voids were backfilled with grout

Source
ICE (2003)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Mtor Metro Tunnel, France, 14 Feb. 2003

Dubois & Rat (2003)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Mtor Metro Tunnel, France, 14 Feb. 2003

Background
Construction of Mtor
Metro Tunnel in Paris

The failure
About 3,000m3 of
sedimentary deposits
collapsed underneath a
school, occupying an
area of 400m2 on plan
Dubois & Rat (2003)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Mtor Metro Tunnel, France, 14 Feb. 2003

Possible cause of failure


Not known

Consequences
No casualty
The school had to be closed for a year affecting 900 students

Source
Dubois & Rat (2003)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Shanghai Metro, China, 2003

Boos et al (2004)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Shanghai Metro, China, 2003

Background
Expansion of the Shanghai Metro () Line 4 crossing
beneath the Huangpu River ()
Two parallel tunnel tubes constructed by earth pressure balance
TBM

The failure
Failure occurred during construction of a cross passage
Massive ingress of water and material at the face at a depth of 35m
Several metres ground subsidence

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Shanghai Metro, China, 2003

Possible cause of failure


Failure of ground freezing unit

Consequences
High rise office buildings seriously damaged
Flood protection dyke on the river badly damaged

Source
Boos et al (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Hsuehshan Tunnel, Taiwan, 1991-2004

TANEEB (2005)

TANEEB (2005)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Hsuehshan Tunnel, Taiwan, 1991-2004

Background
Construction of 12.9km long and 4.8m diameter Hsuehshan
Tunnel in Taiwan ()
Works commenced in 1991 and completed in 2004
Comprised 2 main tunnels (East & Westbound) and a pilot tunnel
Eastbound by TBM method (July 1993 to Sept. 2004)
Westbound by TBM method (July 1993 to April 2004)
Pilot tunnel by drill & blast method (July 1991 to Oct. 2003)

Westbound Eastbound

Pilot Tunnel
TANEEB (2005)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Hsuehshan Tunnel, Taiwan, 1991-2004

The failures
Eastbound
28 collapses occurred
Westbound
TBM badly damaged due to tunnel collapse and
groundwater inflow of 45,000 litres/min into the tunnel
Pilot Tunnel
8 collapses occurred

Possible causes of failure


Unexpected difficult geology with fractured rock and massive
inflows of water
6 major faults found along the tunnel alignment

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Hsuehshan Tunnel, Taiwan, 1991-2004

Consequences
Eastbound
Failure in May 1993 affected 56 buildings and 73 families
Westbound
11 men died
Pilot Tunnel
13 stoppages

Source
TANEEB (2005)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Stormwater Management and Road Tunnel
(SMART), Malaysia, 2003 - 2006

Limestone

SMART

Siow, M. T. (2006)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Stormwater Management and Road Tunnel
(SMART), Malaysia, 2003 - 2006

Background
9.7km long and 13.26m diameter tunnel driven through karst
formation by slurry shield TBM

The failure
37 incidents within 8 km of tunnel excavation

Possible cause of failure


Adverse geology and karst conditions

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Stormwater Management and Road Tunnel
(SMART), Malaysia, 2003 - 2006

Siow, M. T. (2006)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Stormwater Management and Road Tunnel
(SMART), Malaysia, 2003 - 2006

McFeat-Smith (2008)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Stormwater Management and Road Tunnel
(SMART), Malaysia, 2003 - 2006

Source
Siow, M. T. (2006)
McFeat-Smith (2008)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Guangzhou Metro Line 3, China, 1 April 2004

ChinaDaily (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Guangzhou Metro Line 3, China, 1 April 2004

Background
Construction of a 58.5km long underground metro in which
45.6km is a single-tube shield TBM

The failure
Failure of a diaphragm wall

Possible cause of failure


Rapid fluctuation of groundwater level due to the heavy rainfall
Complicated geology including a layer of swelling soil

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Guangzhou Metro Line 3, China, 1 April 2004
Consequences
A three-storey building collapsed and sunk into the ground
Collapse of nearby underground water mains

Remedial measures
Backfilled with crushed rock and cement

Source
ChinaDaily (2004)
Soufun (2004)
Longhoo (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Singapore MRT, 20 April 2004

Government of Singapore (2005)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Singapore MRT, 20 April 2004

Background
An open cut tunnel excavated for Singapore MRTs new Circle Line
Design and build
Excavated trench of 15m wide and 33m deep mainly in marine clay
with some fluvial clay supported by 0.8-1.0m thick diaphragm wall
which is 35-45m deep without rock socket
Steel struts: 4-5m horizontal and 3m vertical spacing
Bottom-up construction
Jet grouted base slabs
Layer 1-1.5m thick at 28.5m below ground
Layer 2-3m thick at 33.5m below ground (Layer 2 not yet
constructed when collapse occurred)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Singapore MRT, 20 April 2004

The failure
9th level of struts being installed when
collapse took place
Unusual cracking and groaning noises heard
early in the morning (6 hours)
Loud cracking noise heard in the afternoon, 15
minutes before collapse
Collapse plan area was 100m by 130m
Settlement up to 15m
Diaphragm walls displaced
Steel struts mangled

Government of Singapore (2005)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Singapore MRT, 20 April 2004

Possible causes of failure


Under-design of the strut-waler connection in the strutting system
Incorrect use of Finite Element Method
No proper design reviews
Disregard of different warnings, for example, excessive wall
deflections and surging inclinometer readings
Poor construction quality
Ineffective instrumentation and monitoring system
Failure to implement risk management

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Singapore MRT, 20 April 2004

Consequences
Part of Nicoll Highway, Singapores major east-west harbour-front
road, destroyed
Four workers killed
Several others injured
15,000 people and 700 businesses affected
Three offices and retail towers at risk from further ground movement
Damage of a gas service line, resulting in an explosion and fire
A storm drain damaged

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Singapore MRT, 20 April 2004

Remedial measures
Rescue and backfilling
Structurally disconnected the Merdeka Bridge
All contracts of the Circle Line put on hold
All contracts to carry out checks and review of design and
construction of temporary works
All Professional Engineers to confirm in writing the adequacy of
their designs
All designs to be independently checked by the Building &
Construction Authority

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Singapore MRT, 20 April 2004

Lessons learnt
This is a need for robust design, risk management, design review
and independent checking, purposeful back analysis, an effective
instrumentation, monitoring and interpretation regime, an effective
system of management of uncertainties and quality during
construction, corporate competencies and safety management
The safety of temporary works is as important as that of
permanent works and should be designed according to
established codes and checked by competent persons

Main Source
Government of Singapore (2005)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kaohsiung Rapid Transit, Taiwan, 10 Aug. 2004

Background
Construction of the Kaohsiung Rapid
Transit Blue & Orange Lines in
Kaohsiung City

The failures
First collapse on 29 May 2004
underneath a street
Second collapse in mid June 2004
Third collapse on 13 July 2004 with
formation of a large sinkhole
Fourth collapse on 10 Aug 2004

Taiwan Info (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kaohsiung Rapid Transit, Taiwan, 10 Aug. 2004

Possible cause of failure


Possible adverse ground and groundwater conditions

Consequences
First collapse - Several buildings affected and 100 people
evacuated
Third collapse - Three residential buildings evacuated and
significant disruption to water/electricity supply
Fourth collapse - No casualty, one building affected and part of
the works suspended

Source
Taiwan Info (2004)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Barcelona Metro, Spain, 27 Jan. 2005

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Barcelona Metro, Spain, 27 Jan. 2005

Background
Tunnel for Barcelona Line Five Metro Extension
Tunnelling using NATM

The failure
30m wide and 32m deep crater formed

Possible cause of failure


A hidden vertical fault located 1m behind the sprayed concrete
lining

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Barcelona Metro, Spain, 27 Jan. 2005

Consequences
2 five-storey buildings and a smaller one demolished
More than 50 families made homeless

Remedial measures
The void was backfilled with grout of about 2,000m3

Source
European Foundations (2005)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Lausanne M2 Metro, Switzerland, 22 Feb. 2005

Tunnels & Tunnelling (2005)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Lausanne M2 Metro, Switzerland, 22 Feb. 2005

Background
Tunnel (6km long, approximately 10m wide x 7m high) for
Lausanne Metro M2 Project (cost US$472M) in Switzerland
Tunnelling using an Eickhoff ET 380-L roadheader

The failure
Collapse in area of soft ground (lake deposits)
50m3 of material displaced into the tunnel at a depth of 12m,
leading to a crater at the surface

Possible cause of failure


Tunnel driven through a pocket in the glacial moraine, causing
sudden inflow of groundwater

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Lausanne M2 Metro, Switzerland, 22 Feb. 2005
Consequences
People in two buildings, a supermarket and a food outlet in
commercial district evacuated when their cellars collapsed
No injuries reported

Remedial measures
A curtain of 11 piles constructed ahead of the collapsed face with
grouting to strengthen the ground and limit further flow of material
into the tunnel
The void was backfilled with 800m3 of glass-sand (recycled glass)

Source
Tunnels & Tunnelling (2005)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Lane Cove Tunnel, Australia, 2 Nov. 2005

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Lane Cove Tunnel, Australia, 2 Nov. 2005

Background
Twin NATM tunnels (7m high, 8.1 wide and 3.6km long)
constructed under Lane Cove Tunnel Project in Sydney

The failure
Collapse occurred during breakout for a ventilation tunnel from
the running tunnel
A 10m by 10m, 25m deep crater formed in the ground between a
3-storey high residential building and a highway exit ramp

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Lane Cove Tunnel, Australia, 2 Nov. 2005

Possible causes of failure


Possible rock slippage
Ground investigation did not identify dyke at the tunnel
intersection
Under designed rock bolts due to increased effective span at
intersection of adit and tunnel

Consequences
A 3-storey building partially collapsed and 47 residents
evacuated
A water main burst
Citybound road closed

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Lane Cove Tunnel, Australia, 2 Nov. 2005

Remedial measures
The void was backfilled with
1,400m3 of concrete
Continual monitoring

Sources
Golder (2005)
Ground Engineering (2005)
Ground Engineering (2006a)
Ground Engineering (2006b)
ICE (2006)
ICE (2006)
NNN (2005)
SMH (2005)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kaohsiung Rapid Transit, Taiwan, 4 Dec. 2005

TT (2005)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Kaohsiung Rapid Transit, Taiwan, 4 Dec. 2005

Background
Construction of Kaohsiung Rapid Transit (KRT) Orange Line at
the junction of Chungcheng Road and Tashun Road in Kaohsiung
City

The failure
Failure occurred during excavation of an underground sump pit at
a cross passage (33m below ground) underneath an existing
reservoir
A 30m by 20m, 4m deep trench initially formed on 4 Dec. 2005
and was collapsed to form a 50m by 30m, 10m deep crater at the
road surface
This was the 10th reported failure of the KRT project
Another crater (10m diameter, 7m deep) formed at another
location on 10 Dec. 2005

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kaohsiung Rapid Transit, Taiwan, 4 Dec. 2005

Possible cause of failure


Massive water seepage from a reservoir

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kaohsiung Rapid Transit, Taiwan, 4 Dec. 2005

Consequences
Chungcheng Road (a major trunk road) closed for a week
The nearby Linkang railway line temporarily suspended
A 100m long section of tunnels and utilities damaged
Cracks found at 20 nearby residential buildings

Remedial measures
The crater was backfilled with about 2,800m3 of soil/rock and
concrete 20 hours after the accident
The damaged sections of the KRT tunnels needed to be re-
constructed
Cost of the remedial measures estimated to be up to NT$500M
(US$15M) excluding reconstruction of the damaged sections of
the KRT tunnels

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kaohsiung Rapid Transit, Taiwan, 4 Dec. 2005

Sources
TVB News (2005)
TT (2005)
SP (2005)
ST (2005)
Sun (2005)
WWP (2005)
OD (2005)
TKP (2005)
MP (2005)

TVB News (2005)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Sao Paulo Metro Station, Brazil,
15 Jan. 2007

Gulp (2007)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Sao Paulo Metro Station, Brazil,
15 Jan. 2007

Background
New Austrian Tunnelling Method (NATM) was used to excavate a
18.5m diameter 45m long section station tunnel
The tunnel failure occurred close to a junction with a 40m
diameter, 40m deep access shaft

The failure
Collapse of the station tunnel and partial damage to the access
shaft
The rate of settlement at the tunnel crown increased rapidly and
reached 15mm to 20mm two to three days before the failure

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Sao Paulo Metro Station, Brazil,
15 Jan. 2007
Possible cause of failure
Failed to account for the geology of the site; fractured rock
located over the excavation
The lack of sufficient supports in the roof and side walls of the
excavation

Consequences
Several vehicles dropped into the 30m-deep hole
Seven persons killed

Remedial measures
Stabilized the section of tunnel with extensive reinforcement
A system of anchors extending 32m into the soil was put in place
and the excavation through the section was performed after pre-
grouting
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Sao Paulo Metro Station, Brazil,
15 Jan. 2007

Source
ICE (2008)
Gulp (2007)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Guangzhou Metro Line 5, China,
17 Jan. 2008

Sina (2008a)

AD (2008)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Guangzhou Metro Line 5, China,
17 Jan. 2008
Background
Construction of a cross passage between two tunnel boring
machine tunnels

The failure
Collapse of the cross passage tunnel

Possible cause of failure


Groundwater flowed into the tunnel

Consequences
Cave-in at the road, about 100m2 on plan
No injury
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Guangzhou Metro Line 5, China,
17 Jan. 2008
Remedial measures
Crater backfilled with concrete

Source
AD (2008a)
Sina (2008a, 2008b)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Circle Line 4 Tunnel, Singapore, 23 May 2008

Property Highlights of Singapore (2008)

Property Highlights of Singapore (2008)


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Circle Line 4 Tunnel, Singapore, 23 May 2008
Background
Construction of Circle Line 4
tunnel by 6m diameter slurry
mixshield TBM

The failure
Cave-in at Holland Road
approximately 8m diameter x
3m deep Property Highlights of Singapore (2008)

Possible cause of failure


Loose ground

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Circle Line 4 Tunnel, Singapore, 23 May 2008

Consequences
Temporary suspension of water supply

Remedial measures
Crater backfilled with concrete

Source
Property Highlights of Singapore (2008)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Hangzhou Metro Tunnel, China, 15 Nov. 2008

AD (2008b)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Hangzhou Metro Tunnel, China, 15 Nov. 2008
Background
Construction of Hangzhou Metro

The Failure
Failure of a series of continuous walls of 800mm thick
constructed by cut-and-cover method forming a 21m wide x 16m
deep excavated area

Consequences
A 75m long section of road collapsed and 11 vehicles fell into the
16m deep excavation
A 600mm diameter water main was broken
Water from the nearby river flowed into the collapsed area

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Hangzhou Metro Tunnel, China, 15 Nov. 2008

Consequences
Three 3-storey buildings seriously damaged and needed to be
demolished
Two 110kV cables were damaged
8 persons died, 13 persons missing (as of 19 Nov. 2008) and 11
persons injured

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Hangzhou Metro Tunnel, China, 15 Nov. 2008

CNS (2008)

CNS (2008)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government CNS (2008)
Hangzhou Metro Tunnel, China, 15 Nov. 2008

XINHUANET (2008)

XINHUANET (2008)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government XINHUANET (2008)
Hangzhou Metro Tunnel, China, 15 Nov. 2008

XINHUANET (2008)

Civil Engineering and Development Department


XINHUANET (2008)
Hong Kong Special Administration Region Government
Hangzhou Metro Tunnel, China, 15 Nov. 2008

Source
AD (2008b)
Beijing Review (2008)
CNS (2008)
NCE (2008)
XINHUANET (2008)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Hong Kong Cases

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Modified Initial System, Prince Edward
Station, Nathan Road, 12 Sept. 1977

Background
A running tunnel (5m in diameter) being constructed from Prince
Edward Station by the drill and blast method
Ground above the tunnel strengthened

The failure
A wall section of the running tunnel under Nathan Road
collapsed
The subsidence did not affect the road surface

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Modified Initial System, Prince Edward
Station, Nathan Road, 12 Sept. 1977

Possible causes of failure


Gap existed between the ground treatment above the station
tunnel and that above the running tunnel allowing the soil to flow
into the tunnel

Nathan Road
Water table

Annular Ground Annular Ground


Treatment Treatment

Station Tunnel Running


Tunnel

after Clay & Takas (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Modified Initial System, Prince Edward
Station, Nathan Road, 12 Sept. 1977

Consequences
Nathan Road between Argyle Street and Arran Street closed as
a safety measure
Three buildings (Nos. 745, 745A and 745B Nathan Road)
involving 100 people evacuated
Closure Order issued for nearby shops and a petrol station

Source
Clay & Takacs (1997)
SCMP (1977)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Island Line, 22 Hennessy Road, 1 Jan. 1983

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Island Line, 22 Hennessy Road, 1 Jan. 1983

Background
Tunnelling from Admiralty to Causeway Bay for MTR Island Line
using the drill and blast method
Tunnel formed by the drill and blast method

The failure
Water-bearing fill flowed into the tunnel, opening a hole at the
road above
1,500m3 of material flowed into the tunnel creating a void of an
area of 100m2 and 30m deep beneath the road surface

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Island Line, 22 Hennessy Road, 1 Jan. 1983

Possible cause of failure


Misinterpretation of the geology by the Contractor
Blasting went too far, resulting in the tunnel penetrating the
rock into soft ground

Hennessy Road
Water
table

Rock Soft Ground

Shield Chamber

after Clay & Takas (1997)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Island Line, 22 Hennessy Road, 1 Jan. 1983

Consequences
Cracks found in the granite masonry of the outside wall of a
building at 22 Hennessy Road
At least 21 timber piles beneath an adjacent building of 22
Hennessy Road exposed
More than 150 people in 18-22 Hennessy Road evacuated
The building at 18-20 Hennessy Road reopened 3 hours after
the incident and the building at 22 Hennessy Road 6 days later

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Island Line, 22 Hennessy Road, 1 Jan. 1983

Remedial measures
The void was backfilled by grout
The floor slab of the building at 22
Hennessy Road pushed up by the
grouting works by 50-75mm

Sources
Clay & Takacs (1997)
SCMP (1983)

SCMP (1983)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
MTR Island Line, Shing On Street,
Shau Kei Wan, 23 July 1983

Civil Engineering and Development Department MP (1983a)


Hong Kong Special Administration Region Government
MTR Island Line, Shing On Street,
Shau Kei Wan, 23 July 1983

Background
Tunnelling from Tai Koo Station to Sai Wan Ho Station for
MTR Island Line

The failure
13m x 1m void formed

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Island Line, Shing On Street,
Shau Kei Wan, 23 July 1983

Consequences
Section of Shau Kei Wan Road closed
Building at 122-124 Shau Kei Wan Road settled more than
100mm and tilting observed
More than 80 families (400 people) evacuated & a woman injured
Water main damaged due to the settlement
Water and gas supplies stopped

Source
MP (1983a)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Island Line, 140-168 Shau Kei Wan Road
16 Dec. 1983

MP (1983a)
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
MTR Island Line, 140-168 Shau Kei Wan Road
16 Dec. 1983
Background
Construction of Sai Wan Ho Station for MTR Island Line

The failure
More than 40mm of ground settlement
About 150m3 of soil flowed into the tunnel leaving a void
between Shau Kei Wan Road and the tunnel

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
MTR Island Line, 140-168 Shau Kei Wan Road
16 Dec. 1983
Consequences
Section of Shau Kei Wan Road closed
Water supply stopped

Source
MP (1983b)

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kowloon Southern Link Contract KDB 200,
Canton Road, 21 Oct. 2006

GEO File Information


Civil Engineering and Development Department
Hong Kong Special Administration Region Government
Kowloon Southern Link Contract KDB 200,
Canton Road, 21 Oct. 2006
Background
Twin railway tunnels between Jordan Road and East Tsim Sha
Tsui Station constructed by a slurry TBM
Incident of ground loss occurred at TBM launch area

The failure
3m(W) x 3.5m(L) x 3m(D) sinkhole formed reaching the ground
surface

Possible cause of failure


Slurry leakage and loss of slurry support pressure

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kowloon Southern Link Contract KDB 200,
Canton Road, 21 Oct. 2006

Consequences
Crater formed at the ground surface closed to a busy road and a
gas main

Remedial measures
Backfilling of the sinkhole with stockpile materials and sub-base
materials

Source
GEO File Information

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kowloon Southern Link Contract KDB 200,
Salisbury Road, 3 June 2007

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kowloon Southern Link Contract KDB 200,
Salisbury Road, 3 June 2007

Background
Twin railway tunnels between Jordan Road and East Tsim Sha
Tsui Station constructed by a slurry TBM

The failure
2m x 3m sinkhole reaching the ground surface

Possible cause of failure


Sudden air pressure loss through the interface between
CDG/HDG and overlying marine sand during a compressed air
intervention, resulting in loss of face support and subsequent
formation of sinkhole

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
Kowloon Southern Link Contract KDB 200,
Salisbury Road, 3 June 2007

Consequences
Crater formed at the ground surface, with associated settlement
Temporary closure of a busy road lane
A low pressure gas main and a 1200 mm stormwater drain were
affected

Remedial measures
Backfilling of sinkhole with granular fill

Source
GEO File Information

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
References
AD (2008a). . Apple Daily Newspaper. 19 January
2008, Hong Kong, pp A22.
AD (2008b). 219
<http://www.appleactionews.com/site/art_main.php?&iss_id=20081
116&sec_id=10793096&art_id=11853290&dis_type=ss&media_id=
1>.
Beijing Review website (2008). Death Toll Could Reach 21 in Tunnel
Collapse. <http://www.bjreview.com.cn/headline/txt/2008-
11/19/content_165283.htm> (19 Nov 2008).
Boos, R., Braun, M., Hangen, P., Hoch, C., Popp, R., Reiner, H.,
Schmid, G., & Wannick, H. (2004). Underground Transportation
Systems, Chances and Risks from the Re-insurers Point of View.
Munich Re Group, Germany, pp 58-62.
<http://www.munichre.com/> (31 Jan. 2007).

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
References
China Daily (2004). 100 homeless after metro site collapse.
<http://www.chinadaily.com.cn/english/doc/2004-
04/02/content_320246.htm> (2 April 2004).
Civil Engineer International (1995). Tunnel lining removal prompts LA
Metro cave in. Institution of Civil Engineers, July Issue, p10.
CNS (2008). <http://www.chinanews.com/>.
Clay, R.B. & Takacs, A.P. (1997). Anticipating the unexpected Flood,
fire overbreak, inrush, collapse. Proceedings of the International
Conference on Tunnelling Under Difficult Ground and Rock Mass
Conditions, Basel, Switzerland, pp 223-242.
Construction Today (1994a). Police probe repeat Munich tunnel breach.
Construction Today, October Issue, pp 4-5.
Construction Today (1994b). Unstable ground triggers Munich tunnel
collapse. Construction Today, October Issue, p 5.
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
References

Dubois, P. & Rat, M. (2003). Effondrement sur le chantier "Mtor.


Conseil Gnral des Ponts et Chausses, France, 22p.
<http://www2.equipement.gouv.fr/actualites/Rapports/Meteor.pdf>
(31 Jan. 2007).
European Foundations (2005). Tighter NATM rules follow Barcelona
failure. European Foundations, Spring Issue, No. 26, p 3.
GEO File Information. GEO File Reference: GCME 3/5/7989/05, KSL
Southern Link C/No. KDB200, West Kln Station & Ancillary Bldg &
Tunnel.
Golder (2005). Causes of Subsidence, 2 November 2005, Lane Cove
Tunnel Project. Sydney NSW, 52p.

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
References
Government of Singapore (2005). Report of the Committee of Inquiry
into the Incident at the MRT Circle Line Worksite That Led to the
Collapse of Nicoll Highway on 20 April 2004. Government of
Singapore, Land Transport Authority.
<http://www.lta.gov.sg/home/index_home_nicoll.htm> (31 Jan.
2007).
Ground Engineering (1994). London NATM controversy. Ground
Engineering, November Issue, p 6.
Ground Engineering (2000). Catalogue of disaster. Ground
Engineering, August Issue, pp 10-11.
Ground Engineering (2005). Australian tunnel collapse raises doubts
over NATM. Ground Engineering, December Issue, p 6.
Ground Engineering (2006a). Sydney tunnel collapse triggered by
under-designed rock bolts. Ground Engineering, February Issue,
p 4.
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
References
Ground Engineering (2006b). Rock bolts used instead of steel girders
may have contributed to Lane Cove collapse. Ground Engineering,
May Issue, p 4.
Gulp (2007). Desenvolvimento e diverso.
<http://gulp.com.br/imagem/acidente-no-metro-de-sao-paulo> (17
January 2007).
HSE (1996). Safety of New Austrian Tunnelling Method (NATM) Tunnels.
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ICE (1998b). HSE signs up QC Carlisle for HEX prosecution. New Civil
Engineer, Institution of Civil Engineers, March Issue, pp 4-5.

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
References
ICE (1999). Heathrow Express court cases kicks off. New Civil
Engineer, Institution of Civil Engineers, January Issue, p 6.
ICE (2003). Ground failure linked to well collapses. New Civil Engineer,
Institution of Civil Engineers, February Issue, pp 6-7.
ICE (2004). Docklands tunnel blowout down to elementary error, says
judge. New Civil Engineer, Institution of Civil Engineers, January
Issue, pp 8-9.
ICE (2006). Australian tunnel collapse raises new NATM doubts. New
Civil Engineer, Institution of Civil Engineers, January Issue, pp 6-7.
ICE (2008). Heart of darkness, New Civil Engineer, Institution of Civil
Engineers, September Issue, pp 14-15.
IMIA. <http://www.imia.com>.
IMS. <http://www.imstunnel.com/index2.htm>

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
References
Kavvadas, M., Hewison, L.R., Laskaratos, P.G., Seferoglou, C. &
Michalis, I. (1996). Experiences from the construction of the
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Madrid (1996). Informe sobre el NATM del Health & Safety Executive,
de Inglaterra, 1996.
<http://www.madrid.org/metro/infonatm.html> (1996).
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
References
McFeat-Smith, I. M. (2008). Personal communications. GEO File
Reference: GCME 6/8/6-1, Newspaper Articles for Tunnels/Media
Reports.
Mihalis, I. & Kavvadas, M. (1999). Ground movements caused by TBM
tunnelling in the Athens Metro Project. Proceedings of International
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MP (1983b). . ing Pao Newspaper. 17
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NNN (2005). National Nine News. 2 Nov. 2005, Australia.
OD (2005). . Oriental Daily. 7 Dec. 2005, Hong Kong.

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
References

Property Highlights of Singapore (2008).


<http://propertyhighlights.blogspot.com/2008/05/circle-line-work-
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Sept. 1977, Hong Kong.
SCMP (1983). MTR tunnelling may be to blame. South China Morning
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Shin, J.H., Lee, I.K., Lee, Y.H. & Shin, H.S. (2006). Lessons from serial
tunnel collapses during construction of the Seoul subway Line 5.
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297.
Sina (2008a). <http://news.sina.com/ch/phoenixtv/102-101-101-
102/2008-01-17/15232606535.html> (17 Jan 2008).

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
References
Sina (2008b). <http://news.sina.com.hk/cgi-
bin/nw/show.cgi/9/1/1/613096/> (18 Jan 2008).
Siow, M. T. (2006). Geotechnical aspects of the SMART tunnel.
International Conference and Exhibition on Trenchless Technology
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SMH (2005). The Sydney Morning Herald. 2 Nov. 2005, Australia.
Soufun (2004).: :3 3.
<http://news.gz.soufun.com/2004-04-04/259585.htm> (4 April 2004).
SP (2005). Sing Pao Newspaper. 6 Dec. 2005, Hong Kong.
ST (2005). Sing Tao Newspaper. 6 Dec. 2005, Hong Kong.
Sun (2005). Sun Newspaper. 6 Dec. 2005, Hong Kong.
TANEEB (2005). Hsuehshan Tunnel. Taiwan Area National
Expressway Engineering Bureau (), Taiwan.
<http://egip.taneeb.gov.tw> (31 Jan. 2007).
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
References

Taiwan Info (2004). Nouvel incident sur le chantier du mtro de


Kaohsiung. Taiwan.
<http://taiwaninfo.nat.gov.tw/Societe/1092119498.html> (31 Jan.
2007).
TT (2005). Cave-in at KRTC site snarls up Kaohsiung traffic. Taipei
Times. 5 Dec. 2005, Taiwan.
TKP (2005). Ta Kung Pao Newspaper. 7 Dec. 2005, Hong Kong.
TVB News (2005). TVB News. 4 Dec. 2005, Taiwan.
Tunnels & Tunnelling (2005). Lausanne Metro Tunnel collapse.
Tunnels & Tunnelling International, April Issue, p 6.
WWP (2005). Wen Wei Po Newspaper. 6 Dec. 2005, Hong Kong.
XINHUANET. <http://www.xinhuanet.com/>

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
General References

Brand, E.W. (1996c). Bibliography on Settlements Caused by


Tunnelling to March 1996 (GEO Report No. 51). Geotechnical
Engineering Office, Hong Kong, 70 p.
Health and Safety Executive (HSE) 1996. Safety of New Austrian
Tunnelling Method (NATM) Tunnels, A review of sprayed concrete
tunnels with particular reference to London Clay, (HSE) Books,
Sudbury, 80 p.

Jacobs J. D. (1975). Some tunnel failures and what they have taught.
Hazards in Tunnelling and on Falsework, Institution of Civil
Engineers, London, pp 37-46.

Moh, Z.C. & Hwang, R.N. (2007). Lessons learned from recent MRT
construction failures in Asia Pacific. Journal of the Southeast Asian
Geotechnical Society, December 2009, pp 121-137.
cases already included in the catalogue?
Civil Engineering and Development Department
Hong Kong Special Administration Region Government
General References

Seidenfub, T. (2006). Masters Degree in Foundation Engineering and


Tunnelling: Collapse in Tunnelling. Stuttgart University of Applied
Sciences, Germany, 194 p. (Note: 109 numbers of failures of all
types of tunnels). <http://www.ita-
aites.org/cms/fileadmin/filemounts/general/pdf/ItaAssociation/Produc
tAndPublication/Thesis/ThesisSeidenfuss.pdf>some the failure
cases already included in the catalogue?

Civil Engineering and Development Department


Hong Kong Special Administration Region Government
End

Civil Engineering and Development Department


Hong Kong Special Administration Region Government

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