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LASER PRINTER

ML-2010 Series
ML-2015/XEV
Basic Model : ML-2010

Manual
SERVICE
LASER PRINTER The keynote of Product
- Speed : 22ppm (Ltr) / 20ppm (A4),
600dpi 1200dpi

- Paper Path : MPF Type Cassette

- Emulation : SPL (ML-2010 / ML-2015)

- Processor : 150MHz Jupiter4e CPU

- Memory : 8MB

- Toner Cartridge : Initial (1K), Sales (3K)

- MP Cassette : 150 pages / Face Down


(50 pages)

- Manual Duplex : Manual Feed Guide

- Fuser Design : Lamp Type

- I/O : USB1.1
ML-2010
- Machine Life : 50K(pages)
* This service manual is a property of Samsung Electronics Co., Ltd.
Any unauthorized use of Manual can be punished under applicable
international and/or domestic law.
Samsung Electronics Co.,Ltd. Aug. 2005
* This service manual is also provided on the web, the ITSELF
system Samsung Electronics Co., Ltd. Printed in Korea.
http://itself.sec.samsung.co.kr VERSION NO. : 1.00 CODE : JC-0141I
Contents

1. Precautions

1.1 Safety Warning 1-1


1.2 Safety Caution 1-2
1.3 ESD Precautions 1-4

2. Product Specification

2.1 Product Overview 2-1


2.2 Specifications 2-1
2.3 Model Comparison Table 2-5

3. System Overview

3.1 System Outline 3-1


3.2 H/W Structure and Descriptions 3-7
3.3 S/W Structure and Descriptions 3-19
3.4 Initial Product Installation 3-24

4. Alignment and Adjustments

4.1 Sample Pattern 4-1


4.2 Control Panel 4-2
4.3 Consumables and Replacement Parts 4-4
4.4 LED Status Error Messages 4-4
4.5 Periodic Defective Image 4-5
4.6 How to use DCU 4-6
4.7 Paper Path 4-11
Continued

5. Disassembly and Reassembly

5.1 General Precautions on Disassembly 5-1


5.2 Disassembly and Reassembly 5-2

6. Troubleshooting

6.1 Checking Symptoms 6-1


6.2 Bad discharge 6-4
6.3 Malfunction 6-8
6.4 Bad software environment 6-13
6.5 Bad Image 6-17

7. Exploded Views & Parts List

7.1 Exploded Views and Parts List 7-1

8. Block diagram

8.1 System Block Diagram 8-1


8.2 System Timing Chart 8-2

9. Connection Diagram

9.1 Connection Diagram 9-1

10. Schematic Diagram

10.1 Main Board 10-1


10.2 Connector Circuit Diagram 10-5
10.3 SMPS Circuit Diagram 10-6
10.4 HVPS Circuit Diagram 10-7
Continued

11. Reference Information

11.1 Troubleshooting Tools 11-1


11.2 Acronyms and Abbreviations 11-2
11.3 Selecting printer locations 11-4
11.4 Sample Tests Patterns 11-5

12. Circuit Description

12.1 Engine Controller 12-1


1
Precautions

1. Precautions
The cautions below are items needed to keep in mind when maintaining and servicing.
Please read carefully and keep the contents in mind to prevent accidents while servicing and to prevent the
machine from getting damaged.

1.1 Safety Warning


(1) Request service by qualified service person.
Service for this machine must be performed by a Qualified service person. It is dangerous if unqualified ser-
vice personnel or users try to fix the machine.

(2) Do not rebuild.


Do not attach or change parts discretionary. Do not dissemble, fix of rebuilt it. If so, printer will abnormally
work and electric shock or fire may occur.

(3) Laser Safety Statement


The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J
for Class 1(1) laser products, and elsewhere, is certified as a Class I laser product conforming to the
requirements of IEC 825.
Class I laser products are not considered to be hazardous. The laser system and printer are designed so
there is never any human access to laser radiation above a Class I level during normal operation, user
maintenance, or prescribed service condition.

Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes. When using this product, these basic safety precautions should
always be followed to reduce risk of fire, electric shock, and injury to persons.

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Precautions

1.2 Safety Caution


1.2.1 Noxious Material Precaution
The toner in a printer cartridge contains a chemical material, which may harm human body if it is swallowed.
Please keep children out of reach of the toner cartridge.

1.2.2 Electric Shock or fire Precaution


It is possible to get electric shock or burn by fire if you don't fallow the instructions of the manual.

(1) Use exact voltage. Please use an exact voltage and wall socket. If not, a fire or an electric leakage can be
caused.
(2) Use authorized power cord. Do use the power cord supplied with PRINTER. A fire can happen when over cur-
rent flows in the power cord.
(3) Do not insert many cords in an outlet. A fire can be occurred due to flow over current in an outlet.
(4) Do not put water or extraneous matter in the PRINTER. Please do not put water, other liquid, pin, clip, etc. It
can cause a fire, electric shock, or malfunction. If this occurs, turn off the power and remove the power plug
from outlet immediately.
(5) Do not touch the power plug with wet hand. When servicing, remove the power plug from outlet. Do not insert
or take off it with wet hand. Electric shock can be occurr.
(6) Caution when inserting or taking off the power plug. The power plug has to be inserted completely. If not, a fire
can be caused due to poor contact. When taking off the power plug, grip the plug and take it off. If grip the line
and pull over, it could be damaged. A fire or electric shock could happen.
(7) Management of power cord. Do not bend, twist, or bind it and place other materials on it. Do not fix with sta-
ples. If the power cord gets damaged, a fire or electric shock can happen. A damaged power cord must be
replaced immediately. Do not repair the damaged part and reuse it. A repaired part with plastic tape can be
cause a fire or electric shock. Do not spread chemicals on the power cord. Do not spread insecticide on the
power cord. A fire or electric shock can be happen due to thinner(weak) cover of the power cord.
(8) Check whether the power outlet and the power plug are damaged, pressed, chopped, or blazing fire or not.
When such inferiorities are found, repair it immediately. Do not make it pressed or chopped when moving the
machine.
(9) Caution when there is thundering or lightning, and being flash of lightening. It causes a fire or electric shock.
Take the power plug off there is thunder. Do not touch cable and device when thundering and flash of lighten-
ing.
(10) Avoid the place where is moisture or has dust. Do not install the printer where lots of dust or around humidifi-
er. A fire can occurred. A plug part need to clean well with dried fabric to remove dust. If water drops are
dripped on the place covered with dust, a fire can occurred.
(11) Avoid direct sunlight. Do not install the printer near window where direct contacts to the sunlight. If the
machine contacts sunlight long time, the machine cannot work properly because inner temperature of the
machine is getting hotter. A fire can occur.
(12) Turn off the power and take off the plug when smoke, strange smell, or sound from the machine. If you keep
using it, a fire can be occurred.
(13) Do not insert steel or metal piece inside/outside of the machine. Do not put steel or metal piece into a ventila-
tor. An electric shock could happened.

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Precautions

1.2.3 Handling Precautions


If you ignore this information, you could harm machine and could be damaged.

(1) Do not install it on different levels, or slanted floor.


Please confirm whether it is balanced or not after installation. If it is unbalanced, an accident can be hap-
pened due to the machine falling over.
(2) Be careful not to insert a finger or hair in the rotating unit.
Be careful not to insert a finger of hair in the rotating unit (motor, fan, paper feeding part, etc) while the
machine is operating. Once it happens, you could be harmed.
(3) Do not place a pot containing water/chemical or small metals. If they got caught into the inner side of
machine, a fire or electric shock can be occurred.
(4) Do not install it where lots of moisture or dust exists or where raindrop reaches. A fire or electric shock
can be caused.
(5) Do not place a candlelight, burning cigarette, and etc. on the machine. Do not install it near to heater. A
fire can be occurred.

1.2.4 Assembly/Disassembly precaution


When replacing parts, do it very carefully. Memorize the location of each cable before replace parts for recon-
necting it afterwards. Do memorize. Please perform the steps below before replace or disassembly the parts.

(1) Check the contents stored in the memory. All the information will be erased after replacing main board.
The information needed to keep has to be written down.
(2) Before servicing or replacing electric parts, take off a plug.
(3) Take off printer cables and power cord connected to printer.
(4) Do use formal parts and same standardized goods when replacing parts.Must check the product name,
part cord, rated voltage, rated current, operating temperature, etc.
(5) Do not give an over-force when release or tighten up the plastic parts.
(6) Be careful not to drop the small parts such as screws in the printer.
(7) Be careful not to change the location of small parts such as screws when assembling and disassembling.
(8) Do remove dust or foreign matters completely to prevent fire of tracking, short, or etc.
(9) After finished repair, check the assembling state whether it is same as before the repair or not.

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Precautions

1.3 ESD Precautions


Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called
Electrostatically Sensitive (ES) Devices, or ESDs. Examples of typical ESDs are: integrated circuits, some field
effect transistors, and semiconductor chip components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused by
static electricity.

Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially avail-
able wrist strap device, which should be removed for your personal safety reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such
as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the
assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can
generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to dam-
age ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a compa-
rable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the
protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until
completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing
together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to
damage an ESD.

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Product Specifications

2
2. Product Specifications
2.1 Product Overview

Basic Model
Series Model
Marketing
Specification
Item
ML-2010
ML-2015
Personal use
Descriptions

20ppm(Ltr. 22ppm), Jupiter 4e 150MHz, 8Mbytes SDRAM


Remark

1K(initial), 2K(sailes)
USB 1.1 Model(Compatible with USB 2.0), IEEE 1284 Parallel(ML-2015)
150pages feeding, 100pages Face Down

2.2 Specifications
Product Specifications are subject to change without notice. See below for product specifications.

2.2.1 General Specifications


Item Descriptions
Print Method Electro-photographic Printing
Developing system Non-Magnetic, Mono-Component Developing System
Print Speed 20 PPM : A4 size
22 PPM (Letter size)
Resolution 1200 X 600 dpi
Source of Light Laser diode (LSU : Laser Scanning Unit)
Warm-Up Time Cold Warm-up : 30sec, Sleep mode : 30 sec
First Print Time Less than 10 seconds (Ready to 1st page out)
Feed Method MPF Type
Media Size 76 X 128mm (3 x 5) to 216 X 356mm (8.5 X 14)
Paper thickness Tray : 16 ~28 lb , Manual Feeder : 16 ~ 43 lb
Size(W X D X H) 358 299 217 mm
Weight Net : 4.8Kg(30.6Ib) with toner cartridge
Gross : 7.65Kg(37.7Ib)
Acoustic Noise Stand by : Less than 35 dB
Printing : Less than 53 dB
Power save mode Yes
Toner save mode Yes
Machine Life 50,000pages

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Product Specifications

Item Descriptions
Periodic Replacing Parts Pick Up Roller : 50,000 Pages
Same with Machine Life Transfer Roller : 50,000 Pages
Fuser Assembly : 50,000 Pages
Toner Sensor No
Toner Type Non-Magnetic Contact System
Toner Initial 1,000 sheets@ISO 5% coverage
Toner sale 3,000 sheets@ISO 5% coverage
Cassette - Paper capacity : 150sheets
- Paper weight : 60 ~ 163 g/ / 16 ~ 43 lbs

2.2.2 Controller
Item Descriptions
Processor(CPU) Jupiter 4e 150MHz
Memory Standard/Max. : 8MB(Max. 8MB)
Type : SDRAM
Expand Memory Slot, Type : NO
Compression Technology : MET(Memory Enhancement Technology)
(Emulation) Standard : SPL
Auto Emulation Sensing : YES
*(Interface) Standard : USB 1.1 Only(Compatible with USB 2.0)
Option : NO
Auto Interface Sensing : YES
Font Type : Windows Fonts
Number : NO
Test Print Demo Mode : Press the Demo Key for 2 Seconds
Configration Mode : Press the Demo Key for 2 Seconds
Cleaning Mode : Not Support
Service Mode : Press the Demo Key when Power on(F/W Download)

ML-2015 model : I/O Support(USB 1.1 + IEEE 1284 Parallel port)

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Product Specifications

2.2.3 Electrical Specification


Item Descriptions Remark
Input Voltage Nominal input voltage EURO : 220~240VAC
USA : 110~120VAC
Input voltage range EURO : 198~255 VAC
USA : 100~140VAC
Nominal frequency 50/60 MHz
Frequency tolerance +3Hz
Power Consumption Printing : 300W Avg(Max. 500W)
Idling : 100W Avg or less
Power Save : 8W Avg or less

2.2.4 Environmental Range


Item Operating Storage
Temperature 10~30 (50-90 ) -20~40 (-4~104 )
Humidity 20~80%RH 10~80%RH

2.2.5 Toner Cartridge


Item Descriptions Remark
Life span Starter: 1,000 Pages(initial) A4 Size, ISO 19752 Pattern
Running : 3,000 Pages(sailes) 5% Coverage SIMPLEX
Developing Method Non-magnetic Contact Developing
Charging Method Conductive Roller Charging
Toner Empty sensor No
Ozone 0.1PPM or less
Cartridge Style Single cartridge Same as

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Product Specifications

2.2.6 Paper Handling Specifications


Please refer to Paper Secifications on user Guide.

2.2.6.1 Input Paper Size


Paper paper size Manual Feeder
A4 210 X 297 mm O
Letter 216 X 279(8.5 X 11") O
US Folio(Legal13") 216 X 330(8.5 X 13") O
Legal(Legal14") 216 X 356(8.5 X14") O
Executive 184 X 267((7.25 X10.5") O
Statement 140 X 216(5.5 x8.5")
ISO B5 176 X 250 O
JIS B5 182 X257 O
A5 148 X 210 O
A6 105 X148 O
No.10 Env. 105 X 241(4.15 X 9.5") O(1 sheet)
Monarch Env. 98 X191(3.87 X 7.5") O(1 sheet)
DL Env. 110 X 220(4.33 X 8.66") O(1 sheet)
C5 Env. 162 X 229(6.38 X 9.01") O(1 sheet)
C6 Env. 114 X 162(4.49 X 6.38") O(1 sheet)
Transparency(OHP) A4 or Letter O(1 sheet)
Label paper A4 or Letter O(1 sheet)

2.2.6.2 Input capacity


Item Descriptions
Tray 150 sheets

2.2.6.3 Output capacity

2.2.6.4 Duplex Printing

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Product Specifications

2.3 Model Comparison Table

ML-1610 Series ML-2010 Series Remark


CPU Jupiter 4e Jupiter 4e same
Code Legacy Platform
PPM A4 : 16ppm / Letter : 17ppm A4 : 20ppm / Letter : 22ppm
Memory 2MB 8MB
Dev. Fuse No. (New Drum Detection : No) No. (New Drum Detection : No) same
Resolution 300 / 600dpi 600 / 1200dpi
SPL Driver Unified UI Unified UI
Manual Duplex No. Yes.
Fan No. Yes.
Mech Manual Feeder Guide : Yes
Manual Tray LED Green Red

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System Overview

3
3. System Overview
3.1 System Outline

Paper Path Layout

BIN PATH

SMPS Fuser
Toner Cartridge LSU
Exit Roller OPC
Pick-Up Roller KNOCK-UP PLATE
KNOCK-UP PLATE DOWN ASSY HOLDER PAD
Feed Sensor MAIN PBA
SMPS HVPS

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System Overview

Unit Layout

LSU
Panel
HVPS

Motor

SMPS

Main PBA

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System Overview

3.1.1 Feeding

There are the C-path type, which loads papers, and the manual feeder, which supplies paper one by one.The
cassette has the function pad which separates paper one by one, and it has the sensor function to check the
existence of the loading paper.

1) Feeding Type : MPF Type


2) Feeding Standard : Center Loading
3) Feeding Qty : Cassette 150 sheets (75g/ , 20lb paper standard)
4) Manual 1 sheet (Paper, OHP, Envelope etc.)
5) Separating Type : Cassette - Friction Pad Type
6) Manual : None
7) Driver Type : Driving by Gearing from Main Motor
8) Pick_up Roller Driver : Solenoid
9) Paper detecting Sensor : Photo Sensor
10) Paper Size Sensor : None
11) Paper Exit Type : Face Down
12) MP Tray : MP Cassette Type (Cener Loading)

3.1.2 Transfer Assy

The transfer roller delivers the toner of the OPC drum to the paper.

- The life span : Print over 50,000 sheets (in 16 ~30 )

3.1.3 Driver Assy

It is a power delivery unit by gearing. By driving the motor, it supplies the power to the feeding unit, the fusing unit,
and the distributing unit.(Motor drive IC : A3977)

- It is a power delivery unit by gearing : Feeder/Developer Motor Fuser/Exit

3.1.4 FUSER

The fuser is consisted of the Heat Lamp,Heat Roller,Pressure Roller,Thermister and Thermostat.
It adheres the toner on the paper with pressure and heat to complete the printing job.

- Life Cycle : 50K(pages)

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System Overview

1) Heat Lamp
. Heat Lamp Terminal Shape : Terminal Single Type
. Voltage 120 V : 115 + /- 5 %
220 V : 230 + /- 5 %
. Capacity : 600 Watt + /- 30 W
. Life : 3000 Hr

2) Thermostat
. Thermostat Type : Non-Contact type THERMOSTAT
. Control Temperature : 150 5

3) Thermistor
. Thermistor Type : HF-R0060 (SEMITEC 364FL Type)
. Temperature Resistance : 7 (180 )
. SYSTEM Temperature SETTING
- Stand by : 165 + /- 5
- Printing : 175 + /- 5 (5 minutes before)
170 + /- 5 (5 minutes after)
- Overshoot : 200 or less
- Overheat : 210 or less

4) Heat roller
. Length : 254 mm
. Valid length : 222 mm
. GND Type : H/R Bearing Grounding type By SECC Fuser frame

5) Pressure roller
. Shaft
- Length : 239.5 mm
. Rubber
- Length : 222 mm

6) Paper separation method


Teflon Coating with SUS Plate Claw System

7) Safety Relevant Facts


. Protecting device when overheating
- 1st protecting device : H/W cuts off when detecting an overheating
- 2st protecting device : S/W cuts off when detecting overheating
- 3st protecting device : Thermostat cuts off the power
. Safety device
- The power of Fuser is cut-off after front cover is open.
- The overheating safety device for customer
- The surface temperature of the Fuser Cover is under 80

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System Overview

3.1.5 LSU (Laser Scanner Unit)

The LSU unit is controlled by video controller. It scans the video data received from video controller with laser beam
by using the rotation principle of the polygon mirror to create the latent image on the OPC drum. It is the core part of
LBP.
The OPC drum rotates as the same speed as the paper feeding speed. It creates the /HSYNC signal and sends it
to the engine when the laser beam of the LSU reaches the end of the polygon mirror, and the engine detects the
/HSYNC signal to arrange the vertical line of the image on the paper. After detecting the /HSYNC signal, the image
data is sent to the LSU to arrange the its margin on the paper. The one side of the polygon mirror is one line for
scanning..

OPC Drum

Photo Diode

Polygon Mirror

Polygon Motor

LD Driver circit Motor Driver

LD(Laser Diode)
Protector panel

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System Overview

3.1.6 Toner Cartridge

By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and the
developer unit are in a body. The OPC unit has OPC drum and charging roller, and the developer unit has toner,
toner cartridge, supply roller, developing roller, and blade (Doctor blade)

- Developing Method: Non magnetic 1 element contacting method


- Toner: Non magnetic 1 element shatter type toner
- The life span of toner: 2,000 sheets (ISO 19752 Pattern/A4 standard)
- Toner Cartridge : Initial(1,000), Sales(3,000)
- Toner remaining amount detecting sensor: None
- OPC Cleaning: Collect the toner by using electric static + FILM OPC
- Management of disusable toner: Collect the toner by using electric static (Clenerless Type- No disusable
toner)
- OPC Drum protecting Shutter: None
- Classifying device for toner cartridge: ID is classified by interruption of the frame channel.

Max -1.4KV

8 Cleaning Blade
-100V
2 Cleaning Roller

0.20mW

-720V
6 -150V

-350V

3 4
+5KV

-550V

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System Overview

3.2 H/W Structure and Descriptions


3.2.1 H/W Overview

ML-2010 is roughly made up Main Control part and SMPS/HVPS part.


Main Controller uses Jupiter4E for its ASIC, which is on chip micro controller and developed for Low-end Laser
Beam Printer.
Jupter4E provides the integrated printing functions such as Printer video controller, Laser Scan Unit controller,
PWM controller and Bi-polar Stepper Motor Controller and has USB interface and built-in Flash memory with 4Mbits
capacity.

SMPS
OPE BD
(Build-in HVPS)

HVPS LSU
Main Controller

Jupiter IV ASIC V1.1 USB

DRAM 2M Byte Printer


Engine
BD Motor
Flash Memory
0.5M Byte

3.2.1.1. Main Control


ML-2010 of Main Control are composed of CPU and Print and operate follows function by CPU
- Bus Control, I/o
- Handling, each Driver and PC Interface
Main Control operate its full function on the Main B'd and CPU control Controller ASIC and build-in
Memory.

3.2.1.2 CPU
Use 32Bit RISC Processor of Jupiter4e, and control system by operating Operation Block of the System
Program inside Flash Memory.

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System Overview

- Main Function Block: Completely Integrated System for Embedded Applications,


32 Bit Risc Architecture, Efficient and Powerful ARM9 CPU
LSU Interface Module for Interfacing PVC with LSU
2 Channel General Purpose DMA Controller for High Speed I/O
Dual Memory Bus Architecture
- Operation Frequency : 150MHz
- Operation Voltage : 3.3V
- POWER ON RESET TIME : 6.6ms below

3.2.1.3 Flash Memory


Store System Program and can be down load System Program through PC Interface
- Capacity : 0.5M Byte
- Access Time : 70 nsec

3.2.1.4 DRAM
When Printing, use Band Buffer, System Working Memory Area .
- 8M capa : 8M Byte basic.
2M :Printing System Working Memory Area
- Access Time : 60 nsec

3.2.1.5 ENGINE
This recording method is electrophography method using LSU, which toner is composed of 1 component
and non magnetic.

1) Recording Method : LSU(Laser Scanning Unit)


2) Printing Speed : 20ppm
(In continuing printing base A4, printing pages from 2nd to last during 1min)
3) Recording Density : 600 dpi 1200 dpi
4) Cassette Capa. : Cassette ; 150sheets(75g Base),
Manual : N/A((DRIVE Selection : Paper, OHP, Envelop - 1 sheet)
5) Paper Size : Cassette ,Manual; Width = 76 ~ 216mm, Length = 125mm ~ 356mm
6) Effective recording size
- A4 : 202 x 291 mm
- Letter : 208 x 273 mm
- Legal : 208 x 350 mm
- Folio : 208 x 325 mm
- Top Margin : 4.23 3 mm
- Left, Right Margin : 4.23 3 mm
7) CRU(Toner Cartridge)Life : 2,000pages Printing(A4, 5% Pattern Printing)
8) First Print Out Time : within 11sec( Standby )
9) Warming up time : within 30sec (Ambient : 25 )

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System Overview

3.2.2 Main Board

Main Board are composed of Engine and Controller on the one-Board.


Main Board control to send Current Imagedml Video Data to LSU to print and have motor Driving and Circuit for the
current driving and also include Paper Exit Sensor, Cover Open s/w, panel s/w.

U1 (IC-VOLTAGE COMP)

U3 (IC-CLOCK GENERATOR)

12.0MHz
U5
(IC-DRAM/
512K x 16Bit)

(IC-POSI, ADSUST REG) U7 U8 (IC-EEPROM/256x12Bit)

(IC-CMOS LOGIC, INVER TER) U10 U9 (IC-POSI, FLXED REG)

(IC-MOTOR DRIVER) U12

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System Overview

U6(Jupiter 4E)
- It is a main CPU and an Asic of Jupiter4E which has a CPU core CLK with over 150MHz and a System bus 75MHz.
- It use 3.3V for operation voltage and I/O, It uses 75MHz for system bus CLK, Built in Flash Memory.

SDRAM
- Main memory. SDCLK is 75Mhz.

A3977
- It is an Main motor driver IC and controls the motion of main motor.

Regulator
- It Supplies the core voltage to CPU by converting 3.3V to 1.8V.

EEPROM(U8 : 93C66)
- It is an EEPROM with 12C method.

SMPS connector(CN8)
- It connects SMPS, supplies the power, and delivers the high voltage contol signal, etc. If a harness is not normally
connected to this connector, power cannot be supplied.

LSU connector(CN12)
- It connects a LSU.

DC Motor connector(CN11)
- It connects an main motor and drive a DC motor.

HVPS connector(CN10)
- It connects a HVPS.

DCU connector(CN1)
- It interface a DCU-JIG

USB connector(CN6)
- It interface a the printer.

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System Overview

3.2.3 Asic(SPGPm) Specification

3.2.3.1 Introduction
Jupiter4E is One-Chip micro-Controller for Low cust Laser beam Printer.

1. One Chip Laser Beam Printer Controller


- GDI only
- AMBA AHB used for high speed bus transactions between masters and slaves
- AMBA APB used for low speed bus transactions between ARM core and peripherals
- 3 PLLs ( 2 Dithered PLL and 1 General PLL)
first for CPU(150MHz), AHB(75MHz), APB(75MHz),
second for USB(48MHz)
third for PVC(59MHz)
- 75MHz system operation
- 1.8V power operation
- 3.3V tolerant input and bi-directional I/Os
- SDRAM and IO Address / Data signals multiplexing

2. Integrated ARM940T 32-bit RISC embedded processor core


- 150MHz core frequency operation
- Harvard Architecture Cache : 4KByte Instruction cache, 4KByte Data cache
- Single memory bus architecture

3. Built in Flash Memory


- 4MBits (128Kx32bits)
- Serial programming mode using flash programmer tool
- Internally flash memory read / write operation support
- Programmable access timing control

4. 32MB Special function Register Area

5. Directly connected to 3 external IO banks (IOC)


- 32 MB size in each IO bank
- Programmable setup, access, hold timing
- Programmable recovery time for slow devices
- Allows to access peripheral devices such as GPIO control logic

6. Directly connected to 1 external ROM bank (ROMC)


- 32 MB size for one ROM bank
- One external flash memory attachable.

7. Directly connected to two SDRAM banks (SDRAMC)


- Extensible architecture
- Two external SDRAM attachable.
- SDRAM controller supports PC-100 and PC-133 SDRAM running at 75MHz
- Up to 32MB per bank.
- Support for SDRAM configurations including programmable column address
- Programmable refresh interval

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System Overview

8. Interrupt Controller (INTC)


- FIQ or IRQ mode operation selectable
- Programmable Interrupt Enable/Disable

9. USB interface
- Version 1.1
- Four 128x8 FIFOs for Data transmission.
- Interrupt based input / output interface, no DMA based interface support
- USB wrapper for AHB interface
- AHB Bus interface

10. Serial port interface (UART)


- Programmable Baud Rate
- 2 channel Independent Full Duplex UART
- Polling, Interrupt based operation support
- Max 16 byte FIFO to handle SIR Bit Rate Speed

11. Printer video controller for LBP engines (PVC)


- 80MHz video rate (Hummingbird 2 : letter - 21 ppm, A4 : 20ppm)
- video data transmitted through LSU Controller

12. Laser Scan Unit (LSU) Controller


- Laser Scan Unit (LSU) Interface for Laser Diode turn on/off timing control
- Sample & hold period generation.
- Auto Power Control for Laser Diode with PID control method using internal 10 bits DAC.
- LSU clock generation
- Brushless DC motor control clock generation

13. ADC Interface


- 4 channels ADC interface for analog devices such as temperature sensor.
- Programmable ADC Clock Cycle.
- Automatic or Manual AD Conversion support.
- 4 Special Function Registers for monitoring the ADC results for 4 channels.

14. PWM Controller


- 4 PWM output ports - THV, BIAS, FAN control and AC ELECTRIFICATION

15. Bi-polar Stepper Motor controller (MOTORC)


- Phase generation for the purpose of paper feeding
- fixed hardware phase and current table
- programmable phase and interval time
- Interrupt based phase change operation

16. Timer
- 3 Independent Programmable Timers
- Watch Dog Timer for S/W Trap

17. Miscellaneous
- Mux controlled 24 GPI, 28 GPO & 5 GPIO ports .
- Mutual exclusive GPO/GPIO ports control by the port control enable register
- Programmable Bus Master Priority.
- Project code added.

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System Overview

3.2.3.2 Jupiter4E Internal Block Diagram

AHBC
( ARB, D EC, M UX)

TMS SCL
ARM CORE
TCK SDA
( ARM940T FL AS H CO RE
TDI PROGRAM
I / C 4 KB ( mf l 130_128Kx32 )
TDO ENEXHV
D/ C 4 KB )
nTRST EXHV
DC2-0

TIC

nSRAS

nSCAS
A SDRAMC nSCS
PVC H
( EXT : 2 CH) DQM1-0
B
A BA1-0

PPD[7:0]
H SCKE
B
nSTROBE,
nINIT,
nSLCTIN, ADDR18-0
nAUTOFD
ADDR / DATA
DATA15-0
PPI BUS M U X
PDE, nSWE/nWE
BUSY,
nACK,
SELECT,
PERROR, nIOCS1-0
nFAULT
nIOCS2_WE
I OC ( 3 CH)
nIOCS2_OE

RXD1-0
/ RO M C (1 CH) nIOCS_ALL

TXD1-0 UART nROMCS


nOE

D+
A
D- USB CORE APB
P
Dpullup ( USB1. 1 ) BRI D G E
B nLREADY
VBUS
nHSYNC
VDO

I NT C L SUC LSUCLK

( dac1264x_1455) SHPERIOD
nLDON
T CU
DACOUT
BLDC_CLK

GPIO4-0
GPO27-0
M I SC ADC INTERFACE ADCIN3-0
TEST
( adc1275x_pc)
OM2-0

nRESET
PWM3-0
XI PL L PW M
XO ( pll 2096x, pll 2073x)
CAP2-0 CL O CK & RESE T MOTPAT5-0
SCLK MOTORC

EXTCLK

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System Overview

3.2.4 Sensor Controller


3.2.4.1 Paper Feeding/Width
When a paper passes an actuator of a feed sensor unit after feeding a paper into a set,it detects a signal of
the photo interrupter and informs the paper feeding status to CPU. After sensing the signal and certain time
later, it strews an image data.(Related in Paper Front Edge Adjustment)
If it could not detect the feed sensor within 1 second after feeding a paper, a paper jam0 (CPU#_) occurs.
ML-1610 differs from other general printers because it doesnt have a paper empty sensor. It recognizes
the paper existing status by using a firmware. If a paper is not fed, it recognizes the state as no paper (Red
and Yellow lights turn on among other LEDs). With the same principle, it senses the OPC unit. After OPC
unit is mounted,the actuator operates. When it passes the actuator of sensor unit, it detects the signal of
the photo interrupter, informs the existing OPC unit to CPU, and then stays at the status.

3.2.4.2 Paper Empty Sensing


The paper empty is detected by the empty sensor mounted to an engine board and the actuator mounted
to a frame. Paper senses the on/off time of the empty sensor by using CPU and informs the normal
operation status and the jam occurrence status to CPU.

3.2.4.3 Jam Cover/Cover Open Sensing


ML-1610 uses two M/S:one senses the cover open and the other senses the jam cover open.
The cover open sensor is located on the left bottom of HVPS.When the front cover is open, +24V supplied
to each unit (DC fan,Solenoid,Main Motor,Polygon Motor Unit of LSU in Fusing Unit,and HVPS)is
interrupted.
The jam cover open sensor is located on the left bottom of SMPS. When the jam cover is open, +24V
supplied to each unit (DC fan, Solenoid, Main Motor, Polygon Motor Unit of LSU in Fusing Unit, and HVPS)
is interrupted.
D0 bit of CPU detects the jam cover open/cover open, and D7 bit of CPU detects the existence of OPC.
In this case, it informs the status to user by turning on the red LED among OP panel LEDs.

3.2.4.4 Solenoid Driving Circuit


The solenoid consists of two used for paper pick-up and MP signal. D4 bit of CPU turns it on/off, and its
driving time is 300ms. The diode protects the drive TR from the pulse (noise)generated by de-energizing
operation of solenoid.

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System Overview

3.2.5 SMPS board (Switching Module Power Supply)

The SMPS supplies DC Power to the System.


It takes 110V/220V and outputs the +5V, +24V to supply the power to the main board and other board. It is
consisted of the AMPS part, which supplies the DC power for driving the system, and the AC heater control part,
which supplies the power to fuser. SMPS has two output channels. Which are 5V and +24V

Micro Switch

CON1(Inlet)

F1(Fuse/250V, 5A)

Power Switch
CON2
(Output)

Exit Sensor

Pin Signal
<CON2> Pin No Pin Name
1 +24VS2
2 +24V
3 +24VS1
4 +24VS1
5 +5V
6 DGND
7 DGND
8 P_REGI
9 FUSER ON

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System Overview

1) SMPS Specification
- AC Input
Input Rated Voltage : AC 220V ~ 240V, AC 120V / AC 220V(110V version)
Input Voltage fluctuating range : AC 90V ~ 135V / AC 180V ~ 270V(220V version)
Rated Frequency : 50/60 Hz
Frequency Fluctuating range : 47 ~ 63 Hz
Input Current : Under 4.0Arms / 2.5Arms
(But, the status when lamp is off or rated voltage is inputted/outputted )

- Rated Output Power


No Items CH1 CH2 Remarks
1 Channel +5V +24.0V
2 Connector pin CON 3 CON 3
5V PIN : 11, 12 24V PIN : 2, 3, 4
GND PIN : 8, 9 GND PIN : 6, 7
3 Rated Output +5V 5% +24V 5%
(4.75 ~ 5.25V) (20.4 ~ 27.6V)
4 Max. Output current 0.8A 2.0A
5 Peak Loading current 1.0A 2.5A 1ms
6 RIPPLE NOISE Voltage 100mVp-p or less 500mVp-p or less
7 Maximum output 4W 24W
8 Peak output 5W 48W 1ms
9 Protecttion for loading
shorage and overflowing
current

- Consumption Power
No Items CH1(+5V) CH2(+24V) System
1 Stand-by 1.0 A 0.4 A AVG : 55 Wh
2 PRINTING 1.0 A 2.0 A AVG : 250 Wh
3 Sleep-Mode 0.8 A 0.4 A AVG : 10 Wh

- Power Cord Length : 1830 50mm


- Power Cord Switch : Use
- Feature
. Insulating Resistance : 100 or more (at DC 500V)
. Insulating revisiting pressure : Must be no problem within 1 min. (at 1000Vac,10mA)
. Leaking Current : under 3.5mA
. Running Current : under 40A PEAK (AT 25 , COLD START)
under 50A PEAK (In other conditions)
. Rising Time : within 2Sec
. Falling Time : over 20ms
. Surge : Ring Wave 6KV-500A (Normal, Common)

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System Overview

- Environment Condition
. Operating temperature range : 0 40
. Maintaining temperature range : -20 40
. Preserving Humidity Condition : 10% ~ 90% RH
. Operating atmospheric pressure range : 1atm

- EMI Requirement : CISPR ,FCC, CE, MIC,


- Safty Requrement : IEC950 UL1950, CSA950, C-UL,Semko, EK,CB,
CCC(CCIB),GOST, EPA, Power Save

3.2.6 HVPS board (High Voltage Power Supply)

The HVPS board creates the high voltage of THV/MHV/Supply/Dev and supplies it to the developer part for making
best condition to display the image. The HVPS part takes the 24V and outputs the high voltage for THV/MHV/BIAS,
and the outputted high voltage is supplied to the toner, OPC cartridge, and transfer roller.

1) Transfer High Voltage (THV+)


- Input Voltage : 24 V DC 15%
- Out Voltage : Max. +1.3KV 15% (Cleaning,200 )
- Out Voltage Trigger : 6.5
- Input Voltage Variation : 5 % below(Variation 21.6V26.4V)
Load Variation : % below
- Out Voltage Rising Time : 100 ms Max
- Out Voltage Falling Time : 100 ms Max
- Transfer Variation Voltage on Environment Variation : +650 V(Duty 10%) ~ 5KV (Duty 90%)
- Control Method on environment : THV-PWM ACTIVE,transfer Active signal, of environment sensing
voltage is input and get feed back current, and recalculate it to resistence .
- Control method on transfer output voltage : It is controlled by changing its duty of THVPWM Signal as
follows. 10% Duty : +650V, 90% Duty : +5KV 5%

2) Charge Voltage (MHV)


- Input Voltage : 24 V DC 15%
- Out Voltage : -1.3KV ~ 3.2%
- Out Voltage Rising Time : 50 ms Max
- Out Voltage Falling Time : 50 ms Max
- Out Voltage Range : 30 ~ 1000
- Output Control Signal(MHV-PWM) : CPU is HV output when PWM is Low

3) Developing Voltage (DEV)


- IInput Voltage : 24 V DC 15%
- Output Voltage: -350V 4.6%
- Output Voltage Fluctuation range: PWM Control
- Input contrast of the output stability degree : 5 % or less
- Loading contrast : 5 % or less
- Output Voltage Rising Time : 50 ms Max

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System Overview

- Output Voltage Falling Time : 50 ms Max


- Output Loading range : 10M ~ 1000
- Output Control Signal (BIAS-PWM) : the CPU output is HV output when PWM is low.

4) Supply
- Output Voltage : -550 V 8.6%(ZENER using, DEV )
- Input contrast of the output stability degree : under 5 %
- Loading contrast : 5 % or less
- Output Voltage Rising Time : 50 ms Max
- Output Voltage Falling Time : 50 ms Max
- Output Loading range : 10 ~ 1000
- Output Control Signal (BIAS-PWM) : the CPU is HV output when PWM is low.

LED2
(Toner Save LED)

CN3 LED1
(Error LED) Switch

MHV

OPC

DEV

THV

Supply

Micro Switch

CN1

Input

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System Overview

3.2.7 FUSER AC POWER CONTROL

Fuser(HEAT LAMP) gets heat from AC power. The AV power controls the switch with the Triac, a semiconductor
switch. The 'ON/OFF control' is operated when the gate of the Triac is turned on/off by Phototriac (insulting part).
In other words, the AC control part is passive circuit, so it turns the heater on/off with taking signal from engine
control part.
When the 'HEATER ON' signal is turned on at engine, the LED of PC1 (Photo Triac) takes the voltage and flashes.
From the flashing light, the Triac part (light receiving part) takes the voltage, and the voltage is supplied to the gate
of Triac and flows into the Triac. As a result, the AC current flows in the heat lamp, and heat is occurred.
On the other hand, when the signal is off, the PC1 is off, the voltage is cut off at the gate of Triac, the Triac
becomes off, and then the heat lamp is turned off.

1) Triac (THY1) feature :16A, 600V SWITCHING


2) Phototriac Coupler (PC3)
. Turn On If Current : 16mA
. High Repetive Peak Off State Voltage : Min 600V

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System Overview

3.3 S/W Structure and Descriptions


The purpose of this document is to describe the design specification of the Engine Control F/W for the
ML-1610.

3.3.1 Introduction

This Engine Control Firmware is a program that controls LBP Engine of the ML-1610.
This firmware is executed every 10msec as an interrupt routine of the main system. At stand-by state, this firmware
monitors the enable print command from the main system. If the enable print command is detected, this firmware
controls the Engine Mechanism according to the printing process and paper feeding state. And with the Sleep
command or Wake-Up command, this firmware controls the Engine state.

3.3.2 Engine Control F/W Overview

Engine Control F/W is executed every 10msec by timer interrupt of main system. And it consists of 3 control
modules.
- Engine Main Control, Interface Control and Sensing & Unit Control Module.

Major operations of the Engine Control F/W are following.


- Control the Pick-Up, Feeding and Discharging of Paper
- Control the LSU
- Control the HVPS for the Developer Process
- Control the Temperature of Fixing unit

Controlling selection to here is added.


- Second Cassette Feeder(SCF) : N/A

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System Overview

- Architecture of Engine Control F/W

Power On
Main F/W of the printer controller
Initial

Engine F/W
Device Units

Interface Control Module Fixing Unit

LSU

HVPS
Engine Main Control Module
Fan Unit

Motors

Solenold &
Sensing & Unit Control Module
Clutch

Hardware Devices
& Mechanical Device

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System Overview

3.3.3 F/W Architecture of Engine Control Firmware

- The Engine Control Module is executed every 10msec as interrupt job of main system. There are three
control modules, i.e., Engine Main Control Module, Engine Interface Module and Sensing & Unit Control
Module.

- Probably from usual state it will be able to rehabilitated a prior to entry error state in error condition it is to
confirm. When the if rehabilitation is possible then after rehabilitating it goes back in usual state, else with
an error condition it goes in error state. Currently the rehabilitation function of the low heat error , the over
heat error and the LSU error is embodied.

- Low Heat Error


When the error occurrs, it does not indicate an error. It stores the present temperature and supplies the
heat to the fixing unit during the scheduled time. If the temperature goes up after scheduled time, it goes
back to a normal state. However, if not, it is formed that an error occurrs.

- Over Heat Error


When the error occurs, it informs an error first. It stores the present temperature as well and waits a
scheduled time. If the temperature goes down after scheduled time, then it goes back to a normal state.
However, if not, it is formed that an error occurrs.

- Lsu Error
When the error occurrs, it does not indicate an error. It accomplishes printing only again. If even time
when it judges an error, it informs an error. Concretely speaking, if the LReady or Hsync error happens,
the paper exits out beforehand. And then the engine mode is changed to recovery mode and the engine
informs the main system of the engine mode. And the engine checks the LSU error in itself. If the error
doesnt happen, the printing job will be proceeding.

3.3.4 Engine Interface Module Design

Engine Interface Module communicates with the main system in order to receive the command from main system
and to transmit the present engine status for the requested status. There are two sub functions. One is a function to
receive the command from the main system. The other is a function that informs the main system of the current
engine status for the requested item.

3.3.5 Engine Sensing & Unit Control Module Design

Engine Sensing & Unit Control Module consists of 4 sub-functions. The first function is an ADC function that reads
the ADC values of the temperature of the fixing unit. The second one is a fixing unit control function. This function
regulates the temperature of the fixing unit within a fixed range to be set by the paper type and the number of pages
to print out. The third one is a fan control function that controls the fan unit. And the last one sets the flag that
describes the present status of each sensor.

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System Overview

- F/W Architecture

START

Global Timer Increment

Get A DC Value
(Tempe rature, .. )

Control the fixing unit


&
Check error condition for the fixing unit

Control the fan unit

Get status value of each sensor


&
Set present status f lag of each sensor

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System Overview

3.3.6 LED Behaviors


Ready LED Error LED Toner Save LED Status
ON OFF N/A Ready to receive the data.
SLOW BLINK OFF N/A Receiving the data from the host.
In case that toner save mode is ON.
FAST BLINK OFF N/A Printing the page.
In case that toner save mode is ON.
N/D N/D N/D Recovery mode
OFF ON N/A Out of paper
BLINK BLINK BLINK Service error (LSU or Fuser error)
N/A N/A ON Toner save mode is ON
N/A N/A OFF Toner save mode is OFF

3.3.7 Error LED Operation


Error LED Operation
All LEDs blink the each time interval.
Service Error LED operation
Fuser Error Open Fuser Error All LEDs (Toner save LED, Error LED) blink a time interval
of 1 second.
Low Heat Error All LEDs (Toner save LED, Error LED) blink a timeinterval of
4 seconds.
Over Heat Error All LEDs (Toner save LED, Ready LED and Error LED) blink a
time interval of 1 second.
LSU Error LReady Error All LEDs (Toner save LED, Ready LED) blink a time
interval of 1 second.
Hsync Error All LEDs (Toner save LED, Ready LED) blink a time
interval of 4 seconds.

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System Overview

3.4 Initial Product Installation


3.4.1 Accessory List

Remove the printer and all accessories from the packing carton. Make sure that the printer has been packed with
the following items:

3.4.2 Installing the Toner Cartridge

1. Grasp the front cover and pull it toward you to open.

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System Overview

2. Remove the toner cartridge from its bag and remove the paper covering the cartridge.

3. Gently shake the cartridge from side to side to distribute the toner evenly inside the cartridge.

4. Locate the cartridge slots inside the printer, one on each side.

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System Overview

5. Unfold the toner cartridge handle and grasp it. Insert the cartridge in the printer until it snaps into place.

6. Close the front cover. Make sure that the cover is securely closed. If the cover is not firmly closed,
printing errors may occur when you print.

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System Overview

3.4.3 Loading Paper

You can load approximately 150 sheets of paper in the tray.

1. Grasp the paper input tray and pull it toward you to open.
Pinch the rear guide and pull it out to extend the tray.

2. Prepare a stack of paper for loading by flexing or fanning them back and forth. Straighten the edges on a
level surface.

3. Load paper with the print side facing up. Make sure that all four corners are flat in the tray.

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System Overview

4. Pay attention not to overload paper. Paper overloading may cause paper jams.

5. If necessary, pinch the rear guide to adjust for the paper length and pinch the side guide and slide it to
the left flush against the paper.

3.4.4 Connecting a Printer Cable

To print from your computer, you need to connect your printer to your computer with a Universal Serial Bus (USB)
cable.

1. Make sure that both the printer and the computer are turned off.

2. Plug the USB printer cable into the connector on the back of the printer.

3. Connect the other end of the cable to the USB port on your computer.
See your computer Users Guide if you need help.

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System Overview

3.4.5 Turning the Printer on

1. To print from your computer, you need to connect your printer to your computer with a Universal Serial
Bus (USB) cable.

2. Plug the other end into a properly grounded AC outlet and turn on the printer using the power switch.

3.4.6 Printing a Demo Page

Print a demo page to make sure that the printer is operating correctly.

1. Press and hold down the Cancel button on the control panel for about 2 seconds to print a demo page.

2. The Demo page shows the printers current configuration.

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System Overview

3.4.7 Installing Printer Software

The supplied CD-ROM contains Windows printing software, Linux printing software, on-line Users Guide and
Acrobat Reader to view the Users Guide.

1. If you are printing from Windows


- You can install the following printer software using the CD-ROM.
Printer driver for Windows. Use this driver to take full

- advantage of your printers features. For details, see Software User Guide.
Status Monitor allows you to see the printing status of the printer. For details, see Software User
Guide.

2. If you are printing in Linux


- Go to Software User Guide for information about installing the Linux driver.

3. System Requirements
Your machine supports following operating system.
Windows 98/Me/2000/XP - The following table shows Windows requirements.

Item Requirements
Operating System Window 98/Me/2000/XP
CPU Window 98/Me/2000/XP Pentium II 400 or higher
Window XP Pentium II 933 Ghz or higher
RAM Window 98/Me/2000 64 MB or higher
Window XP 128 MB or higher
Free Disk Space Window 98/Me/2000 300 MB or higher
Window XP 1 GB or higher
Internet Explorer 5.0 of higher

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Alignment and Adjustments

4
4. Alignment and Adjustments
4.1 Sample Pattern
This product has the several sample patterns for maintenance. With the sample patterns, check the
existence of the abnormality. The patterns help to regularly maintain the product.

4.1.1 Printing a Demo Page


Print a demo page or a configuration sheet to make sure that the printer is operating correctly.
1) Hold down the Cancel button for about 2 seconds to print a demo page.

2) The Demo page or the configuration sheet shows the printers current configuration.

ML-20XX Series
Monochrome Laser Printer

DigitAIIperformance
Up to 22ppm(Letter)/20ppm(A4) print speed: ML-2010/ML-2015 Series
* Print speed will be affected by operating system used, computing performance,
application software, connecting method, media type, media size, and job complexity.
True 600 x 600 dpi print resolution
150NHz processor
8MB Memory
150 sheets paper cassette

DigitAIIValue
One touch Toner Save Button - expand the life of the toner cartridge by 40%
One touch Cancel Button
Great Price, Great Performance

DigitAIIcompatibility
Windows 98/2000/Me/XP: ML-2010 Series
R

Windows 95/98/NT4.0/2000/Me/XP: ML-2015 Series


Various Linux OS including Red Hat, Caldera,
Debian, Mandrake, Slackware, SuSE, and Turbo Linux
USB 1.1 interfaces: ML-2010 Series

www.samsungprinter.com
everyones invited
TM

**AII other trademarks are the property of their respective owners.


Samsung Electronics, AII rights reserved.

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Alignment and Adjustments

4.2 Control Panel


4.2.1 OP Panel

4.2.2 On Line/Error and Toner Save LEDs


LED Description
If the On Line/Error lights green, the printer is ready to print.

If the On Line/Error lights red, the printer is experiencing an error,


such as jammed paper, no paper, the open cover or the empty toner cartridge.

If you press the Cancel button while the printer is receiving data,
the On Line/Error LED blinks red to cancel printing.

In Manual Feed mode, if there is no paper in the tray, the OnLine/Error LED blinks red.
Load paper into the tray and the LED stops blinking.

If the printer is receiving data, the On Line/Error LED slowly blinks green.
If the printer is printing the received data, the On Line/Error LED blinks green fast.

If you press the Cancel button in Ready mode, this LED is on and the Toner Save
mode is enabled.
If you press this button once again, this LED is off and the
Toner Save mode is disabled.

If the On Line/Error and Toner Save LEDs blink, your system has some problems.

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Alignment and Adjustments

4.2.3 Cancel button


LED Description
Printing demo page In Ready mode, press and hold this button for about 2 seconds until
all LEDs blink slowly, and release.

Manual feeding Press this button each time you load a sheet of paper in the
tray, when you select Manual Feed for Source from your software application.

Canceling print job Press this button during printing. The On Line/Error LED blinks while the
print job is cleared from both the printer and the computer, and then return to
Ready mode. This may take some time depending on the size of the print job.
In Manual Feed mode, you cant cancel the print job by pressing this button.

Toner Save mode on/off In Ready mode, press this button to turn the Toner Save mode on or off.

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Alignment and Adjustments

4.3 Consumables and Replacement Parts


The cycle period outlined below is a general guideline for maintenance.
A printer cant transmit or receive documents this line is for fax machines.
Environmental conditions and actual use will vary these factors.
The cycle period given below is for reference only.

COMPONENT REPLACEMENT CYCLE


Pick-up Roller 50,000 Pages
Transfer Roller 50,000 Pages
Fuser 50,000 Pages
Toner Cartridge 2,000 Pages(Sales), 1,000 Pages(Initial)

4.4 LED Status Error Message


ERROR LED Status DCU CODE
Open Fuser Error The [Error] LED (red) and the [Toner Save] LED are simultaneously 60
flashing every one-second.
Over Heat Error The [Error] LED (orange) and the [Toner Save] LED are 68
simultaneously flashing every one-second.
Low Heat Error The [Error] LED (red) and the [Toner Save] LED are simultaneously 62
flashing every 4 seconds.
LSU not Ready Error The [Error] LED (green) and the [Toner Save] LED are 95
(Pmotor Error) simultaneously flashing every one-second.
LSU Not Ready Error The printing is stop in the fad status, and the [Error] LED (green) and 96
(HSYNC Error) the [Toner Save] LED are simultaneously flashing every 4 seconds.

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Alignment and Adjustments

4.5 Periodic Defective Image


If the delinquent image regularly occurs in the printed-paper, it is due to delinquent or damaged roller.
Refer to the table in below and check the condition of the roller.

No Roller Defective image Typical defect


1 OPC Drum 75.5mm white spot on black image or black spot
2 Charge Roller 37.7mm black spot
3 Supply Roller 47.5mm light or dark horizontal image band
4 Developing Roller 35.2mm horizontal image band
5 Transfer Roller 46.2mm image ghost
6 Heat Roller 63.9mm Black spot and image ghost
7 Pressure Roller 75.4mm black spot on the backside

BIN PATH

1 OPC Drum 5 Transfer Roller


2 Charge Roller 6 Heat Roller

3 Supply Roller 7 Pressure Roller

4 Developing Roller

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Alignment and Adjustments

4.6 How to use DCU


4.6.1 DCU Setup
You can examine the malfunction of the printer. To perform DCU, open the front discharge cover and leave the
connect the harness wire(10 pin/4 pin) to the CN1(ML-1610) of the Main control board.

ML SERIES DIAGNOSTIC CONTROL UNIT


04 DEV 300 DEV 350 DEV 350
05 LSU READY LSU MT & LD LSU MOTOR
07 PAPER EMPTY PAPER WIDTH NEW CRU SELF
08 EXIT SENSOR FEED SENSOR TEST
09 COVER OPEN
STATUS
10 COER HEATING PRINTING TEMP READY HEAT

DIAGNOSTIC
ON OFF

DIAGNOSTIC CODE STATUS CODE


00 MAIN MOTOR OPERATING SYSTEM 61 WARM UP
01 MAIN HIGH-VOLTAGE ON
02 TRNSFER HIGH-VOLTAGE (-)ON
03 THV(+) REFERANCE VOLTAGE 00 READY (REGAL)
04 DEV/SUPPLY HIGH-VOLTAGE ON/PTL ON 01 READY (LETTER)
05 LSU OPERATING SYSTEM 02 READY (A4)
06 PICKUP CLUTCH ON 03 READY (EXECUTIVE)
07 PEEMPTY/PWITH/NEW CRU TEST 04 READY (B5)
08 FEED & EXIT SENSOR TEST
09 COVER OPEN SENSOR TEST 20 PRINT START
10 FUSER TEST 30 FEED SENSOR ON
11 HOT BURN TEST 40 FEED SENSOR OFF
12 CLEAN MODE PRINT 50 PAPER OUT

13 THV(+)TRIGGER, ALL HV & FAN ON


69 SLEEP MODE
14 THV(+) REFERENCE ON
ERROR STATUS CODE
60 OPEN FUSER ERROR
62 LOW TEMPERATURE ERROR
68 OVER HEATING ERROR
64 COVER OPEN ERROR
70 NO PAPERR
71 PAPER JAM 0
72 PAPER JAM 1
73 PAPER JAM 2
95 LSU NOT READY

DIAGNOSTIC DOWN SHIFT STOP


MODE UP ENTER

TO ENTER DIAGNOSTIC MODE, PUSH THREE BUTTONS SIMUL ANEOUSL


AND TURN THE PRINTER POWER ON.

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Alignment and Adjustments

4.6.2 Code
Connect DCU to the printer and turn the power on. It show 7 Segment FND on the panel and each code tells the
function of the printer.

1) Normal Code
While printing or warming up, it indicate the position of the paper

Code State Description

61 Warm up The printer is on, the cover is open or close.


00~05 Ready(kind of paper) The printer is ready, the paper is detected when the first paper is printed.
00: Legal ,01: Letter ,02: A4 ,03: EXEC ,04: B5 ,05: Folio, 06: A5/A6
20, 21, 22 Print Start The engine controller received the print order from the video controller.
20: 1st, 21: MP, 22: SCF
30 Feed Sensor On The paper is passing out of the Feed Sensor.
40 Feed Sensor off The paper has passed out of the Feed Sensor.
50 Paper Out The paper has passed out of Exit Sensor.
69 Sleep Mode The fuser power turned off to minimize the power consumption.

2) Error Code
When detecting the malfunction, the printing is stopped to indicate error code.

Code State Description

60, 62, 68 Fuser Error The error in the fuser occurred. There is a short circuit in the thermistor
and the thermostat while printing, Low Temperature Error occurs.
60: Open Fuser Error
62: Low Heat Error
68: Over Heat Error
64 Cover Open The Printer Cover is open.
65 CRU Error The Toner Cartridge not installed,
70 No Paper No paper in the paper cassette.
71 Paper Jam 0 The front part of paper is jammed between pickup unit and Feed sensor.
72 Paper Jam 1 The front part of paper is jammed between the Discharge sensor and Feed
sensor.
73 Paper Jam 2 The front part of paper is jammed just after passing through the discharge
sensor.
76 Out Bin Full The Out bin is filled with paper.
95 LSU Not Ready LSU Scanner Motor not ready or Hsync signal not output.

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Alignment and Adjustments

4.6.3 Self Diagnostic Mode


If Error code occurs due to malfunction of the printer, perform Self Diagnostic Mode to solve the problem.

The printer works only in the self-test mode to solve the malfunction problem.
To enter the self-test mode, turn the power on pressing the buttons of [Down], [Shift] and [Stop] at the same time.
Release the button within 2 or 3 seconds if 78 shows in the DCU. If 00 shows in the DCU, press the button [Up] or
[Shift] to select the self+test , and press the button of [Enter] to operate. To stop, press the button of [shift] and
[Enter] together.

Code Description

00 Main Motor Operating System


Only the main motor is in operation.

01 Main High Voltage On(THV-)


-1400 voltage output by MHV terminal.
Caution : High voltage probe should be used.

02 Transfer High Voltage(-)On(THV-)


-1000 voltage output by MHV terminal.
Caution : High voltage probe should be used.

03 Transfer High Voltage (+)Reference on (THV +)


+1300 voltage output by MHV terminal.
Caution : High voltage probe should be used.

04 DEV/supply High Voltage : DEV/Supply High Voltage Test.


The left one of the three LEDs in the self-test panel is on when DEV high voltage Supply
high voltage output by each HV terminal. Press the [Up] button to switch the voltage. The
middle and right one of the three LEDs are on and -350 voltage output by DEV HV
terminal.
Caution : High voltage probe should be used.

05 LSU Operating System


The scanning motor of LSU is in operation, the right LED of the three buttons on. Press
the [Up] button to Check LD. LD is functioning and the middle button is on. If the LD is
normal, all LEDs are on.

06 Pickup clutch on
The Solenoid in the printer is in operation. To stop the operation, Press the button [shift]
and [Enter] together.

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Alignment and Adjustments

Code Description
07 Paper Empty Sensor Test :
If activate the Actuator of the PEMPTY Sensor, the left and right of the three LEDs are
on.
Paper Empty Sensor ON/OFF 1st LED ON/OFF

08 Feed & Exit Sensor Test


Test the Feed sensor and Discharge sensor in the same way as '07'.
Feed Sensor ON/OFF 2nd LED ON/OFF
Exit Sensor ON/OFF 3rd LED ON/OFF

09 Cover Open Sensor Test


Test the Cover Open Sensor in th same way as code '07
Cover Open Sensor ON/OFF1st LED ON/OFF

10 Fuser Test
If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to
READY Mode. If the [Up] button pressed, the middle LED is on and temperature of the
fuser is up to Printing Mode.
If you press the button once more, the left LED is on and temperature of the fuser is up to
overheat Mode.

11 Hot Burn Test


If the [enter] button pressed, the printer is continuously printing without detection.
Turn the power off to stop operation.

12 Cleaning Mode Print Mode


Print the paper to clean the OPC Drum in the Cartridge.

13 THV(+) TRIGGER. ALL HV :


All high voltage output by each HV terminal and LSU and the fan is in operation. In this
mode, electronic resistance of transfer roller and high voltage is detected.

14 PTL Test : (ML-1610 : not design)


Indicates the function of the PTL, same method of the code 07.

15 Fan Test :
Indicates the function of the Fan, same method of the code 07.

16 Manual Pickup Test :


Indicates the function of th Manual Pickup, same method of the code 07.

17 Manual Sensor Test :


Indicates the function of the Manual Sensor, same method of the code 07.

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Alignment and Adjustments

No. Function Enter Up/Down Stop Remar k

00 Motor Motor Run Motor Stop


01 MHV Mhv On Mhv Off -1300V
02 THV(-) Thv Negative On Thv Negative Off -1000V

03 THV(+) Thv On Thv Off +1300V


Supply DEV
04 DEV Dev On Dev Off -350V
0 : -550V 0 : -350V

05 LSU LSU Run LSU Stop 020mV


On Off Ready
06 Pic kUp Pickup On Pickup Off

07 PEmpty
Paper Empty

08 Sensor
Ex it Feed

09 Cover
Cover Open
10 Fus er Fuser On Fuser Off

11 HotBur n HotBurn On
12 Clean Print Clean Printing

Thv
13
Refer ence low adequate high
14 PTL PTL On P TL Off PTL
15 FAN Fan On Fan Off
Manual
16 Manual Pickup On Manual Pickup Off
Pic kUp
Manual
17
Sensor Manual Sensor

4.6.4 Self Test Button


If the Self-Test button pressed, vertical lines are printed.

Turn the power on while pressing this button, '89' shows in the DCU and the printer is warming up. After warming-
up the printer is in READY Mode, and '88' shows in the DCU. In this mode, without any detection, the printer begins
printing(trial printing and data from the PC). It is convenient to use this mode when the engine malfunction is
detected in the control board.

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Alignment and Adjustments

4.7 Paper Path

BIN PATH

SMPS Fuser
Toner Cartridge LSU
Exit Roller OPC
Pick-Up Roller KNOCK-UP PLATE
KNOCK-UP PLATE DOWN ASSY HOLDER PAD
Feed Sensor MAIN PBA
SMPS HVPS

1) After taking order, the printer feeds the printing paper from the cassette or manual feeder.

2) The fad paper passes the paper feeding sensor. (Jam 0 occurs if the sensor is not operated after certain time
passes)

3) The paper passed the paper feeding sensor moves to the paper exit sensor via printing process. (Jam 1 occurs
if the sensor is not operated after certain time passes)

4) The paper passed the paper exit sensor moves out from the set. (Jam 2 occurs sometime after if the tailing edge
of the paper is not coming out from the set after the leading edge of paper passes the paper exit sensor.)

BIN PATH BIN PATH BIN PATH

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Alignment and Adjustments

4.7.1 Clearing Paper Jams

Occasionally, paper can be jammed during a print job. Some of causes include:
The tray is overfilled.
The front cover has been opened during a print job.
Paper that does not meet paper specifications has been used.
Paper that is outside of the supported size range has been

If a paper jam occurs, the On Line/Error LED on the control panel lights red. Find and remove the jammed paper.
If it is invisible, look inside the printer.

4.7.2 In the Paper Exit Area

1. If the paper jams as it exits to the output tray and a long portion of the paper is visible, pull the paper straight out.

When you pull the jammed paper, if there is resistance and the paper does not move immediately, stop pulling.
Continue with the next step.

2. Open the top cover and the inner cover.

H eat roller

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Alignment and Adjustments

3. Loosen the paper if it is caught in the heat rollers. Then pull the paper gently out.

4. Close the inner cover and the top cover.

5. Open and close the front cover. Printing can be resumed.

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Alignment and Adjustments

4.7.3 In the Paper Feed Area

1. Remove any missfeed paper by pulling it out by the visible edge from the tray. Make sure that all of the paper is
properly aligned in the tray.

2. Open and close the front cover. Printing can be resumed.

4.7.4 Around the Toner Cartridge

1. Open the front cover.

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Samsung Electronics
Alignment and Adjustments

2. Pull the toner cartridge out and remove it from the printer.

3. Gently pull the paper toward you.

4. Check that there is no other paper in the printer.

5. Reinstall the toner cartridge, and then close the cover. Printing can be resumed.

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Alignment and Adjustments

4.7.5 Tips for Avoiding Paper Jams

By selecting the correct paper types, most paper jams can be avoided.
Ensure that the adjustable guides are positioned correctly.
Do not overload the tray.
Do not remove the paper from the tray while printing.
Flex, fan and straighten the paper before loading.
Do not use creased, damp or highly curled paper.
Do not mix paper types in the input tray.
Use only recommended print media.
Ensure that the recommended print side is facing up when loading paper into the input tray.

4.7.6 Solving Print Quality Problems

Print Quality Checklist


Print quality problems can be resolved by following the checklist below.
Redistribute toner in the toner cartridge
Clean the inside of the printer
Adjust the print resolution from the printer properties
Ensure that the Toner Save mode is off
Clear general printing problems
Install a new toner cartridge, and check the print quality

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Samsung Electronics
5
Disassembly and Reassembly

5. Disassembly and Reassembly


5.1 General Precautions on Disassembly
When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to mov-
ing parts makes proper routing a must.
If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original
positions. Before removing any component from the machine, note the cable routing that will be affected.

Whenever servicing the machine, you Releasing Plastic Latches


must perform as follows:
Many of the parts are held in place with plastic latches.
1. Check to verify that documents are not stored in mem- The latches break easily; release them carefully.
ory. To remove such parts, press the hook end of the latch
away from the part to which it is latched.
2. Be sure to remove the toner cartridge before you dis-
assemble parts.

3. Unplug the power cord.

4. Use a flat and clean surface.

5. Replace only with authorized components.

6. Do not force plastic-material components.

7. Make sure all components are in their proper position.

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Disassembly and Reassembly

5.2 Disassembly and Reassembly


5.2.1 Front Cover

1. Open the front cover.(The front cover and the cassette 2. Separate the cover from the lock of the frame by
tray are assembled with the same assembly.) pulling the right bottom of the cover toward the arrow
direction. Pull out the front cover to the left as shown
as below.

Cassette Tray Front Cover

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Disassembly and Reassembly

5.2.2 MP Tray
1. Open the front cover. 3. Hold the MP Tray and pull it to the arrow direction.

MP Tray

2. Release the Toner Cartridge.

Toner Cartridge

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Disassembly and Reassembly

5.2.3 Cassette Tray


1.For separating only cassette tray,open the tray. 2. Hold the set and lift up the hook on the left bottom
toward the arrow direction.Separate the cassette tray
by pulling it out to the left as shown as below.

2
Cassette Tray

5.2.4 SMPS Cover


1. Release two screws. 2. Separate the lock by holding the left side of the cover
(Screw x2:Silver_M3,6003-000196) and pulling it toward the arrow direction. Remove it
with carefulness that the power switch is not hooked
on SMPS cover as shown as below.

1 SMPS Cover

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Disassembly and Reassembly

5.2.5 Main Cover


1. Before Disassembling. 4. Separate it by holding the both sides of the main
-Separate the font cover.(Refer to 5.2) cover and carefully lifting it up.
-Separate the SMPS cover.(Refer to 5.3)
Main Cover
2. Release 4 screws as shown as below.
(Screw x 4 : Silver_M3,6003-000196)

3. Hold the both ends of the cover and pull it up bit by bit 5. If necessary,remove the jam cover.Open the cover,
toward the arrow direction as shown as below. take out the hook on the right toward the arrow direc-
tion, and then take out the jam cover to the right side.

Jam Cover

2
1

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Disassembly and Reassembly

5.2.6 Top Cover


1. Before Disassembling. 3. Unscrew 2 screws from the separated top cover as
-Separate the font cover.(Refer to 5.2) shown as below,and then separate the LED Lens
-Separate the SMPS cover.(Refer to 5.3) from the On-Line key.
-Separate the Main cover.(Refer to 5.4) (Screw x 1:Silver_M3,6003-000196)

2. For separating the LED lens and the On-Line key,


release the 5 screws connected to the main cover,
and then 4 locks on the front and rear of the top cover
by using a screw driver.Remove the top cover from
the main cover.
(Screw x 5:Silver_M3,6003-000196)

Top Cover

On-Line Key

LED Lens

Main Cover

2
1

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Disassembly and Reassembly

5.2.7 HVPS
1. Before Disassembling. 3. Separate the HVPS with HVPS ground from the
-Separate the font cover.(Refer to 5.2) frame by releasing the remaining 3 screws.
-Separate the SMPS cover.(Refer to 5.3) (Screw x 3:Gold_M3,6003-000269)
-Separate the Main cover.(Refer to 5.4)

2. Remove the sheet by releasing the 5 screws which


connects the HVPS and the Sheet.
(Screw x 3:Gold_M3,6003-000269)
HVPS Ground

HVPS

HVPS Sheet
4. Remove the connector from the separated HVPS.

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Disassembly and Reassembly

5.2.8 RX Drive
1. Before Disassembling 4. After removing the RX drive,RDCN Gear, OPC Gear,
-Separate the font cover.(Refer to 5.2) Fuser Gear, and Feed Gear can be removed from the
-Separate the SMPS cover.(Refer to 5.3) frame.
-Separate the Main cover.(Refer to 5.4)
RDCN Gear

2. Release 2 screws (Screw x 2:Silver_M3, 6001- Fuser Gear

000130) connected to the engine shield and 6 screws


(Screw x 6: Gold_M3,6003-000296)connected to the OPC Gear
frame. Separate the RX drive by pulling it out toward
Feed Gear
the arrow direction.

5. When separating the motor,remove the motor bracket


first by removing 4 screws as shown as below, and
then remove the 2 screws from the motor bracket.

3. Remove the connector from the separated RX drive.


Gear Bracket

RX Drive

RX Motor

Motor Bracket

Note: Please, be careful not to touch the protruding 4 screws at the out-
side of the RX drive.

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Disassembly and Reassembly

5.2.9 Fuser
1. Before Disassembling 4. After removing the Lamp Cover L/R, separate the
-Separate the font cover.(Refer to 5.2) Fuser Dummy cover.
-Separate the SMPS cover.(Refer to 5.3) Lamp Cover_R
-Separate the Main cover.(Refer to 5.4)

2. Separate 2 connectors from the SMPS and the Main Fuser Dummy Cover

PBA as shown as below.


Lamp Cover_L

Thermister

Fuser

5. Separate the Exit roller F/Down and the exit gear


(DRV17)by turning the left/right holder connected to
the exit roller F/Down to the arrow direction.At this
time,roller_main,roller_FR, F/Down Holder,and spring
are separated with theses.
Exit Gear

Exit Roller F/Down

Roller_FR
3. Separate the fuser by unscrewing 4 screws on the Holder
frame. (Screw x 4:Gold_M3,6003-000269) Roller_Main

F/Down Holder

Fuser

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Disassembly and Reassembly

6. Remove the thermo cap by releasing 2 screws as 9. After separating the CBF harness connected to the
shown as below. left/right side of the halogen lamp, release 2 screws
(Screw x 2:Black_M3,6003-000282) from the halogen lamp.
(Screw x 2:Black_M3,6003-000196)

Thermo Cap

7. After pulling out the thermostat as shown as below,


remove the CBF harness from its left/right side.

10. Separate the Cover-M by releasing 2 screws as


shown as below.
(Screw x 2 : Black_M3, 6003-000196)

Thermostat

Cover-M

8. Release the screw as shown as below, remove the


harness from the cover, and then pull out the thermistor.
(Screw x 1:Black_M3,6003-000196)
11. Remove the halogen lamp from the heat roller by
pulling it out to the arrow direction.

Heat Roller

Thermistor
Halogen Lamp

Note : Under the condition that the fuser is connected to the frame,the exit roller F/Down can be
separated.However,be careful that the Roller_Main,the Roller_FR,and F/Down Holder could get into the
inner frame due to the spring action.

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Disassembly and Reassembly

5.2.11 LSU
1. Before Disassembling 2. Release 3 screws as shown as below, lift up the LSU,
-Separate the font cover.(Refer to 5.2) and then disconnect 2 connectors from the separated
-Separate the SMPS cover.(Refer to 5.3) LSU. (Screw x 2:Silver_M3,6003-000196)
-Separate the Main cover.(Refer to 5.4)

LSU

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Disassembly and Reassembly

5.2.12 Paper Path Frame


1. Before Disassembling 3. After releasing the 2 hooks from the right side of the
-Separate the font cover.(Refer to 5.2) frame,take out the transfer roller.
-Separate the SMPS cover.(Refer to 5.3) (Screw x 2:Silver-M3,6003-000196)
-Separate the Main cover.(Refer to 5.4)
-Separate the Fuser.(Refer to 5.8)
-Separate the Engine shield.(Refer to 5.9)
1
2. After releasing 4 screws as shown as below, take it
out toward the arrow direction with carefulness of Bush 2

ground and harnesses.


(Screw x 4:Silver_M3,6003-000196)

Transfer Roller

Bush(L)

4. Remove the solenoid-MP by releasing the screw from


the left side of the frame.
(Screw x 1:Gold_M3,6003-000301)
Paper Path Frame
Mirco S/W

Solenoid-MP

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Disassembly and Reassembly

5.2.13 Pick_Up Roller


1. For separating the pick-up roller sponge, open the 2. While pressing the hooks on the left/right side of the
front cover, and then take out the toner cartridge. pick-up housing B, pull out the pick-up housing U as
shown as below.Then,replace the sponge.

1
Housing B

Toner Cartridge

Sponge

Housing U

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6
Troubleshooting

6. Troubleshooting
6.1 Checking Symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.

Power On

- No Power
On-Line LED - Power Module error
ON?
- Main PBA

On-Line LED Indicate Refer to


Green OK? "Lamp toggle" "Chapter 4.4"

Print(test pattern)

printing
Quality is Refer to "Solution
Nomal? of Image Problem"

END

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Troubleshooting

6.1.1 Basic Check List

1. Check the Power.

Does "Warming Up" appear on the display?


--> If not check power cable, switch or SMPS.
--> Does the wall socket work?
Do the Motors or other components initialize (listen for main motor, fan and LSU sounds)?
--> If not or there are none of the normal startup sounds check cable, switch or SMPS.
--> Does the wall socket work?

2. Check the LED of Panel.

Is there On-Line LED ON?


--> If not check power cable, switch SMPS or Main board.
--> Does the wall socket work?
Is the abnormal Lamp?
--> Check the main PBA and cable harness.

3. Check the Paper Path

Is there a Paper Jam?


--> Remove any paper fragments caught in the paper path.
Paper Jam occurs repeatedly at a specific point in the Paper Path
--> Open the fuser cover, Jam clear.
--> Dismantle the machine and carefully inspect the region where the jam occurs.
(Especially, check if paper fragments are caught in the Fuser

4. Print the Information Page (Configuration).

Try printing a test page from a computer.


--> If there is an error check cables and driver installation.

5. Check the Print Quality.

Is there are a Print Quality Problem?


--> Refer to section 6.5 (Page 6-17).

6. Check consumables (toner etc.).

Using the keys print the Test Pattern.


--> Expected life of various consumable parts, compare this with the figures printed and replace as required

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Troubleshooting

6.1.2 Initial Inspection

1. Check Power part

1. The printer does not work no matter how long you wait.
A. Is the Power Switch (printer and wall socket) turned on ?
B. Is the Power Cord connected to the printer correctly ?
C. Is the Power cord connected to the wall socket correctly ?
D. Is wall socket working ?
E. Is the unit rated at the same voltage as the supply ?
2. Does the Fan work when power is turned on?
A. Check the connectors on the SMPS.
B. Check the fuses in the SMPS.(F1)

2. Check the Installation Environment.

1. Ensure the installation surface is flat, level and free from vibration.
If necessary move the printer.
2. Ensure that the temperature and humidity of the surroundings are within specification
If necessary move the printer.
3. Ensure that the printer is position away from any air conditioning or other heating or cooling equipment. Also ensure
that is not positioned in a direct draft from any air conditioning, fan or open window.
If necessary move the printer.
4. Ensure the printer is not positioned in direct sunlight.
If it is unavoidable use a curtain to shade the printer.
5. Ensure the printer is installed in a clean dust free environment.
Move the printer to clean area if necessary.
6. Some industrial or cleaning processes give of fumes which can affect the printer.
Move the printer away from this type of air pollution

3. Check paper type.

1. Use only paper which is of a suitable quality, weight and size?


See the user guide.

4. Check the overall condition of the printer

1. Is the printer properly maintained ?


Clean the Paper Transport Passages.
Any rollers with dirt surfaces should be cleaned or replaced.

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Troubleshooting

6.2 Bad discharge


6.2.1 Wrong Print Position

Description Printing begins at wrong position on the paper.

Check and Cause Solution


Wrong sense time caused by defective feed sensor Replace the defective actuator
actuator.

6.2.2 JAM 0

Description
1. Paper is not exited from the cassette.
2. Jam-0 occurs if the paper feeds into the printer.

BIN PATH

Check and Cause Solution


1. Check the Solenoid by using DCU diagnostic mode 1. Replace the solenoid.
06.

2. Check if the pad is loose due to bad sealing of the 2. Replace the side-pad Assembly L or R, if necessary.
side-pad.

3. Check the surface of the roller-pickup for foreign mat- 3. Clean with soft cloth dampened with IPA(Isopropyl
ter. Alcohol) or water.

4. If the paper feeds into the printer rand Jam 0 occurs, 4. Replace the SMPS, HVPS or Sensor.
perform DCU to check feed-sensor of the engine
board.

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Troubleshooting

6.2.3 JAM 1

Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the
fuser just after passing through the Actuator-Feed.
BIN PATH

Check and Cause Solution


1. If the recording paper is jammed in front of or inside 1. Replace the SMPS.
the fuser. (Perform DCU diagnostic code 08)

2. If the recording paper is stuck in the discharge roller 2. Reassemble the Actuator-Feed and Spring-Actuator
and the fuser just after passing through the Actuator- if the returning is bad.
Feed, Feed Actuator may be defective.

6.2.4 JAM 2

Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the
fuser just after passing through the Actuator-Feed.
BIN PATH

Check and Cause Solution


1. If the paper is completely fed out of the printer, but Jam 1. Check if the exit sensor actuator is defective.
2 occurs : Exit sensor is defective. Check if the actuator exit is unformed (Check if the
After the paper is completely discharged, actuator lever part is unformed in shape).
Exit should return to the original position to shut the Check whether burrs occur in the assembly part of
photo-sensor. Sometimes it takes longer hour than it the actuator exit or not and if the actuator is
should and does not return. smoothly operated.
Check if foreign matters and wire get caught in the
actuator exit's operation.

2. If the paper is rolled in the Fuser Roller: 2. If the paper is stuck in the fuser : disassemble the
This occurs when a Guide claw is broken away or fuser and remove the jammed paper, and clean the
transformed. surface of the pressure roller with dry gauze.
It occurs when the Spring of a Guide claw is broken
away or transformed.
It occurs when the Heat-Roller or Pressure-Roller is
seriously contaminated with the toner.

3. Paper is accordion in the fuser. 3. Remove the jammed paper after disassembling the
fuser : Clean the surface of the pressure roller with
dry gauze.
Remove the toner particles stained on the rib.
Check the assemblage and performance of the exit.

Service Manual
6-5
Samsung Electronics
Troubleshooting

6.2.5 Multi-Feeding

Description Multiple sheets of paper are fed at once.

Check and Cause Solution


1. Solenoid malfunction(the solenoid does not work 1. Replace the solenoid if necessary.
properly): Perform DCU Diagnostic Code 06.

2. Pad-Friction is contaminated with foreign matter.(oil...) 2. Clean the pad friction with soft clothe dampened
with IPA(Isopropyl Alcohol).

3. The face of paper is blended. 3. Use the smooth paper.

6.2.6 Paper rolled in the Fuser

Description If contaminated at intervals of 57mm on the back of a paper.

Check and Cause Solution


1. Contamination of the pressure roller or heat 1. After disassembling the fuser, clean contami-
roller (Background, Hot off set). nation between the heat roller and the ther-
mostor and remove the contamination of the
pressure roller.

2. Check the claw of the fuser whether it is unfit- 2. If there is heavy background, repair it by the
ted. background troubleshooting method.

3. The surface of the heat roller with IPA or


water

4. Check the warp or separation of the sprint


claw and the holder plate claw, and then man-
age it.

Service Manual
6-6
Samsung Electronics
Troubleshooting

6.2.7 Paper rolled in the Toner Cartridge (OPC Drum)

Description Paper is rolled up in the OPC.

Check and Cause Solution


1. Paper is too much thin. 1. Recommend to use normal paper.

2. The face of paper is curled. 2. How to remove the rolled in the OPC Drum.
Remove the paper while turning the OPC
Drum against the ongoing direction.

Service Manual
6-7
Samsung Electronics
Troubleshooting

6.3 Malfunction

6.3.1 All LEDs blinking (Fuser Error)


1. All the lamps on the operator panel blink.
Description 2. Gear of the fuser does not work and breaks away melt away.
When printing, motor breaks away from its place due to defective fuser gear.

Check and Cause Solution


1. Check if the thermostat, AC wire and Heat Lamp is 1. If the thermostat is open replace the fuser and
open. check following items.

2. Check if the thermistor sensor is in place. 2. If the thermistor sensor device is located deep in the
sponge, replace the fuser.

3. Check if the heat lamp works properly. 3. Check if the circuit of overheat mode works properly.

4. Check if the overheat circuit works properly. 4. Run DCU mode : Perform DCU diagnostic code 10.

5. The fuser gear is defective due to melting away. 5. Replace Fuser.

6.3.2 All LEDs blinking (Scan Error)

Description 1. All lamps on the operator panel blink.

Check and Cause Solution


DCU Mode : Perform DCU diagnostic code 05. If the DCU Replace LSU.
error code 95 is displayed, replace LSU.

If you cannot solve the problem after you replace LSU,


replace the main board.

Service Manual
6-8
Samsung Electronics
Troubleshooting

6.3.3 Not function of the gear of the fuser due to melting away

Description The motor breaks away from its place due to gear melting away.

Check and Cause Solution


DCU Mode : Check if the Error States '60' '62' '68' occur. 1. Replace the Fuser.
Check the operation of Fuser Erasing Lamp
On/Off with the Error Code Check -10-.
2. Replace the Main Control board.

6.3.4 Paper Empty

Description The paper lamp on the operator panel is on even when paper is loaded in the cassette.

Check and Cause Solution


1. Bending or deformation of the actuator of the paper sen- 1. Replace the defective actuator.
sor.

2. The function of the engine board is defective Perform 2. Replace the engine board.
DCU mode : Perform DCU diagnostic code 8.

6.3.5 Paper Empty without indication

Description The paper lamp on the operator panel does not come on when the paper cassette is empty.

Check and Cause Solution


1. Bending or deformation of the actuator of the paper sen- 1. Replace the defective actuator.
sor.

2. The function of the engine board is defective Perform. 2. Replace the engine board.
DCU mode : Perform DCU diagnostic code 8.

Service Manual
6-9
Samsung Electronics
Troubleshooting

6.3.6 Cover Open

Description The ERROR lamp is on even when the print cover is closed.

Check and Cause Solution


1. The Hook Lever in the top cover may be defective. 1. Replace the hook lever, if defective.

2. Check the insertion of the Cover Open S/W


Connect.

3. Replace the Main Control board or Cover Open


S/W.

2. Check the connector (Engine BdHVPS) and circuit of


the cover switch department in the Main Control board.
Perform DCU mode : If Error state '64' occurs, Check the
related codes of the Cover Open Error.

6.3.7 No lamp on when the cover is open

Description The ERROR lamp does not come on even when the printer cover is open

Check and Cause Solution


1. Check the connector and circuit of the cover switch 1. Check the insertion of the Cover Open S/W
department in the Main Control board. Perform DCU Connect.
mode : If Error state '64' occurs, Check the related codes
of the Cover Open Error

2. Replace the Main Control board or Cover Open


S/W.

Service Manual
6-10
Samsung Electronics
Troubleshooting

6.3.8 Defective motor operation

Description Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.

Check and Cause Solution


1. Motor harness or sub PCB may be defective. 1. Check the motor harness, replace it, if defective.

2. Perform DCU diagnostic code 00 and Check the motor 2. Replace the SMPS, if necessary.
operation.

6.3.9 No Power

Description When system power is turned on, all lamps on the operator panel do not come on.

Check and Cause Solution


1. Check if the power input and SMPS output are normal. 1. Replace the power supply cord or SMPS.

2. Check the inferiority of LED-Panel on the front-cover if 2. Replace the control board.
the LED of Panel does not appear after normal warming-
up.

3. Replace the LED-panel.

Service Manual
6-11
Samsung Electronics
Troubleshooting

6.3.10 Vertical Line Getting Curved

Description When printing, vertical line gets curved.

Check and Cause Solution


1. If the supply of +24v is unstable in the Main Control board 1. Replace LSU.
linking with LSU, check drive by DCU Mode : LSU Check
-05- LSU Motor on.

2. Replace the Main Control board.

Service Manual
6-12
Samsung Electronics
Troubleshooting

6.4 Bad Software Environment

6.4.1 The printer is not working (1)

Description While Power turned on, the printer is not working in the printing mode.

Check and Cause Solution


1. Run Self-Test Mode : Turn the power on while pressing 1.Check the power of the printer and perform the Self-
the test printing button for 2 or 3 seconds before printing Test. If the test printing works, that means no prob-
works. lems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software). Perform DCU to check the
Error Status.

2. Check if the PC and the printer is properly connected 2. Replace the printer cable. If the problems not solved
and the toner cartridge installed. even after the cable replaced, check the amount of
the remaining tone.

3. Printing is nor working in the Windows. 3. Check if the connection between PC and printer port
is proper. If you use windows, check if the printer dri-
ver in the controller is set up. If the printer driver is
properly set up, check in which program the printing
is not working. The best way to find out is to open the
memo pad to check the function of printing. If it is not
working in a certain program, adjust the setup the
program requires. Sometimes, the printout is normal
within the Windows basic programs, but it's not work-
ing in a particular program. In such case, install the
new driver again. If not working in the Windows basic
program, Check the setup of the port of CMOS is on
ECP. And check the address of IRQ 7 and 378

4. If the scanner needs to be connected to the printer,


4. Check if the printer cable is directly connected to periph- first the remove the scanner from the PC to see if the
eral devices printer is properly working alone.

Service Manual
6-13
Samsung Electronics
Troubleshooting

6.4.2 The printer is not working (2)

Description After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.

Check and Cause Solution


1. Secure more space of the hard disk. 1. Not working with the message 'insufficient printer
memory' means hard disk space problem rather than
the RAM problem. In this case, provide more space
for the hard disk. Secure more space using the disk
utilities program.

2. Printing error occurs even if there is enough space in 2. The connection of the cable and printer port is not
the hard disk. proper. Check if the connection is properly done and
if the parallel port in CMOS is rightly set up.

3. Check the parallel-port-related items in the CMOS 3. As a printer port, Select ECP or SPP among
Setup. SPP(Normal), ECP, and EPP modes(increase print-
ing speed) SPP normal mode support 8-bit data
transfer, while ECP Mode transfer the 12-bit data.

4. Reboot the system to print. 4. If the regular font is not printing, the cable or the
printer driver may be defective.
Turn the PC and printer off, and reboot the system
to print again. If not solved, double-click the printer in
my computer If the regular fonts are not printed this
time again. the cable must be defective so replace
the cable with new one.

Service Manual
6-14
Samsung Electronics
Troubleshooting

6.4.3 Abnormal Printing


The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
Description
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defec-
tive or wrong setup in the CMOS Setup.

Check and Cause Solution


1. Set up the parallel port in the CMOS SETUP. 1. Select SPP(Normal) or ECP LPT Port the among
ECP, EPP or SPP in the CMOS Setup.

2. Printer Driver Error. 2. Check the printer in My Computer.(to see if the


printer driver is compatible to the present driver or
delete the old driver, if defective and reinstall the new
driver)

3. Error message from insufficient memory. 3. Delete the unnecessary files to secure enough
(The printing job sometimes stops or due to insufficient space of the hard disk and start printing job again.
virtual memory, but it actually comes from the insuffi-
cient space of the hard disk.)

Service Manual
6-15
Samsung Electronics
Troubleshooting

6.4.4 SPOOL Error


To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
Description
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).

Check and Cause Solution


1. Insufficient space of the hard disk in the directory 1. Delete the unnecessary files to provide more space
assigned for the basic spool. to start printing job.

2. If the previous printing error not solved. 2. If there are some files with the extension name of
****.jnl, Delete them and Reboot the Windows to
restart printing job.

3. When expected to collide with other program. 3. Shut down all other programs except the current
one, if possible.

4. When an application program or the printer driver is 4. Delete the printer driver completely and reinstall it.
damaged.

5. When some files related to OS are damaged or virus 5 After rebooting the computer, check for viruses,
infected. restore the damaged files and reinstall the program
to do the printing job.

6. Memory is less than suggested one. 6. Add up enough memory to the PC.

How to delete the data in the spool manager.

In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown.
Select the document to be deleted and check the delete menu.
If you intend to delete the current document being printed, the data being transferred to the printer will be put
out and then the document is removed. Before choosing the document, the menu is still inactive.
Or put the document out of the list and repeat the routine as in the above or finish the spool manager.

Service Manual
6-16
Samsung Electronics
Troubleshooting

6.5 Bad image


6.5.1 Vertical Black Line and Band
1. Straight thin black vertical line occurs in the printing.
Description
2. Dark black vertical band occur in the printing.

Check and Cause Solution


Digital Printer
1. Damaged develop roller in the Developer. 1. If causes 1 and 2 occur in the developer
Digital Printer
Deformed Doctor-blade or cleaning- cartridge, replace the developer and try to
Digital Printer blade. print out.
Digital Printer
Digital Printer
2. Scratched surface of the discharge roller 2. Replace the transfer roller if occurred as
in the developer. No. 3.

3. Partly depression or deformation on the


surface of the transfer roller.

6.5.2 Vertical White Line

Description White vertical voids in the image.

Check and Cause Solution


Digital Printer
1. Foreign matter stuck onto the window of 1. Foreign matter stuck onto the window :
Digital Printer
internal lenses of LSU mirror. Clean the LSU window with recommend-
Digital Printer ed cleaner(IPA) Clean the window with a
Digital Printer clean cotton swab.
Digital Printer
2. Foreign matter or toner particles between 2. Foreign matter in the LSU : Open the
the developer roller and blade. cover of LSU and clean with a cotton
(In case the life of the developer has swab on the surface of the reflex mirror.
been expired, white lines or light image
occur in front of the image.)

3. It may occur when Burr and foreign sub- 3. No 3. : Remove the foreign matter and
stances are on the window of the devel- burr of the exposure window.
oper frame. (Developer cartridge)

4. If the fuser is defective, voids occur peri- 4. No. 4. : Open the front cover and check
odically at the top of a black image. ribs that corresponds to the position of
the voids. Remove if found.

5. If the problems are not solved, replace


the developer cartridge.

Service Manual
6-17
Samsung Electronics
Troubleshooting

6.5.3 Horizontal Black Band


1. Dark or blurry horizontal stripes occur in the printing periodically.
Description
(They may not occur periodically.)

Check and Cause Solution


Digital Printer
1. Bad contacts of the voltage terminals to 1. Clean each voltage terminal of the Charge,
Digital Printer
developer. Supply, Develop and Transfer roller.
Digital Printer (remove the toner particles and paper par-
Digital Printer ticles)
Digital Printer
2. The rollers of developer may be stained. 2. Clean the right Gear that has relatively
OPC Drum = 75.5mm small gap of the teeth in the OPC.
Charge Roller = 37.7mm
Supply Roller = 47.5mm
Develop Roller = 35.2mm
Transfer Roller = 46.2mm
Heat Roller = 63.9mm 3. If the malfunction persists, replace the
Pressure Roller = 75.4mm developer.

6.5.4 Black/White Spot


1. Dark or blurry black spots occur periodically in the printing.
Description
2. White spots occur periodically in the printing.

Check and Cause Solution


Digital Printer
1. If dark or blurry black spots occur periodi- 1. Run OPC cleaning Mode Print and run the
Digital Printer
cally, the rollers in the Developer may be Self-test 2 or 3 times.
Digital Printer contaminated with foreign matte or paper
Digital Printer particles.
Digital Printer ( Charge roller : 37.7 mm interval
OPC drum : 75.5 mm interval)

2. If faded areas or voids occur in a black 2. In case of 75.5 mm interval unremovable in


image at intervals of 75.5 mm, or black 1, cleanly remove foreign substances stuck
spots occur elsewhere, the OPC drum on the OPC location equivalent to black
surface is damaged. spots and white spots with a dry duster.

3. If a black image is partially broken, the 3. The transfer roller guarantees 50.000
transfer voltage is abnormal or the trans- sheets printing. If the roller's life is expired,
fer roller's life has expired. replace it.

4. In case of 37.7 mm interval unremovable in


1, take measures as to replace the develop-
er cartridge and try to print out.
5. Clean the inside of the set against the paper
particles and foreign matter in order not to
cause the trouble.

Service Manual
6-18
Samsung Electronics
Troubleshooting

6.5.5 Light Image

Description The printed image is light, with no ghost.

Check and Cause Solution


Digital Printer
Digital Printer 1. Develop roller is stained when the toner 1. Check if the Toner Save mode is off.
of developer cartridge is almost con-
Digital Printer sumed.
Digital Printer
Digital Printer 2. Ambient temperature is below than 10C. 2. Replace the developer cartridge and try to
print out.

3. Bad contact caused by the toner stains 3. Wait 30 minutes after printer is powered on
between the high voltage terminal in the before you start printing.
HVPS and the one in the set.

4. Abnormal output from the HVPS. 4. Clean up the contaminated area by the
toner.

5. Replace the HVPS if the problems are not


solved by the above four directions.

6.5.6 Dark Image or a Black

Description The printed image is dark.

Check and Cause Solution


Digital Printer
Digital Printer 1. No charge voltage in the engine board. 1. Clean the high voltage charge terminal.
( Perform DCU diagnostic code 01)
Digital Printer
Digital Printer 2. Charge voltage is not turned on due to 2. Check the state of the connector which
Digital Printer the bad contacts between power supply connects the engine board and HVPS.
in the side of the Developer and charge
terminal of HVPS.
3. Replace the HVPS if not solved by the
above direction 1 and 2.

Service Manual
6-19
Samsung Electronics
Troubleshooting

6.5.7 Uneven Density

Description Print density is uneven between left and right.

Check and Cause Solution


1. The pressure force on the left and right 1. Replace both the left and right Spring
springs of the transfer roller is not even, Holder.
the springs are damaged, the transfer
roller is improperly installed, or the trans-
fer roller bushing or holder is damaged.

2. The toner level is not even on the devel- 2. Occur in the developer cartridge, replace
oper roller due to the bad blade. the developer and try to print out.

6.5.8 Background

Description Light dark background appears in whole area of the printing.

Check and Cause Solution


Digital Printer
1. Does character exist less than 2% 1. The toner cartridge is basically
Digital Printer per a page, and hasnt it been used designed to print 2,000 sheets with
Digital Printer long time? 5% image.
Digital Printer
Digital Printer 2. Does recycle paper be used? 2. The B/S is not guaranteed if using
recycle paper.

3. Has the life span of the developer 3. Replace the developer when the life
ended? span of it has been ended.

4. Is the movement(Up and Down) of 4. Clean the bushing part of the transfer
the transfer roller smooth? roller.

5. Is the HVPS normal? 5. If the problem is still not solved,


replace the developer.

Service Manual
6-20
Samsung Electronics
Troubleshooting

6.5.9 Ghost (1)

Description Ghost occurs at 75.5 mm intervals of the OPC drum in the whole printing.

Check and Cause Solution


Digital Printer 1. Bad contacts caused by contamination 1. Clean the terminals when contaminated by
Digital Printer from toner particles between high voltage toner particles.
Digital Printer
75.5mm

terminal in the main body and the elec-


Digital Printer trode of the Developer.
Digital Printer
Digital Printer 2. Bad contacts caused by contamination 2. Occur in the developer cartridge, replace
from toner particles between high voltage the developer and try to print out.
terminal in the main body and the one in
the HVPS board.

3. The life of developer is expired. 3. Replace the engine board if not solved by
the above directions 1-2.

4. Transfer roller lifetime(50.000 sheets) has 4. If not solved by the direction 3, check the
expired. transfer roller lifetime and replace it.

5. Abnormal low temperature(below 10C). 5. Wait about 1 hour after power on before
using printer.

6.5.10 Ghost (2)


Ghost occurs at 75.5 mm intervals of the OPC drum in the whole printing.
Description
(When printing on card stock or transparencies using manual feeder)

Check and Cause Solution


Digital Printer When printing on card stock thicker than nor- Select 'Thick Mode' on paper type menu from
Digital Printer mal paper or transparencies such as OHP, the software application and after using return-
Digital Printer
75.5mm

higher transfer voltage is required. ing to the original mode is recommended.


Digital Printer
Digital Printer
Digital Printer

Service Manual
6-21
Samsung Electronics
Troubleshooting

6.5.11 Ghost (3)

Description White ghost occurs in the black image printing at 47.5mm intervals.

Check and Cause Solution


Digital
Digital Printer
Printer 1. The life of the developer may be expired. 1. Occur in the developer cartridge, replace
47.5mm

Digital the developer and try to print out.


Digital Printer
Printer
2. The abnormal voltage and bad contact of 2. Check the approved voltage of the supply
Digital
Digital Printer
Printer the terminal of the supply roller roller and contact of the terminal and adjust
if necessary.

6.5.12 Ghost (4)

Description Ghost occurs at 47.5mm(or 63.9mm) intervals.

Check and Cause Solution


Digital Printer
Digital Printer The temperature of the fuser is maintained 1. Disassemble the fuser and remove the
47.5 or 63.9mm

high. contaminated toner particles on the roller


Digital Printer
Digital Printer and clean the foreign matter between
Thermistor and Heat roller.
Digital Printer
Digital Printer ( Caution : can be deformed)

6.5.13 Stains on the Face of Page

Description The background on the face of the printed page is stained.

Check and Cause Solution


Digital Printer
1. Toner leakage due to improperly sealed 1. Replace the developer cartridge.
Digital Printer
developer.
Digital Printer
Digital Printer 2. If the transfer roller is contaminated, stains 2. If the transfer roller is contaminated, run PC
Digital Printer on the face of page will occur. Cleaning Mode Print 2 or 3 times.
And perform Self-Test 2 or 3 times to
remove contamination.

Service Manual
6-22
Samsung Electronics
Troubleshooting

6.5.14 Stains on Back of Page

Description The back of the page is stained at 47 mm intervals.

Check and Cause Solution


Digital
1. Transfer roller is contaminated. 1. Perform the OPC Cleaning Mode Print 2 or
Digital Pri
3 times. Run Self-Test to remove the conta-
Digital Printer mination of the transfer roller.
Digital Printer
Digital Printer 2. Pressure roller is contaminated. 2. Replace the transfer roller if contaminated
severely.

3. Disassemble the fuser and clean the


H/R(Heat Roller) and P/R(Pressure roller).
And check the area between H/R and
Thermistor. If contaminated, clean the area
not to be deformed.

6.5.15 Blank Page Print out (1)

Description Blank page is printed.

Check and Cause Solution


Digital Printer
Bad ground contacts in OPC and/or devel- Remove contamination of the terminals of the
Digital Printer
oper. developer and the unit.
Digital Printer
Digital Printer
Digital Printer

6.5.16 Blank Page Print out (2)


1. Blank page is printed.
Description 2. One or several blank pages are printed.
3. When the printer turns on, several blank pages print.

Check and Cause Solution


1. Bad ground contacts in OPC and/or 1. Remove contamination of the terminals of
developer. the developer.

2. Abnormal solenoid. 2. Perform the engine self test using DCU to check
if the Solenoid is normal.(refer to code 06)

3. If not solved by the above directions 1-2,


Replace the engine board.

4. Turn the power off, delete the data of PC


and try printing again.

Service Manual
6-23
Samsung Electronics
7. Exploded Views and Parts List (ML-2010/XEV)

Contents
7.1 Main Assembly
7.2 Frame Assembly
7.3 Fuser Unit
7.4 Paper Path Assembly
7.5 MP Tray Assembly
7.1 Main Assembly

2-3

2-5

2-9 2

2-6
24
2-2 2-7
2-1
2-8

2-4

9
4 14

7
12
11

6
10

8
1
18
23

15-1
15-2
15 16

17
22 13 21

3-4

3-2

3
3-3
20

19

3-1
5-1

5-3

5-2

5-4
5-5

2-3 0
5 2
7.2 Frame Assembly

2-1
2-2

2-4
11
2-3
13

12 20

14

16

19

1 15
6

8 17

10

7 10
4
32 29

0
33
30
7.3 Fuser Unit

31
1

11 6
12 7
9
6
10
26
27 7
16

15
28
17

18 14
2
13

20 19
34

21 25

22 23 24
7.4 Paper Path Unit

16

14

17

25 16
15

12
27 4
5

11-3
11-2
3 2
11-1
11
6

13

1
10

9-2 10

9-1

18
9

19 9-3
24 7
21

22

8
20

23

26
24
7.5 MP Tray Assembly

Basic Parts List (ML-2010/XEV)

Service BOM(SA : Service Available, SNA : Service not Available)

Drawer# Status
Part Code Description Location Remark
(Section-No) (SA/SNA)
7.1 Main Assembly
7.1-1 JC96-03349C ELA UNIT-FRAME_LOW_SN;ML-2010,SAMSUNG,-, SA
7.1-2 JC97-02329D MEA-COVER MAIN;ML-2010,SAMSUNG,RUSIA SA
7.1-2-1 JC61-01155A GUIDE-M-STACKER_RX;ML-1610,HIPS,2,108,11 Z5090 SA
7.1-2-2 JC61-01156A GUIDE-M-SUB STACKER;ML-1610,HIPS,2,82,10 Z5092 SA
7.1-2-3 JC63-00618H COVER-M_TOP_SN;ML-2010,HIPS,2.3,254.5,35 SNA
7.1-2-4 JC63-00619A COVER-M-MAIN;ML-1610,HIPS,2,252,352,HB,- Z2198 SNA
7.1-2-5 JC63-00620A COVER-M-JAM;ML-1610,HIPS,2,78,227.4,HB,- D0027 SA
7.1-2-6 JC64-00184A KEY-M-ONLINE;ML-1610,ABS,L29*H21.5*PHI21 K0045 SNA
7.1-2-7 JC66-00816A LEVER-M-ACTUATOR JAM;ML-1610,PC,-,18.5,6 A1013 SA
7.1-2-8 JC67-00079A LENS-M_LED;ML-1610,PMMA,TRANSPARENT,L65. W3274 SNA
7.1-2-9 JC72-01001A PMO-SUB STACKER;ML-1400,PC,-,32*4.8*25.5 Z5092 SA
7.1-3 JC97-02176A MEA UNIT-COVER FRONT;ML-1610,SAMSUNG,-,- Z2409 SA
7.1-3-1 JC63-00616A COVER-M_FRONT(DEVE);ML-1610,HIPS,2.5,139 Z2146 SNA
7.1-3-2 JC63-00617A TRAY-M-CASSETTE;ML-1610,HIPS,2,277,108,H K3955 SNA
7.1-3-3 JC63-00628A TRAY-M-EXTENSION LARGE;ML-1610,HIPS ,2,7 E5013 SNA
7.1-3-4 JC63-00629A TRAY-M-EXTENSION SMALL;ML-1610,HIPS ,-,2 E5014 SNA
7.1-4 JC59-00023A UNIT-LSU;ML-1610,-,-,16,20PPM,1 LIGHT SO L7012 SA
7.1-5 JC63-00621A COVER-M-SMPS;ML-1610,ABS,2,156,243.5,VO, S7009 SA
7.1-6 JC96-03354A ELA UNIT-DEV KIT 3K;ML-2010,XEV,EXPORT,3 SNA
7.1-7 JC96-03401A ELA HOU-FUSER 220V;ML-1610,SAMSUNG,-,FUS F4038 SA
7.1-8 JC63-00632A SHIELD-P-ENGINE;ML-1610,SECC,T0.8,141.2, E2108 SNA
7.1-9 JC39-00481A CBF HARNESS-LSU;ML-2010,#26,UL 1061,11PI SA
7.1-10 JC44-00087A SMPS-V2C;SCX-4521F,*,AC/DC,-,220V~230VAC SA
7.1-11 JC92-01706A PBA MAIN-P1284;ML-2015 ,SEC,KOREA,-,-, SA
7.1-12 JC39-00405A CBF HARNESS-MOTOR;ML-1610,CBF HARNESS,UL M2053 SA
7.1-13 JC39-00400A CBF HARNESS-HVPS;ML-1610,WIRE HARNESS,UL H1098 SA
7.1-14 JC39-00402A CBF HARNESS-SMPS;ML-1610,WIRE HARNESS,UL H1247 SA
7.1-15 JC96-01672A ELA UNIT-TERMINAL TR L;ML-6060A,SEC,220V K3197 SA
7.1-15-1 JC61-00031A SPRING ETC--HV LARGE;ML-6060A,SUS 304 WP Z4197 SA
7.1-15-2 JC70-40912A ICT-SHAFT HV LARGE;ML-5000A,SWCH18A,-, S4027 SA
7.1-16 JC44-00079A HVPS-SKYLARK;-,24V,21.6V~27.6V,-,MAX 5KV S7027 SA
7.1-17 JC63-00722A SHEET-HVPS;ML-1610,PP PP,T0.254,155,201, D2132 SA
7.1-18 JC63-00631A GROUND-P-HVPS;ML-1610,SUS304CSP 1/2H,0.2 K3232 SNA
7.1-19 3903-000042 CBF-POWER CORD;DT,EU,FP3/YES,IEC320 C13/ K2903 SA
7.1-20 JC61-01170A PLATE-P-CHANNEL;ML-1610,SECC,1.2,8,12.9, P5151 SA
7.1-21 JC97-02239A MEA UNIT-MP TRAY;SCX-4521F,SEC,-,MP-TRAY SA
7.1-22 JC31-00027A FAN-DC_HUMMINGBIRD;-,ML-1710,-,-,- F5019 SA
7.2 Frame Assembly
7.2-0 JC96-03349C ELA UNIT-FRAME_LOW_SN;ML-2010,SAMSUNG,-, SA
7.2-1 JC61-01152A FRAME-M-BASE;ML-1610,ABS(VE-0860P),-,-,B B0080 SNA
7.2-2 JC97-02218A MEA UNIT-PLATE KNOCK_UP;ML-1610,SAMSUNG, K3602 SA
7.2-2-1 JC61-01158A PLATE-M-KNOCK_UP;ML-1610,HIPS HB,T2,W80, K5002 SA
7.2-2-2 JC66-00720A SHAFT-P-CORE;ML-1750,SECC 1.2T,203,-,-,- P2158 SNA
7.2-2-3 JC72-01004A PMO-IDLE KNOCK UP MP;ML-2150,POM,BLK,-,M K5006 SA
7.2-2-4 JC74-00011A MPR-PAD KNOCK UP MP;ML-6060A,CR+CORK,10* K5007 SNA
7.2-3 JC61-01258A SPRING ETC-TORSION DEVE_L;ML-1610,SUS304 Z4271 SA
7.2-4 JC61-01259A SPRING ETC-TORSION DEVE_R;ML-1610,SUS304 Z4272 SA
7.2-5 JC96-03592A ELA UNIT-RX DRIVE;ML-2010,SAMSUNG,-,SNIP SA
7.2-5-1 JC61-01465A BRACKET-P-GEAR_SN;ML-2010,SECC,T1.2,110, SNA
7.2-5-2 JC61-01449A BRACKET-P-MOTOR;ML-2010,SECC,2.0,45.6,11 SNA
7.2-5-3 JC66-00804A GEAR-RDCN 139/83;ML-1610,POM,0.5/0.6,139 G0383 SA
7.2-5-4 JC31-00037D MOTOR STEP-MAIN;M55SP-2NK,ML-2010,1.2A,7 SA
7.2-5-5 JC72-00825A PMO-IMPELLER_DRV;ML-6200,NYLON66,BLK,-,- K4023 SNA
7.2-6 JC97-02327A MEA UNIT-FRAME PATH;ML-2010,SAMSUNG,-,-, SA
7.2-7 JC70-00500A ADJUST-M-CASSETTE_R;ML-1610,ABS,2.5T,120 K2015 SA
7.2-8 JC70-00499A ADJUST-M-CASSETTE_L;ML-1610,ABS,2.5T,120 K2014 SA
7.2-9 JG66-40003A GEAR-PINION;SF4000,POM,WHT,M1,Z16 SA

Service BOM(SA : Service Available, SNA : Service not Available)

Drawer# Status
Part Code Description Location Remark
(Section-No) (SA/SNA)
7.2-10 JC61-00836A FOOT-FRONT;ML-1750,NBR,D7,-,11.5,-,- F1011 SA
7.2-11 JC66-00805A GEAR-RDCN 113/83;ML-1610,POM,0.6/0.6,113 G0381 SA
7.2-12 JC66-00806A GEAR-OPC DR 76/38/29;ML-1610,POM,0.6/0.8 D4047 SA
7.2-13 JC66-00807A GEAR-FUSER DR 63/35;ML-1610,POM,0.6/0.8, F4086 SA
7.2-14 JC66-00808A GEAR-FEED DR 41;ML-1610,POM,0.8,41,-,WHI F6076 SA
7.2-15 JC66-00822A LEVER-M-ACTUATOR_EMPTY;ML-1610,ABS,-,27, K3816 SA
7.2-16 JB61-00076A SPRING ETC-TORSION DOC (CC2-F);SCX-1110F Z4274 SA
7.2-17 JC63-00622A GROUND-P-OPC;ML-1610,SUS304CSP 1/2H,0.2, D4053 SA
7.2-18 6107-001240 SPRING-CS;SUS304-WPB,GROUND END,PI0.6,D1 D4084 SNA
7.2-19 JC67-00110A CAP-M-MOTOR;ML-1610,HIPS ,2.0,60.5,52.4, A0003 SNA
7.2-20 JC61-00025A SPRING ETC-CS-CHARGE APOLLO;SF-5100,SUS B2030 SNA
7.3 Fuser Unit
7.3-0 JC96-03401A ELA HOU-FUSER 220V;ML-1610,SAMSUNG,-,FUS F4038 SA
7.3-1 JC61-01162A FRAME-P-FUSER;ML-1610,SECC ,-,-,-,1,264. F2122 SNA
7.3-2 JC63-00615A COVER-M_FUSER;ML-1610,PET+GF30%,2,72,311 Z2149 SNA
7.3-3 JC61-01177A HOLDER-M-EXIT R;ML-1610,PC,1.5,10,20,BLK H4027 SA
7.3-4 JC66-00810A GEAR-EXIT_DRV17;ML-1610,POM,0.8,17,-,BLK E4038 SNA
7.3-5 JC61-01172A HOLDER-M-EXIT F/DOWN;ML-1610,PC,T2.0,W18 H4026 SNA
7.3-6 6107-001168 SPRING-CS;PW-2,-,PI0.95,D5.95,L16,-,-,D5 D4085 SNA
7.3-7 JC66-10901A BEARING-PRESSURE/R;ML-165,PPS(RBA313N),- P6004 SA
7.3-8 JC61-00595A GUIDE-M-INPUT;ML-1710,PET+GF30%,-,-,-,BL K3960 SNA
7.3-9 JC66-00600A ROLLER-PRESSURE;ML-1710,SUM24L+LSR+PFA,2 P6014 SA
7.3-10 JC66-00601A ROLLER-HEAT;ML-1710,AL 5052+PFA,20.3,247 H2010 SA
7.3-11 JC66-00564A GEAR-FUSER, Z37;ML-1710,PPS OFL4036,0.8, F4094 SA
7.3-12 JC61-00589A BUSH-M-HR L;ML-1710,PPS(RBA313N),-,-,-,- K2879 SNA
7.3-13 JC61-00590A BUSH-M-HR R;ML-1710,PPS RBA313N,-,-,-,-, K2880 SA
7.3-14 4713-001202 LAMP-HALOGEN;230V,-,600W,-,-,-,6X284MM K2297 SA
7.3-15 JC66-00824A ROLLER-M-EXIT MAIN;ML-1610,POM,8.5,L23.6 R1083 SNA
7.3-16 JC66-00934A ROLLER-M_EXIT FR;ML-1610,TEFLON-NTR,6.5, SNA
7.3-17 6107-001168 SPRING-CS;PW-2,-,PI0.95,D5.95,L16,-,-,D5 D4085 SNA
7.3-18 6107-001163 SPRING-CS;SUS304-WPB,-,PI0.4,D3.9,L13,-, D4086 SA
7.3-19 1404-001298 THERMISTOR-NTC;7KOHM,-,3370K,0.3MW/C,-,- W3071 SA
7.3-20 JC47-00005B THERMOSTAT-150;ML-1610,-,125/250V,15/7.5 K4279 SA
7.3-21 JC39-00404A CBF HARNESS-FUSER JOINT;ML-1610,WIRE HAR H1089 SA
7.3-22 JC39-00403B CBF HARNESS-FUSER(220V);ML-1610,WIRE HAR SA
7.3-23 JC61-00064A SPRING ETC-CLAW;ML-5200A,SUS 304 WPB,0S B2031 NA
7.3-24 JC61-00584A HOLDER-M-PLATE CLAW;ML-1710,PPS+GF40%,-, H4031 SA
7.3-25 JC61-00605A PLATE-P-CLAW;ML-1710,SUS304-CSP,0.1,-,-, H4032 SNA
7.3-26 JC66-00801A GEAR-EXIT_DR38/25;ML-1610,POM,0.8,38/25, E4039 SNA
7.3-27 6031-001051 WASHER-PLAIN;M4,ID4.1,OD7.0,T0.13,*,POLY S2004 SNA
7.3-28 6107-001163 SPRING-CS;SUS304-WPB,-,PI0.4,D3.9,L13,-, D4086 SA
7.3-29 JC63-00637A COVER-M-FUSER-DUMMY;ML-1610,PET+GF30%,2, Z2194 SNA
7.3-30 JC63-00639A COVER-M-LAMP-L;ML-1610,PET+GF30%,2,44.32 L1014 SNA
7.3-31 JC63-00638A COVER-M-LAMP-R;ML-1610,PET+GF30%,2,25.31 L1015 SNA
7.3-32 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA
7.3-33 JC66-00826A ROLLER-EXIT F/DOWN;ML-1610,SUM22L+EPDM,1 E4159 SA
7.3-34 JC67-00085A CAP-M-THERMO;ML-1610,PET+GF30%,1.2,11.92 H4087 SNA
7.4 Paper Path Assembly
7.4-0 JC97-02327A MEA UNIT-FRAME PATH;ML-2010,SAMSUNG,-,-, SA
7.4-1 JC61-01161A GUIDE-M-PAPER PATH;ML-1610,ABS HB,-,140, G2069 SA
7.4-2 JC66-00814A LEVER-ACTUATOR FEED SENSOR;ML-1610,PC,-, E7006 SA
7.4-3 JB61-00107A SPRING ETC-LEVER SENSOR;SF-430,SUS304,0. SA
7.4-4 JC70-10232A IPR-PLATE SAW;ML-80,SUS304 CSP 1/2H,-,T0 K3377 SA
7.4-5 JC63-00625A GROUND-P-VARISTOR;ML-1610,SUS304CSP1/2H, W3076 SNA
7.4-6 JC63-00624A GROUND-P-ZENER;ML-1610,SUS304CSP 1/2H,0. W3077 SNA
7.4-7 JC63-00623A GROUND-P-THV;ML-1610,SUS304CSP 1/2H,0.2, W3078 SNA
7.4-8 JC63-00626A GROUND-P-SAW;ML-1610,C5210P,0.2,27.9,49. W3079 SNA
7.4-9 JC97-02217A MEA UNIT-HOLDER_PAD;ML-1610,SAMSUNG,-,-, P0015 SA
7.4-9-1 JC61-70911A SPRING ETC-EXIT ROLL FD;ML-165,SUS304 WP Z4137 SA
7.4-9-3 JC61-01169A HOLDER-M-PAD;ML-1610,PC,1.7,39.5,33.4,BL H4029 SA
7.4-10 JC66-00815A LEVER-M-KICKER P/U;ML-1610,POM,-,10.5,31 R1120 SNA

Service BOM(SA : Service Available, SNA : Service not Available)

Drawer# Status
Part Code Description Location Remark
(Section-No) (SA/SNA)
7.4-11 JC97-02179A MEA UNIT-PICK UP GEAR;ML-1610,SAMSUNG,-, P2093 SA
7.4-11-1 JC66-00803A GEAR-PICK_UP B;ML-1610,POM,0.8,33,-,WHIT P2056 SA
7.4-11-2 JC66-00802A GEAR-PICK_UP A;ML-1610,POM,0.8,33,-,WHIT P2057 SA
7.4-11-3 6107-001167 SPRING-CS;SUS304-WPB,-,PI0.25,D3.25,L9.6 D4089 SA
7.4-12 JC33-00015B SOLENOID-MP_R2;-,SCX-4720F,DC24V,-,-,-,- S8014 SA
7.4-13 JC66-00809A GEAR-FEED 35/19;ML-1610,POM,0.8/0.8,35/1 F6071 SA
7.4-14 JC61-00588A BUSH-M-TR L;ML-1710,POM(M90-44),-,-,-,BL K2886 SA
7.4-15 JC72-00102A PMO-BUSHING_TR(L);SF-5100,POM (CH-15),BL K3856 SA
7.4-16 JC61-70940A SPRING ETC-TR(12);ML-5500,-,4.5,-,12.7,1 Z4277 SNA
7.4-17 JC66-00725A ROLLER-TRANSFER;SCX-4100,NBR+ECO+SUM24L+ T3014 SA
7.4-18 JC61-00583A HOLDER-PTL;ML-1710,PC,-,-,-,BLK,V0 H4041 SA
7.4-19 JC70-00307A IPR-P-EARTH TRANSFER;ML-1710,SECC,-,1.0T K3367 SA
7.4-20 JC66-00829A SHAFT-P-PICK_UP;ML-1610,SECC,264,T1.2,-, P2160 SA
7.4-21 JC61-01151A HOUSING-M-PICK_U;ML-1610,POM,-,-,35,NATU P2067 SNA
7.4-22 JC61-01173A HOUSING-M-PICK_UP B;ML-1610,ABS HB,-,-,3 P2068 SNA
7.4-23 JC73-00211A RUBBER-PICK_UP;ML-1610,EPDM+IR,MM,-,-,-, P2148 SA
7.4-24 JC66-00811A CAM-M-PICK_UP;ML-1610,POM,4,W21*PHI12,NT P2042 SA
7.4-25 JC66-00813A GEAR-TRANSFER;ML-1610,POM,0.6,24,-,BLK,1 G0448 SA
7.4-26 JC61-01281A BRACKET-P-BAR_PICK_UP;ML-1610,SECC,T1.0, SNA
7.4-27 JC39-00482A CBF HARNESS-MICRO SW;ML-2010,WIRE HARNES SA
7.5 MP Tray Assembly
7.5-0 JC97-02239A MEA UNIT-MP TRAY;SCX-4521F,SEC,-,MP-TRAY SA
7.5-1 JC61-01263A PLATE-M_MP;SCX-4521F,HIPS,2.5,278.2,119. SA
7.5-2 JC70-00514A ADJUST-M _MP L;SCX-4521F,HIPS,2.5,128.3, SA
7.5-3 JC70-00515A ADJUST-M_MP R;SCX-4521F,HIPS,2.5,128.3,1 SA
7.5-4 JG66-40003A GEAR-PINION;SF4000,POM,WHT,M1,Z16 SA
7.5-5 JC63-00711A SHEET-MP;SCX-4521F,PET,T0.188,223.0,60.8 SA
JC69-00818D BOX(P)-MAIN(XEV);ML-2010,OFFSET3,TOMSON, SA
JC96-03354A ELA UNIT-DEVE INITIAL T2060 SNA
JC96-03593A ELA HOU-ENGINE;ML-2010,SAMSUNG,-,-,-,-,- SNA
0402-000129 DIODE-RECTIFIER;1N4003,200V,1A,DO-41,TP SA
2005-000168 R-WIRE WOUND,NON;0.22ohm,5%,2W,AA,BK,4x1 SNA
2401-000042 C-AL;100uF,20%,16V,GP,TP,6.3x7,5 SA
2401-001185 C-AL;33uF,20%,35V,GP,TP,5x11,5 SNA
2801-003886 CRYSTAL-UNIT;12MHz,50ppm,28-AAA,16pF,50o SNA
3711-002001 CONNECTOR-HEADER;BOX,20P,2R,2MM,STRAIGHT SA
3711-002810 CONNECTOR-HEADER;BOX,9P,1R,2mm,STRAIGHT, SNA
3711-002812 CONNECTOR-HEADER;BOX,11P,1R,2mm,STRAIGHT SNA
3711-003409 CONNECTOR-HEADER;BOX,3P,1R,2mm,STRAIGHT, SNA
3711-003410 CONNECTOR-HEADER;BOX,4P,1R,2mm,STRAIGHT, SNA
3711-003942 CONNECTOR-HEADER;BOX,2P,1R,2mm,STRAIGHT, SA
3711-003969 CONNECTOR-HEADER;BOX,2P,1R,2.5mm,STRAIGH SNA
3722-001101 JACK-USB;4P/1C,AU,IVR,ANGLE,B TYPE SNA
6002-000440 SCREW-TAPPING;RWH,+,2,M3,L8,ZPC(BLK),SWR SA
6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRC SA
6003-000261 SCREW-TAPTITE;BH,+,B,M3,L6,ZPC(YEL),SWRC SNA
6003-000269 SCREW-TAPTITE;BH,+,S,M3,L6,ZPC(YEL),SWRC SA
6003-000282 SCREW-TAPTITE;BH,+,B,M3,L8,ZPC(BLK),SWCH SA
6003-000301 SCREW-TAPTITE;BH,+,S,M4,L6,ZPC(YEL),SWRC SNA
6103-000117 SUPPORTER;DACN-6N,L10,NTR,NYLON66 SNA
6107-001169 SPRING-CS;SUS304-WPB,-,PI0.55,D9.3,14.25 SA
6902-000288 BAG PE;LDPE,T0.05,W250,L450,TRP,8,2- SNA
6902-000437 BAG PE;HDPE,T0.015,W900,L800,TRP,8,4PE M SNA
6902-000455 BAG CONDUCTIVE;LDPE,T0.1,W200,L450,BLK,- SA
JB68-00072A LABEL(R)-BAR RIBON;SF-3000,-,PY,T0.0046, SNA
JB68-00073A LABEL(R)-BAR CODE;SF-3000,-,PY,T0.5,6.5, SNA
JB68-00916A LABEL RATING-BLANK;SF-340,SEC,TETRON,0.0 SNA
JB75-10029A MEC-RIBBON BARCODE S;COLUMBUS,KISCOM,BLK SNA
JC02-00043A TONER-GRINDED;ML-1610,TUFTONE YS-4,-,8.8 SNA
JC46-00261A S/W APPLICATION-CD;-,ML-2015,PRT DRV,1.0 SNA
JC61-00049A SPRING ETC-TR(KOR);ML-4500,SUS304-WPB,0. SNA
JC63-00712A COVER-M_PAPER;SCX-4521F,ABS,2.5,269.97,1 SA

Service BOM(SA : Service Available, SNA : Service not Available)

Drawer# Status
Part Code Description Location Remark
(Section-No) (SA/SNA)
JC63-00891A FELT-FRAME NOISE L;ML-2010,POLYESTER RAY SNA
JC63-00892A FELT-FRAME NOISE R;ML-2010,POLYESTER RAY SNA
JC66-00823A DRUM-OPC;ML-1610,AL A30 OR A60,-,24,248, SNA
JC68-00274A LABEL(R)-RIBBON;SF-5100,100,-,-,BLK SNA
JC68-00407A LABEL(R)-HV FUSER;ML-6060,PVC,-,220V,- L0018 SNA
JC68-00573A LABEL(R)-BARCODE;ML-4500,-,PET,T0.05,34M SNA
JC69-00050A BAG ENVELOPE;ML-6100,PAPER,WHT,20LB,- SNA
JC69-00739A CUSHION-EPS SET(SKYL);ML-1610,EPS,-,505, SNA
JC69-00825A BOX(P)-POWER PAD;ML-1610,SW, E,TOMSON,-, SNA
JC72-01371A SPONGE-COVER TOP;ML-2010,POLYURETHANE FO SNA

0201-001183 ADHESIVE-AA;ARON ALPHA #202F,NTR,100,20G SNA


0201-001235 ADHESIVE-TS;DEH-390D,RED,400,- SNA
0202-001459 SOLDER-CREAM;S3X58-M405,-,D20~38-,96.5SS NA
0205-001059 GREASE-BEARING;PETAMO GHV 133,BEIGE,15KG SNA
0205-001067 GREASE-GRAPHITE;NYOGEL 756G,HYDRO CARBON SNA
0205-001088 GREASE-BEARING;NICHIMOLY DM-1770X,PTFE,- SNA
0401-000116 DIODE-SWITCHING;MMSD914T1,100V,200MA,SOD SNA
0407-000122 DIODE-ARRAY;KDS226,80V,300mA,C2-3,SOT-23 SA
0501-000279 TR-SMALL SIGNAL;KSA1182-Y,PNP,150mW,SOT- SA
0501-000457 TR-SMALL SIGNAL;MMBT2222A,NPN,350MW,SOT- SA
0801-000794 IC-CMOS LOGIC;7S08,AND GATE,SOT-25,5,63M SA
0801-002446 IC-CMOS LOGIC;74LCX14,SCHMITT INVERTER,T SNA
1003-001535 IC-MOTOR DRIVER;A3977SLP,TSSOP,28P,9.6X4 SA
1103-000152 IC-EEPROM;93C66,256x16Bit,SOP,8P,5x4mm,- SNA
1105-001464 IC-DRAM;K4S641632,4MX16BIT,TSOP(II),54P, SA
1202-000164 IC-VOLTAGE COMP.;393,SOP,8P,150MIL,DUAL, SA
1203-001455 IC-POSI.FIXED REG.;1117,DPAK,3P,265MIL,P SA
1203-002220 IC-POSI.ADJUST REG.;LD1117,DPAK,3P,240MI SA
1203-002233 IC-RESET;XC61F,SOT-23,3P,-,PLASTIC,0.7/1 SNA
1205-002339 IC-CLOCK GENERATOR;CY25811SC,SOIC,8P,150 SA
2007-000070 R-CHIP;0ohm,5%,1/10W,TP,1608 SA
2007-000074 R-CHIP;100ohm,5%,1/10W,TP,1608 SA
2007-000076 R-CHIP;330ohm,5%,1/10W,TP,1608 SA
2007-000078 R-CHIP;1Kohm,5%,1/10W,TP,1608 SA
2007-000083 R-CHIP;3Kohm,5%,1/10W,TP,1608 SA
2007-000090 R-CHIP;10Kohm,5%,1/10W,TP,1608 SA
2007-000091 R-CHIP;12Kohm,5%,1/10W,TP,1608 SA
2007-000094 R-CHIP;22Kohm,5%,1/10W,TP,1608 SA
2007-000096 R-CHIP;30Kohm,5%,1/10W,TP,1608 SA
2007-000107 R-CHIP;470Kohm,5%,1/10W,TP,1608 SA
2007-000113 R-CHIP;33ohm,5%,1/10W,TP,1608 SA
2007-000116 R-CHIP;120ohm,5%,1/10W,TP,1608 SA
2007-000123 R-CHIP;1.5Kohm,5%,1/10W,TP,1608 SA
2007-000134 R-CHIP;33Kohm,5%,1/10W,TP,1608 SA
2007-000402 R-CHIP;150ohm,5%,1/10W,TP,1608 SA
2007-000965 R-CHIP;5.1Kohm,5%,1/10W,TP,1608 SA
2007-001002 R-CHIP;510ohm,5%,1/10W,TP,1608 SA
2007-001044 R-CHIP;56ohm,5%,1/10W,TP,1608 SNA
2007-001139 R-CHIP;7.5Kohm,1%,1/10W,TP,1608 SNA
2007-007521 R-CHIP;14.7Kohm,1%,1/10W,TP,1608 SA
2007-008567 R-CHIP;15.4KOHM,1%,1/10W,TP,1608 SNA
2011-001011 R-NET;10Kohm,5%,1/16W,L,CHIP,8P,TP,3.2x1 SNA
2203-000189 C-CER,CHIP;100nF,+80-20%,25V,Y5V,TP,1608 SA
2203-000236 C-CER,CHIP;0.1NF,5%,50V,C0G,TP,1608 SA
2203-000257 C-CER,CHIP;10nF,10%,50V,X7R,TP,1608 SA
2203-000384 C-CER,CHIP;0.015NF,5%,50V,C0G,TP,1608 SA
2203-000440 C-CER,CHIP;1nF,10%,50V,X7R,TP,1608,- SA
2203-000626 C-CER,CHIP;0.022nF,5%,50V,C0G,TP,1608 SA
2203-000783 C-CER,CHIP;0.33NF,5%,50V,C0G,TP,1608 SA
2203-000815 C-CER,CHIP;0.033NF,5%,50V,C0G,TP,1608 SA
2203-001408 C-CER,CHIP;0.27nF,5%,50V,NP0,TP,1608 SA

Service BOM(SA : Service Available, SNA : Service not Available)

Drawer# Status
Part Code Description Location Remark
(Section-No) (SA/SNA)
2203-001607 C-CER,CHIP;0.22nF,5%,50V,NP0,-,1608 SA
2203-001683 C-CER,CHIP;0.068nF,5%,50V,NP0,TP,1608 SA
2203-002392 C-CER,CHIP;220nF,+80-20%,50V,Y5V,TP,2012 SA
2203-002398 C-CER,CHIP;22nF,10%,50V,X7R,TP,1608 SA
2203-005249 C-CER,CHIP;100nF,10%,50V,X7R,TP,1608,- SNA
2203-005819 C-CER,CHIP;1000nF,+80-20%,16V,Y5V,-,1608 SNA
3301-001425 BEAD-SMD;120ohm,3.2x1.6x1.1mm,900mA,TP,, SNA
JC13-00027A IC ASIC-JUPITER4E;S4FD004X,ML-1520,160P, SA
JC41-00294A PCB-MAIN;ML-2010,FR-4,2L,V0.1,1.6T,122.7 SNA
JC61-00060A SPRING ETC-TS BLADE;ML-6060,SUS304 WPB,0 SNA
JC62-00145A SEAL-SUPPLY;ML-1610,CHLOROPRENE RUBBER SNA
JC62-00149A SEAL-CAP DEVE;ML-1610,POLYURETHANE FOAM, SNA
JC62-00150A SEAL-SUS BLADE;ML-1610,POLYURETHANE FOAM SNA
JC62-00151A SEAL-DEVE L;ML-1610,PTFE FELT+MICRO URET SNA
JC62-00165A SEAL-FILM REAR;ML-1610,PET,-,T0.075,9,22 SNA
JC63-00873A SHEET-PATH;ML-1610,PET,T0.188,8.6,16,BLA SNA
JC66-00817A GEAR-AGITATOR;ML-1610,POM,0.6,24,-,NTR,2 SNA
JC66-00818A GEAR-RDCN;ML-1610,POM,0.8/0.6,-,-,NTR,-, SNA
JC66-00819A GEAR-SUPPLY;ML-1610,POM,0.6/0.6,20/19,-, SNA
JC66-00820A GEAR-DEVE;ML-1610,POLYKETONE,0.8,14,-,NT SNA
JC66-00825A ROLLER-SUPPLY;ML-1610,SILICON FOAM,D11.5 SNA
JC66-00827A SHAFT-RDCN;ML-1610,SUS303,L24,D3,NTR,-,- SNA
JC66-00828A ROLLER-CHARGE;ML-1610,NBR+SBR,D12,L230,N SNA
JC66-00851A ROLLER-DEVE;ML-1610,CONDUCTIVE NBR,D14.0 SNA
JC67-00080A CAP-M-SPACER_R;ML-1610,ABS,-,12,22.5,BLK SNA
JC70-00153A IPR-ELECTRODE CHARGE;ML-4500,SUS301,-,8. SNA
JC72-00083A PMO-HOLDER CR;SF-5100,POM(CH-15),BLK,-,- SNA
JC72-01349A PPR-SPACER SR_L;ML-1610,PET,NTR,T0.5,-,- SNA
JC72-40232A PMO-CAP AGITATOR;ML-80,PP,BLK,-,- SA
JC72-40332A PMO-BUSHING_CHARGE;ML-80,POM,BLK,HB,- SNA
JC97-02152A MEA UNIT-WTB;ML-1610,SEC,-,ASSY-WTB,-,-, SNA
JC97-02153A MEA UNIT-OPC;ML-1610,SEC,-,DRUM24,EARTH, SNA
JC97-02154A MEA UNIT-PLATE_L;ML-1610,SEC,-,ASSY-PLAT SNA
JC97-02155A MEA UNIT-PLATE_R;ML-1610,SEC,-,ASSY-PLAT SNA
JC97-02182A MEA ETC-SUS BLADE;ML-1610,SEC,SEC,SUS BL SNA
JC97-02183A MEA UNIT-FRAME INT;ML-1610,SEC,-,ASSY-FR SNA
0201-001162 ADHESIVE-CYA;LOCTITE403,NTR,1250,20G SNA
JC61-01163A FRAME-M-DEVE LOWER;ML-1610,ABS,-,HB,BLK, SNA
JC61-01166A BRACKET-P-SUS BLADE;ML-1610,SPCC+NI,1.2T SNA
JC61-01167A PLATE-M-DEVE_L;ML-1610,PC,2,62.4,88,BLK, SNA
JC61-01168A PLATE-M-DEVE_R;ML-1610,ABS,2,62.4,87.7,B SNA
JC61-01184A FRAME-M_WTB INITIAL;SCX-4521F,ABS+GF20,- SNA
JC61-01464A BLADE-P_SUS;ML-2010,SUS301-CSP 1/2H T0.0 SNA
JC62-00146A SEAL-SUPPORT L;ML-1610,MICRO URETHANE,-, SNA
JC62-00147A SEAL-SUPPORT R;ML-1610,MICRO POLYURETHAN SNA
JC62-00148A SEAL-CAP SIDE;ML-1610,POLYURETHANE FOAM, SNA
JC62-00153A SEAL-BRKT CLEANING;ML-1610,POLYURETHANE SNA
JC62-00154A SEAL-OPC CLEAN_L;ML-1610,PTFE FELT+URETH SNA
JC62-00155A SEAL-OPC CLEAN_R;ML-1610,PTFE FELT+URETH SNA
JC62-00156A SEAL-BOSS_R;ML-1610,CR,BLACK,T5,-,D7.5,- SNA
JC64-00185A HANDLE-M-DEVE;ML-1610,HIPS,T1.5,110,125. SNA
JC66-00821A GEAR-OPC_L;ML-1610,PC+PTFE,0.8,30,-,BLK, SNA
JC67-00081A CAP-M-HOUSING INITIAL;ML-1610,ABS,T1.5,6 SNA
JC67-00083A CAP-M-WTB;ML-1610,ABS,T1.5,29,250.3,BLK, SNA
JC69-00846A PAD-FRICTION;ML-1610,NBB,1,5,39,-,GRAY,- R1049 SNA
JC70-00483A ELECTRODE-P_SR(M);SCX-4100,SUS301-CSP T0 SNA
JC70-00501A ELECTRODE-P-DEVE KEY;ML-1610,SUS304CSP1/ SNA
JC71-00009A NPM-BUSHING DEV R;ML-6060,BRONZE,D7*12,- SNA
JC72-01350A PPR-FILM OPC;ML-1610,URETHANE SHEET,NTR, SNA
JC72-41105A PMO-BUSHING DEV;ML-5000,POM,NTR,-,-,-,-, SNA
JC73-10017A RPR-SEAL_BLOCK;ML-80,POLYURETHANE FOAM,T SNA
JC75-00043A MEC-GEAR OPC R;SF-5100,SEC,POM+C5210P-H SNA

Service BOM(SA : Service Available, SNA : Service not Available)

Drawer# Status
Part Code Description Location Remark
(Section-No) (SA/SNA)
JC75-00044A MEC-BUSHING AGI L;SF-5100,SEC,POM+SANTOP SNA
JC97-01900B MEA UNIT-AGITATOR_B;ML-1610,SEC,SKYLARK, SNA
JC97-02181A MEA ETC-BLADE CLEANING;ML-1610,SEC,SEC,B SNA
JC61-01165A BRACKET-P-CLEANING;ML-1610,SECC,1.2T,-,2 SNA
JC66-00012A GEAR-OPC R;SF-5100,POM(M90-44),BLK,M0.6, SNA
JC71-00002A NPR-EARTH OPC APOLLO;SF-5100,C5210P-H,0. SNA
JC72-00081A PMO-BUSHING AGI L;SF-5100,POM,BLK,-,-,-, SNA
JC72-01317A PPR-FILM AGITATOR SUB;ML-2550,PET SHEET SNA
JC72-01329A PMO-AGITATOR_DOUBLE;ML-6060,ABS+GF20%,BL SNA
JC72-10924A PPR-FILM AGITATOR;ML-5000,PET T0.1,NTR,- SNA
JC72-10925A PPR-FILM SUPPORT AGI;ML-5000,PET T0.3,NT SNA
JC73-00201A REX-BLADE CLEANING;ML-1610,POLYURETHANE SNA
JC73-40906A RMO-SEAL AGITATOR;ML-5000,SANTOPRENE 201 SNA


MAIN
AC 110V / 220V

Samsung Electronics
S MP S

JUPITER4e
RESET INLET & REGI
ARM940T FUSER
PO WER SENSOR
XC61FN3112 S/W
CACHE(4K) FN 2P 2P
FLASH THERM. FUSER +5V/
MEMORY Contorl +24V
8. Block Diagram

(0.5MB)
SDRAM
DMAC K4S6416320
(8M x 16bit) Jam COVER S/W
PLL
Ext75MHz 24VS1 24V
USB 48MHz CRYSTAL
Vid eo 80MHz OSC
12MHz
USB 1.1
USB UART*2
1.1
PVC MAIN
MOTORC MOTOR
LSUC DRIVER
MAIN
A3977 4P THV
MOT. 24VS2
SUPPLY
5P COVER S/W
DEV
LSU OPC GND THV
LD C TL.
HR(Zener) BLADE
6P
KEY_IN READY T.SAVE LSU5V 3P EMPTY
/ERROR HVPS SENSOR

5V
3P
MAIN
2P DEVE.
SOL. FAN
8.1 ML-2010(20ppm GDI_USB Only) H/W Block Diagram

Service Manual
Block diagram

8-1
8-2
AC 110V / 220V
Block diagram

MAIN

Service Manual
S MP S

JUPITER4e
RESET INL ET & REGI
ARM940T FU SER
PO WE R SENSOR
XC61FN3112 S/W
CACHE(4K) FN 2P 2P
FLASH THERM. FUSER +5V/
MEMORY Contorl
(0.5MB)
+24V
SDRAM
DMAC K4S6416320
(8 M x 16b it) Jam COVER S/W
PLL
24VS1 24V
Ext75MHz CRYSTAL
USB 48MHz
Vid eo 80MHz OSC
12MHz
USB 1.1
USB UART*2
1.1
PVC MAIN
MOTORC MOTOR
DRIVER
LSUC MAIN
A3977 4P THV
P1284 MOT. 24VS2
SUPPLY
P1284
5P COVER S/W
DEV
LD C TL. LSU OP C GND THV
HR(Zener) B LADE
6P
KEY_IN READY T.SAVE LSU5V 3P EMP TY
/ERROR
HVPS SENSOR
8.2 ML-2015(20ppm GDI P1284) H/W Block Diagram

5V
3P
MAIN
2P DEVE.
SOL. FAN

Samsung Electronics
MAIN LSU FUSER

9
110V for USA
240V for EU

Samsung Electronics
MOTOR 1 . HO T
2 . Neut ra l
FG

1.nHSY NC
1.OUT1A 1.LSU _C LK 2.+5V AC IN-LET
2.OUT1B 2.nLR EADY 3.DGN D
3.nPMOTOR 4.DAC_OUT AC &
3.OUT2A 1.The rmistor1
4.OUT2B 4.DGN D 5.VDO wire POWER
5.+24VS2 6.LSU _R EA D 2.The rmistor2
SWITCH
1
2
1. 5V_1 3 SMPS
2. 5V_2 4
Micro Micro 5
MOTOR LD P-Motor THERM Switch Switch 6
L S U 7 Feed
8 SENSOR
P LSU 9
1 1. + 24 VS 2
P1284 2. + 24 V
ML-2010
9. Connection Diagram

2 Not U sed
3. + 24 VS 1 JAM COVER
8 4. + 24 VS 1 MICRO SWITCH Zener
5. + 5V
4 6. DGND
MAIN Bd 1 7. DGND
2 8. P_REGI
3 9. FU S ER_ON
4
U Exit SENSOR SMPS 5
S USB 6
7
B 8
9 COVER
1.+ 2 4V S1 MICRO SWITCH
2.+ 2 4V S1 TACT LED
MAIN HVPS 3.+ 2 4V S2
DCU Hyper Program S/W
CLUTCH 1 3 5 7 9 11 13 15 17 4.+ 2 4V S2
2 4 6 8 10 12 14 16 18 5.GND HVPS
6.+ 3 .3V
7.P _EXIT FAN
1. + 5V 1. + 3.3 V 1. TCLK 8.+ 5 V
2. DCU _CU T 2. TXD 9.T HV _EN
2. TD I
3. DCU _CLK 3. RXD 3. + 1.8 V 10 .T HV _P WM
4. DGND 4. DGND 4. + 3.3 V 11 .T HV _REA D PAPER
5. DGND 12 .MHV _PWM
13 .F AN EMPTY
6. nTRS T 1 3 5 7 9 11 13 15 17
7. PROGRA M 14 .BIAS _PWM SENSOR
DCU Debugger Debugger 15 .T ON ER_S AV E 2 4 6 8 10 12 14 16 18
16 .KEY_IN
17 .READ Y
18 .ERROR

Service Manual
Connection Diagram

9-1
10
Schematic Diagram

10. Schematic Diagrams


10.1 Main Board(1/5)

Service Manual
10-1
Samsung Electronics
This Document can not be used without Samsungs authorization.
Schematic Diagram

Main Board(2/5)

Service Manual
10-2
Samsung Electronics
This Document can not be used without Samsungs authorization.
Schematic Diagram

Main Board(3/5)

Service Manual
10-3
Samsung Electronics
This Document can not be used without Samsungs authorization.
Schematic Diagram

Main Board(4/5)

Service Manual
10-4
Samsung Electronics
This Document can not be used without Samsungs authorization.
Schematic Diagram)

Main Board(5/5)

Service Manual
10-5
Samsung Electronics
Schematic Diagram

10-2 Connector Circuit Diagram

Service Manual
10-6
Samsung Electronics
This Document can not be used without Samsungs authorization.
Schematic Diagram

10-3 SMPS Circuit Diagram

Service Manual
10-7
Samsung Electronics
This Document can not be used without Samsungs authorization.
Schematic Diagram

10-4 HVPS Circuit Diagram(1/3)

Service Manual
10-8
Samsung Electronics
This Document can not be used without Samsungs authorization.
Schematic Diagram

HVPS Circuit Diagram(2/3)

Service Manual
10-9
Samsung Electronics
This Document can not be used without Samsungs authorization.
Schematic Diagram

10-4 HVPS Circuit Diagram(3/3)

Service Manual
10-10
Samsung Electronics
This Document can not be used without Samsungs authorization.
Reference Information

11
11. Reference Information
This chapter describes the reference information for applying this training manual, and it is consist-ed
of the tool list, the abbreviation table, the outline of model, and so on.

11.1 Troubleshooting Tool


The following tools are recommended safe and easy troubleshooting as described in this service manual.

DVM(Digital Volt Meter) Cleaning Equipments


Standard : Indicates more than 3 digits. Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or
a gentle neutral detergent and lint-free cloth.

Driver
Standard : "-" type, "+" type (M3 long, M3 short, M2 Vacuum Cleaner
long, M2 short).

Spring Hook
Standard : For general use
Tweezers
Standard : For general home use, small type.

Cotton Swab
Standard : For general home use, for medical service.
Software (Driver) installation CD ROM

Service Manual
11-1
Samsung Electronics
Reference Information

11.2 Acronyms and Abbreviations(1)


The table below explains the abbreviations and acronyms used in this service manual. Where abbreviations
or acronyms are used in the text please refer to this table.

Abbreviations Explanation

AP Access Point
AC Alternating Current
APC Auto Power Control
ASIC Application Specific Integrated Circuit
ASSY assembly
BIOS Basic Input Output System
BLDC Brush-less Direct Current
CMOS Complementary Metal Oxide Semiconductor
CN connector
CON connector
CPU Central Processing Unit
dB decibel
dbA decibel A
dBM decibel milliwatt
DC direct current
DCU Diagnostic Control Unit
DPI Dot Per Inch
DRAM Dynamic Random Access Memory
DVM Digital Voltmeter
ECP Enhanced Capability Port
EDC Embedded Diagnostic control
EEPROM Electronically Erasable Programmable Read Only Memory
EMI Electro Magnetic Interference
EP electrophotographic
EPP Enhanced Parallel Port
FPOT First Printout Time
F/W firmware
GDI graphics device interface
GND ground
HBP Host Based Printing
HDD Hard Disk Drive
H/H High temperature and high marshy place
HV high voltage
HVPS High Voltage Power Supply
I/F interface
I/O Input and Output
IC integrated circuit
IDE Intelligent Drive electronics or Imbedded Drive Electronics

Service Manual
11-2
Samsung Electronics
Reference Information

Acronyms and Abbreviations(2)

Abbreviations Explanation

IEEE Institute of Electrical and Electronics Engineers. Inc


IPA Isopropy Alcohol
IPM Images Per Minute
LAN local area network
lb pound(s)
LBP Laser Beam Printer
LCD Liquid Crystal Display
LED Light Emitting Diode
L/L Low temperature and low marshy place
LSU Laser Scanning Unit
MB megabyte
MHz megahertz
MPF Multi Purpose Feeder
NIC Network Interface Card
N/N Normal temperature and normal marshy place
NVRAM nonvolatile random access memory
OPC Organic Photo Conductor
OPE Operate Panel Equipment
PBA Printed Board Assembly
PCL Printer Command Language , Printer Control Language
PDL Page Discription Language
PPM Page Per Minute
PPS Pulse Per Second
PS Post Script
PTL Pre-Transfer Lamp
PWM Pulse Width Modulation
Q-PID Quick Printer Initiating Device
Q ty quantity
RAM Random Access Memory
ROM Read Only Memory
SCF Second Cassette Feeder
SMPS Switching Mode Power Supply
SPGP Samsung Printer Graphic Processor
SPL Samsung Printer Language
Spool Simultaneous Peripheral Operation Online
SW switch
sync synchronous or synchronization
USB Universal Serial Bus
WECA Wireless Ethernet Compatibility Alliance

Service Manual
11-3
Samsung Electronics
Reference Information

11.3 Selecting printer locations


Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagram
below)

Provide the proper environment :


- A firm, level surface
- Away from the direct airflow of air conditioners, heaters, or ventilators
- Free of extreme fluctuations of temperature, sunlight, or humidity
- Clean, dry, and free of dust

Service Manual
11-4
Samsung Electronics
Reference Information

11.4 Sample Tests Patterns


The sample patterns shown below are the standard test patterns used in the factory.
The life of the toner cartridge, developer cartridge and printing speed are measured with the pattern shown
below (5%). The A4 ISO 19752 standard pattern samples are reproduced reduced to 70% of the actual A4
size.

A4 ISO 19752 Standard Patterns

Service Manual
11-5
Samsung Electronics
12
Circuit Description

12. Circuit Description


12.1 Engine Controller
The engine controller module consists of a motor controller, a PWM controller, a LSU I/F controller, and an ADC I/F
controller.

12.1.1 Heater Control

ENGINE CONTROL PART AC CONTROL PART


CHOKE
R22 180
Vcc FUSIBLE

FUSER PC1
H

1
AC

4
R6 2 VOLTAGE
5.6K TR2 KSC 1
1008-Y N

2
R3 C

6
B
IC1 R24
LM393D D3 R7 E TRIAC 120
914T1 1K
3
Vcc Vcc
1 R21 C22 HEAT
D1 2 1.5K 103 LAMP
914T1

R1 R5 R4 C21
5.6K 104
THERM Rs CN1
BD2
1
C
D2 C1 TR1 B BD1
914T1 R2 10nF KSC 2
1008-Y C2 R23
E 1nF THERMISTOR 100
+24Vs

The heat lamp radiates heat by using AC power. The AC power is a TRIAC (a semiconductor switch device) which
controls a switch. The ON/OFF control is completed by turning on/off a gate of the TRIAC through a photo TRIAC
which is insulation part.
If explaining more detail about the AC control part, it consists of passive circuit ; therefore, it turns on/off the heater
by receiving the signal from the engine control part. If the heater on signal is turned on at the engine, electricity flows
in as the LED of the PC1 (Photo TRIAC) is connected. Then, it emits light.
By this light, the TRIAC unit, a light receiving unit, becomes on, and electricity is supplied to the gate of the TRIAC.
Then, the TRIAC is turned on. As a result, AC current flows in a heat lamp, and the heat lamp radiates heat.
On the other contrary, if the signal is turned off, the PC1 becomes off, and the TRIAC is turned off due to no elec-
tricity at the gate of the TRIAC. Consequently, the heat lamp is turned off.

Special Feature of TRIAC (THY 1): 16A, 600V SWITCHING


Phototriac Coupler (PC3)
Turn On If Current: 15mA~50mA (Design: 16mA)
High Repeive Peak Off State Voltage: Min 600V

Service Manual
12-1
Samsung Electronics
Circuit Description

Service Manual
12-2
Samsung Electronics
Circuit Description

Explanation about the condition of Normal Operation


If the fuser (P3.7) port becomes high, the Q6 is activated. A heat lamp starts operating by the activity.
As the temperature of the heat lamp is increased, the resistance value of the thermister is decreased.
Therefore, the electric potential of the circled A becomes low.
On/Off operation of the Q6 is only controlled by the fuser (P3.7) port because 5(+) of the
U11(Comparator) is always higher than 6 (-) within the normal control temperature rage.

Functions of the Malfunction Protection:


If the fuser port (P3.7) is turned on regardless of controlling due to system malfunction, the tempera-
ture of the heat roller goes abnormally high. At this time, the resistance value of the thermister becomes
low.
When the resistance value of the thermister becomes low, the electric potential of the circled A gets low,
and when the temperature goes over the certain temperature, the comparator (U11) gets a low output.
As a result, even though the fuser port is abnormally activated, it is disable to be over the regular tem-
perature. For maintaining a regular temperature, a protect circuit consists in it (This protection is set up
to start operating at the rage between 205~210)

12.1.2 PWM Controller

Function Description
PWM TIMER consists of each sub block which has various functions. The sub block is divided based on
this block diagram. The entire diagram of the PWMTIMER is organized as below.

PWM TIMER OPERATION is figured out if calculating PHCLK by the value selected by the register setting
and the divider. PHCLK is created by count block at the PWM TIMER

Service Manual
12-3
Samsung Electronics
Circuit Description

12.1.3 Motor Driver

A motor drive circuit is decided when selecting a driver IC. (Supplied by vendor) ML1610 uses the motor driver IC of
AN44060. However, the sensing resistance Rs value and the Vreference resistance value are variable according to
the motor drive current value.

12.1.4 LSU Controller

The laser scanning unit controller (LSUC) of Jupiter4E is a block for interface between PVC block and LSU.
LSUC sends the video data received from PVC and the laser diode turn On/Off signal created by inner 21 bit counter
to the laser diode of LSU. LSU creates the horizontal sync signal (nHSYNC) by sensing the inputted diode turn on/off
signal with the attached sensor. nHSYNC is inputted to PVC and LSUC as a signal that informs the beginning of one
line. Also, LSU makes the activity of nLREADY signal (ready to print) low when the polygon motor becomes regular-
ly rotating. LSU can recognize the regular rotation status of the polygon motor by reading nLREADYFlag bit in SFR.
Once the polygon motor regularly rotates, it sends the page sync signal (nPSync) to PVC by writing 1 at LSUCON[5]
in LSUC, and PVC starts operating for one page printing. After that, every time nHSYNC signal is created, PVC sens-
es the signal and outputs the video data (PVC_VDO) to LSUC. At this time, LSUC creates the video window (Printing
area) and masks it on the video data sent by PVC. LSUC sends the completed video data (LSU_VDO) to the laser
diode in LSU.
Also, LSUC supplies LSU_CLK, created by counting the system clock with the operation clock source of LSU, for the
use of substitution for oscillator. The SFR is set up in IsuSfr block by receiving the bus control signal from APB bus,
and the settled register values are redelivered to IsuCon block. IsuCon block creates a signal for controlling the laser
diode of LSU and outputs it to a pad. The digital filter module is a digital filter to provide against the noise loaded in
nHSYNC and nLREADY signal which directly get into the chip. It is three layer filter, and the delay time is 3*System
Clock Time.

The interface between PVC and LSUC is shown in the picture.

LSUC

LSU_VDO
0
nHSYNC nHSYNC LSU_VDO
PVC_VDO 1

nPSync

PVC_TEST_EN

PVC

nLSYNC
PVC_TEST_EN

nFSYNC 1
nFSYNC VDO
0

Service Manual
12-4
Samsung Electronics
Circuit Description

LSUC
DigiFilter nLREADY

nLREADY_FO

DigiFilter nHSYNC

nHSYNC_FO

nLREADYFlag ENGIN E
flagClear
lsu Con
lsuControl[8:0]
ls uSfr windowOnTime[20:0]
windowOffTime[20:0] LSU_CLK
ldOnTime[20:0]
LSU_VDO
PWRITE ldOffTime[20:0]
PSEL patternDuty[9:0]
PENABLE lsuClkDuty[18:0]
APB
PADDR[4:0] SHOnTime[20:0]
BRIDGE PWDATA[31:0] SHOffTime[20:0]
PRDATA[31:0]
DAC_OUT
DAC

nPSync APCCON[11:0] PD
apcOnTime[20:0]
PVC
apcOffTime[20:0]
Pmax[9:0] THER
PI
Pmin[9:0] Control ADC
Ka[14:0] Bl ock THV
REF[24:0]
Kp[15:0]
Ki[4:0] CKIN.
Ky ADC_EN
SEL[1:0]
YMAXH[8:0]
YMAXL[31:0]
YMINH[8:0]
ADO_2[9:0]
YMINL[31:0] ADC
YINITH[8:0] apcOn
Cont roller
YINITL[31:0]
KU[5:0]
U_VALUE[25:0]
SEH[4:0]
SEL[4:0]
L_VAL UE[9:0]
HCLR[20:0]

Service Manual
12-5
Samsung Electronics
Circuit Description

The main signals used in LSU Controller are shown in the table.

Name Direction Description


PVC-VDO I The video data output from PVC.
nLREADY I Its activity becomes low as the polygon motor of LSU gets the regular speed.
nHSYNC I It informs the beginning of one line. It is the same as nLSYNC of PVC.
nPSync 0 It is inputted to nFSync of PVC.
LSU_VDO 0 The completed video data output by masking video window on PVC_VOD.

Laser Diode & Window On/Off Time

first field second field

nHSYNC

windowOn

ldOn

windowOnTime

windowOffTime

ldOnTime

ldOffTime

testPattern

pattern start

counter start

PVC_DVO

12.1.5 ADC Controller


Jupiter4E ADC Controller has 3 analog input channels.
It automatically converts the 3 channels in turns with 10 bit 500KSPS adc1275x_pc, and also it makes the conversion
on the desired time by manually controlling STC of the register. After finishing the conversion, it makes the interrup-
tion to be pending. When AD conversion of 3 rd channel ends for the PI Control of LSU, it sends the 10bit digital data
converted with the latch short pulse signal to LSUC.

Service Manual
12-6
Samsung Electronics

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