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Doc. No.: SURFACE FINISH AND DATE : 06.07.16

PROTECTIVE COATING
J5308-TDI-D-P-PNT-001 SYSTEM REV. 1

INDEX

1. INTRODUCTION........................................................................................................................2
1.1 Scope..................................................................................................................................................2
1.2 Purpose...............................................................................................................................................2
2. REFERENCED DOCUMENTS....................................................................................................................2
3. GENERAL REQUIREMENTS......................................................................................................................2
3.1 Shop Applications..................................................................................................................................2

3.2 SITE
APPLICATIONS...................................................................................................................................3
3.3 Surfaces Not To Be Painted..................................................................................................................3
3.4 Handling and Transport........................................................................................................................................3
3.5 Sub - Suppliers Equipments..4

4. SURFACE PREPARATION.........................................................................................................................4
4.1 PREFFRED SURFACE PROFILE.....4
5. COATING APPLICATION............................................................................................................................4
5.1 Damaged Galvanized Surface.......................................................5
6. PIPES.5
6.1 Piping and Support Equipment..................................5
7. Repair of Defects and Damage....5,6
8. Table...7
8.1 Protective Coating System.........7
8.2 Protective Coating System for Pre-Fabricated Parts At Shop....7
8.3 Protective Coating System for Pre-Fabricated Parts At Site8
8.4 Steel Structures & Pipe Support (Other Than Equipments)9
9. RAL Shade Classification9,10

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Doc. No.: SURFACE FINISH AND DATE : 06.07.16

PROTECTIVE COATING
J5308-TDI-D-P-PNT-001 SYSTEM REV. 1

1. INTRODUCTION
1.1 Scope:
This procedure explains method of "SURFACE FINISH AND PROTECTIVE
COATING SYSTEM" for High Rate Thickener, Flocculant Plant, Feed Tank,
Pipings, and Equipment.

1.2 Purpose:
The purpose of this specification is to set the minimum engineering standard for
shop and field application of paint and protective coatings on equipment parts. i.e.,
Tanks, Bridge, Dry Parts, Wet Parts, Technological Structures, Platforms, Stairs,
Walkways, Handrails Safety Guard, Drive......etc. as per Table 8.1

2. REFERENCED DOCUMENTS:
JACOBS Painting Specification Doc.No. JEC-Q2115-0003/M.02a/00001 Rev. A
JACOBS Painting Specification Doc. No. JEC-Q2115-0003-III/L.02a/00002 Rev. B
JACOBS Painting Specification Doc. No. JEC-Q2115-0003-III/S.02a/00003 Rev. B
JACOBS Painting Specification Doc. No. JEC-Q2115-0003-III/M.02a/00002

3. GENERAL REQUIREMENTS:
3.1 Shop Application:
The equipment items applicable/described in the table 8.1 shall be prepared
for coating and have the coating system applied before installation. Curing times
between successive coats shall be in Accordance with those recommended by the
Paint manufacturer.

3.1.1 Paint shall be applied in accordance with the Manufacturers recommendations. The
Manufacturers printed instructions for surface preparation, mixing, thinning,
buffering and application shall be considered as part of this specification and strictly
followed.

3.1.2 Paint shall be applied only on thoroughly dry, clean surfaces and during periods of
favourable weather for field painted surfaces unless otherwise allowed by the paint
Manufacturer.

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3.1.3 For field painted surfaces, painting shall not be permitted when the ambient
temperature is below 10C (50F) or when freshly painted surfaces may be
damaged by rain, fog, hail, dust or condensation and/or when it can be anticipated
that these conditions will prevail during the drying period.

3.1.4 All materials shall be applied in smooth, even coats without runs, sags, bare spots,
orange peel, overspray or other blemishes.

3.2 Site Applications:

After completion of known field weld activities, weld areas shall be given with specified
abrasive surface preparation per table 3.2 or power tool clean the weld areas of 50mm.
follow the touch up paint on local areas. And over to this top coat shall be applied as
specified in the Table.

3.3 Surfaces Not To Be Painted:

The following items shall not be painted unless otherwise specified:
Equipment supplied completely finish painted.
Hot dip galvanized coatings
Stainless steel, plastic, aluminium, bronze, Nickel
Equipment made from aluminium, galvanized carbon steel, stainless steel or
other materials that do not required protection shall not be painted
Machined Surfaces
Contact surfaces of slip critical type Bolted joints in structural steel work.
Rubber lined components.
Acoustic or textured ceiling materials.
Metal surface embedded in concrete.
Jacketing materials on insulated surfaces.
Flange Face
The service or line pipes internal, Flanges machined faces, Fittings,
Threads are not to be painted.
The Underside of steel base plate and any other Grouting/ Embedded
surfaces.

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3.4 Handling and Transport:

All equipment or parts that have been finish coated shall be handled with care to
preserve the coating in the best practical condition. Fabric covered slings or similar
precautions shall be used to protect paintwork during lifting.
Equipment shall not be handled until the coating has completely cured and dried hard.
Wherever possible, wooden supports in contact with coated equipment during
transport and storage shall be covered with a soft equipment and holding down chains
to prevent damage to the coating.

3.5 Sub-Supplier Equipments:

Unless specified otherwise, the sub suppliers equipment / Bought-out items
PAINTING SYSTEM are manufactures standards i.e GearBox, Electric Motors, Pumps,
Valves, Instruments, Hoists, Control Panel, Power Pack & Auto Lubrication Unit..etc.

4.0 SURFACE PREPARATION:

Applicable metal surfaces are Dry Sandblasted to Following Profiles:

4.1 PREFFRED SURFACE PROFILE :

Preferably near white metal SSPC-SP 10 or equivalent Swedish std. SA 2
ISO 8501-1

Minimum Commercial Blast : SSPC SP6 or Equivalent Swedish Standard SA 2

IS0 8501-1

Good quality graded silica sand of a mesh size shall be used to obtain the proper
anchor profile for the coating specified.
All cleaned surfaces shall be primed in the same day when cleaning is performed
by dust down before painting. Prior to blasting all weld areas for removal of weld flux,
spatter, slivers and other foreign objects, All sharp edges, fillets, corners and welds
shall be rounded by grinding.
Surface preparation and coating shall not be carried out in inadequate light or wet
weather and shall be carried out such that the surface being coated is free of moisture,
wind-borne or blast cleaning dust. All visible burrs, laminations, slivers, and scabs shall
be removed or repaired after blasting.
After blasting and immediately before spraying, dust and loose residues shall be
removed by brushing, blowing off with clean dry air, or vacuum cleaning.

Coatings shall not be applied if:

The relative humidity exceeds 85%
The ambient temperature is less than 10C, or

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The metal temperature is less than 3c above the dew point.

During rain, fog, hail, dust or condensation and/or when it can be anticipated.

5. Coating Application:
All cleaned surfaces shall be primed in the same day when cleaning is performed.
Cleaned surfaces left unprimed for one night or on which rain falls or dust settles shall
be re-cleaned before priming.
The method of application shall be governed per the paint manufacturer's
recommendations for the particular coating being applied. Each coat shall be applied
uniformly over the entire surface, runs, sags and drips shall be avoided. Coating shall be
free from pin holes, bubbles and holidays. When these occur, they shall be brushed out
immediately or material shall be removed and the surface re-painted .Upon completion of
fabrication, any damage to paint system shall be repaired.

5.1 Damaged Galvanized Surfaces:

Damaged galvanized areas larger than 3 mm in diameter, caused by oxy-cutting, welding or
physical
impact shall be treated as follows:
Prepare the surface by removing any weld slag followed by vigorous power
wire brushing of the coating surrounding the damaged area over a 50 mm distance
Clean surface to remove all dust
Apply two coats of organic zinc-rich primer to a minimum dft of 100 microns,
and
Apply suitable aluminium paint in accordance with the manufacturers instructions to a
dry film thickness of 40 m. The colour shall be matched to the surrounding finish
colour.
6. PIPES
All the pipes shall be painted in the pre-fabrication workshop.
Only the touch-ups of welds during installation and damaged areas during transport
or handling will be applied on site.

6.1 PIPING AND SUPPORT EQUIPMENT

Auxiliary piping supports, such as supports T, and equipment supports shall be
painted as the frame with the paint system for temperatures below 120 C and the
nature of the substrate, the presence of insulation ..., etc.

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The welded pipe supports (e.g. Pads) shall be painted with the same paint system
as the line, with the same final colour. In the case of non-painted lines, welded
support shall receive the most suitable paint system to the operating temperature of
the line.

7. REPAIR OF DEFECTS AND DAMAGE

Any defect or damage should be repaired prior to application of other layers.

Areas for retouching shall be vigorously cleaned of grease, oil or other pollution and
shall be dried.
Runs, sags, blisters, bare spots, orange peel, bubbles, fish eyes, pinholeing, mud
cracking, dry spray, over and under DFT, delaminations, lack of adhesion, etc., are
paint defects and shall be corrected by repainting.

LEGENDS:
NDFT- Nominal Dry Film Thickness
DFT- Dry Film Thickness
TBC - To be Confirmed By Client.
8.1 PROTECTIVE COATING SYSTEM
No.O DFT PER TOTAL
F COAT IN DFT IN
SURFACE COAT MICRON MICRON APPLICATION
PROFILE APPLICATION S S S PAINT METHOD PARTS
DRY SSPC 10 1 76-105 277-460 INTERZINC 52 AIRLESS SPRAY, SUPPORT
BASE COAT : ZINC RICH EPOXY
PART ISO (AKZONOBEL- ROLLER, AIR STRUCTURE
S@ 8501-1 SHADE : GREY OR GREENISH GREY INTERNATIONA SPARY, BRUSH, , FEED
SHOP L) CONVENTION TANK,
FINISH : MATT MONO
AL SPRAY
INTERMEDIATE COAT: HIGH BUILD 1 127-254 INTERGARD RAIL,
EPOXY 475 HS LANTREN
SAHDE : SAND OR LIGHT GREY (AKZONOBEL- STOOL,
INTERNATIONA CANOPYS,
FINISH : MATT L)

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TOP COAT : ACRYLIC POLYURETHANE 1 76-101 INTERTHANE

990
SHADE : REF. TABLE-9
(AKZONOBEL-
FINISH : GLOSSY INTERNATIONA
L)

BRIDGE,
BRIDGE
EXTENSION,
HANDRAIL
,
WALKWAY,
FEED PIPE,
TIE BEAM,
BASE COAT : COAL TAR EPOXY 1 152-203 304-406 INTER TUF 262 TORQUE
(AKZONOBEL- CAGE,
SHADE : REF. TABLE-9
WET INTERNATIONA CENTER
SSPC-10
PART FINISH : LOW GLOSS/MATT. L) COLUMN
ISO
S@ (PARTIAL)
8501-1
SHOP RAKE
ARMS
STRUTS,
TOP COAT : COAL TAR EPOXY 1 152-203 304-406 INTER TUF 262 FEED
(AKZONOBEL- WELL,
SHADE : REF. TABLE-9 DROP
INTERNATIONA
FINISH : LOW GLOSS/MATT. L) BOX, FEED
CHANNEL
UNDERFLO
W
SCRAPER,
WET RAKE
SSPC-10 INDICATOR,
PART
ISO SCRAPER
S@
8501-1 BLADES,
SHOP
CENTER
GUIDE,
WEI R
PLATE,
DEFLECTOR
PLATE &
SUPPORT
HANGERS
8.2 PROTECTIVE COATING SYSTEM FOR SHOP PRE-FABICATED PARTS
DRY SSPC 10 1 15-25 25 INTERPLATE AIRLESS SPRAY, TANK
BASE COAT:
PART ISO 317 ROLLER, AIR SHELL
S@ 8501-1 (AKZONOBEL- SPARY, BRUSH, OUTER,
SHOP i) WELD AREA : STRIP PAINT WITH INTERNATIONA CONVENTION TANK
WELDABLE ZINC SILCATE PRIMER FOR L) AL SPRAY CURB,
WIDTH OF 75mm FLOOR
PLATE &
SHADE : GRAY
RADIAL
FINISH : MATT BEAM
ii) OTHER AREA : APPLY ZINC RICH 1 76-105 203-359 INTERZINC 52
EPOXY (EXCLUDING THE WELD AREA) (AKZONOBEL-
INTERNATIONA
SHADE : GRAY OR GREENISH GRAY L)
FINISH : MATT

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J5308-TDI-D-P-PNT-001 SYSTEM REV. 1

INTER MEDIATE COAT : HIGH BUILD 1 127-254 INTERGARD

EPOXY (EXCLUDING THE WELD AREA) 475 HS
(AKZONOBEL-
SHADE : SAND OR LIGHT GREY INTERNATIONA
L)
FINISH : MATT
BASE COAT: 1 15-25 25 AIRLESS SPRAY, TANK
ROLLER, AIR SHELL ,
WELD AREA : STRIP PAINT WITH INTERPLATE
SPARY, BRUSH, OVER
WELDABLE ZINC SILCATE PRIMER FOR 317
CONVENTION FLOW
WIDTH OF 75mm (AKZONOBEL-
AL SPRAY LAUNDER,
WET INTERNATIONA
SSPC 10 FLOOR
PART L)
ISO SHADE : GRAY PLATE,
S@ RADIAL
8501-1 FINISH : MATT
SHOP BEAM TOP
OTHER AREA : APPLY COAL TAR EPOXY 1 152-203 152-203 INTER TUF 262 FLANGE
(AKZONOBEL-
SHADE : REF. TABLE-9
INTERNATIONA
FINISH : LOW GLOSSY/MATT L)

8.3 PROTECTIVE COATING SYSTEM FOR SITE PRE-FABICATED PARTS

AFTER SITE TOUCH-UP COAT SURROUNDING 1 100-200 150 INTERSEAL 670 ROLLER OR TANK
SITE THE DAMAGED AREA OVER A 50mm HS BRUSH SHELL,
WELDIN DISTANCE WITH HIGH BUILD EPOXY (AKZONOBEL- DISCHARG
G CLEAN PAINT INTERNATIONA E CONE &
THE L) CENTER
LOCAL COLUMN
AREA TO (LOWER),
PROFILE TANK
SSPC SP- SHADE : GREY CURB
2 ANGLE,
DRY ISO8501- FINISH : SEMI-GLOSSY OVERFLOW
PART 1 (HAND PIPE. ..
S@ OR ETC.
SITE POWER
TOOL
CLEAN)
TOP COAT : ACRYLIC POLYURETHANE 1 76-101 76-101 INTERTHANE AIR SPRAY,
FEATHER 990 ROLLER,
BACK BY SHADE : REF. TABLE-9 (AKZONOBEL- CONVENTION
SAND INTERNATIONA AL SPRAY,
PAPERIN FINISH : LOW GLOSSY L) BRUSH
G

WET AFTER SITE TOUCH-UP COAT SURROUNDING 1 100-125 125 INTERTUF 262 ROLLER, TANK
PART SITE THE DAMAGED AREA OVER A 50mm (AKZONOBEL- BRUSH SHELL
S@ WELDIN DISTANCE WITH HIGH BUILD EPOXY INTERNATIONA CONVENTION PLATE,
SITE G CLEAN PAINT L) AL SPRAY FLOOR
THE PLATE,
LOCAL SHADE : REF. TABLE-9 OVERFLOW

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FINISH : GLOSSY/MATT

AREA TO
PROFILE
SSPC SP-
2 LAUNDER,
ISO8501- DISCHARGE
TOP COAT : COAL TAR EPOXY 1 152-203 152-203 INTERTUF 262 AIRLESS SPRAY, CONE,
FEATHER RADIAL
(AKZONOBEL- ROLLER,
BACK BY SHADE : REF. TABLE-9 BEAM TOP
INTERNATIONA CONVENTION
SAND FLANGE.
FINISH : LOW GLOSS/MATT L) AL SPRAY,
PAPERIN
BRUSH
G

8.4 STEEL STRUCTURES & PIIPE SUPPORT (OTHER THAN EQUIPMENTS)

1 76 280 INTERZINC 52 AIRLESS SPRAY, STEEL
BASE COAT : ZINC RICH EPOXY
(AKZONOBEL- ROLLER, AIR STRUCTURE
SHADE : GREY OR GREENISH GREY INTERNATIONAL) SPARY, BRUSH, , STAIR
CONVENTION CASE
FINISH : MATT STRUCTURE
AL SPRAY
INTERMEDIATE COAT: HIGH BUILD 1 127 INTERGARD , PUMP
SSPC 10 EPOXY 475 HS SHED,
AT
ISO SAHDE : SAND OR LIGHT GREY (AKZONOBEL- PLATFORMS
SHOP INTERNATIONAL)
8501-1 , PIPE
FINISH : MATT
SUPPORTS
TOP COAT : ACRYLIC POLYURETHANE 1 76 INTERTHANE
990
SHADE : REF. TABLE-9
(AKZONOBEL-
FINISH : GLOSSY INTERNATIONAL)

9 RAL SHADE CLASSIFICATION FOR DRY PARTS

EQUIPMENT/PARTS BACK GROUND COLOUR CODE RAL REMARKS

THICKENER TANK-OUTSIDE NIGHT BLUE 5022 OUTSIDE
STEEL FRAME EMERALD GREEN 6001
STEEL STRUCTURES EMERALD GREEN 6001
THICKENER CENTER COLUMN NIGHT BLUE 5022 BOTTOM DRY PORTION
TANK SHELL NIGHT BLUE 5022 OUTSIDE
FLOOR PLATE NIGHT BLUE 5022 OUTSIDE
CURB ANGLE NIGHT BLUE 5022
RADIAL BEAMS NIGHT BLUE 5022 DRY SIDE
DISCHARGE CONE NIGHT BLUE 5022 OUTSIDE
BRDIGE AND BRIDGE EXTENSION NIGHT BLUE 5022
DRIVE ASSEMBLY NIGHT BLUE 5022
SLURRY FEED TANK BEIGE 1001
WALKWAY PLATFORMS, STAIR EMERALD GREEN 6001
GUARD RAILS SAFETY YELLOW 1003
CABLE RACKS AND SUPPORT EMERALD GREEN 6001

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STEEL FRAME EMERALD GREEN 6001

STEEL STRUCTURES EMERALD GREEN 6001
SLURRY PIPE BROWN 8001
PROCESS WATER PIPE DARK BLUE 5003
GSW PIPE DARK BLUE 5003
POTABLE PIPE LIGHT BLUE 5012
AIR INSTRUMENT GREY ALUMINIUM 9007
SAFETY SHOWER WATER GREEN 6024
SEWAGE WASTE WATER WATER GREEN 9005
PIPE RACKS EMERALD GREEN 6001
PIPE TRUSSELS EMERALD GREEN 6001
FEED TANK SUPPORT STRUCTURE EMERALD GREEN 6001
RAL SHADE CLASSIFICATION FOR THICKENER WET PARTS

EQUIPMENT/PARTS BACK GROUND COLOUR CODE RAL REMARKS

THICKENER TANK-INSIDE TAR BLACK 9021
STEEL FRAME EMERALD GREEN 6001
STEEL STRUCTURES EMERALD GREEN 6001
THICKENER CENTER COLUMN TAR BLACK 9021 TOP PORTION
TANK SHELL TAR BLACK 9021 INSIDE
OVERFLOW LAUNDER TAR BLACK 9021
FLOOR PLATE TAR BLACK 9021 INSIDE
CURB ANGLE TAR BLACK 9021
RADIAL BEAM TAR BLACK 9021 TOP FLANGE
DISCHARGE CONE TAR BLACK 9021 INSIDE
DISCHARGE CONE SCRAPER TAR BLACK 9021
RAKE ARMS TAR BLACK 9021
TIE RODS TAR BLACK 9021
TORQUE CAGE TAR BLACK 9021
FEED WELL TAR BLACK 9021
DEFLECTOR PLATE TAR BLACK 9021
SCRAPER BLADE TAR BLACK 9021
SUPPORT, HANGERS TAR BLACK 9021

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