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2014 08 Technical Acoustics Aug., 2014
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Abstract: This paper proposes an effective method of using ultrasonic phased array to measure bottom cracks from
single-sided-unilateral. The heights of artificial cracks in different thickness blocks are measured by the Absolute Arrival
Time Technique (AATT) with ultrasonic phased array in testing simulation and experiment. The height of natural crack
in a weld is also measured by AATT. A comparative analysis of the experimental results and the conventional TOFD
measurement results is conducted, and the analysis results show that the height of bottom crack can be measured
quantitatively by AATT from one side and this measurement technique can achieve the same accuracy as TOFD
measurement.
Key words: phased array ultrasonic testing; absolute arrival time technique; crack height measurement
[3,4]
RATT
0
[5]
[6,7]
[8,9]
[1]
AATT
TOFD
TKY
[2]
(Relative Arrival Time Tech-
nique, RATT)RATT
1
K
AATT
: 2013-08-30; : 2013-11-30
: (1990), , , ,
: , E-mail: langerxing@163.com
332 2014
1 (AATT)
Fig.1 The schematic diagram of Absolute Arrival Time Technique
(AATT) 3 AATT
Fig.3 The sector scan simulation results of AATT for artificial cracks
AATT (1)
h s2 cos 2 -s1 cos 1 cT t2cos2 t1cos1 (1)
h s1s212 1cT
t1
t2
20 mm 5 mm
A
t1
2
t2 12 (1)
2 AATT
h Table 2 The echo parameters of AATT simulation
/s /()
Pencil 15.5 47
17.7 54
(Geometrical Theory of Diffraction, 2
[10]
GTD) (1) 5.1 mm
2 2%
#
1 20 3200 m/s
2330 m/s
2
3
3
TOFD
AATT
M2M Multi2000
64 ( 5L64-A2)
20~70 1
2.1
2 AATT
Fig.2 The model of simulation experiment
1 4 5
1
Table 1 The parameters of phased array transducer
0.1 mm 5 MHz
38.3 mm 26 mm
10 mm 55
4 1 (mm)
0.5 mm 21.7 s Fig.4 The vertical view of the reference block 1 (unit: mm)
4 333
5 1 (mm)
Fig.5 The side view of the reference block 1 (unit: mm)
1 6
#
20 3200 m/s
AATT 1
1
(1)
1 2
0.5 mm 1 mm
6 6
6 3
7 1 (a)(b)
Fig.7 Experimental result (a) and relative error (b) for the block 1
6 6 AATT
Fig.6 The sector scan experimental result of AATT for the artificial
crack 6 8 AATT
Fig.8 Schematic diagram of acoustic wave propagation path in AATT
20 mm measurements
2.2
(1) 3 10%45
6 9%AATT AATT
2 mm 2 mm 2 9 10
1 5
(2) 2 mm AATT
TOFD
AATT
(1) A
1 2 (2) 9 2
Fig.9 The vertical view of the reference block 2
8
334 2014
0.5
11 2.3
[11]
TOFD 2 D
U
12
50 mm
5 mm
13
14
10 2
Fig.10 The side view of the reference block 2
13
Fig.13 The appearance of simulation block
14
Fig.14 The sector scan result of natural cracks in simulated block
AATT 5.5 mm
TOFD 5.3 mm
AATT
TOFD
2.4
11 2 (a)(b)
Fig.11 Experimental result (a) and relative error (b) for the block 2 AATT
AATT
1 15
(a) 1
12 TOFD D
Fig.12 The D scan of TOFD measurement
11 AATT
4%
(b) 2
AATT TOFD 1%
15 AATT
Fig.15 Two ways of AATT to measure the height of crack
4 335
1 6
AATT
16
AATT
AATT
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AATT