Operation Manual

(Original operation manual)

Motor slide

Order no.: 12623

Machine no.: 12623 170
Date: 2011-05-09
Year of construction: 2011

Systems 4 Recycling Limited

9 Darwin House
Corbygate Business Park
Priors Haw Road
Corby
Northamptonshire
NN17 5JG
Contents

Copyright
Copyright of this operation manual remains the property of
the company Systems 4 Recycling Limited

This operation manual is intended for the installation, operation and

monitoring personnel of the plant operator.

It contains regulations and drawings of a technical nature, which may

not be duplicated either in whole or in part, distributed or evaluated
without authorisation for the purposes of competition, or communicated
to others.

Copyright by
Systems 4 Recycling Limited
9 Darwin House
Corbygate Business Park
Priors Haw Road
Corby
Northamptonshire
NN17 5JG

Systems 4 Recycling Limited

2
 Contents

@@ @ 1

1 Contents

1 Contents ..................................................................................................................................................3

2 General ....................................................................................................................................................6
2.1 Note to the Operator......................................................................................................................... 6
2.2 SYSTEMS 4 RECYCLING - Quality Control .................................................................................... 6
2.3 Intended use..................................................................................................................................... 6
2.4 Usage not in accordance with specification ..................................................................................... 7

3 Safety.......................................................................................................................................................8
3.1 Symbols............................................................................................................................................ 8
3.1.1 Occupational Safety..................................................................................................................... 8
3.2 Occupational Safety Instructions...................................................................................................... 9
3.2.1 Organisational Measures ............................................................................................................. 9
3.2.2 Selection and Qualification of Personnel; Fundamental Obligations........................................... 9
3.3 Safety Instructions for Specific Operating Phases ......................................................................... 10
3.3.1 Normal Operation....................................................................................................................... 10
3.3.2 Special Work such as Maintenance Work, Rectifying Faults and Waste Disposal ................... 11
3.3.3 Cleaning tasks ........................................................................................................................... 12
3.4 Instructions on Particular Types of Risk......................................................................................... 13
3.4.1 Electrical Energy ........................................................................................................................ 13
3.4.2 Gas, dust, steam and smoke ..................................................................................................... 14
3.4.3 Oils, Greases and other Chemical Substances ......................................................................... 14
3.5 Inspection cycle for safety equipment ............................................................................................ 14
3.6 Protective Devices.......................................................................................................................... 14
3.7 Residual Risks................................................................................................................................ 15
3.8 Personal protection equipment ...................................................................................................... 15

4 Technical Data ......................................................................................................................................16

4.1 Machine Model Code ..................................................................................................................... 16
4.2 Machine/Plant Rating ..................................................................................................................... 16
4.2.1 Dimensions and Weight ............................................................................................................. 16
4.2.2 Drive unit .................................................................................................................................... 17
4.3 Tightening Moments of the Screws................................................................................................ 18
4.4 Electrical Connections.................................................................................................................... 19
4.5 Noise Emission............................................................................................................................... 19

5 Transporting .........................................................................................................................................20
5.1 Dimensions and Weight (see Chapter "Technical Data") .............................................................. 20
5.2 Instructions and Protective Measures for Transporting ................................................................. 20
3
Contents

5.3 Hoisting Gear, Lifting Eye Bolts ..................................................................................................... 20

5.4 Check on Acceptance by the Recipient ......................................................................................... 21
5.5 Disposal of packaging and insulation materials ............................................................................. 21
5.6 Report and document transport damage ....................................................................................... 21
5.7 Storage location, storage period, protective measures.................................................................. 21

6 Dismantling ...........................................................................................................................................22

7 Commissioning.....................................................................................................................................23
7.1 Instructions ..................................................................................................................................... 23
7.2 Before commissioning .................................................................................................................... 24
7.3 During Commissioning ................................................................................................................... 25
7.4 Idle Operation and Locking Mechanism Test without Material ...................................................... 25
7.4.1 Idle Operation Test .................................................................................................................... 26
7.4.2 Locking Mechanism Tests ......................................................................................................... 26
7.5 Mechanical Test Running with Material ......................................................................................... 27

8 Operation...............................................................................................................................................29
8.1 Normal operation............................................................................................................................ 29
8.2 Stopping the Machine/Plant ........................................................................................................... 30
8.3 Conduct in Case of Disruptions...................................................................................................... 30
8.3.1 Safety Cut-Off ............................................................................................................................ 30
8.3.2 Troubleshooting ......................................................................................................................... 31
8.4 Operational Safety.......................................................................................................................... 31
8.4.1 Switching on again after error.................................................................................................... 32
8.5 Damage during Guarantee Period ................................................................................................. 32

9 Maintenance..........................................................................................................................................33
9.1 Maintenance and inspection........................................................................................................... 34
9.1.1 Notes.......................................................................................................................................... 34
9.1.2 Maintenance and Inspection List ............................................................................................... 35
9.2 Lubricating and Checking the Bearings ......................................................................................... 36
9.2.1 Checking the Bearings............................................................................................................... 37
9.2.2 Lubricating Points ...................................................................................................................... 38
9.2.3 Lubricant Storage....................................................................................................................... 39
9.3 Maintenance ................................................................................................................................... 40
9.3.1 Note............................................................................................................................................ 40
9.3.2 Replacements of guides, spur gear and gear racks .................................................................. 40
9.3.3 Exchanging the Seal Element.................................................................................................... 42

10 Spare Parts Holding and Customer Service ......................................................................................44

10.1 Spare Parts Holding ....................................................................................................................... 44
10.2 Designation .................................................................................................................................... 45
4
 Contents

10.3 Spare and Replacement Parts List ................................................................................................ 45

10.3.1 Motor slide.................................................................................................................................. 46
10.4 Spare Parts and Customer Service Addresses ............................................................................. 48

11 Appendix ...............................................................................................................................................49
11.1 List of Separate Documentation ..................................................................................................... 49

12 Index ......................................................................................................................................................50

5
General

Pos : 1.1 /02_AL/01_Hinweis an den Betr eiber/Allg/ 1_Allgemei nes @ 0 \mod3_2.doc @ 76865 @ 1

2 General
Pos : 1.2 /02_AL/01_Hinweis an den Betr eiber/Allg/ 2_Hi nweis an den Betr eiber @ 27\mod7507_2.doc @ 316091 @ 2

2.1 Note to the Operator

Pos : 1.3 /02_AL/01_Hinweis an den Betr eiber/Allg/Di e Bedienungs hinweise di es er Betriebs anl eitung @ 27 \mod7508_2.doc @ 316117 @

The operating instructions from this operation manual must be

observed, because:
Pos : 1.4 /02_AL/01_Hinweis an den Betr eiber/Allg/N ur mit Kenntnis dies er Betriebsanleitung @ 27\mod7509_2.doc @ 316143 @

Only with the knowledge of this operation manual can errors to the
machine/plant be avoided and faultless operation be guaranteed.
Pos : 1.5 /02_AL/01_Hinweis an den Betr eiber/Allg/F r Schden und Betriebsstrungen @ 27 \mod7510_2.doc @ 316169 @

SYSTEMS 4 RECYCLING accepts no liability for damage and

operational disruptions arising from the non-observation of this
operation manual!
Pos : 1.6 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 1.7 /02_AL/01_Hinweis an den Betr eiber/Allg/Sollten sic h tr otz dem ei nmal Sc hwierig keiten @ 27 \mod7511_2.doc @ 316195 @

Nevertheless, should you encounter any difficulties, please turn to our

Customer Service or Spare Parts department or one of our
representative agents. They will be happy to help you (see Chapter
"Spare Parts Holding and Customer Service").
Pos : 2 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 3.1 /02_AL/03_VECOPLAN - Qualitts kontroll e/Allg/2_VECOPLAN - Qualitts kontroll e @ 27\mod10199_2.doc @ 76943 @ 2

2.2 SYSTEMS 4 RECYCLING - Quality Control

Pos : 3.2 /02_AL/03_VECO PLAN - Qualitts kontroll e/Allg/Die M asc hine/Anl age wird bei VEC OPLAN kompl ett @ 32 \mod10893_2.doc @ 316377 @

The machine/plant will be completely assembled and the individual

parts operationally checked at the SYSTEMS 4 RECYCLING site.
The complete machine/plant will furthermore be subjected to
SYSTEMS 4 RECYCLING quality control.
Pos : 4 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 5.1 /02_AL/02_Besti mmungsgem e Ver wendung/Allg/2_Besti mmungsgeme Ver wendung @ 27\mod8318_2.doc @ 316247 @ 2

2.3 Intended use

Pos : 5.2 /02_AL/02_Besti mmungsgem e Ver wendung/Allg/Die M asc hine/Anl age is t auss chli elich fr @ 147 \mod_1277199976648_2.doc @ 1606943 @

Intended use includes observance of the operating instructions and

compliance with the inspection and maintenance conditions.
The machine/plant is designed exclusively for the following industrial
purpose:
Pos : 6 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 7 /02_AL/XXX_Ver wendungsz wec k/Spezi al/M otorschi eber/der M otorsc hieber ist aussc hliel z um Vers chli een bz w z um KKF_8551_050 @ 46\mod_1143880548203_2.doc @ 681267 @

- the motoric slide is exclusively designed for closing, resp.

opening of the conveying floor of a chain conveyor.
Pos : 8 /S @ 37\mod_1126941624265_0.doc @ 561125 @

6
 General

Pos : 9.1 /02_AL/02_Besti mmungsgem e Ver wendung/Allg/Rumlic he Gr enzen der M asc hine @ 148\mod_1277200412330_2.doc @ 1608067 @

Spatial limits of the machine:

Environmental conditions: Temperature range: - 20 to + 35C

When installing the machine/plant outside, special arrangements need

to be made and SYSTEMS 4 RECYCLING consulted. Otherwise, the
machine/plant should be installed in spaces which are roofed over.
Damage from the effects of weather, e.g. damp, ice, etc. are excluded
from the warranty.
Any further usage is deemed not to be as intended.
SYSTEMS 4 RECYCLING will not be liable for any resultant damage;
the operator will bear the sole risk for this.
Pos : 9.2 /S @ 37\mod_1126941624265_0.doc @ 561125 @

Pos : 9.3 /02_AL/02_Besti mmungsgem e Ver wendung/Allg/2_Nic ht besti mmungsg em e Ver wendung @ 148 \mod_1277206218812_2.doc @ 1610617 @ 2

2.4 Usage not in accordance with specification

Pos : 9.4 /02_AL/02_Besti mmungsgem e Ver wendung/ Allg/Die M asc hine/Anl age is t nac h dem z ur Zei t der Liefer ung @ 148\mod_1277206463934_2.doc @ 1610652 @

The machine/plant is constructed in accordance with state-of-the-art

technology and the acknowledged safety regulations applicable at the
time of delivery.
It is a machine not ready for use, which is intended for installation in a
machine and/or for combining with other machines.
Commissioning will be refused without final confirmation of compliance
with all necessary EU Directives (See installation declaration).
Utilisation may incur danger to life and limb of the operator or third
parties or damage to the machine and other material assets. This
applies in particular if the necessary safety devices are missing or do
not work or if the machine is used incorrectly or not in accordance with
specification by untrained personnel.
Pos : 9.5 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 9.6 /02_AL/02_Besti mmungsgem e Ver wendung/Allg/Fehlgebr auc h-Miss brauch @ 148\mod_1277206778805_2.doc @ 1610685 @

Incorrect use / Misuse:

Unforeseeable usage not in accordance with specification exists if:
- emissions of toxic substances are not avoided in accordance
with state-of-the-art technology.
- dangers to human beings and the environment arising from
shredding and conveying the input material are not avoided in
accordance with state-of-the-art technology.
SYSTEMS 4 RECYCLING will not accept any liability for
damage to the health of human beings or the environment
resulting from shredding or conveying the input material.
- explosion protection requirements are not fulfilled in the event
of existing explosion risks.
- preventive fire protection requirements are not fulfilled in the
event of existing fire risks.
Pos : 10 /S @ 37\mod_1126941624265_0.doc @ 561125 @

7
Safety

Pos : 11.1 /03_SI/01_SI_Allg/Kapi tel _Allg/1_Sicherheit @ 27 \mod8322_2.doc @ 76969 @ 1

3 Safety
Pos : 11.2.1 /03_SI/01_SI_Allg/Kapitel _Allg/01_Symbole_Allg/01_Symbole 2 @ 27\mod8323_2.doc @ 286061 @ 2

3.1 Symbols
Pos : 11.2.2 /03_SI/01_SI_Allg/Kapitel _Allg/01_Symbole_Allg/01_Ar bei tssic her heit 3 @ 27\mod8324_2.doc @ 286087 @ 3

3.1.1 Occupational Safety

Pos : 11.2.3 /War nung_Allg/Warnung/F_Warnung mit Drei ec k_ @ 24\mod_1113210466984_2.doc @ 431811 @

Warning!

Pos : 11.2.4 /War nung_Allg/Warnung/D/F _Dies es Symbol finden Si e bei allen @ 24 \mod_1113211907750_2.doc @ 431863 @

You will find this symbol next to all occupational safety

instructions in this operation manual for which there is risk to life
and/or limb. Observe these instructions and conduct yourself
particularly carefully in these cases.
Forward all occupational safety instructions to other users as well.
As well as the instructions in this operation manual, the generally
valid safety and accident prevention regulations must be
considered.
Pos : 11.2.5 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.2.6 /Vorsic ht - Beschdigung des Ger tes/F __Vorsicht - Bes chdig ung des Gertes @ 24\mod_1113210864531_2.doc @ 431837 @

Caution - Equipment Damage!

Pos : 11.2.7 /Vorsic ht - Beschdigung des Ger tes/D/F_D/F_Di es es Z eichen steht an den Stellen in @ 26 \mod_1113212211406_2.doc @ 431889 @

This symbol is found in places in this operation manual

which are to be specially noted so that the guidelines,
regulations, instructions and the correct working
procedures observed, and so damage and destruction
of the machine and/or other parts of the plant are also
prevented.
Pos : 11.2.8 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.2.9 /Hinweis/F _Hinweis _ @ 26\mod_1113212333187_2.doc @ 431915 @

Note
Pos : 11.2.10 /Hi nweis/H/F _H/F _Hi er finden Si e Infor mationen oder Hi nweis e @ 26 \mod_1113212460171_2.doc @ 431941 @

This is where you will find information or notes.

Pos : 11.3 /S @ 37\mod_1126941624265_0.doc @ 561125 @

8
 Safety

Pos : 11.4.1 /03_SI/01_SI_Allg/Kapitel _Allg/02_Ar beitssicherheits hi nweis e_Allg/02_Ar beitssicherheits hinweis e 2 @ 27\mod8346_2.doc @ 286113 @ 2

3.2 Occupational Safety Instructions

Pos : 11.4.2 /03_SI/01_SI_Allg/Kapitel _Allg/02_Ar beitssicherheits hi nweis e_Allg/02_1_Organis atorische M anahmen 3 @ 27 \mod8354_2.doc @ 286139 @ 3

3.2.1 Organisational Measures

Pos : 11.4.3 /03_SI/01_SI_Allg/Kapitel _Allg/02_Ar beitssicherheits hi nweis e_Allg/02_1_1_Di e Betri ebsanleit ung st ndig am Ei ns atz ort @ 27\mod8355_2.doc @ 286165 @

Always keep the operation manual available at the place where the
machine/plant is being used!
Pos : 11.4.4 /03_SI/01_SI_Allg/Kapitel _Allg/02_Ar beitssicherheits hi nweis e_Allg/02_1_2_D as mit Ttigkeiten an der Mas chi ne @ 27\mod8356_2.doc @ 286191 @

Staff entrusted with working on the machine must have read the
operation manual, especially its Safety Instructions chapter, before
starting work. While working it is too late.
This is particularly applicable for those staff working only on fitting
out and maintaining the machine, for example.
Pos : 11.4.5 /03_SI/01_SI_Allg/Kapitel _Allg/02_Ar beitssicherheits hi nweis e_Allg/02_1_3_Alle Sic her heits - und Gefahrenhi nweis e @ 27\mod8359_2.doc @ 286217 @

All safety and risk instructions at/on the machine are to be kept in a
readable condition in their entirety.
Pos : 11.4.6 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.4.7 /03_SI/01_SI_Allg/Kapitel _Allg/02_Ar beitssicherheits hi nweis e_Allg/02_2_Pers onalaus wahl und-qualifi kati on 3 @ 27\mod8360_2.doc @ 286243 @ 3

3.2.2 Selection and Qualification of Personnel; Fundamental Obligations

Pos : 11.4.8 /03_SI/ 01_SI_Allg/Kapit el _Allg/02_Ar beit ssicherheits hi nweis e_Allg/02_2_1_N ur gesc hult es oder unter wiesenes Pers onal _ab_18 @ 59
\ mod_1160140877000_2.doc @ 822893 @

Only use personnel who are trained or are being trained and who
are at least 18 years old.
Clearly establish the competence of personnel for operating, fitting
out, maintaining, and repairing the plant.
Pos : 11.4.9 /03_SI/01_SI_Allg/Kapitel _Allg/02_Ar beitssicherheits hi nweis e_Allg/02_2_2_Sicherstellen, da nur daz u @ 27\mod8364_2.doc @ 286295 @

Ensure that only those staff entrusted for that purpose are working
on the machine.
Pos : 11.4.10 /03_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssic herheits hinweise_Allg/02_2_3_Maschi nenfhrer verantwortung @ 27\mod8365_2.doc @ 286321 @

Establish responsibility of machine operator - even with respect to

traffic regulations - and enable him to reject any instructions from
third parties that are contrary to safety.
Pos : 11.4.11 /03_SI/01_SI_Allg/Kapitel_Allg/02_Arbeitssic herheits hinweise_Allg/02_2_4_Zu sc hul endes, anz uler nendes , ei nz uwe @ 27\mod8366_2.doc @ 286347 @

Only allow staff being trained, instructed or in the context of a

general training course to work on the machine/plant under
constant supervision of an experienced person.
Pos : 11.5 /S @ 37\mod_1126941624265_0.doc @ 561125 @

9
Safety

Pos : 11.6.1 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sic herheits hinweise zu besti mmten Betr_Allg/03_Sicherheits hinweis e z u besti mmten Betr 2 @ 27 \mod8371_2.doc @ 286425 @ 2

3.3 Safety Instructions for Specific Operating Phases

Pos : 11.6.2 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sic herheits hinweise zu besti mmten Betr_Allg/03_1_N or mal betrieb 3 @ 27\mod8376_2.doc @ 286451 @ 3

3.3.1 Normal Operation

Pos : 11.6.3 /War nung_Allg/Verletz ungsgefahr/F _Warnung - Verl etz ungsg efahr @ 26 \mod_1113223251875_2.doc @ 432261 @

Warning - Risk of Injury.

Pos : 11.6.4 /War nung_Allg/Verletz ungsgefahr/W/F_Whr end des Betriebes besteht Verl etz ungsg efahr @ 26\mod_1113223482843_2.doc @ 432287 @

During operation there is the risk of injury in the dangerous areas

of the machine.
Local control desks (operational controls) are to be attached so
that dangerous areas of the machine can be recognised.
Pos : 11.6.5 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.6.6 /War nung_Allg/Brandgefahr/F_Warnung Brandgefahr_ @ 26 \mod_1113223585718_2.doc @ 432313 @

Warning - Fire risk!

Pos : 11.6.7 /War nung_Allg/Brandgefahr/V/F_Ver blei bt zer kl einertes Gut bei @ 26\mod_1113223950203_2.doc @ 432339 @

If reduced material is left standing for long periods in the

machine/plant, the material may ignite.
For preventative fire protection, reduction machines and
conveying plant must be run empty at the end of the shift or before
standing idle for long periods.
Pos : 11.6.8 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.6.9 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sic herheits hinweise zu besti mmten Betr_Allg/03_1_1_Die M asc hi ne/Anlage i mmer nur @ 27\mod8380_2.doc @ 286477 @

Always operate the machine/plant only in a perfect condition.

Pos : 11.6.10 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sic her heitshi nweis e z u besti mmten Betr _Allg/03_1_2_Mi ndestens einmal pro Sc hicht @ 27\mod8381_2.doc @ 286503 @

At least once every shift, check the machine/plant for damage and
defects that are externally detectable.
Immediately report any changes made (including those of the
operating behaviour) immediately to the competent post/person.
Shut the machine down immediately, as appropriate, and secure
against it being turned on again.
Pos : 11.6.11 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sic her heitshi nweis e z u besti mmten Betr _Allg/03_1_3_Bei Funktionsstrungen M asc hine/Anl age @ 27 \mod8383_2.doc @ 286373 @

In the case of functional faults, shut down the machine/plant

immediately and secure.
Immediately rectify any faults.
Pos : 11.6.12 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sic her heitshi nweis e z u besti mmten Betr _Allg/03_1_4_Smtliche Arbeiten an der @ 27\mod8384_2.doc @ 286399 @

All work on the machine/plant is in principle only to be carried out

when the machine/plant has been stopped and when the main
breaker is turned off and disconnected.
Simply operating the emergency stop switch is not sufficient.
Pos : 11.6.13 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sic her heitshi nweis e z u besti mmten Betr _Allg/03_1_5_Vor Ei nsc halten/Ingangsetzen der @ 27\mod8385_2.doc @ 286529 @

Before switching on the machine/plant or putting it into operation,

ensure that nobody may be at risk from the running machine/plant.
Pos : 11.6.14 /03_SI/01_SI_Allg/ Kapitel_Allg/03_Sic her heitshi nweis e z u besti mmten Betr _Allg/03_1_6_Absaug - und Entl ftungs vorric htungen @ 27 \mod8386_2.doc @ 286555 @

Do not switch off or remove pneumatic extraction and ventilation

equipment when the machine is running.
Pos : 11.7 /S @ 37\mod_1126941624265_0.doc @ 561125 @

10
 Safety

Pos : 11.8.1 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sonderar beiten wie Instandh_Allg/03_2_Sonderar beiten wi e Instandhal tungsttig k 3 @ 27\mod8388_2.doc @ 286789 @ 3

3.3.2 Special Work such as Maintenance Work, Rectifying Faults and Waste Disposal
Pos : 11.8.2 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sonderar beiten wie Instandh_Allg/03_2_01_Keine Ver nderungen, An- und U mbauten @ 27\mod8389_2.doc @ 286737 @

Do not make any alterations or extensions to or rebuild the

machine/plant without the approval of SYSTEMS 4 RECYCLING.
This also applies to the installation and adjustment of safety
equipment and safety valves and for welding to load-bearing parts.
Pos : 11.8.3 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sonderar beiten wie Instandh_Allg/03_2_02_Keine Ver nderung an der el ektrisc hen @ 27\mod8390_2.doc @ 286815 @

Do not make any alteration to the electrical control system without

the written authorisation of SYSTEMS 4 RECYCLING. This also
applies to software from PLC control systems.
Pos : 11.8.4 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sonderar beiten wie Instandh_Allg/03_2_04_In der Betriebsanl eitung vorgesc hriebene @ 27\mod8392_2.doc @ 286893 @

Keep to the adjustment, maintenance and inspection work and

deadlines prescribed in the operation manual including information
on replacing parts/fitting out parts.
This work must only be carried out by specialist personnel.
Pos : 11.8.5 /03_SI/01_SI_Allg/Kapitel _Allg /03_Sonderar beiten wie Instandh_Allg/03_2_05_Bedi enungspersonal vor Beginn @ 27 \mod8394_2.doc @ 286841 @

Inform operating staff before starting to carry out special work and
maintenance work. Appoint supervisors.
Pos : 11.8.6 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sonderar beiten wie Instandh_Allg/03_2_06_Instandhaltungsbereic h weitrumig abs @ 27 \mod8395_2.doc @ 286919 @

Secure an maintenance zone over a wide area.

Pos : 11.8.7 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sonderar beiten wie Instandh_Allg/03_2_07_Mas chi ne_Anl age bei Wartung oder @ 27\mod8396_2.doc @ 286945 @

During maintenance or repairs, completely switch off machine/plant

and secure against it be switched on again.
Pos : 11.8.8 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sonderar beiten wie Instandh_Allg/03_2_08_Haupt bef ehlsei nrichtungen versc hlie en @ 27\mod8397_2.doc @ 286971 @

Lock up the master control equipment and remove the key and/or
switch off the main breaker. Emergency stop is not sufficient for
this.
Pos : 11.8.9 /03_SI/01_SI_Allg/Kapitel _Allg/03_Sonderar beiten wie Instandh_Allg/03_2_09_Ei nzel teil e und gr ere Baugr uppen @ 27 \mod8398_2.doc @ 286997 @

Individual parts and larger assemblies are to be carefully affixed

and secured by hoisting gear, so that they do not present any risk.
Only use suitable and technically perfect hoisting gear and load-
bearing resources with sufficient loading capacity.
Do not remain or work under suspended loads.
Pos : 11.8.10 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_2_10_Mit dem Anschl agen von Las ten @ 27\mod8399_2.doc @ 287023 @

Only entrust experienced persons with the attachment of loads and

instruction of crane operators.
The instructor must remain in the field of view of the operator or
stay in voice contact with him.
Pos : 11.8.11 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_2_11_Bei Montagearbeiten ber @ 142\mod_1263284353189_2.doc @ 1570664 @

Use safe climbing aids or working platforms for installation work

above body height.
Do not use machine parts as climbing aids!
Take measures to prevent falling during maintenance work at
heights above 1 metre!
Pos : 11.8.12 /S @ 37\mod_1126941624265_0.doc @ 561125 @

11
Safety

Pos : 11.8.13 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_ 2_12_Alle Griff e_ Tritt e_ G elnder @ 27\mod8401_2.doc @ 287075 @

Keep all handles, handrails, pedestals, platforms and ladders free

from soiling, snow and ice.
Pos : 11.8.14 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_2_18_Bei Wartungs- und Instands etz ungs arbeiten @ 27\mod8408_2.doc @ 287231 @

Always tighten loosened screw connections when doing

maintenance work.
Pos : 11.8.15 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_2_19_Ist di e Demontage von Sicherheits einr @ 27\mod8409_2.doc @ 286763 @

If the removal of safety equipment when fitting out, maintaining and

repairing is required, immediately after the maintenance and repair
work has been carried out, the safety equipment is to be replaced
and inspected.
Pos : 11.8.16 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_2_20_Vor dem Ingangsetzen nach @ 141 \mod_1260604038987_2.doc @ 1546218 @

Prior to starting up again after repairs and maintenance check that

all protective devices have been fitted!
Check screw connections for tightness prior to starting up the
machine again!
Pos : 11.8.17 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_2_21_F r sic here und umweltsc honende @ 27\mod8411_2.doc @ 287283 @

Ensure safe disposal of operating resources and aids, as well as

replacement parts, that is not harmful to the environment.
Pos : 11.8.18 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_2_22_T ren und Kl appen drfen erst @ 27\mod8412_2. doc @ 287309 @

Doors and valves must only be opened after the machine/plant is

stopped.
Observe information signs.
Pos : 11.8.19 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.8.20 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Instandh_Allg/03_3_R ei nigungs arbeit en 3 @ 148\mod_1277207503874_2.doc @ 1610751 @ 3

3.3.3 Cleaning tasks

Pos : 11.8.21.1 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Ins tandh_Allg/03_2_13_D urch entspr echende Anweis ung en @ 27\mod8402_2.doc @ 287101 @

Using appropriate instructions and inspections, the operator must

guarantee cleanliness and visibility of the workplace at the
machine/plant.
Pos : 11.8.21.2 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Ins tandh_Allg/03_2_14_M asc hine und hi er ins besonder e @ 27 \mod8403_2.doc @ 287127 @

Clean the machine, and particularly in this case connections and

screw joints, of oil, fuel or cleaning materials before starting
maintenance/repairs.
Do not use any aggressive cleaning materials.
Use fibre-free cleaning cloths.
Pos : 11.8.21.3 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Ins tandh_Allg/03_2_15_Vor dem R einigen der Masc hi ne mi t Wasser _06_10_06 @ 60 \mod_1160142258812_2.doc @ 822943 @

Before cleaning the machine with water or other cleaning material,

cover, seal, or glue up all holes so that no water / cleaning material
may penetrate. This is for safety and/or functional reasons.
At particular risk are electrical motors, switching cabinets, and all
units.
Cleaning with a steam jet-air ejector (pressure washer) is not
permitted.
Pos : 11.8.21.4 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Ins tandh_Allg/03_2_16_N ac h dem Rei nigen sind die Abdec kungen @ 27\mod8405_2.doc @ 287179 @

After cleaning, remove the covers/adhesions completely.

Pos : 11.8.21.5 /03_SI/01_SI_Allg/Kapitel_Allg/03_Sonder arbeiten wie Ins tandh_Allg/03_2_17_N ac h der R einig ung alle Betriebs - und Hilfsstoffl eitungen_06_10_2006 @ 60 \mod_1160142731546_2.doc @ 823018 @

After cleaning, inspect all operational and auxiliary material pipes

for leaks, loose connections, rub marks, and damage.
Immediately rectify any defects established.
Pos : 11.9 /S @ 37\mod_1126941624265_0.doc @ 561125 @

12
 Safety

Pos : 11.10.1 /03_SI/01_SI_Allg/Kapitel_Allg/04_Hi nweis e auf beson der e Gef ahrenart en_Allg/04_Hi nweise auf bes onder e Gefahrenarten 2 @ 27\mod8413_2.doc @ 287595 @ 2

3.4 Instructions on Particular Types of Risk

Pos : 11.10.2 /03_SI/01_SI_Allg/Kapitel_Allg/04_Hi nweis e auf besonder e Gefahrenarten_Allg/04_1_El ektrisc he Energie 3 @ 27 \mod8414_2.doc @ 287439 @ 3

3.4.1 Electrical Energy

Pos : 11.10.3 /03_SI/01_SI_Allg/Kapitel_Allg/04_Hi nweis e auf besonder e Gefahrenarten_Allg/04_1_1_N ur Originalsicherungen mit @ 27\mod8415_2. doc @ 287465 @

Only use original fuses with the prescribed current rating.

Turn off the machine/plant whenever the electrical energy supply is
disrupted.
Pos : 11.10.4 /03_SI/01_SI_Allg/Kapitel_Allg/04_Hi nweis e auf besonder e Gefahrenarten_Allg/04_ 1_2_Arbeiten an elektrischen Anlag en @ 27\mod8416_2.doc @ 287491 @

Work on electrical plant or operating resources must only be done

by a specialist electrician or by persons being instructed under the
management and supervision of a specialist electrician, in
accordance with the electrical engineering regulation.
Pos : 11.10.5 /03_SI/01_SI_Allg/Kapitel_Allg/04_Hi nweis e auf besonder e Gefahrenarten_Allg/04_1_3_M asc hinen- und Anlag enteile @ 27\mod8417_2.doc @ 287517 @

Machine and plant parts on which inspection, maintenance and

repair work is to be carried out must be switched off and
unpowered.
First check that the switched-off parts are unpowered, then earth
and short circuit. Insulate nearby parts that are powered.
Pos : 11.10.6 /03_SI/01_SI_Allg/Ka pit el_Allg/04_Hi nweis e auf besonder e Gef ahrenart en_Allg/04_1_4_Di e el ektrisc he Ausr st ung @ 27\mod8418_2.doc @ 287543 @

The electrical equipment of a machine/plant is to be

inspected/checked regularly. Defects, such as loose connections
and/or soldered cable, must be removed immediately.
Pos : 11.10.7 /03_SI/01_SI_Allg/Kapitel_Allg/04_Hi nweis e auf besonder e Gefahrenarten_Allg/04_1_5_Sind Arbeiten an s pannungsfhr enden @ 27\mod8419_2.doc @ 287569 @

If work on powered is necessary, take on a second person, who

would operate the emergency stop or main breaker with voltage
disconnection in an emergency.
Close off the working areas with a red-and-white safety chain and a
warning sign.
Only use tools which are electrically insulated.
Pos : 11.10.8 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.10.9 /Warnung_Allg/Allgemei ne Gefahr en/F_ _Warnung - Allgemei ne Gefahr en_Dr eiec k @ 21\mod_1113207599781_2.doc @ 431785 @

Warning General Risks!

Pos : 11.10.10 /Warnung_Allg/Allgemeine Gefahren/B/F _B/F_B ei all en Steuerungen di e mit ei ner U SV @ 26\mod_1113224950671_2.doc @ 432421 @

For all control systems which are equipped with a

UPS (Uninterruptible Power Supply), as well as switching off the
control system voltage, the mains switch located on the UPS must
also be switched off.
Pos : 11.11 /S @ 37\mod_1126941624265_0.doc @ 561125 @

13
Safety

Pos : 11.12.1 /03_SI/01_SI_Allg/Kapitel_Allg/04_Gas_ Staub_ D ampf_ Rauc h_Allg/04_2_Gas _ Staub_ Dampf_ R auch 3 @ 27\mod8421_2.doc @ 287647 @ 3

3.4.2 Gas, dust, steam and smoke

Pos : 11.12.2 /03_SI/01_SI_Allg/Kapitel_Allg/04_Gas_ Staub_ D ampf_ Rauc h_Allg/1_Bei s tar ker Staubemis sion @ 141\mod_1260538518627_2.doc @ 1546110 @

In the event of large dust emission from the machine the operator
needs to take measures to prevent risk to operating personnel due
to dust.
Pos : 11.12.3 /03_SI/01_SI_Allg/Kapitel_Allg/04_Gas_ Staub_ D ampf_ Rauc h_Allg/2_Schwei - Brenn- und Sc hlei f @ 27\mod8422_2.doc @ 287673 @

Only carry out welding, burning and grinding work on the plant if this
is expressly authorised.
Risk of fire and explosion.
Pos : 11.12.4 /03_SI/01_SI_Allg/Kapitel_Allg/04_Gas_ Staub_ D ampf_ Rauc h_Allg/3_Vor dem Sc hweien_ Br ennen und @ 141\mod_1260606407282_2.doc @ 1546503 @

Before welding, burning and grinding, clean the machine/plant and

the surrounding area of dust and flammable substances and ensure
sufficient ventilation (risk of explosion).
Pos : 11.12.5 /03_SI/01_SI_Allg/Kapitel_Allg/04_Gas_ Staub_ D ampf_ Rauc h_Allg/4_Bei Arbeiten in engen R umen @ 27\mod8424_2.doc @ 287699 @

When working in tight spaces, observe any national regulations that

exist.
Pos : 11.12.6 /03_SI/01_SI_Allg/Kapitel_Allg/04_Gas_ Staub_ D ampf_ Rauc h_Allg/5_D er Betr eiber hat fr ei nen hi nreic henden Brands chutz @ 148 \mod_1277208085335_2. doc @ 1610887 @

The operator shall ensure adequate fire protection!

Pos : 11.13 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.14.1 /03_SI/01_SI_Allg/Kapitel_Allg/04_le_F ette und andere chemisc he Subst_Allg/04_4_le, Fette un d andere chemisc he Subst anz en 3 @ 27\mod8429_2.doc @ 287855 @ 3

3.4.3 Oils, Greases and other Chemical Substances

Pos : 11.14.2 /03_SI/01_SI_Allg/Kapitel_Allg/04_le_F ette und andere chemisc he Subst_Allg/04_4_1_B eim U mgang mi t l en @ 27\mod8430_2.doc @ 287881 @

When handling oils, greases and other chemical substances,

observe the safety regulations applicable to the product.
Observe manufacturer's information.
Pos : 11.14.3 /03_SI/01_SI_Allg/Kapitel_Allg/04_le_F ett e und andere chemisc he Subst _Allg/ 04_4_2_Vorsicht bei m U mgang mit heien @ 27\mod8431_2.doc @ 287907 @

Take care when handling hot operating resources and aids

(risk of burning and/or scalding).
Pos : 11.15 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 11.16.1 /03_SI/01_SI_Allg/Kapitel_Allg/05_Prfz ykl us von Sic herheits einric htungen/ 2_Pr fz ykl us von Sicherheits einric htung en @ 141\mod_1260607577625_2.doc @ 1546642 @ 2

3.5 Inspection cycle for safety equipment

Pos : 11.16.2 /03_SI/01_SI_Allg/Kapitel_Allg/05_Prfz ykl us von Sic herheits einric htungen/Alle Sic her hei ts verriegelungen und N otaus -El emente @ 141\mod_1260607403042_2.doc @ 1546608 @

Check the function of all safety locks and emergency stop devices
once every day!
Pos : 12 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 13.1 /03_SI/02_2_XXX_Sc hutz einrichtungen/ 2_Sc hutz einrichtungen @ 10 \mod2019_2.doc @ 112251 @ 2

3.6 Protective Devices

Pos : 13.2 /War nung_Allg/Allgemeine G ef ahren/F __Warnung - Allgemeine Gefahren_Dreiec k @ 21\mod_1113207599781_2.doc @ 431785 @

Warning General Risks!

Pos : 13.3 /War nung_Allg/Allgemeine Gefahren/D/F _D/F_Di e M asc h/Anl ohne Schutzei nricht kei nen U mstnd @ 26 \mod_1113213327046_2.doc @ 431993 @

The machine/plant must not be operated under any circumstances

without a protective device.
Pos : 13.4 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 13.5 /03_SI/02_2_XXX_Sc hutz einrichtungen/Di e M asc h/Anl age ist mit allen erfor derl Sc hutz ein @ 10\mod1984_2.doc @ 112225 @

The machine/plant is currently fitted with all the required safety devices
according to the current status of safety technology.
Pos : 14 /S @ 37\mod_1126941624265_0.doc @ 561125 @

14
 Safety

Pos : 15.1.1 /03_SI/03_XXX_R estrisi ken/Res trisi ken_Allg/2_R estrisi ken @ 10\mod1983_2.doc @ 111939 @ 2

3.7 Residual Risks

Pos : 15.1.2 /03_SI/03_XXX_R estrisi ken/Res trisi ken_Allg/Es gehen von Maschi ne/Anl age R estrisi ken aus, wenn @ 13\mod3644_2.doc @ 112095 @

There are residual risk from the machine/plant, if

Pos : 15.1.3 /03_SI/03_XXX_R estrisi ken/Res trisi ken_Allg/Die M asc h/Anlage ohne Sc hutz einricht betrieben @ 10\mod2015_2.doc @ 111991 @

The machine/plant is operated without protective devices

Pos : 15.1.4 /03_SI/03_XXX_R estrisi ken/Res trisi ken_Allg/Reparaturar bei ten ohne die erforder Sic herheits vor @ 10\mod2027_2.doc @ 112043 @

Repair work is undertaken without the required safety regulations

Pos : 15.1.5 /03_SI/03_XXX_R estrisi ken/Res trisi ken_Allg/Bei U nterflur montage kei ne Abs turzsic herung @ 10\mod2017_2.doc @ 111913 @

For sub-floor fitting, no antifall guard is arranged

Pos : 15.2 /03_SI/03_XXX_R estrisi ken/Material ungesc htz t her aus fllt @ 26\mod_1113828323765_2.doc @ 439728 @

Material falls out unprotected

Pos : 16 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 17 /03_SI/04_Pers nlic he Sc hutz ausrs tung/04_F_Persnliche Sc hutzausr stung @ 142\mod_1263285098162_2.doc @ 1570810 @ 2

3.8 Personal protection equipment

Personal protection equipment includes complete head protection

(head, ear and face protection), safety gloves and safety shoes.

Head protection, ear protection, face protection safety gloves safety shoes

Warning - General Risks!

The complete personal protection equipment must be worn during

all activities where there is a risk of physical injuries.
Also take measures to prevent falling during working at heights
above 1 metre!

This applies to the following types of work on the machine/plant:

- when transporting
- during installation/dismantling
- when commissioning
- duringoperation
- during maintenance and repair work
Pos : 18 /S @ 37\mod_1126941624265_0.doc @ 561125 @

15
Technical Data

Pos : 19 /04_TE/1_T ec hnisc he D aten @ 2\mod22_2.doc @ 76995 @ 1

4 Technical Data
Pos : 20 /04_TE/Kapitel /01_XXX_Mas chi nentypsc hl ss el/2_M asc hinentypschl ss el @ 10\mod255_2.doc @ 134663 @ 2

4.1 Machine Model Code

Pos : 21 /04_TE/Kapitel /01_XXX_Mas chi nentypsc hl ss el/Spezial/M otorsc hieber/M asc hinentypsc hls sel M otorsc hieber 650 x 758 x 10 @ 133 \mod_1238576398937_2.doc @ 1497696 @

Motor slide 1020 x 758 x 10

Ram plate in mm
Pos : 22 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 23 /04_TE/Kapitel /02_Kenndat en der M asc hine/ Anlage/2_Kenndat en der Maschi ne/Anl age @ 2\mod24_2.doc @ 192175 @ 2

4.2 Machine/Plant Rating

Pos : 24 /04_TE/Kapitel /04_Abmes sungen und Gewic ht/3_Abmess ung en und Gewicht @ 5\mod2061_2.doc @ 114929 @ 3

4.2.1 Dimensions and Weight

Pos : 25 /04_TE/Kapitel /04_Abmes sungen und Gewic ht/Spezial/M otorsc hieber/Z us ammens tellungsz eichnung _06004425_07006399-Z @ 133\mod_1238578730171_2.doc @ 1497732 @

- Assembly drawing: 06005505 / 07006035-Z

Pos : 26 /04_TE/Kapitel /04_Abmes sungen und Gewic ht/Spezial/M otorsc hieber/Aufstellungsz eichnung_03002013 004_420 @ 134\mod_1238580031000_2.doc @ 1497767 @

- Installation drawing: 00007953

Pos : 27 /04_TE/Kapitel /04_Abmes sungen und Gewic ht/Spezial/M otorsc hieber/Gesamtlnge_ca 1490 mm @ 134\mod_1238580226656_2.doc @ 1497802 @

- Overall length: approx. 2,250 mm

Pos : 28 /04_TE/Kapitel /04_Abmes sungen und Gewic ht/Spezial/M otorsc hieber/Gesamtbr eite_c a 1120 mm @ 134\mod_1238580242265_2.doc @ 1497837 @

- Overall width: approx. 1,315 mm

Pos : 29 /04_TE/Kapitel /04_Abmes sungen und Gewic ht/Spezial/M otorsc hieber/Gesamthhe_c a 320 mm @ 134 \mod_1238580255890_2.doc @ 1497872 @

- Overall height: approx. 320 mm

Pos : 30 /04_TE/Kapitel /04_Abmes sungen und Gewic ht /Spezial/M ot orsc hieber/ Gewi cht _c a 1100 kg @ 134\mod_1238580271140_2.doc @ 1497907 @

- Weight: approx. 1,950 kg

Pos : 31 /S @ 37\mod_1126941624265_0.doc @ 561125 @

16
 Technical Data

Pos : 32 /04_TE/Kapitel /05_Baugruppen/Antriebe/3_Antri ebs einheit @ 11 \mod2034_2.doc @ 114617 @ 3

4.2.2 Drive unit

Pos : 33 /04_TE/Kapitel /05_Baugruppen/Antriebe/01_Art/Aufstec kg etriebemotor @ 33\mod2900_2.doc @ 143399 @

- Type: Slip on gear motor

Pos : 34 /04_TE/Kapitel /05_Baugruppen/Antriebe/01_2_Abtriebs drehz ahl/Abtri ebs drehz ah_19 mi n-1 @ 88\mod_1186125393656_2.doc @ 1166061 @

- Output speed: 20 rpm

Pos : 35 /04_TE/Kapitel /05_Baugruppen/Antriebe/02_ bersetzungs verhltnis /bers etz ungs verhltnis_i = 70,70 @ 134\mod_1238583534046_2.doc @ 1497942 @

- Transmission ratio: i = 70.50

Pos : 36 /04_TE/Motor nennleistung/0_37 kW @ 85\mod_1183726290796_2.doc @ 1109913 @

- Rated motor power: 0.37 kW

Pos : 37 /04_TE/Motor nennstrom/1,24 A_bei_0_37kW_1370 @ 94 \mod_1190016432968_2.doc @ 1199814 @

- Rated motor current: 1.14 A

Pos : 38 /04_TE/Motor drehz ahl/1370 mi n-1_bei_0_37kW @ 134\mod_1238584443312_2.doc @ 1498012 @

- Motor speed: 1,380 rpm

Pos : 39 /04_TE/Ansc hlu spannung/400 V @ 42\mod_1140099920859_2.doc @ 648453 @

- Connection voltage: 400 V

Pos : 40 /04_TE/Netzfr equenz /50 Hz @ 42\mod_1140100086375_2.doc @ 648479 @

- Mains frequency: 50 Hz
Pos : 41 /04_TE/Kapitel /05_Baugruppen/Antriebe/08_Sc hutzar t/Schutz art IP 55 @ 5\mod3058_2.doc @ 144985 @

- Degree of protection: IP 55
Pos : 42 /04_TE/Bauform/Baufor m_H-05-A @ 134\mod_1238585756953_2.doc @ 1498047 @

- Model: M5
Pos : 43 /04_TE/Kapitel /05_Baugruppen/Antriebe/09_1_Sc hmier mittel meng e/Schmi ermi ttelmenge_0,9 Liter @ 95\mod_1190363816296_2.doc @ 1203199 @

- Quantity of grease: 1.0 Litre

Pos : 44 /04_TE/Kapitel /05_Baugruppen/Antriebe/09_2_Sc hmier mittels orte/Schmi ermi ttelsorte_Mineral l CLP VG220 @ 134 \mod_1238587767062_2.doc @ 1498082 @

- Type of lubricant: Shell Omala Oil 220

Pos : 45 /04_TE/Kapitel /05_Baugruppen/Antriebe/Sc hubge schwi ndig keit/Sc hubgesc hwi ndig keit_20 mm_sec @ 134\mod_1238590212531_2.doc @ 1498117 @

- Feed rate: 100 mm/sec

Pos : 46 /04_TE/Kapitel /05_Baugruppen/Antriebe/Antriebs einhei t Motors chi eber/Z ahnstange_Modul 4 @ 19\mod6215_2.doc @ 230083 @

- Gear rack: Module 4

Pos : 47 /04_TE/Kapitel /05_Baugruppen/Antriebe/Antriebs einhei t Motors chi eber/Stirnr ad_M_4_24 Z hne @ 19 \mod6214_2.doc @ 230057 @

- Spur gear: M = 4; 24 teeth

Pos : 48 /04_TE/Kapitel /05_Baugruppen/Lag erung/Flansc hlag er_C-UCFC 206_CM- UCFC 206 @ 134\mod_1238596391781_2.doc @ 1498222 @

- Flange bearing: 1x C -UCFC 206

1x CM- UCFC 206
Pos : 49 /A @ 37\mod_1126942073953_0.doc @ 561151 @

17
Technical Data

Pos : 50.1 /04_TE/Kapitel/06_Anziehdr ehmomente der Schr auben/2_Anzi ehdrehmomente der Sc hrauben @ 2\mod228_2.doc @ 135235 @ 2

4.3 Tightening Moments of the Screws

Pos : 50.2 /04_TE/Kapitel/06_Anziehdr ehmomente der Schr auben/XXX_T abellenkopf_Anziehdr ehmomente R egelgewi nde @ 140\mod_1258356095833_2.doc @ 1535963 @

Regular type screw thread Regular type screw thread

Dry,
oiled or greased with NordLock washers, Oiled or greased,

Friction coefficient = 0.14 Friction coefficient = 0.12

Size Tightening torque Size Tightening torque

[Nm] [Nm]
8.8 10.9 12.9 8.8 10.9 12.9
Pos : 50.3 /04_TE/Kapitel/06_Anziehdr ehmomente der Schr auben/Tabelle Anziehdr ehmomente_troc ken_gelt_g esc hmiert @ 140\mod_1258357229612_0.doc @ 1536664 @

M4 3,0 4,4 5,1 M4 2,7 4,0 4,7

M5 5,9 8,7 10 M5 5,4 7,9 9,2
M6 10 15 18 M6 9,3 14 16
M8 25 36 43 M8 23 33 39
M 10 49 72 84 M 10 45 66 77
M 12 85 125 145 M 12 77 115 135
M 14 135 200 235 M 14 125 180 210
M 16 210 310 365 M 16 190 280 330
M 18 300 430 500 M 18 275 390 455
M 20 425 610 710 M 20 385 550 640
M 22 580 820 960 M 22 530 750 880
M 24 730 1050 1220 M 24 660 950 1100
M 27 1100 1550 1800 M 27 980 1400 1650
M 30 1450 2100 2450 M 30 1350 1900 2200
M 42 4050 5700 6835
Pos : 51 /S @ 37\mod_1126941624265_0.doc @ 561125 @

18
 Technical Data

Pos : 52 /04_TE/Kapitel /07_Elektrisc he Ansc hlss e/ 2_El ektrisc he Ansc hlsse @ 2\mod184_2.doc @ 135651 @ 2

4.4 Electrical Connections

Pos : 53 /Hinweis/F _Hi nweis _ @ 26 \mod_1113212333187_2.doc @ 431915 @

Note
Pos : 54 /Hinweis/L/F _L/F _Leitungsquersc hni tt e Vorsc hrift en @ 26\mod_1113563078125_2.doc @ 436825 @

Conductor cross sections must be designed in accordance

with the relevant regulations of the structural circumstances.
Pos : 55 /Hinweis/E/F _E/F _Empfohl ene Mi ndes tleitungsquersc hni tte @ 63\mod_1164632205953_2. doc @ 847120 @

Recommended minimum pipe cross-section

Pos : 56 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 57 /04_TE/Kapitel /07_Elektrisc he Ansc hlss e/Str omvers org. vom Schalts chr. zu den Ver brauchern @ 3\mod189_2.doc @ 135677 @

Power supply from switch cabinet to the consumers:

Pos : 58 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 59 /04_TE/Kapitel /07_Elektrisc he Ansc hlss e/Anlage/Antriebsl eistung Anl age_T @ 10 \mod269_2.doc @ 135729 @

Driving Power Overload switch in switching from the Switch Cabinet to the
cabinet Motor
2
[kW] [A] [mm ]
Pos : 60 /04_TE/Kapitel /07_Elektrisc he Ansc hlss e/Anlage/0_37_kW @ 134\mod_1238597057234_0.doc @ 1498257 @

0.37 1.0 1.6 4 x 1.5

Pos : 61 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 62.1 /04_TE/Kapitel/08_Lrmemissi on/2_Lr memis sion @ 11\mod2075_2.doc @ 115111 @ 2

4.5 Noise Emission

Pos : 62.2 /04_TE/Kapitel/08_Lrmemissi on/F_Lrmemission M asc hine_Anlag e_LpA_klei ner_85_dB @ 141\mod_1260608163968_2.doc @ 1546677 @

The noise emission varies greatly, as it depends on things including:

Output
Speed
Working material
At different power levels and with different materials, the following value
was determined:
LpA = max. 85 dB
Pos : 62.3 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 62.4 /Hinweis/F _Hi nweis _ @ 26 \mod_1113212333187_2.doc @ 431915 @

Note
Pos : 62.5 /Hinweis/B/F _B/F _Bei einem Schwellenwer t von < 80 db @ 148\mod_1277209825203_2.doc @ 1613539 @

The operator shall take noise avoidance measures in the

event of a threshold value of < 80 db.
Pos : 63 /S @ 37\mod_1126941624265_0.doc @ 561125 @

19
Transporting

Pos : 64.1 /05_TR/ 1_Transport @ 2\mod40_2.doc @ 77021 @ 1

5 Transporting
Pos : 64.2 /05_TR/ 2_Abmes sungen und Gewic ht siehe Kap T ec hn Dat en @ 27\mod7560_2.doc @ 77099 @ 2

5.1 Dimensions and Weight (see Chapter "Technical Data")

Pos : 64.3 /05_TR/Hi nweis e und Sc hutz manahmen fr Tr ans port_ 2 @ 19 \mod4400_2.doc @ 138017 @ 2

5.2 Instructions and Protective Measures for Transporting

Pos : 64.4 /War nung_Allg/Lebensgefahr/F_Warnung - Lebensgefahr @ 7 \mod_1113805708515_2.doc @ 438499 @

Warning Danger of Death!

Pos : 64.5 /War nung_Allg/Allgemeine Gefahren/N/F _N/F_Nic ht unter sc hwebende Las t tr et en oder st ellen @ 9\mod_1113805971234_2.doc @ 438611 @

Do not walk or stand under a suspended load!

Pos : 64.6 /War nung_Allg/Allgemeine Gefahren/M/F _M/F _M asc hine/Anl age z um Tr ansport @ 10 \mod_1113806127203_2.doc @ 438637 @

Secure machine/plant for transporting on transport vehicle

(e.g. lorry).
Pos : 64.7 /War nung_Allg/Allgemeine Gefahren/M/F _M/F _M asc h/Anl nur an gekennzeic h Anschl agp aufnehmen @ 26\mod_1113475583046_2.doc @ 434019 @

Only take up machine/plant at the marked load fastening points.

Pos : 64.8 /05_TR/Abb_Haken_normal_max_60_gelb @ 55\mod_1154958502640_2.doc @ 758251 @

max. 60

Pos : 64.9 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 64.10 /Vorsicht - Besc hdig ung des Gertes /F __Vorsic ht - Besc hdigung des Gertes @ 24\mod_1113210864531_2.doc @ 431837 @

Caution - Equipment Damage!

Pos : 64.11 /Vorsicht - Besc hdig ung des Gertes /D/F _D/F _D arauf ac hten da kei ne Bauteil e besc hdigt wer den @ 26 \mod_1113806282593_2.doc @ 438663 @

Ensure that no components are damaged.

Pos : 64.12 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 64.13 /05_TR /Hebez euge, Tr ans ports en @ 46\mod_1143111120125_2.doc @ 675453 @ 2

5.3 Hoisting Gear, Lifting Eye Bolts

Only use tested and permitted hoisting gear.

- Shackle, compliant with EN 13889
- Lifting chains, compliant with EN 818
- Sling ropes, compliant with EN 13414
- Textile hoisting gear, compliant with EN 1492-2

Warning General Risks.

When selecting hoisting gear, ensure sufficient loading force!

Pos : 64.14 /S @ 37\mod_1126941624265_0.doc @ 561125 @

20
 Transporting

Pos : 64.15 /05_TR /Trans port fr all e Produkte TR2_neu @ 141\mod_1260619921902_2.doc @ 1549409 @ 2222

5.4 Check on Acceptance by the Recipient

When accepting the machine/plant, check for visible damage from

transportation, particularly on
moving parts
electrical cables
hydraulic lines
pneumatic lines

5.5 Disposal of packaging and insulation materials

Dispose of packaging and insulation materials professionally and in a

way appropriate to the environment.
National regulations shall be observed.

5.6 Report and document transport damage

Transport damage established must be recorded in the transport

documents.
The supplier responsible (normally the lorry driver) must confirm the
damage established on the transport documents (by signature)
Transport damage is to be reported to the manufacturer as quickly
as possible.
A photograph is to be taken of the transport damage for damage
claim or documentation.

5.7 Storage location, storage period, protective measures

All exposed parts of the machine/plant are provided with anti-

corrosion protection prior to delivery.
Store machine/plant in a dry, ventilated room.
Machine/plant shutdown up to maximum 3 months.
For downtime periods > 3 months, all bearings are to be
relubricated.
During intermediate storage, exposed machine parts must be
protected against corrosion, e.g. using Tectyl 506 or a comparable
preservative.

When transporting overseas, etc. consult the manufacturer without

fail; the machine/system must be specially protected and packaged
in this case.
Pos : 65 /S @ 37\mod_1126941624265_0.doc @ 561125 @

21
Dismantling

Pos : 66.1 /06_MO/ 1_Montage @ 22\mod7742_2.doc @ 77255 @ 1

Pos : 87.3 /06_MO/06_4_El ektri k_Demontag e/D emontage @ 147\mod_1277198684102_2.doc @ 1605028 @ 1

6 Dismantling

Warning - Danger of Death!

We recommend that dismantling of the machine is only carried out

by SYSTEMS 4 RECYCLING specialist personnel,
by SYSTEMS 4 RECYCLING supervisors or by personnel trained
by SYSTEMS 4 RECYCLING .
The SYSTEMS 4 RECYCLING Service Department should be
consulted prior to dismantling the machine in order to prevent any
risks during dismantling.
Disconnect the plant from the power supply and secure against
accidental switching-on prior to dismantling.
Assembly and dismantling may only be carried out by specially
trained personnel!
Employees must be familiar with lifting gear and working above
ground amongst other things.

Note

When disposing of all types of process materials, observe

national rules and regulations to ensure correct disposal of
these materials.
Observe the safety instructions in the "Safety" Chapter in the
operating instructions for dismantling.
Observe the safety instructions in the "Installation" Chapter
in the installation instructions for dismantling.
Pos : 88 /S @ 37\mod_1126941624265_0.doc @ 561125 @

22
 Commissioning

Pos : 89.1 /07_IN/ 1_Inbetriebnahme @ 3 \mod79_2.doc @ 77333 @ 1

7 Commissioning
Pos : 89.2 /07_IN/07_1_Inbetriebnahme Allgemein/Hinweise @ 3\mod80_2.doc @ 127383 @ 2

7.1 Instructions

Initial commissioning has a significant effect on the optimum working of

the machine/plant.
Because of the number of influencing factors, we urgently recommend
taking on SYSTEMS 4 RECYCLING expert personnel for
commissioning. This must only not only be done for guarantee reasons,
but at the same time:
check the machine/plant
(any damage in transit, installation errors),
determine optimum performance,
instruct the operating personnel,
forward additional advice on how to operate the machine/plant, on
maintenance.
Pos : 90 /S @ 37\mod_1126941624265_0.doc @ 561125 @

23
Commissioning

Pos : 91.1 /07_IN/07_2_Vor der Inbetriebnahme/ 2_Vor der Inbetriebnahme @ 5\mod4550_2.doc @ 127851 @ 2

7.2 Before commissioning

Pos : 91.2 /07_IN/07_2_Vor der Inbetriebnahme/T _Vor der I nbetri ebnahme der M asc hine_Anlag e ist @ 5\mod4551_2.doc @ 127877 @

The machine/plant is to be checked before commissioning: Yes No

Pos : 91.3 /07_IN/07_2_Vor der Inbetriebnahme/Alle Spannungsangaben und Frequenz auf Schil d @ 10\mod301_2.doc @ 127513 @

All voltage data and the frequency on the screen at the motor
agree with the connection values of the connections.
Pos : 91.4 /07_IN/07_2_Vor der Inbetriebnahme/Alle Steuerteile z.B. Ends chalter ar bei ten einwand @ 10\mod302_2.doc @ 127539 @

All control parts (e.g. limit switches) working correctly.

Pos : 91.5 /07_IN/07_2_Vor der Inbetriebnahme/Alle Sc hraubenverbi ndung en auf festen Sitz berpr @ 10 \mod303_2.doc @ 127565 @

All screw connections are to be checked so that they sit firmly.

Pos : 91.6 /07_IN/07_2_Vor der Inbetriebnahme/Di e elektrische Verkabel ung is t ordnungsgem @ 10\mod2680_2.doc @ 127695 @

The electrical cabling is properly laid and fused.

Pos : 91.7 /07_IN/07_2_Vor der Inbetriebnahme/F /M otorsc hieber/Es sind keine St ost ellen bz w. vorh, Sc hieber @ 19\mod6236_2.doc @ 230239 @

There are no impact places, resp. Protruding edges, the slide

could strike against.
Pos : 91.8 /07_IN/07_2_Vor der Inbetriebnahme/Alle Trans portbefestigungen Trans por tsicheru ngen @ 10\mod3652_2.doc @ 127799 @

All transport fixings and transport locks are removed.

Pos : 91.9 /07_IN/07_2_Vor der Inbetriebnahme/XXX_lfllung i m Getri ebe @ 10 \mod85_2.doc @ 127461 @

Oil level in gears

Pos : 91.10 /07_IN/07_2_Vor der Inbetri ebnahme/Di e Ei nstellungen der Ther mor elais @ 10 \mod2682_2.doc @ 127747 @

The thermal relay settings correspond to the nominal current of

the motor on the motor rating plate.
Pos : 91.11 /07_IN/07_2_Vor der Inbetri ebnahme/Alle Sc hutz vorric htung en und Abdec kbl eche sind an @ 10\mod2681_2.doc @ 127721 @

All protective devices and cover plates are fitted.

Pos : 91.12 /07_IN/07_2_Vor der Inbetri ebnahme/H lt sic h niemand im Gefahr enbereic h @ 10\mod382_2.doc @ 127617 @

Nobody must be standing in the danger area of the

machine/plant.
Pos : 91.13 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 91.14 /Hi nweis/F _Hinweis_ @ 26\mod_1113212333187_2.doc @ 431915 @

Note
Pos : 91.15 /Hi nweis/A/F _A/F_Anziehdr ehmomente der Sc hrauben @ 26 \mod_1113910229687_2. doc @ 441199 @

For tightening torques of the screws see "Technical Data"

chapter.
Pos : 91.16 /Hi nweis//F_lfllungen si ehe Kapitel Technisc he Daten bz w. Kapitel Anhang. @ 37 \mod_1129715834546_2.doc @ 578515 @

For oil levels see Specifications chapter or Appendix.

Pos : 92 /S @ 37\mod_1126941624265_0.doc @ 561125 @

24
 Commissioning

Pos : 93.1 /07_IN/07_3_Bei der Inbetriebnahme/ 2_Bei der Inbetriebnahme @ 10\mod2683_2.doc @ 128137 @ 2

7.3 During Commissioning

Pos : 93.2 /War nung_Allg/Allgemeine Gefahren/F __Warnung - Allgemeine Gefahren_Dreiec k @ 21\mod_1113207599781_2.doc @ 431785 @

Warning General Risks!

Pos : 93.3 /War nung_Allg/Allgemeine Gefahren/F/F_F ehlerhafte Anlag en drfen nic ht i n Betrieb @ 26\mod_1113488517500_2. doc @ 434829 @

Faulty plant must not be put into operation.

Pos : 93.4 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 93.5 /07_IN/07_3_Bei der Inbetriebnahme/Bei der Inbetriebnahme is t z u kontrollier en @ 10\mod2685_2.doc @ 128163 @

The following are to be checked during commissioning:

Pos : 93.6 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 93.7 /Vorsic ht - Beschdigung des Ger tes/F _ _Vorsicht - Bes chdig ung des Gertes @ 24\mod_1113210864531_2.doc @ 431837 @

Caution - Equipment Damage!

Pos : 93.8 /Vorsic ht - Beschdigung des Ger tes/U/F_U /F_U nbedingt bei m Schalten darauf ac hten @ 53 \mod_1151142989015_2.doc @ 728583 @

When switching, you must ensure that the slide is

running in the correct direction (open or closed). If not,
stop the slide immediately and change the direction of
rotation of the drive motor.
Pos : 93.9 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 93.10 /07_IN/07_3_Bei der Inbetri ebnahme/Spezi al/Motorsc hieber/Der Sc hieber kann j etzt kurz @ 53\mod_1151143117234_2.doc @ 728609 @

The slide can now be briefly switched on, without transported material.
(see chapter "Operation, troubleshooting section)
Pos : 93.11 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 93.12 /07_IN/07_3_Bei der Inbetri ebnahme/C hec klist e/T _Bei der Inbetriebnahme i st z u kontrolli eren @ 42\mod_1139643888609_2.doc @ 644669 @

after an
The following are to be checked when commissioning: immediately
hour
Pos : 93.13 /07_IN/07_3_Bei der Inbetri ebnahme/C hec kliste/Ei nstellu ng der T hermorel ais prfen @ 49\mod_1146809447687_2.doc @ 698019 @

Check the thermal relay setting

(see rated motor current on the motor rating plate).
Pos : 93.14 /07_IN/07_3_Bei der Inbetri ebnahme/C hec kliste/Stromaufnahme der E-M otoren @ 42\mod_1139644156625_2.doc @ 644773 @

Current consumption of the electric motors (see Technical Data chapter)

Pos : 93.15 /07_IN/07_3_Bei der Inbetri ebnahme/C hec kliste/Lagertemper aturen_1h @ 46\mod_1143102854140_2.doc @ 675135 @

Bearing temperatures
Pos : 93.16 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 93.17 /07_IN/07_3_Bei der Inbetri ebnahme/Spezi al/Motorsc hieber/Is t der Sc hieber i n Betrieb, mu unbedi ngt @ 53 \mod_1151143260203_2.doc @ 728635 @

If the slide is being operated, you must make sure that it is tightly
connected to the conveyor.
Pos : 94 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 95.1 /07_IN/07_4_Leerl auf- und Verriegel ungstes ts ohne M ater/2_Leerlauf - und Verriegelungstests ohne Material @ 10\mod2691_2.doc @ 128657 @ 2

7.4 Idle Operation and Locking Mechanism Test without Material

Pos : 95.2 /Vorsic ht - Beschdigung des Ger tes/F _ _Vorsicht - Bes chdig ung des Ger tes @ 24\mod_1113210864531_2.doc @ 431837 @

Caution - Equipment Damage!

Pos : 95.3 /Vorsic ht - Beschdigung des Ger tes/D/F_D /F_Di e M asc h/Anl bei leerem Arbeitsr aum angefahren @ 26 \mod_1113489466500_2.doc @ 435037 @

The machine/plant must only be run in an empty

working room.
Pos : 95.4 /A @ 37\mod_1126942073953_0.doc @ 561151 @

25
Commissioning

Pos : 95.5.1 /07_IN/07_5_Leerl auftest/ 3_Leerlauftest @ 13\mod6028_2.doc @ 227587 @ 3

7.4.1 Idle Operation Test

Pos : 95.5.2 /07_IN/07_5_Leerl auftest/N ac h erfolgter M ontage der M asc hine_Anlage @ 13\mod6029_2.doc @ 227613 @

After the machine/plant has been successfully installed, the idle

operation test is to be conducted. This includes the relevant starting of
the machine/plant and its material feed and disposal groups
(e.g. conveyor belts), in order to obtain proof of perfect functioning of
the individual machine/plant components.
Pos : 95.5.3 /07_IN/07_5_Leerl auftest/Di e Leerlauftes ts si nd dann abgesc hl oss en @ 13\mod6030_2.doc @ 227639 @

The idle operation test has been completed if all the required reworking,
and that which has become necessary, has been finished and it is
guaranteed that the units can be operated without further supervision
for the duration of the locking mechanism tests.
Pos : 95.5.4 /07_IN/07_5_Leerl auftest/Di e D urchfhrung der Leerlauftests s etzt voraus @ 13\mod6031_2.doc @ 227665 @

Conducting the idle operation tests has the prerequisite that the drives
in question are ready to be switched on after mechanical and electrical
installation has been finished.
Pos : 95.6 /S @ 37\mod_1126941624265_0.doc @ 561125 @

Pos : 95.7.1 /07_IN/07_6_Verriegelungstests /3_Verrieg elungstests mi t bersc hrift @ 3\mod91_2.doc @ 227691 @ 3

7.4.2 Locking Mechanism Tests

After the idle operation tests have been completed, there needs to be
clearance from the locking mechanism tests before electrical and
mechanical installation.
The customer's locking mechanism schedule is to be extended for the
locking mechanism sequence with the relevant machine/plant
component:
Start of the material evacuation system
Start of the machine/installation component
Start of the material feeding system
Switching off is done in the reverse order.
Pos : 95.7.2 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 95.7.3 /War nung_Allg/Verletz ungsgefahr/F _Warnung - Verl etz ungsg efahr @ 26 \mod_1113223251875_2.doc @ 432261 @

Warning - Risk of Injury.

Pos : 95.7.4 /War nung_Allg/Allgemeine Gefahren/W/F _W/F _Whrend der Verri egelungstest kei ne Nac harbeit en @ 26\mod_1113488611234_2.doc @ 434881 @

No mechanical reworking is allowed to be carried out during the

locking mechanism test.
Pos : 95.7.5 /A @ 37\mod_1126942073953_0.doc @ 561151 @

26
 Commissioning

Pos : 95.7.6 /07_IN/07_6_Verriegelungstests /Die Verr iegel ungen di enen daz u, da z uerst @ 3\mod93_2.doc @ 227717 @

The locking mechanisms are there, firstly so that the individual units of
the plant work alongside each other and then together with each other.
If a drive fails, it must be ensured that the drives connected in series in
the locking mechanism chain fail immediately or after the prescribed
times.
It is absolutely necessary that all drives are correctly connected in terms
of locking mechanisms and the control works properly.
All motors must run during the locking mechanism tests.
As far as possible, the locking mechanism tests are to be set to the true
operating behaviour. A simulation of running drives with fuses or
electrical inserts taken out should not be carried out in the interest of
later commissioning.
Pos : 96 /S @ 37\mod_1126941624265_0.doc @ 561125 @

Pos : 97.1.1 /07_IN/07_7_M ec hanisc her Pr obelauf mit M aterial/ 2_M ec hanisc her Probelauf mi t Materi al @ 10\mod2695_2.doc @ 128813 @ 2

7.5 Mechanical Test Running with Material

Pos : 97.1.2 /07_IN/07_7_M ec hanisc her Pr obelauf mit M aterial/Erst nach Absc hlu Leerl auf- und Verrieglungstests @ 5\mod2696_2.doc @ 128839 @

Only after completing the "Idle Operation and Locking Mechanism

Tests" is the machine/plant loaded with material.
Pos : 97.1.3 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 97.1.4 /War nung_Allg/Allgemeine Gefahren/F __Warnung - Allgemeine Gefahren_Dr eiec k @ 21\mod_1113207599781_2.doc @ 431785 @

Warning General Risks!

Pos : 97.1.5 / War nung_Allg/Allgemeine G ef ahren/ E/F _E/ F_Es darf niemand i m Gefahrenber eich @ 26\mod_1113488876515_2.doc @ 434959 @

Nobody must stand in the danger area of the

entire plant.
Pos : 97.2 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 97.3 /07_IN/ 07_7_Mec hanisc her Pr obelauf mit M at erial/ Es ist wie f olgt vorz ugehen @ 3\mod96_2.doc @ 128683 @

The procedures is as follows:

Operate running warning switch (if required for safety) and wait for
release before switching on the machine/plant
Test locking mechanisms
The following material evacuation devices must work
Push Start-button
If the machine/plant cannot start, see "Operation, Troubleshooting"
chapter
Start the material feeding devices
Pos : 97.4 /A @ 37\mod_1126942073953_0.doc @ 561151 @

27
Commissioning

Pos : 97.5 /07_IN/07_7_Mec hanisc her Pr obelauf mit M aterial/In der Pr axis hat sic h folgende Verfahrens weis e @ 3 \mod97_2.doc @ 128709 @

The following procedure has proven itself in practice:

Begin with a small amount of material and check the automatic
operation
Check temperatures of bearings
Check current consumption of the electric motors
Check for abnormal working noise
Pos : 97.6 /07_IN/07_7_Mec hanisc her Pr obelauf mit M aterial/N ac h den ersten 12 Betriebsstunden all e Schr auben @ 10\mod310_2.doc @ 128787 @

After the first 12 hours of operation, check that all screws are in
place and tighten as appropriate
Pos : 97.7 /S @ 37\mod_1126941624265_0.doc @ 561125 @

Pos : 97.8 /07_IN/07_7_Mec hanisc her Pr obelauf mit M aterial/Bei Inbetriebnahme durch VECOPLAN- T ec hni ker ist @ 32\mod11030_2.doc @ 128995 @

For commissioning by a SYSTEMS 4 RECYCLING technician, a

commissioning report is to be signed by the same.
No guarantee claim can be made for damage when in-house, non-
expert commissioning is carried out.
The safety regulations are always to be observed when commissioning.
The machine/plant is to be checked directly after commissioning for
faultless operation.

The machine/plant must not be operated if:

Any function is not working properly
Safety defects are present through the type of installation or
through additional devices or machines.
Pos : 98 /S @ 37\mod_1126941624265_0.doc @ 561125 @

28
 Operation

Pos : 99.1 /08_BE/ 1_Betrieb @ 3\mod99_2.doc @ 77411 @ 1

8 Operation
Pos : 99.2 /08_BE/01_Betrieb Allgemein/Nor maler Betrieb @ 140\mod_1257326249860_2.doc @ 1531353 @ 2

8.1 Normal operation

Do not feed the machine with material until commissioning has been
completed.

Warning - General Risks!

Nobody must stand in the danger area of the

entire plant!

Proceed as follows:
Operate start-up warning switch (if fitted) and wait for enable before
switching on the machine/plant.
Downstream material removal units must be running.
Operate start button.
If the machine refuses to start:
see Chapter "Operation, Para. Troubleshooting".
Start the material feed units.

After the first 12 hours of operation, check that all screws are
securely in place and tighten as necessary.
Pos : 99.3 /S @ 37\mod_1126941624265_0.doc @ 561125 @

29
Operation

Pos : 99.4 /08_BE/01_Betrieb Allgemein/Stillsetz en der M asc hine/Anl age @ 3\mod108_2.doc @ 129073 @ 2

8.2 Stopping the Machine/Plant

Stopping is done in the following order:

Switch off the material feeding device.
Before a long stoppage, particularly in winter operation, run the
machine/plant empty.
Switch off group drive of the machine/plant.
Switch off the material evacuation device after clearing out.
Pos : 99.5 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 99.6 /War nung_Allg/Lebensgefahr/F_Warnung - Lebensgefahr @ 7 \mod_1113805708515_2.doc @ 438499 @

Warning Danger of Death!

Pos : 99.7 /War nung_Allg/Allgemeine Gefahren/F/F_F r die Sic her heit whrend der Wartungs- und Ins tandhaltungs arbeiten @ 148 \mod_1277274576463_2. doc @ 1614457 @

The operator is responsible for safety during maintenance and

repair work.
The operator shall take suitable technical and organisational
measures and specify these in an operating manual.
Pos : 99.8 /War nung_Allg/Allgemeine G ef ahren/ W/F _W/F _Whrend War tungs- und Instandhaltungsar bei ten M asc hine nicht mit M aterial @ 148 \mod_1277274382559_2.doc @ 1614389 @

The machine may not be fed/loaded with material during

maintenance and repair work.
Pos : 99.9 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 99.10 /Hi nweis/F _Hinweis_ @ 26\mod_1113212333187_2.doc @ 431915 @

Note
Pos : 99.11 /Hi nweis/Z/F _Z/F_Z um vorbeugenden Br andsc hutz mss en Maschi ne/Anl age @ 60\mod_1160469515578_2.doc @ 823663 @

For preventative fire protection the machine/plant, must be

run empty at the end of the shift or before standing idle for
long periods.
Pos : 99.12 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 99.13 /08_BE/01_Betrieb Allgemein/Ver halten bei Str ung en @ 3\mod109_2.doc @ 129099 @ 23

8.3 Conduct in Case of Disruptions

Depending on the following instructions, for the operation of the

machine/plant, the local safety provisions are applicable in each case.

8.3.1 Safety Cut-Off

We recommend most urgently a lockable repair switch, which prevents

unintentional switching on of the machine/plant during repairs or
disruptions. Normally we refer to the relevant accident prevention
regulations of the relevant employment insurance association.
Pos : 100 /S @ 37\mod_1126941624265_0.doc @ 561125 @

30
 Operation

Pos : 101.1 /08_BE/02_1_Str ungsabhilfe/ 3_Strungsabhilfe @ 10\mod1240_2.doc @ 129645 @ 3

8.3.2 Troubleshooting
Pos : 101.2 /08_BE/02_1_Str ungsabhilfe/T _Anz eic hen Urs ac he M a nahmen @ 10\mod1241_2.doc @ 129671 @

Symptom Cause Action

Pos : 101.3 /08_BE/02_1_Str ungsabhilfe/F /falsc he Laufrichtung M otors chi ebers @ 19 \mod1196_2.doc @ 129983 @

Wrong operation direction Main drive wrongly connected Exchange two phases
of the motoric slide
Pos : 101.4 /08_BE/02_1_Str ungsabhilfe/Lag ertemperaturen zu hoc h_Lag er rei nigen @ 46\mod_1144150124250_2.doc @ 682849 @

Bearing temperature too high Insufficient greasing or over- Check greasing

greased
> 80C
Dirt Replace seals, clean bearing and
re-grease
Bearing installation fault Check bearing assembly
Pos : 101.5 /08_BE/02_1_Str ungsabhilfe/F /abnormale Gerusc he in bz w. am M otors chi eber @ 19\mod1197_2.doc @ 130009 @

Abnormal noise in resp. on Slide metal sheet is pushing Stop motoric slide and level protruded
the motoric slide. against protruging edges. edges.
The motoric slide stands canted Adjust motoric slide again.
or stressed.
Therefore the slide metal sheet
may be jamming.
Pos : 101.6 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 101.7 /Hi nweis/F _Hinweis_ @ 26\mod_1113212333187_2.doc @ 431915 @

Note
Pos : 101.8 /Hi nweis/S/F _S/F_Separate Strungsabhilfen fr Anl agenkomponenten beachten @ 38\mod_1130496834437_2.doc @ 583093 @

Observe separate troubleshooting measures for plant

components.
(See separate documentation in "Appendix" chapter.)
Pos : 102 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 103.1 /08_BE/02_Betriebssic herheit/ 2_Betriebssic herheit @ 5 \mod3612_2.doc @ 113447 @ 2

8.4 Operational Safety

Pos : 103.2 /08_BE/02_Betriebssic herheit/Antriebs motor mu i m Sc hal tsc hrank durc h M otorsc h @ 14\mod4088_2.doc @ 113473 @

The drive motor must be protected from overload by an overload switch.

All safety devices must be installed before operation. Alterations to the
drives are only permitted after written consultation with
SYSTEMS 4 RECYCLING.
Pos : 103.3 /08_BE/02_Betriebssic herheit/Aufbauten auf der Maschi ne/Anlag e z.B. @ 95\mod_1190709626140_2.doc @ 1211233 @

Add-ons to the machine/plant, e.g. feeder funnel etc. are only permitted
according to the information of SYSTEMS 4 RECYCLING.
Pos : 103.4 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 103.5 /Vorsicht - Besc hdig ung des Gertes /F __Vorsic ht - Besc hdigung des Gertes @ 24\mod_1113210864531_2.doc @ 431837 @

Caution - Equipment Damage!

Pos : 103.6 /Vorsicht - Besc hdig ung des Gertes /A/F_A/F _Au er fr Wartungsar bei ten mss en di e Schalts chr anktr en gesc hlossen blei ben @ 41 \mod_1138200173515_2.doc @ 631265 @

The switch cabinet doors must remain closed except for

maintenance work!
Pos : 103.7 /Vorsicht - Besc hdig ung des Gertes /I/F_Im Bedarfs fall drfen die Tr en nur geffnet wer den @ 61 \mod_1162989663375_2.doc @ 837420 @

As required, the doors may only be opened if the switch

cabinet has not been connected (main breaker set to
zero) and the ambient air is free of dust and dirt.
This also needs a waiting time until the swirled up dust
has settled.
Pos : 104 /A @ 37\mod_1126942073953_0.doc @ 561151 @

31
Operation

Pos : 105. 1 / 08_BE/03_Wieder eins chalt en_Schadensf all/ Wieder einschalt en nac h St rfall @ 140\mod_1257347104657_2.doc @ 1533214 @ 3

8.4.1 Switching on again after error

(See Operating Instructions "Chapter Operation, Para. Normal

Operation")
Pos : 105.2 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 105.3 /08_BE/03_Wieder eins chalten_Schadensfall/Schadensfall whr end der Gewhrleis tungszei t @ 3 \mod122_2.doc @ 228783 @ 2

8.5 Damage during Guarantee Period

If a defect occurs on the machine/plant during the guarantee period,

which cannot be attributed to improper treatment, then the plant is to be
left in this condition and the damage to be reported to
SYSTEMS 4 RECYCLING Service Department. Appropriate measures
are then taken by the Service Department after agreement with the
operator.
SYSTEMS 4 RECYCLING Service Colleagues are entitled to take
photographs and make video recordings for the purpose of damage
declaration and documentation.
Pos : 106 /S @ 37\mod_1126941624265_0.doc @ 561125 @

32
 Maintenance

Pos : 107.1 /09_IH/ 1_Ins tandhaltung @ 3\mod123_2.doc @ 188613 @ 1

9 Maintenance
Pos : 107.2 /Warnung_Allg/Lebensg efahr/F _Warnung - Lebensgefahr @ 7\mod_1113805708515_2.doc @ 438499 @

Warning Danger of Death!

Pos : 107.3 /Warnung_Allg/Allgemei ne Gefahr en/N/F _N/F _Nur di e in di es em Kapitel besc hriebenen Ar beiten @ 141\mod_1260953352823_2.doc @ 1564743 @

Only the works specified in this Chapter may be carried out by the
operator!
Should other works be necessary, please contact
SYSTEMS 4 RECYCLING Service Department!
Pos : 107.4 /Warnung_Allg/Allgemei ne Gefahr en/F/F _F r di e Sicherheit whrend der Wartungs- und Instandhaltungsar beiten @ 148\mod_1277274576463_2.doc @ 1614457 @

The operator is responsible for safety during maintenance and

repair work.
The operator shall take suitable technical and organisational
measures and specify these in an operating manual.
Pos : 107.5 /Warnung_Allg/Allgemei ne Gefahr en/W/F _W/F_Whrend Wartungs- und I nst andhalt ungsarbeit en Maschi ne nic ht mit M at erial @ 148\mod_1277274382559_2.doc @ 1614389 @

The machine may not be fed/loaded with material during

maintenance and repair work.
Pos : 107.6 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 107.7.1 /Warnung_Allg/Allgemei ne Gefahr en/F_ _Warnung - Allgemei ne Gefahr en_Dr eiec k @ 21\mod_1113207599781_2.doc @ 431785 @

Warning General Risks!

Pos : 107.7.2 /Warnung_Allg/Allgemei ne Gefahr en/B/F_B/F _Begehbar e T eile l - und fettfrei halten. @ 26 \mod_1113544714140_2. doc @ 435681 @

Keep parts that you can walk on free of oil and grease.
Risk of sliding out.
Pos : 107.7.3 /Warnung_Allg/Allgemei ne Gefahr en/U/F _U mweltschdliche Stoffe wi e l sind aufz ufang en @ 26\mod_1113544811359_2.doc @ 435707 @

Substances harmful to the environment, such as oil, are to be

collected and disposed of in an environmentally-friendly way. In so
doing, the relevant laws for keeping ground and waterways clean
are to be observed.
Pos : 107.8 /Warnung_Allg/Allgemei ne Gefahr en/ W/F _W/F_Wenn Repar at ursc halt er bettigt wer den, dann @ 141\mod_1261066966954_2.doc @ 1564994 @

If the repair switches are operated, then they must be secured

permanently against switching on (padlock) for the period of the
maintenance work.
Pos : 107. 9 / A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 107.10 /Vorsic ht - Besc hdigung des Gertes/F_ _Vorsic ht - Beschdigung des Ger tes @ 24\mod_1113210864531_2.doc @ 431837 @

Caution - Equipment Damage!

Pos : 107.11 /Vorsic ht - Besc hdigung des Gertes/R /F_R epar aturschalter drfen nur bei ausgeschalteter Anl age/M asc hine @ 36 \mod_1125059591890_2.doc @ 541613 @

The repair switch must only be switched with the

system/machine switched off, otherwise electronic
components such as frequency converter may be
damaged!
Pos : 107.12 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 107.13 /Hi nweis /F_Hi nweis _ @ 26 \mod_1113212333187_2.doc @ 431915 @

Note
Pos : 107.14 /Hi nweis /B/F_B/F _Bei m Aus tausc h von Betriebsstoffen @ 141\mod_1260613267099_2.doc @ 1549373 @

When changing consumables e.g. oil and grease, these

need to be disposed of professionally in accordance with
national rules and regulations.
Pos : 107.15 /S @ 37\mod_1126941624265_0.doc @ 561125 @

33
Maintenance

Pos : 107.16 /09_IH /KP/01_IH /01_Allg emein/ Wart ung und Inspekti on Hinweis e @ 148\mod_1277275829994_2.doc @ 1614491 @ 23

9.1 Maintenance and inspection

9.1.1 Notes

The "Safety" chapter shall be observed in principle for maintenance

and inspection work.
Operating faults caused by inadequate or improper maintenance
could lead to very high repair costs and long shutdown periods of
the machine/plant. Therefore, regular maintenance is indispensible.
The operating safety and service life of the machine/plant, as well
as other factors, also depend on proper maintenance.
The following table contains time, inspection and maintenance
instructions for normal use of the machine/plant.
However, a complete overhaul must be undertaken every three
years as a minimum.
Because of different operating conditions, it cannot be established
in advance how often an inspection for wear, inspection,
maintenance and repairs are required. A suitable inspection route
shall be established, taking your operating conditions into
consideration.
Our specialists will be happy to give you further advice.
The plant shall be shutdown and the power supply disconnected for
all maintenance and repair work.
Maintenance and installation work on electrical components may
only be carried out by a qualified electrician.
For welding work on or in the vicinity of the machine/plant, the earth
terminal must be fitted in the immediate vicinity of the welding point
so that no currents can flow uncontrolled over bearings.
Light barriers, particularly optics, must be covered.
Pos : 108 /S @ 37\mod_1126941624265_0.doc @ 561125 @

34
 Maintenance

Pos : 109.1.1 /09_IH/KP/01_IH/02_XXX_W I Liste/ 3_Wartungs- und Inspekti onsliste @ 10\mod1893_2.doc @ 79647 @ 3

9.1.2 Maintenance and Inspection List

Pos : 109.1. 2 / 09_IH/ KP/ 01_IH/ 02_XXX_W I List e/T _Kontrolls tell e- und War tungshi nweis e @ 10 \mod1894_2.doc @ 79673 @

Control Point and Maintenance Instructions Description Sheet No. Firstly Regularly
after ... after ...
Operating Operating
hours hours
Pos : 109.1.3 /09_IH/KP/01_IH/02_XXX_W I Liste/Alle Sic her heits verrieg elungen und N otaus -Elemente @ 141\mod_1260610592968_2.doc @ 1549337 @

Check the function of all safety locks and 1 x day

emergency stop devices.
Pos : 109.1.4 /09_IH/KP/01_IH/02_XXX_W I Liste/Alle Sc hraubenver bindung en/Alle Sc hraubenverb. festen Si tz kontrollier en 200 @ 6 \mod1111_2.doc @ 310111 @

All screws to be tight. 200

Pos : 109.1.5 /09_IH/KP/01_IH/02_XXX_W I Liste/F /Alle l s bar en Abdec kungen abnehmen_nac h Bedarf @ 146\mod_1275307811272_2.doc @ 1598325 @

Remove all detachable covers and guards and As necessary,

any material deposits. depending on
contamination
Pos : 109.1.6 /09_IH/KP/01_IH/02_XXX_W I Liste/Sc haltschr nke drfen nic ht mit Druc kl uft ausg ebl as en wer den @ 41\mod_1138201019546_2. doc @ 631341 @

Switch cabinets must not be blasted out with Every six

compressed air, but must be vacuumed. months or
weekly with
high soiling
Pos : 109.2 /09_IH/KP/01_IH/02_XXX_W I Liste/Lager pr fen @ 10\mod1514_2.doc @ 79621 @

Check bearings 40 2000

Pos : 109.3 /09_IH/KP/01_IH/02_XXX_W I Liste/F /Versc hl ei der F hrungen pr fen @ 19\mod6239_2.doc @ 130919 @

Wear of the guidance examine. Maintenance: 500

Exchange of the
guidance
Pos : 109.4 /09_IH/KP/01_IH/02_XXX_W I Liste/F /Schmi erung der F hrungen @ 19\mod6240_2.doc @ 130945 @

Grease of the guides. 500

Pos : 109.5 /09_IH/KP/01_IH/02_XXX_W I Liste/Spezi al/Motors chi eber/Abs treifer Schi eberbl att berpr fen @ 50\mod_1147329886343_2.doc @ 703149 @

Check the ram leaf seal element

Pos : 109.6 /09_IH/KP/01_IH/02_XXX_W I Liste/ATEX/F r ausreic hende Khl ung des M otors s orgen. D az @ 18\mod4570_2.doc @ 182893 @

Ensure the motor is sufficiently cooled. Appendix: 50

In so doing, vacuum motor cooling ribs.
Documentation on
Motor
Pos : 109.7 /09_IH/KP/01_IH/02_XXX_W I Liste/Getriebemotor pr fen @ 10\mod2713_2.doc @ 79751 @

Check gear motor Appendix:

Documentation
electric motor
Pos : 109.8 /09_IH/KP/01_IH/02_XXX_W I Liste/Getriebe auf U ndichtigkeiten berprfen @ 10 \mod2712_2.doc @ 79725 @

Check gear for leakage's Appendix:

Documentation
gear box
Pos : 109.9 /09_IH/KP/01_IH/02_XXX_W I Liste/lstand Getriebe/lstand im Getriebe kontrollier en @ 46\mod_1143635975578_2.doc @ 680045 @

Check oil level in the gears and fill up as Appendix:

appropriate
Document on Gears,
Inspection and
Maintenance Intervals
Pos : 109.10 /A @ 37\mod_1126942073953_0.doc @ 561151 @

35
Maintenance

Pos : 109.11 /Vorsic ht - Besc hdigung des Gertes/F_ _Vorsic ht - Beschdigung des Ger tes @ 24\mod_1113210864531_2. doc @ 431837 @

Caution - Equipment Damage!

Pos : 109.12 /Vorsic ht - Besc hdigung des Gertes/B/F _B/F _Bei Eins atz von Khlger ten, Lfter n, Kli mag erten @ 35 \mod_1122300252968_2.doc @ 516315 @

When using cooling equipment, ventilators, air

conditioner etc. in the control cabinet , these (or filter
mats) must be cleaned of dust / dirt.
Pos : 109.13 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 109.14 /Warnung _Allg/Br andgefahr/F _War nung Br andgefahr_ @ 26\mod_1113223585718_2.doc @ 432313 @

Warning - Fire risk!

Pos : 109.15 /Warnung _Allg/Br andgefahr/B/F _B/F _Bei unz ureic hender Wartung der Khlger te, Lfter, @ 35 \mod_1122300845015_2.doc @ 516341 @

If the cooling devices, ventilators, air conditioners etc. are not

sufficiently maintained, this leads to unpermitted heating in the
control cabinet.
Pos : 109.16 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 109.17 /Hi nweis /F_Hi nweis _ @ 26 \mod_1113212333187_2.doc @ 431915 @

Note
Pos : 109.18 /Hi nweis /S/F_S/F _Separ ate Wart ungs- und Ins pektions anweis ungen fr Anlagenkomponenten @ 38 \mod_1130497830593_2.doc @ 583145 @

Observe the separate maintenance and inspection

instructions for plant components.
(See separate documentation in "Appendix" chapter.)
Pos : 110 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 111.1 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_Schmi erung und ber prfung der Lager/ 2_Sc hmi erung und berpr fung der Lager @ 38 \mod_1131958204500_2.doc @ 591479 @ 2

9.2 Lubricating and Checking the Bearings

Pos : 111.2 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_Schmi erung und ber prfung der Lager/Wi e andere betriebs wic htige M asc hinenteile mss en @ 38\mod_1131954257453_2.doc @ 591271 @

Like other vital components, roller bearings must be checked and

cleaned now and again.
The schedule for checks depends on the operating conditions.
If the condition of the bearings can be assessed by listening to the
running noise, measuring the temperature of the bearings or checking
the lubrication, then it is usually sufficient to thoroughly check and clean
the bearings (rings, separators and body) and all other parts of the
bearings during a routine machine inspection or during repair work.
However, if the bearings are subject to high stress, they must be
checked more frequently.
Pos : 111.3 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 111.4 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_1_Schmi erung/Die Mas chi ne/Anlag e ist bei Werks montage @ 6\mod5412_2.doc @ 207931 @

The machine/plant is provided with the appropriate quantities of

grease for the site installation.
Pos : 111.5 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_1_Schmi erung/Ei ne s orgfltige Sc hmier ung Wlzlag er @ 6\mod5413_2.doc @ 207879 @

Careful lubrication is required for a faultless operation of the

machine/plant and prevents costly repairs. This particularly applies
to the proper lubrication of all roller bearings.
Pos : 111.6 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_1_Schmi erung/Bei mang elhafter Sc hmi erung ist di e_Wlzlag er @ 6\mod5414_2.doc @ 207957 @

If lubrication is defective, the standing time of the roller bearing is

insufficient and leads to failures.
Pos : 111.7 /A @ 37\mod_1126942073953_0.doc @ 561151 @

36
 Maintenance

Pos : 111.8 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_Schmi erung und ber prf ung der Lager/ 3_berpr f ung der Lager @ 38\mod_1131958399437_2.doc @ 591505 @ 3

9.2.1 Checking the Bearings

Pos : 111.9 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_Schmi erung und ber prfung der Lager/Gerusc hpr fung @ 88\mod_1185780370296_2.doc @ 1134888 @

Noise check
Everything is OK if a quiet whirring noise is heard. On the other hand, a
damaged bearings cause a loud, mostly irregular rattling noise.
Pos : 111.10 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 111.11 /09_IH /KP/01_IH /03_WI-Arbeit en/Schmi erung/03_Sc hmier ung und berpr f ung der Lager/T emperatur prf ung @ 38\mod_1131957645687_2.doc @ 591349 @

Temperature check
Check the temperature at the bearing position with a thermometer or
very simply by laying a hand on the bearing housing. An unusually high
temperature or a sudden rise in temperature under the same operating
conditions is a sure sign that something is wrong. Reasons for this may
be insufficient or excessive lubrication, contamination, overload, bearing
damage, too little bearing ventilation, distortions, high friction in the
seals or heat coming from outside. However, it is be noted that
immediately after relubricating the bearing there is a certain
temperature increase which is maintained for up to two days. This is
unavoidable.
Pos : 111.12 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 111.13 /09_IH /KP/01_IH /03_WI-Arbeiten/Schmi erung/03_Sc hmier ung und berpr fung der Lager/Sichtpr fung @ 38 \mod_1131957769359_2.doc @ 591401 @

Visual inspection
Check the conditions of seals, screwed plugs, transition joints and
similar, and establish whether lubricant is leaking and whether
contamination including hot or corrosive liquids or gases might be able
to penetrate the bearing point. Darkly coloured lubricant generally
indicates contamination in the bearing. Any automatic lubrication
systems present are also to be checked to make sure that they are
functioning properly.
Pos : 112 /A @ 37\mod_1126942073953_0.doc @ 561151 @

37
Maintenance

Pos : 113.1 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/ 03_2_Schmi erst ellen/ 3_Sc hmierst ellen @ 3\mod143_2.doc @ 267445 @ 3

9.2.2 Lubricating Points

Pos : 113.2 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_2_Schmi erstellen/KP/01_Sc hmierstellen allgemein/Alle Sc hmiers tell en sind mit Lithium seifenfett @ 7\mod5417_2.doc @ 267471 @

All lubricating points are to be lubricated with lithium-based grease with

corrosion protection additive of penetration grade 3.
Pos : 113.3 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_2_Schmi erstellen/KP/01_Sc hmierstellen allgemein/VEC OPLAN ver wendet SH ELL RETIN AX EP 2 @ 7\mod5418_2.doc @ 267497 @

SYSTEMS 4 RECYCLING uses SHELL RETINAX EP2.

Pos : 113.4 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_2_Schmi erstellen/KP/01_Sc hmierstellen allgemein/Di es e Empfehlu ng sc hliet s elbs t vers tndlic h die @ 7\mod5419_2.doc @ 267523 @

Naturally, this recommendation does not exclude the use of lubricants

of other makes with the same properties.
Pos : 113.5 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_2_Schmi erstellen/KP/01_Sc hmierst ellen allgemein/ Es is t dar auf z u achten, da beim Nachs chmi eren @ 7\mod5421_2.doc @ 267549 @

It is to be noted that when greasing, the grease is not too quickly

pushed in, as otherwise the seals could be damaged.
Pos : 113.6 /A @ 37\mod_1126942073953_0. doc @ 561151 @

Pos : 113.7 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_Schmi erung und ber prfung der Lager/Beim Absc hmier en ber Sc hmier nippel @ 38\mod_1131959200953_2.doc @ 591557 @

Observe the following when lubricating with grease nipples:

Pos : 113.8 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_Schmi erung und ber prfung der Lager/Sc hmier nippel vor dem Absc hmi eren s ubern @ 38 \mod_1131959329328_2.doc @ 591583 @

Clean the grease nipples before use

Pos : 113.9 /09_IH/KP/01_IH/03_ WI-Ar bei ten/Sc hmi erung/03_Schmi erung und ber prfung der Lager/Fettdurc hgang sicher s tellen @ 38 \mod_1131959510703_2.doc @ 591609 @

Make sure that the grease is getting through

Pos : 113.10 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 113.11 /09_IH /KP/ 01_IH /03_WI-Arbeiten/Schmi erung/03_2_Sc hmi erstell en/KP/01_Schmi erstellen allgemei n/F __Ac htung _nderung von Sc hmi erinter vall en unter Anwendungs beding ung en @ 139 \mod_1255338525955_2.doc @ 1523423 @

Attention - changing lubrication intervals

under application conditions!

Pos : 113.12 /09_IH /KP/01_IH /03_WI-Arbeiten/Schmi erung/03_2_Sc hmi erstell en/KP/01_Schmi erstellen allgemei n/F _nder ung der Sc hmieri nter valle @ 139 \mod_1255337743310_2.doc @ 1523378 @

The lubrication intervals specified in the following table

only apply under normal operating conditions.
(8 operating hours/day)
In the event of adverse environmental effects:
e.g. cold, heat, dust, high humidity, moisture, and with
corrosive or abrasive materials (e.g. proportions of
alkaline solutions, acids, abrasives or grease-solvent
substances).
In the event of adverse operating conditions:
e.g. vibrations, knocks, frequent start-up,
for long machine shutdown periods.
The lubrication intervals can be reduced by these
environmental effects and operating conditions.

Please contact SYSTEMS 4 RECYCLING Service in such

cases.

Complete lubricant change after 3 years at the latest.

Pos : 114 /A @ 37\mod_1126942073953_0.doc @ 561151 @

38
 Maintenance

Pos : 115.1 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_2_Schmi erst ellen/ KP/02_T abell e/T _Schmi erstell en Tabelle @ 6\mod3427_2.doc @ 208087 @

Pos. No of Located at Total filling Expected Re-grease Inspection

No.: amount re-filling intervals
grease amount
(g) (g) (h) (h)
Pos : 115.2 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_2_Schmi erstellen/KP/02_T abell e/mit Stelle/Flansc hlag er @ 34\mod_1120742453390_2.doc @ 509987 @

1 2 Flanged bearing 6 2 100 2000

Pos : 115.3 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_2_Schmi erstellen/KP/02_T abell e/ mit St elle/Fhrung Schi eberbl at t_TF @ 50\mod_1147327166765_2.doc @ 703123 @

2 2 Ram leaf guide 500 500

Pos : 115.4 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 115.5 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_2_Schmi erstellen/Spezi al/Motorsc hieber/Abb Schmi erung_Z ahns tange_Flansc hlag er @ 81 \mod_1180011261921_0.doc @ 1063393 @

2
Pos : 116 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 117.1 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_3_Lag erung der Schmi erstoffe/ 3_Lagerung der Sc hmierst of fe @ 7\mod5415_2.doc @ 208035 @ 3

9.2.3 Lubricant Storage

Pos : 117.2 /09_IH/KP/01_IH/03_WI-Ar bei ten/Sc hmi erung/03_3_Lag erung der Schmi erstoffe/le und Fette nur i n s auberen @ 7\mod5416_2.doc @ 208061 @

Store oils and grease in a cool, dry and clean, enclosure.

Pos : 118 /S @ 37\mod_1126941624265_0.doc @ 561125 @

39
Maintenance

Pos : 119.1 /09_IH/KP/02_IS/2_Instands etz ung @ 7\mod5428_2.doc @ 208425 @ 2

9.3 Maintenance
Pos : 119.2 /09_IH/KP/02_IS/3_Hinweis @ 7\mod5437_2. doc @ 208633 @ 3

9.3.1 Note
Pos : 119.3 /09_IH/KP/02_IS/Fr Ins tandsetz ungs arbeiten empfehl en wir @ 7\mod5429_2.doc @ 208477 @

VECOPLAN recommends to employ the qualified

SYSTEMS 4 RECYCLING service crew for repairs. Therefore, your
maintenance personnel obtain the opportunity for intensive training.
Pos : 119.4 /09_IH/KP/02_IS/Es sind nur di e Instands etzungsar beiten @ 7 \mod5430_2.doc @ 208451 @

Only the maintenance work is described, which is done in the

context of maintenance, or is needed for replacing worn parts.
Pos : 119.5 /09_IH/KP/02_IS/Sollte aus besti mmten Gr nden der Aus tausc h @ 7\mod5431_2.doc @ 208503 @

If for certain reasons, you need to replace parts yourself, the

following instructions and the individual steps below are to be
observed.
Pos : 119.6 /09_IH/KP/02_IS/Um unntige Stillstandsz eiten zu vermeiden @ 7 \mod5432_2.doc @ 208529 @

To avoid unnecessary stoppage times, we recommend keeping a

supply of spare or replacement parts.
These parts are particularly marked in the spare parts in the "Spare
Parts Holding and Customer Service" chapter.
Pos : 119.7 /09_IH/KP/02_IS/Nur Original ersatzteile ver wenden @ 7\mod5433_2.doc @ 208555 @

Only use original spare parts.

Pos : 119.8 /09_IH/KP/02_IS/Die Ins tandsetz ungsz eichnung en sind teil wei se @ 7\mod5435_2.doc @ 208607 @

The maintenance drawings are partially simplified.

Pos : 120 /S @ 37\mod_1126941624265_0.doc @ 561125 @

Pos : 121.1 /09_IH/KP/02_IS/KP/F /Aus tausc h der Fhrungen/Stirnr ad_Z ahnstange/Austausc h der Fhr ungen, Sti rnrder und Zahnst 3 @ 19\mod1203_2.doc @ 269213 @ 3

9.3.2 Replacements of guides, spur gear and gear racks

Pos : 121.2.1 /Warnung_Allg/Allgemei ne Gefahr en/F_ _Warnung - Allgemei ne Gefahr en_Dr eiec k @ 21\mod_1113207599781_2.doc @ 431785 @

Warning General Risks!

Pos : 121.2.2 /Warnung_Allg/Allgemei ne Gefahr en/V/F_V/F _Vor Beginn der Wartungsarbeiten Maschi ne/Anlag e @ 26\mod_1113566359296_2.doc @ 437063 @

Before starting maintenance work, stop the machine/plant,

disconnect the power supply and secure against being switched
on again!
Pos : 121.2.3 /Warnung_Allg/Allgemei ne Gefahr en/B/F_B/F _Bei dies er Arbeit si nd unbedi ngt Schutz handsc huhe @ 141\mod_1260861913070_2.doc @ 1549943 @

During this work, safety gloves must be worn.

Pos : 121.2.4 /Warnung_Allg/Allgemei ne Gefahr en/V/F_V/F _Verletzungsgefahr! @ 26\mod_1113228100468_2.doc @ 432707 @

Risk of Injury!
Pos : 121.3 /A @ 37\mod_1126942073953_0.doc @ 561151 @

40
 Maintenance

Pos : 121.4 /09_IH/KP/02_IS/KP/F /Aus tausc h der Fhrungen/Stirnr ad_Z ahnstange/Abb Sc hieber blatt_Zahnstang e_Fl anschl ager @ 81 \mod_1180016032546_2.doc @ 1063482 @

9 7 4 5 8 3 2

Remove ram leaf here

Pos : 121.5 /S @ 37\mod_1126941624265_0.doc @ 561125 @

Pos : 121.6 /Legende/ _Legende @ 10\mod2633_2. doc @ 125355 @

Details:
Pos : 121.7 /09_IH/KP/02_IS/KP/F /Aus tausc h der Fhrungen/Stirnr ad_Z ahnstange/Leg ende Aus tausc h F hr ungen_Fl ans chl ager @ 81\mod_1180017077015_2.doc @ 1063511 @

1 = Cover 6 = Screw connection

2 = Torque support 7 = Gear rack
3 = Flanged bearing 8 = Cylinder head screws guidance
4 = Spur gear 9 = Guidances
5 = Securing ring
Pos : 121.8 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 121.9 /Hi nweis/F _Hinweis_ @ 26\mod_1113212333187_2.doc @ 431915 @

Note
Pos : 121. 10 /Hi nweis /V/ F_V/F _Versc hlissene F hr ung en sind durc h neue @ 26\mod_1113902456937_2.doc @ 440881 @

Worn guides are to be replaced with new guides.

Pos : 121.11 /A @ 37\mod_1126942073953_0.doc @ 561151 @

41
Maintenance

Pos : 121.12 /09_IH /KP/02_IS/Allgemei ne Ttigkeit en/A/Abdec kung durch ls en der Z yli ndersc hrauben @ 10\mod5004_2.doc @ 189237 @

Take off cover by undoing the cylinder head screws with washers
Pos : 121.13 /09_IH /KP/02_IS/KP/F/Austausch der F hr ung en/Antriebs einheit ( ohne Sc hi eberbl att) @ 19 \mod7366_2.doc @ 269395 @

Keep drive unit (without slide plate) with suitable lifting device.
Pos : 121.14 /09_IH /KP/02_IS/Allgemei ne Ttigkeiten/SCH /Sc hraubenverbi ndungen Drehmomentsttze Flansc hlager @ 81\mod_1180014163953_2.doc @ 1063422 @

Undo screw joints, torque support and flanged bearings

Pos : 121.15 /09_IH /KP/02_IS/KP/F/Austausch der F hr ung en/Antriebs einheit abnehmen @ 19\mod7369_2.doc @ 269421 @

Remove drive unit

Pos : 121.16 /09_IH /KP/02_IS/Allgemei ne Ttigkeiten/SCH /Sc hi eberbl att i n Pf eilricht ung nac h hint en @ 19\mod7370_2.doc @ 269291 @

Remove slide metal sheet to the back in the direction to the arrow.
Pos : 121.17 /09_IH /KP/02_IS/KP/F/Austausch der F hr ung en/Stirnrad_Zahnstange/Sic herungsringe abnehmen @ 19\mod7371_2.doc @ 269447 @

Take off snap ring.

Pos : 121.18 /09_IH /KP/02_IS/KP/F/Austausch der F hr ung en/Stirnrad_Zahnstange/Stirnrad entnehmen @ 19 \mod7372_2.doc @ 269317 @

Remove spur gear.

Pos : 121.19 /09_IH /KP/02_IS/Allgemei ne Ttigkeiten/SCH /Sc hraubenverbi ndung ls en @ 7\mod5514_2.doc @ 214483 @

Loosen screw connection.

Pos : 121.20 /09_IH /KP/02_IS/KP/F/Austausch der F hr ung en/Stirnrad_Zahnstange/Z ahnstange abnehmen @ 19\mod7373_2.doc @ 269473 @

Take off gear rack.

Pos : 121.21 /09_IH /KP/02_IS/Allgemei ne Ttigkeit en/Z/Z yli ndersc hrauben l sen @ 7\mod3692_2.doc @ 210869 @

Loosen cylinder head screw

Pos : 121.22 /09_IH /KP/02_IS/Allgemei ne Ttigkeiten/F/F hrungen entnehmen @ 19\mod7375_2.doc @ 269499 @

Remove guides.
Pos : 121.23 /A @ 37\mod_1126942073953_0. doc @ 561151 @

Pos : 121.24 /09_IH /KP/02_IS/KP/Der Einb. erf. si nng e in umgek. R eihenfolge @ 10\mod176_2.doc @ 77437 @

Installation is done accordingly in the reverse order.

Pos : 121.25 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 121.26 /Hi nweis /F_Hi nweis _ @ 26 \mod_1113212333187_2.doc @ 431915 @

Note
Pos : 121.27 /Hi nweis /V/F_V/F _Versc hleiteile sind von der Gewhrleistung @ 26\mod_1113547561796_2.doc @ 436229 @

Worn parts are excluded from guarantee.

Pos : 122 /S @ 37\mod_1126941624265_0. doc @ 561125 @

Pos : 123.1 /09_IH/KP/02_IS/KP/F /Aus tausc h Abs treifer/ 3_Austaus ch der Abs treifer @ 3 \mod1974_2.doc @ 97145 @ 3

9.3.3 Exchanging the Seal Element

Pos : 123.2 /Warnung_Allg/Allgemei ne Gefahr en/F_ _Warnung - Allgemei ne Gefahr en_Dr eiec k @ 21\mod_1113207599781_2.doc @ 431785 @

Warning General Risks!

Pos : 123.3 /Warnung_Allg/Allgemei ne Gefahr en/V/F_V/F _Vor Beginn der Wartungsarbeiten Maschi ne/Anlag e @ 26\mod_1113566359296_2.doc @ 437063 @

Before starting maintenance work, stop the machine/plant,

disconnect the power supply and secure against being switched
on again!
Pos : 123.4 /Warnung_Allg/Allgemei ne Gefahr en/B/F_B/F _Bei dieser Arbeit si nd unbedi ngt Schutz handsc huhe @ 141\mod_1260861913070_2. doc @ 1549943 @

During this work, safety gloves must be worn.

Pos : 123.5 /Warnung_Allg/Allgemei ne Gefahr en/V/F_V/F _Verletzungsgefahr! @ 26\mod_1113228100468_2.doc @ 432707 @

Risk of Injury!
Pos : 123.6 /Papi er kor b/A/Abs atz zeic hen @ 28 \mod_1115010922250_2. doc @ 456583 @

42
 Maintenance

Pos : 123.7 /09_IH/KP/02_IS/KP/F /Aus tausc h Abs treifer/M otorschi eber/Abb_Edels tahl -Abstr eifer @ 81\mod_1180019904046_0.doc @ 1063542 @

3 2 1

Pos : 123.8 /Papi er kor b/A/Abs atz zeic hen @ 28 \mod_1115010922250_2.doc @ 456583 @

Pos : 123.9 /Legende/ _Legende @ 10\mod2633_2.doc @ 125355 @

Details:
Pos : 123.10 /09_IH /KP/02_IS/KP/F/Austausch Abstr eifer/Motorsc hieber/Legende Edels tahl -Abstr eifer @ 81\mod_1180020438812_2.doc @ 1063601 @

1 = Screw connection 3 = Stainless Steel - Seal element

2 = Flat steel
Pos : 123.11 /Papier korb/A/Abs atzz eichen @ 28\mod_1115010922250_2.doc @ 456583 @

Pos : 123.12 /Hi nweis /F_Hi nweis _ @ 26 \mod_1113212333187_2.doc @ 431915 @

Note
Pos : 123.13 /Hi nweis /V/F_V/F _Versc hlissene Abs treif er si nd durch neue Abstr @ 26\mod_1113911688375_2.doc @ 441375 @

Worn seal elements are to be replaced with new seal

elements.
Pos : 123.14 /Papier korb/A/Abs atzz eichen @ 28\mod_1115010922250_2.doc @ 456583 @

Pos : 123.15 /09_IH /KP/02_IS/KP/F/ Austausch der Kunststoffplatten/Sc hraubenverbindung l s en @ 33\mod9887_2.doc @ 316585 @

Loosen screw joint

Pos : 123.16 /09_IH /KP/02_IS/KP/F/Austausch Abstr eifer/Motorsc hieber/Flachs tahl entnehmen @ 26\mod_1113911933281_2.doc @ 441431 @

Remove flat steel

Pos : 123.17 /09_IH /KP/02_IS/KP/F/Austausch Abstr eifer/Motorsc hieber/Abstr eifer entnehmen @ 81\mod_1180020628953_2.doc @ 1063631 @

Remove seal element

Pos : 123.18 /Papier korb/A/Abs atzz eichen @ 28\mod_1115010922250_2.doc @ 456583 @

Pos : 123.19 /09_IH /KP/02_IS/KP/Der Einb. erf. si nng e in umgek. R eihenfolge @ 10 \mod176_2.doc @ 77437 @

Installation is done accordingly in the reverse order.

Pos : 123.20 /Papier korb/A/Abs atzz eichen @ 28\mod_1115010922250_2.doc @ 456583 @

Pos : 123.21 /Hi nweis /F_Hi nweis _ @ 26\mod_1113212333187_2.doc @ 431915 @

Note
Pos : 123.22 /Hi nweis /V/F_V/F _Versc hleiteile sind von der Gewhrleistung @ 26\mod_1113547561796_2.doc @ 436229 @

Worn parts are excluded from guarantee.

Pos : 124 /S @ 37\mod_1126941624265_0. doc @ 561125 @

43
Spare Parts Holding and Customer Service

Pos : 125.1 /10_EK/01_EK/ 1_Ers atzteilhaltung und Kundendienst @ 3 \mod199_2.doc @ 215211 @ 1

10 Spare Parts Holding and Customer Service

Pos : 125.2 /10_EK/01_EK/Ersatzteilhaltung @ 95\mod_1190711327578_2. doc @ 1211361 @ 2

10.1 Spare Parts Holding

A supply of the most important spare and replacement parts on the

installation site is an important prerequisite for continuous functioning
and operational readiness of the machine/plant.
Only use original spare parts.
We expressly make it clear that spare parts and accessories that are
not from SYSTEMS 4 RECYCLING have also not been tested and
released by SYSTEMS 4 RECYCLING. The installation and/or the user
of such products can therefore under circumstances negatively affect
the prescribed properties of the machine/plant in terms of design, and
therefore affect the active and/or passive safety.
The liability and guarantee on the part of SYSTEMS 4 RECYCLING is
excluded for damage which is incurred by the user of non-original spare
parts and accessories.
Please note that there are often special manufacturing and supplier
specification for own or external parts. We always supply you with spare
parts to the latest state of the art and in accordance with the latest legal
regulations.
For ordering spare parts, please use the following spare parts list.

The following information is to be given for orders of spare parts:

Order number
Nomination
Rating
Assembly
Machine number (commission number)
Item number
Quantity
Pos : 126 /S @ 37\mod_1126941624265_0.doc @ 561125 @

44
 Spare Parts Holding and Customer Service

Pos : 127 /10_EK/02_XXX_Kennzeic hnung_T ypens chil d/ 2_Kennzeic hnung @ 7 \mod5786_2.doc @ 221139 @ 2

10.2 Designation

Motorschieber
12623 170

2011
Pos : 128 /10_EK/02_XXX_Kennzeic hnung_T ypens chil d/Spezial /Motorsc hieber/Abb_T ypens chil d_M otorschi eber _AG_neutr al @ 109\mod_1202379041515_0.doc @ 1283747 @

Pos : 129 /10_EK/02_XXX_Kennzeic hnung_T ypens chil d/T ext_T ypensc hild @ 105\mod_1196766403828_2.doc @ 1265666 @

Type plate
Pos : 130 /A @ 37\mod_1126942073953_0.doc @ 561151 @

Pos : 131.1 /10_EK/04_EVL/04_1_EVL_Allg/2_Ers atz- und Versc hleiteilliste @ 10\mod2828_2.doc @ 221763 @ 2

10.3 Spare and Replacement Parts List

Pos : 131.2 /Legende/ _Legende @ 10\mod2633_2.doc @ 125355 @

Details:
Pos : 131.3 /10_EK/04_EVL/04_1_EVL_Allg/Legende EK Allgemein @ 10\mod3862_2.doc @ 221789 @

Replacement parts => No label

Spare parts => labelled with *
Pos : 132 /S @ 37\mod_1126941624265_0. doc @ 561125 @

45
Spare Parts Holding and Customer Service

Pos : 133.1 /10_EK/04_EVL/04_2_XXX_EVL/Spezi al/M otors chi eber/ 3_M otorsc hieber @ 19 \mod6267_2.doc @ 230889 @ 3

10.3.1 Motor slide

Pos : 133.2 /10_EK/04_EVL/04_2_XXX_EVL/Pos Stc k Benennung @ 10\mod2390_2.doc @ 280861 @

Item Quantity Description

Pos : 133.3 /10_EK/04_EVL/04_2_XXX_EVL/Einzel module/N/N herungssc halter _Z @ 35\mod_1123825876312_2.doc @ 532179 @

1 2 Proximity switch
Pos : 133.4 /10_EK/04_EVL/04_2_XXX_EVL/Einzel module/Z/Z ahns tange_Z_T F @ 36\mod_1125573169140_2. doc @ 547135 @

2 2 Toothed rack
Pos : 133.5 /10_EK/04_EVL/04_2_XXX_EVL/Einzel module/F/F hr ungss chi ene_Z @ 27\mod_1114439856562_2.doc @ 449211 @

3 2 Guide rail *
Pos : 133.6 /10_EK/04_EVL/04_2_XXX_EVL/Einzel module/F/Fl ans chl ager_Z @ 27\mod_1114430871890_2.doc @ 448709 @

4 2 Flanged bearing
Pos : 133.7 /10_EK/04_EVL/04_2_XXX_EVL/Einzel module/S/Sic her ungsring _Z @ 30\mod_1115801661109_2.doc @ 466539 @

5 2 Securing ring
Pos : 133.8 /10_EK/04_EVL/04_2_XXX_EVL/Einzel module/ST /Stir nz ahnrad_Z_TF @ 36\mod_1125574005640_2.doc @ 547213 @

6 2 Spur gear
Pos : 133.9 /10_EK/04_EVL/04_2_XXX_EVL/Einzel module/G/Gummi puffer Drehmoments ttze_Z @ 27 \mod_1114499186203_2.doc @ 450099 @

7 2 Rubber shock absorbers (lower torque support)

Pos : 133.10 /10_EK/04_EVL/04_2_XXX_EVL/Ei nz el modul e/G/Getri ebemotor_Z @ 27 \mod_1114499098812_2.doc @ 450073 @

8 1 Gear motor
Pos : 133.11 /10_EK/04_EVL/04_2_XXX_EVL/Ei nz el modul e/A/Abs treifer * _Z @ 30 \mod_1115796489375_2.doc @ 465707 @

9 1 Seal element *
Pos : 133.12 /10_EK/04_EVL/04_2_XXX_EVL/Ei nz el modul e/A/Abs treifer * _Z @ 30 \mod_1115796489375_2.doc @ 465707 @

10 1 Seal element *
Pos : 133.13 /A @ 37\mod_1126942073953_0.doc @ 561151 @

46
 Spare Parts Holding and Customer Service

Pos : 133.14 /10_EK/04_EVL/04_2_XXX_EVL/Spezial /Motorsc hieber/mit Z ahns tange _Flansc hlag er/Abb Motors chi eber_Z ahns tange_Fl ansc hl ager @ 81\mod_1180021006843_0.doc @ 1063691 @

3 2 6 5 1 4 7 8

9
10

Pos : 134 /S @ 37\mod_1126941624265_0.doc @ 561125 @

47
Spare Parts Holding and Customer Service

Pos : 135.1 /10_EK/05_EK_Adress en_Ver tretungen/Ers atz teil- und Kundendienst adress en @ 96\mod_1191044033062_2.doc @ 1216603 @ 2

10.4 Spare Parts and Customer Service Addresses

Systems 4 Recycling Limited

9 Darwin House
Corbygate Business Park
Priors Haw Road
Corby
Northamptonshire
NN17 5JG

Telephone +44 (0) 1536 206470

info@s4r.co.uk
Pos : 135.2 /S @ 37\mod_1126941624265_0.doc @ 561125 @

48
 Appendix

Pos : 135.3 /10_EK/05_EK_Adress en_Ver tretungen/Unser e Vertr etungen @ 124\mod_1222060765062_2.doc @ 1416243 @ 2

Pos : 137 /11_AH/ 1_Anhang @ 3\mod208_2.doc @ 77489 @ 1

11 Appendix
Pos : 138.1 /11_AH/KP/02_separaten D okumentationen/2_Li ste der s epar aten Dokumentati onen @ 3\mod211_2.doc @ 223583 @ 2

11.1 List of Separate Documentation

Pos : 138.2 /11_AH/KP/02_separaten D okumentationen/Dokumentati on Getri ebe @ 3\mod212_2.doc @ 223609 @

Documentation on Gears SEW

Pos : 138.3 /11_AH/KP/02_separaten D okumentationen/Dokumentati on Motor @ 3\mod213_2.doc @ 223635 @

Documentation on Motor SEW

Pos : 139 /11_AH/KP/02_separaten D okumentationen/Dokumentation D atenblatt @ 92 \mod_1188023400875_2.doc @ 1186343 @

Documentation Data Sheet IFM IGS 206

=== Ende der Liste fr T extmar ke Inhalt ===

49
Index

@@ @ 1

12 Index

A Inspection cycle for safety equipment................ 14

Instructions and Protective Measures for
Appendix .............................................................49
Transporting................................................... 20
B Instructions on Particular Types of Risk ............ 13
Before commissioning ........................................24 Intended use ........................................................ 6

C L

Check on acceptance by the recipient................21 List of Separate Documentation ........................ 49

Cleaning tasks ....................................................12 Locking Mechanism Tests ................................. 26
Commissioning ...................................................23 Lubricant Storage............................................... 39
Conduct in Case of Disruptions ..........................30 Lubricating Points .............................................. 38
Copyright ..............................................................2 M
D Machine Model Code ......................................... 16
Damage during Guarantee Period......................32 Machine/Plant Rating......................................... 16
Designation .........................................................45 Maintenance ................................................ 33, 40
Dimensions and Weight......................................16 Maintenance and inspection .............................. 34
Dismantling .........................................................22 Maintenance and Inspection List ....................... 35
Disposal of packaging and insulation materials .21 Mechanical Test Running with Material ............. 27
Drive unit.............................................................17 Motor slide ......................................................... 46
During Commissioning........................................25 N
E Noise Emission .................................................. 19
Electrical Connections ........................................19 Normal operation ............................................... 29
Electrical Energy.................................................13 Normal Operation............................................... 10
Exchanging the Seal Element ............................42 Note to the Operator ............................................ 6

F O

Selection and Qualification of Personnel..............9 Occupational Safety............................................. 8

G Occupational Safety Instructions ......................... 9

Oils, Greases and other Chemical Substances. 14
Gas_ dust_ steam_ smoke.................................14
Operation ........................................................... 29
General .................................................................6
Operational Safety ............................................. 31
H
Organisational Measures ..................................... 9
Hoisting Gear, Lifting Eye Bolts..........................20
P
I
Personal protection equipment .......................... 15
Idle Operation and Locking Mechanism Test
Protective Devices ............................................. 14
without Material...............................................25
Idle Operation Test .............................................26
50

R Storage location, storage period, protective
Replacements of guides, spur gear and gear
racks ...............................................................40
Report and document transport damage............21
Residual Risks ....................................................15
S T
Safety....................................................................8
Safety Cut-Off .....................................................30
Safety Instructions for Specific Operating Phases
........................................................................10
Spare and Replacement Parts List.....................45
Spare Parts and Customer Service Addresses ..48
Spare Parts Holding............................................44
Spare Parts Holding and Customer Service.......44
Special Work such as Maintenance Work,
Rectifying Faults and Waste Disposal ............11
Stopping the Machine/Plant................................30
Index
measures ....................................................... 21
Switching on again after error............................ 32
Symbols ............................................................... 8
SYSTEMS 4 RECYCLING - Quality Control........ 6
Technical Data ................................................... 16
Tightening Moments of the Screws ................... 18
Transporting....................................................... 20
Troubleshooting ................................................. 31
Type of lubricant ................................................ 17
Type plate .......................................................... 45
U
Usage not in accordance with specification......... 7
W
Warning................................................................ 8
51