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999776002 - 04/2015

en-GB

The Formwork Experts.

Dokaflex
User Information
Instructions for assembly and use (Method statement)
by Doka GmbH, A-3300 Amstetten

9720-337-01
by Doka GmbH, A-3300 Amstetten
User Information Dokaflex

Contents
3 Introduction
3 Timber-beam floor formwork
4 Elementary safety warnings
7 Eurocodes at Doka
8 Doka Services

10
10 System description
12 Dokaflex 1-2-4 system logic
14 Optimised equipment usage Dokaflex 20
16 Instructions for assembly and use
23 Adaptability
24 Floor formwork around edges
26 Tie-back solutions
27 Secondary-beam stabilisers
28 Slab stop-ends
30 Fall-arrest systems on the structure
31 Beam forming support
32 Drop-beam not integrated into the floor-slab /
stop-end formwork
33 Drop-beam integrated into the floor-slab
35 Combining Doka table systems
36 Formwork planning with Tipos-Doka
37 Transporting, stacking and storing
42 Reshoring props, concrete technology and
stripping out

44 Component overview

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User Information Dokaflex Introduction

Timber-beam floor formwork


Introduction

The Dokaflex hand-set systems let you form


custom floor-slabs, drop beams and filigree
slabs easily and quickly, while offering full
flexibility with regard to the layout.

Dokaflex

|
Dokaflex 1-2-4
The easy-to-use floor-slab formwork with a
logical, built-in system for setting up the
formwork

Dokaflex 20
The tailor-made solution for your specific
project requirements

Dokaflex 30 tec
The fast floor-slab formwork for forming
large areas

Dokaflex 1-2-4 Dokaflex 30 tec

The easy-to-use floor-slab formwork with a logical, The timber-beam floor formwork with particularly sturdy
built-in system for setting up the formwork components reduces the number of items needed and
marks on the beams show you the maximum spac- is fast to erect and dismantle, resulting in savings in
ings between secondary beams, props and primary labour costs.
beams, for floor-slabs up to a thickness of 30 cm The fast floor-slab formwork for forming large areas:
having only 2 different lengths of beam facilitates fast working, as less equipment is needed
logistics and reduces the time spent searching - 1/3 fewer floor props needed because of the
you can tell at a glance whether the formwork has higher load-bearing capacity of the I tec 20 beam
been set up correctly - smaller storage and transport volume
- wide access paths beneath the floor-slab form-
Dokaflex 20 work
- reduced follow-up costs
The tailor-made solution for your specific project suitable for shoring filigree slabs
requirements:
Follow the directions in the 'Dokaflex 30 tec'
very little equipment is needed thanks to statically User Information booklet!
optimised beam and prop spacings, which are in
accordance with the room geometry and the loads
that occur
drop beams and floor extensions can easily be man-
aged 'within the system'
significant reduction in commissioning quantities
thanks to the Doka Xtra head, which allows early
stripping

999776002 - 04/2015 3
Introduction User Information Dokaflex

Elementary safety warnings


User target groups Remarks on this booklet
This booklet is aimed at all persons who will be work- This booklet can also be used as a generic method
ing with the Doka product or system that it describes. statement or incorporated with a site-specific
It contains information on the standard design for method statement.
setting up this system, and on correct, compliant uti- Many of the illustrations in this booklet show the
lisation of the system. situation during formwork assembly and are
All persons working with the product described therefore not always complete from the safety
herein must be familiar with the contents of this point of view.
booklet and with all the safety instructions it contains. Any safety accessories not shown in these illustra-
Persons who are incapable of reading and under- tions must still be used by the customer, in accord-
standing this booklet, or who can do so only with dif- ance with the applicable rules and regulations.
ficulty, must be instructed and trained by the cus- Further safety instructions, especially warnings,
tomer. will be found in the individual sections of this
The customer is to ensure that the information mate- booklet!
rials provided by Doka (e.g. User Information book-
lets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are available to all Planning
users, and that they have been made aware of them
and have easy access to them at the usage location. Provide safe workplaces for those using the form-
In the relevant technical documentation and form- work (e.g. for when it is being erected/dismantled,
work utilisation plans, Doka shows the workplace modified or repositioned etc). It must be possible to
safety precautions that are necessary in order to use get to and from these workplaces via safe access
the Doka products safely in the usage situations routes!
shown. If you are considering any deviation from the
In all cases, users are obliged to ensure compliance details and instructions given in this booklet, or
with national laws, Standards and rules throughout any application which goes beyond those
the entire project and to take appropriate additional described in the booklet, then revised static cal-
or alternative workplace safety precautions where culations must be produced for checking, as well
necessary. as supplementary assembly instructions.

Hazard assessment Regulations; industrial safety


The customer is responsible for drawing up, docu- All laws, Standards, industrial safety regulations and
menting, implementing and continually updating a other safety rules applying to the utilisation of our
hazard assessment at every job-site. products in the country and/or region in which you
This booklet serves as the basis for the site-specific are operating must be observed at all times.
hazard assessment, and for the instructions given to
users on how to prepare and utilise the system. It If a person or object falls against, or into, the side-
does not substitute for these, however. guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.

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User Information Dokaflex Introduction

Rules applying during all phases of Assembly


the assignment
The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable
The customer must ensure that this product is condition. Steps must be taken to rule out the use of
erected and dismantled, reset and generally used for any components that are damaged, deformed, or
its intended purpose in accordance with the applica- weakened due to wear, corrosion or rot.
ble laws, Standards and rules, under the direction
and supervision of suitably skilled persons. These
Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
persons' mental and physical capacity must not in
to both health and property. If you intend to combine
any way be impaired by alcohol, medicines or drugs.
different systems, please contact Doka for advice
Doka products are technical working appliances first.
which are intended for industrial/commercial use
only, always in accordance with the respective Doka The equipment/system must be assembled and
User Information booklets or other technical docu- erected in accordance with the applicable laws,
mentation authored by Doka. Standards and rules by suitably skilled personnel of
the customer's, having regard to any and all required
The stability of all components and units must be safety inspections.
ensured during all phases of the construction work!
It is not permitted to modify Doka products; any such
The functional/technical instructions, safety warn- modifications constitute a safety risk.
ings and loading data must all be strictly observed
and complied with. Failure to do so can cause acci-
dents and severe (even life-threatening) damage to Closing the formwork
health, as well as very great material damage.
Fire-sources are not permitted anywhere near the
formwork. Heating appliances are only allowed if Doka products and systems must be set up so that
properly and expertly used, and set up a safe dis- all loads acting upon them are safely transferred!
tance away from the formwork.
The work must take account of the weather condi- Pouring
tions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the
equipment, and the immediate vicinity of the equip- Do not exceed the permitted fresh-concrete pres-
ment, and to protect employees. sures. Over-high pouring rates overload the form-
All connections must be checked regularly to ensure work, cause greater deflection and risk breakage.
that they still fit properly and are functioning cor-
rectly.
It is very important to check all screw-type connec-
Stripping out the formwork
tions and wedge-clamped joins whenever the con-
struction operations require (particularly after excep- Do not strip out the formwork until the concrete has
tional events such as storms), and to tighten them if reached sufficient strength and the person in charge
necessary. has given the order for the formwork to be stripped
It is strictly forbidden to weld Doka products in par- out!
ticular anchoring/tying components, suspension When stripping out the formwork, never use the
components, connector components and castings crane to break concrete cohesion. Use suitable tools
etc. or otherwise subject them to heating. such as timber wedges, special pry-bars or system
Welding causes serious change in the microstruc- features such as Framax stripping corners.
ture of the materials from which these components When stripping out the formwork, do not endanger
are made. This leads to a dramatic drop in the failure the stability of any part of the structure, or of any
load, representing a very great risk to safety. scaffolding, platforms or formwork that is still in
The only articles which are allowed to be welded are place!
those for which the Doka literature expressly points
out that welding is permitted.

999776002 - 04/2015 5
Introduction User Information Dokaflex

Transporting, stacking and storing Symbols used


Observe all regulations applying to the handling of The following symbols are used in this booklet:
formwork and scaffolding. In addition, the Doka

slinging means must be used - this is a mandatory


requirement.
Remove any loose parts or fix them in place so that
Important note
Failure to observe this may lead to malfunc-
tion or damage.
they cannot be dislodged or fall free!
All components must be stored safely, following all
the special Doka instructions given in the relevant CAUTION / WARNING / DANGER
sections of this booklet! Failure to observe this may lead to material
damage, and to injury to health which may
Maintenance range up to the severe or even life-threaten-
ing.

Only original Doka components may be used as


spare parts. Repairs may only be carried out by the Instruction
manufacturer or authorised facilities.
This symbol indicates that actions need to be
taken by the user.
Miscellaneous
We reserve the right to make alterations in the interests Sight-check
of technical progress. Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.

Tip
Points out useful practical tips.

Reference
Refers to other documents and materials.

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User Information Dokaflex Introduction

Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.

Ed Rd

Ed Design value of effect of actions Rd Design value of the resistance


(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod
Fd = F Fk M M
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
F Partial factor for actions M Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377

Comparison of the safety concepts (example)


Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
Avoid any confusion between the two!
Ed
90 [kN] Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100

98013-102

the permissible values.

Factual Fpermissible Ed Rd
A Utilisation factor

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Introduction User Information Dokaflex

Doka Services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a sin-
gle aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products in every one
of these stages.

1 2 3
Project Development Stage Bidding Stage Operations Scheduling Stage

Taking well-founded decisions Optimising the preliminary work Controlled, regular forming oper-
thanks to professional advice and with Doka as an experienced part- ations, for greater efficiency
consulting ner resulting from realistically calculated
formwork concepts

Find precisely the right formwork Draw up potentially winning bids, by Plan cost-effectively right from the
solutions, with the aid of basing them on realistically calcu- outset, thanks to
help with the bid invitation lated guideline prices detailed offers
in-depth analysis of the initial sit- making the right formwork determination of the commission-
uation choices ing quantities
objective evaluation of the plan- having an optimum time-calcula- co-ordination of lead-times and
ning, execution, and time-risks tion basis handover deadlines

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User Information Dokaflex Introduction

The advantages for you


thanks to professional advice and
consulting
4 5 Cost savings and time gains
When we advise and support you
right from the word "go", we can
Concrete Construction Stage Project Close-out Stage make sure that the right formwork
systems are chosen and then
used as planned. This lets you
achieve optimum utilisation of the
formwork equipment, and effec-
tive forming operations because
your workflows will be correct.

Maximised workplace safety


The advice and support we can
give you in how to use the equip-
ment correctly, and as planned,
leads to greater safety on the job.

Transparency
Because our services and costs
Optimum resource utilisation Seeing things through to a posi- are completely transparent, there
with assistance from the Doka tive conclusion is no need for improvisation dur-
Formwork Experts with professional support ing the project and no unpleas-
ant surprises at the end of it.

Reduced close-out costs


Workflow optimisation, thanks to Doka Services are a byword for Our professional advice on the
thorough utilisation planning transparency and efficiency here, selection, quality and correct use
internationally experienced pro- offering of the equipment helps you avoid
ject technicians jointly handled return of rented damage, and minimise wear-and-
appropriate transport logistics formwork tear.
on-site support professional dismantling
efficient cleaning and recondition-
ing using special equipment

999776002 - 04/2015 9
User Information Dokaflex

System description
Dokaflex Small number of system components
The versatile hand-set system for - all perfectly co-ordinated
floor-slabs

Dokaflex:
A
1 system 2 possible ways of using it

Dokaflex 1-2-4
The easy-to-use floor-slab formwork with a logical,
built-in system for setting up the formwork
marks on the beams show you the maximum spac-
ings between secondary beams, props and primary B
beams, for floor-slabs up to a thickness of 30 cm
having only 2 different lengths of beam facilitates
logistics and reduces the time spent searching D
C
you can tell at a glance whether the formwork has
been set up correctly
Dokaflex 20
The tailor-made solution for your specific project E
requirements:
very little equipment is needed thanks to statically
optimised beam and prop spacings, which are in
accordance with the room geometry and the loads
that occur
drop beams and floor extensions can easily be man-
aged 'within the system'
F
significant reduction in commissioning quantities
thanks to the Doka Xtra head, which allows early
stripping

General features
9720-202-01
The system is ideal for enclosed spaces where the
formwork superstructure can rest up against walls on
all sides.
Horizontal forces at exposed slab-edges, downturned
beams or steps in ceiling slabs must be restrained by
bracing or tie-backs.
General advantages of Dokaflex:
infill zones are managed within the system, making it
easy to adapt to walls and columns
for shoring heights of up to 5.50 m
any type of form-facing can be used

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User Information Dokaflex

(A) ProFrame panel1) (E) Doka floor props Eurex

special surface coating for superb-quality concrete DIB (German Institute of Construction Engineering)
faces approval n Z-8.311-905
can be used on both sides EN 1065-compliant prop
all-round edge protection for long lifespan - all extension lengths: Class D
improved workplace safety thanks to reduced risk of - up to 3.50 m: In addition, Class B
slippage - up to 4.00 m: In addition, Class C
easy to clean, with high-pressure spray cleaner (see the approval or type-test for in-depth infor-
space-saving storage and handling mation)
1) Alternatively, it is also possible to use Doka formwork high load-bearing capacity
sheets 3-SO. - permitted capacity of Eurex 20: 20 kN
numbered pegging holes, for easier height adjust-
Follow the directions in the "Formwork sheet- ment
ing" User Information booklet! special thread geometry, which makes the prop eas-
ier to release even when it is under high load
(B) Doka beam H20 elbowed fastening clamps, reducing the risk of injury
and making the props easier to operate
1-2-4 method: easy-to-distinguish primary beams Follow the directions in the "Floor props Eurex
(3.90 m) and secondary beams (2.65 m) are used
top / Eurex eco" User Information booklet!
Dokaflex 20: also other beam lengths can be used
when using H20 top:
Note:
- pre-defined positioning points as reference
marks for setting-up and checking the formwork The floor props can be lengthened with the Floor prop
- integrated shock absorber on the beam end extension 0.50m (allow for the reduced load-bearing
piece for reduced damage and long service life capacity).

Follow the directions in the "Timber formwork Follow the directions in the "Floor prop exten-
beams" User Information booklet! sion 0.50m" User Information!

(C) Lowering head H20

integrated quick-lowering function for minimising


The Doka floor prop Eurex 20 top 700 is only
allowed to be used with a limited extension
length.
damage when striking
stabilises the primary beams so that these cannot tip Follow the directions in the "Doka floor prop
over on their sides Eurex 20 top 700" User Information!

(F) Removable folding tripod

for holding floor props upright


swing-out legs allow flexible placement in con-
9720-238-01

9720-239-01

stricted situations such as along edges and in cor-


ners

(D) Supporting head H20 DF

easy to mount to the floor prop


for fixing intermediate props to the primary beam

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User Information Dokaflex

Dokaflex 1-2-4 system logic


The straightforward logic underlying the Dokaflex 1-2-4
system means that there is no need for planning and
operations scheduling work. The quantities are simply
11 1
computed using the materials slide-rule
1
B A
4
C

9776-100
4 D

Spacing and positions of the 9720-242-01

component parts
2 2
A Floor prop Eurex + Lowering head H20 + Removable folding tri-
No matter whether the beams are resting on, between pod
or next to the marks, the maximum spacing is always B Floor prop Eurex + Supporting head H20 DF
plain to see. C Doka beam H20 top 2.65 m (secondary beam)
You can tell at a glance whether the formwork has been D Doka beam H20 top 3.90 m primary beam)
erected correctly, and without having to measure up.

Primary and secondary beams


x
a The 3.90m long Doka beam H20 top is used as a pri-
mary beam, and the 2.65m long H20 top beam as a
secondary beam.
A The primary beams should be orientated at
right angles to the direction of an uneven
9768-202-01 length/width of room (5 m, 7 m, 9 m, etc.). This
a ... min. 30 cm makes more efficient use of the potential of the
x ... 0.5 m system.
A Mark

Format of the formwork sheets


1 mark = 0.5 m
max. spacing of secondary beams The ProFrame panels, in formats of 200x50cm and
max. cantilever of edge-beam 250x50cm (21 or 27mm), have just the right dimen-
sions to fit exactly into the increment-grid of the Dokaf-
2 marks = 1.0 m lex 1-2-4 system.
max. spacing of props
4 marks = 2.0 m
max. spacing of primary beams

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User Information Dokaflex

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User Information Dokaflex

Optimised equipment usage Dokaflex 20


Only one system in use on the site
The quantities of Dokaflex system components can be
computed exactly, with reference to the thickness of
slab.
The beam and prop spacings are optimised depending
on the layout, and in accordance with the slab load.
On the site, the easy-to-use Dokaflex 20 slide-rule is 9776-101

ideal for determining the permissible spacings of pri-


mary beams and props.

Optimisation of beam and prop spacings


Max. permitted primary-beam
spacing 2) b [m] Max. permitted spacing of props 3) a [m]
Slab thickness Slab load 1) for a secondary-beam spacing 2) c for the selected primary-beam spacing 2) b [m] of
[cm] [kN/m2] [m] of
0.500 0.625 0.667 0.750 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.50
10 4.25 3.69 3.43 3.35 3.22 2.93 2.72 2.50 2.32 2.17 2.04 1.88 1.71 1.57 1.34
12 4.74 3.49 3.24 3.17 3.05 2.77 2.57 2.37 2.20 2.05 1.87 1.69 1.53 1.41
14 5.23 3.33 3.09 3.03 2.91 2.65 2.46 2.26 2.09 1.91 1.70 1.53 1.39 1.27
16 5.72 3.20 2.97 2.91 2.79 2.54 2.36 2.16 2.00 1.75 1.55 1.40 1.27 1.16
18 6.21 3.08 2.86 2.80 2.69 2.45 2.27 2.07 1.84 1.61 1.43 1.29 1.17 1.07
20 6.71 2.98 2.77 2.71 2.61 2.37 2.18 1.99 1.70 1.49 1.33 1.19 1.08
22 7.20 2.90 2.69 2.63 2.53 2.30 2.11 1.85 1.59 1.39 1.24 1.11 1.01
24 7.69 2.82 2.61 2.56 2.46 2.24 2.04 1.73 1.49 1.30 1.16 1.04 0.95
26 8.18 2.75 2.55 2.49 2.40 2.18 1.96 1.63 1.40 1.22 1.09 0.98 0.89
28 8.67 2.68 2.49 2.44 2.34 2.13 1.85 1.54 1.32 1.15 1.03 0.92
30 9.16 2.62 2.44 2.38 2.29 2.08 1.75 1.46 1.25 1.09 0.97 0.87
35 10.49 2.50 2.32 2.27 2.18 1.91 1.52 1.27 1.09 0.95 0.85 0.76
40 11.84 2.39 2.22 2.17 2.09 1.69 1.35 1.13 0.97 0.84 0.75
45 13.19 2.30 2.14 2.09 2.01 1.52 1.21 1.01 0.87 0.76 0.67
50 14.54 2.22 2.06 2.02 1.92 1.38 1.10 0.92 0.79 0.69
1) In accordance with EN 12812, this allows for a service load of 0.75 kN/m2 and a variable load of 10% of a massive concrete floor-slab, totalling
at least 0.75 kN/m2 but no more than 1.75 kN/m2 (assuming a fresh-concrete density of 2500 kg/m3). Mid-span deflection has been limited to l/500.
In the case of cavity flat-slab floors, significantly lower slab loads occur.
2) Doka beam to EN 13377.
3) Doka floor prop with a permitted loading capacity of 20 kN.

Max. spacing of secondary beams, according to the sheeting used


Slab thickness Max. spacing of secondary beams c [m] when using the following sheeting
[cm] 3-SO 21mm 3-SO 27mm Dokaplex 18mm Dokaplex 21mm
Limit of deflection l/500 l/350 l/500 l/350 l/500 l/350 l/500 l/350
Up to 18 0.667 0.75 0.75 0.75 0.50 0.50 0.667 0.75
Up to 25 0.667 0.75 0.75 0.75 0.50 0.50 0.50 0.667
Up to 30 0.625 0.667 0.75 0.75 0.33 0.50 0.50 0.625
Up to 40 0.50 0.625 0.667 0.75 0.33 0.50 0.50 0.50
Up to 50 0.50 0.50 0.667 0.75 0.33 0.33 0.33 0.50
In accordance with EN 12812, this allows for a service load of 0.75 kN/m2 and a variable load of 10% of a massive concrete floor-slab, totalling at
least 0.75 kN/m2 but no more than 1.75 kN/m2 (assuming a fresh-concrete density of 2500 kg/m3).
Only the dead weight of the formwork and fresh concrete has been allowed for in calculating the deflection.
In the case of cavity flat-slab floors, significantly lower slab loads occur.

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User Information Dokaflex

cc d

e
b
B A

b
C

98060-200-01

a a
a ... Prop spacing (from table)
b ... Primary-beam spacing (from table)
c ... Secondary-beam spacing (from table)
d ... max. 50 cm or half the prop spacing
e ... max. 50 cm
f ... min. 30 cm
A Floor prop Eurex + Lowering head H20 + Removable folding tri-
pod
B Floor prop Eurex + Supporting head H20 DF
C Doka beam H20 top (secondary beam)
D Doka beam H20 top (primary beam)

Close-up: primary-beam overlap / cantilevered


length of secondary beams

C
f d

E
g
g

A D B A

9776-211-01

d ... max. 50 cm or half the prop spacing


f ... min. 30 cm primary-beam overlap (measured from the prop axis)
g ... min. 15 cm cantilevered length of secondary beams (measured
from the primary-beam axis)
E Primary-beam axis

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User Information Dokaflex

Instructions for assembly and use

Important note:
As well as the instructions given here, you
Roughly adjust the height of the floor props, using
the fastening clamp.
MUST follow the instructions in 'Reshoring
props, concrete technology and stripping out'.

The Wheel-around scaffold DF makes for


safe, simple formwork set-up and removal in
rooms of medium height.

9720-006

The pegging holes are all numbered, which makes it


easier to adjust the props to the same height.

CAUTION
If the floor props are transported with the
collapsible wheelaround platform made of lowering heads still attached, you must
light alloy secure these with a Spring-locked connect-
variable working heights of up to 3.50 m ing pin 16 mm to prevent them dropping out.
(max. platform height 1.50 m) This is particularly important when they are
width of scaffold: 0.75 m transported in the horizontal.
For greater heights, the Working scaffold Insert a Lowering head H20 into the floor prop.
Modul is ideal. Leave the correct amount of lowering play (a)!

Closing the formwork


a

Windproofing
For increased stability, in larger rooms, the
full erection sequence of "primary beams +
secondary beams + formwork sheets"
should be carried out progressively for suc-
cessive sub-areas of the room.
When doing this, provide suitable bracing to
walls or columns. 9720-006

If there is any risk of the formwork being Clearance a between wedge and head-plate:
blown over, all free-standing, non-enclosed
6 cm
areas of slab formwork must be secured dur-
ing work-breaks and when work finishes for
the day. Put up each removable folding tripod.

Putting up floor props Do not oil or grease wedge-clamped joins.

Put the floor prop into the tripod and fix it in place with
Using the 1-2-4 method: Lay the primary beams and the clamping lever.
secondary beams down on the ground, along the Before stepping onto the formwork, check again to
walls. make sure that the props have been correctly fixed
The marks on the beams show you the maximum in the tripods.
spacings:
- 4 marks for primary beams Setting up tripods in corners or up against walls
- 6 marks for props with removable folding tripods
(final prop spacing after putting up the intermediate
props - 2 marks)
Using Dokaflex 20: Measure up the positions of the
floor props. 9720-241-01 9720-240-01

If it is not possible to completely unfold the legs of the


tripod e.g. at the edges of a structure or at floor
breakthroughs etc. we recommend fastening this

16 999776002 - 04/2015
User Information Dokaflex

tripod to an adjacent floor prop instead, where there


is room for the legs to be completely unfolded. WARNING
It is not permitted to set down any loads on
the floor-slab formwork (e.g. beams, form-
work sheets, reinforcement steel) until after
the intermediate props have been set up!

9720-004
Adjust the primary beams to the correct floor-slab
height.
9720-204-01

The lowering heads that will be under the pri-


mary beams next to the walls must be turned
inwards so that they can be knocked undone
when the time comes to take down the form-
work.

9720-335-01 9720-205-01

Planks can be attached to the floor props as


Inserting the primary beams diagonal braces, using the Bracing clamp B.

The lowering heads can support both single beams (on


edge-of-room props) and double beams (at overlaps).

WARNING
Loads that are applied non-centrally can cause
overloading of the system.
Ensure that all loads are applied centrally!

9776-201-01

9776-102-01

Using beam-forks, place the primary beams into the


lowering heads.
9720-003

999776002 - 04/2015 17
User Information Dokaflex

Placing the secondary beams on the primary Mounting slab stop-ends and guardrail
beams systems


Use the beam forks to place the secondary beams
on the primary beams, with an overlap. Use personal fall arrest systems to protect
against fall hazards when working on unse-
cured slab-edges (e.g. Doka personal fall-
arrest set).
Mount the slab stop-ends
Mount guard rails around all exposed edges.
9720-005

Using the 1-2-4 method: Maximum spacing of sec-


ondary beams: 1 mark.
Using Dokaflex 20: Measure up the positions of the
secondary beams.
If it is planned to lay the panels on the sec-
ondary beams working from below, always
lay only as many secondary beams in place
as are needed for placing the next row of
panels. 98023-234-01

Be sure to place a beam (or double beam)


wherever there is to be a joint between the Follow the directions in the "Doka floor end-
panels. shutter clamp" User Information booklet!
9720-243-01

9776-204-01

To prevent the secondary beams tipping on


their sides while the panels are being laid on
them, Secondary-beam stabilisers can be
used.

98039-216-01

18 999776002 - 04/2015
User Information Dokaflex

Putting up intermediate props Laying the ProFrame panels onto the beams

Working from below


Important note:
Put up the intermediate props so that they
force-fit. It is not allowed to make some props
higher than others!
Important note:
To lay ProFrame panels on the secondary
beams from below, always work from a
Place the Supporting head H20 DF on the inside Wheel-around scaffold DF, a Platform stair-
tube of the floor prop and secure it with the integral way 0.97m, standard mobile scaffold towers
spring-steel stirrup. or a platform ladder.
Lay the ProFrame panels at right angles to the sec-
1 2 3 ondary beams.

9767-233-01
Put up the intermediate props.
Using the 1-2-4 method: Maximum spacing of floor
props: 2 marks.
Using Dokaflex 20: Measure up the positions of the
floor props.

9776-210-01

9768-215-01
B Working from above

A Supporting head H20 DF


B Doka beam H20 Local regulations, or the result of a hazard
assessment carried out by the erector, may
make it necessary to use personal fall arrest
C Bore in the Supporting head
(for fixing with chipboard screw 4x35) systems (PFAS) when setting-up the form-
work from above.

Lay the ProFrame panels at right angles to the sec-


ondary beams.

9776-208-01

999776002 - 04/2015 19
User Information Dokaflex

Spray the ProFrame panels with parting agent.

9776-209-01

Where necessary (e.g. edge zones), secure the


form-ply with nails.
Recommended nail lengths
sheet thickness 21 mm - approx. 50 mm
sheet thickness 27 mm - approx. 60 mm

Pouring
To protect the surface of the form-facing, we recom-
mend using a vibrator with a protective rubber cap.

20 999776002 - 04/2015
User Information Dokaflex

Stripping out Removing parts that are no longer needed

Turn the secondary beams over onto their sides, pull


Observe all stipulated stripping times! them out and put them in the stacking pallet.
Leave the beams under the panel-joints in place.
Removing the intermediate props
Remove the intermediate props and put them in the
stacking pallet.

9720-008
Take out the ProFrame panels and put them in the
stacking pallet.
9720-006

After the intermediate props have been removed, there


remain only props spaced 2.0 m apart in the direction
of the secondary beams and 3.0 m apart in the direc-
tion of the primary beams. This leaves enough space to
manoeuvre wheel-around scaffolds and stacking pal-
lets without difficulty.

9720-009

Remove the remaining secondary beams and the


primary beams, and put them in the stacking pallet.
9768-219-01

Lowering the floor-slab formwork


Lower the floor-slab formwork by striking the wedge
on the lowering head with a hammer.

9720-007

999776002 - 04/2015 21
User Information Dokaflex

Removing the floor props


1) Hold the inner tube with one hand.
2) Open the fastening clamp to unfix the inner tube.
Guide this by hand while lowering it into the outer
tube.

9720-006

Put the removable folding tripods and props in the


stacking pallet.
When lifting the equipment to the next storey, it
is better to transport the floor props and the low-
ering heads separately (the floor props on their
own can be stored much more space-savingly
in the stacking pallet).

Reshoring
Before pouring the next floor-slab (i.e. above the one
that has just been stripped), put up reshoring props.

For further information (number of props etc.),


see "Reshoring props, concrete technology and
striking"

22 999776002 - 04/2015
User Information Dokaflex

Adaptability
Closures and adjustments Grid and flexibility - in one system
Infill zones are solved within the system - with no spe- Dokaflex also adapts to difficult layouts.
cial accessories needed. The necessary adaptation is
made by overlapping the Doka beams and inserting
strips of formwork sheeting.
9720-336-01

9720-211-01

Adaptation along edge Adaptation around columns

B
B

A
A
9776-200-01
9768-209-01

A ProFrame panel
B Fitting boards in the closure zone

The grain of the face layer (A) must run at right


angles to the supports (B) .

B
9792-210-01

999776002 - 04/2015 23
User Information Dokaflex

Floor formwork around edges


It can be advantageous to combine Dokaflex with With edge drop-beam
Dokamatic tables, particularly in edge-zones.
This is an easy, safe way of forming drop-beams and
slab stop-ends, and of erecting safety railings. Configuration with tableform
For more information, see the "Dokamatic
table", "Dokaflex table", "Doka load-bearing
tower Staxo 40" or "Doka load-bearing tower
C
Staxo 100" User Information booklets.

Without edge drop-beam A B

Configuration with tableform D

9720-339-01
C
A Dokamatic table
B Dokaflex
B
A C Handrail post T 1.80m (with Toeboard holder T 1.80m), Edge
protection system XP, Handrail clamp S or Handrail post 1.50m
D E D Lashing strap 5.00m
E Doka express anchor 16x125mm and Doka coil 16mm

9720-338-01
Supported by load-bearing tower
A Dokamatic table
B Dokaflex For downstand beams, the load-bearing towers and
C Dokamatic table platform beam-forming supports can be combined very effec-
D Lashing strap 5.00m tively with Dokaflex.
E Doka express anchor 16x125mm and Doka coil 16mm
D
Supported by load-bearing tower
C

B A B

A
C E
F

98024-236-01
D

F
A Load-bearing tower
B Dokaflex
98039-215-01 C Beam forming support 20
D Handrail post T 1.80m (optionally with Toeboard holder T
A Load-bearing tower 1.80m), Edge protection system XP, Handrail clamp S or Hand-
B Dokaflex rail post 1.50m
C Staxo 40 bracket 90cm E Lashing strap 5.00m
D Edge protection system XP F Doka express anchor 16x125mm and Doka coil 16mm
E Plumbing strut 340 for pre-cast members
F Doka express anchor 16x125mm and Doka coil 16mm
WARNING
Where formwork beams cantilever out a long
way, secure them against accidental lift-out.

24 999776002 - 04/2015
User Information Dokaflex

Using Dokaflex on edge zones


If no separate edge tables are available, the following
points must be remembered when using Dokaflex:
In order to be able to transfer the horizontal forces,
the superstructure components must be firmly
attached to one another.
The back-stay can be fastened to either the second-
ary or primary beam.

WARNING
Secure cantilevering slab formwork to pre-
vent lift-out and tipover.
Secondary beams with stop-end formwork
must be secured against horizontal pull-out.
In addition, if necessary, put up a protection
platform on the structure (e.g. Folding
platform K).

999776002 - 04/2015 25
User Information Dokaflex

Tie-back solutions
For transferring low horizontal loads (stabilisation, To a beam-hole
V/100, windproofing etc.).
Tie-back attached to a diam. 20 mm tie-rod or rein-
forcement rod placed through a beam-hole

H Max. tie-back load: 5 kN

Tr784-200-01

A
V
B

Tr784-200-01
H Horizontal load
V Vertical load A
A Back-stay force

WARNING
A Lashing strap 5.00m
Never attach the tie-back directly to a head
B Diam. 20 mm tie-rod or reinforcement rod
unit or floor prop

Lifting-bracket
Pre-mounted to primary beam.

Tr784-208-01
Max. tie-back load: 5 kN

Around formwork beam and Tr784-205-02


A
Lowering head H20
D

Max. tie-back load: 5 kN


A Lashing strap 5.00m
D Lifting-bracket

Tr784-200-01

A Lashing strap 5.00m

26 999776002 - 04/2015
User Information Dokaflex

Secondary-beam stabilisers
Secondary-beam stabilisers are used to prevent form-
work beams tipping over while panels are being laid on
them.

Secondary-beam stabiliser 1 Secondary-beam stabiliser 2

98039-217-01 98039-217-02

Advantages:
Special claws to prevent slippage on the beam-
flange
No work-platform scaffold needed, as the stabilisers
can be mounted/dismounted from ground level using
an Alu beam fork H20
Needs only small commissioning quantities, as the
Secondary-beam stabilisers can be re-set in tandem
with the formwork erection cycle:
- approx. 20 Secondary-beam stabilisers 1
- approx. 10 Secondary-beam stabilisers 2

Note:
In certain special situations, (e.g. when forming inclined
floor-slabs), Secondary-beam stabilisers can also be
used for transferring horizontal loads.
For more information, please contact your Doka techni-
cian.

How to mount:
Hang the Secondary-beam stabilisers into place with
an Alu beam fork H20.
98039-212-01

The secondary beam is now held in place.


Lay the ProFrame panels on the beams.
After the formwork sheets have been laid, unhook
and remove the Secondary-beam stabilisers with an
Alu beam fork H20.

999776002 - 04/2015 27
User Information Dokaflex

Slab stop-ends
Universal end-shutter support 30cm Structural design

Configuration A: Fastened with nails


a
C
B

d
A

9776-202-01
TR652-202-01
d ... slab thickness max.30 cm
A Universal end-shutter support 30cm
Max. influence width: a
B Nail 3.1x80 for slab thickness of [cm]
C Doka formwork sheet 3-SO How fastened: Configuration 20 25 30
4 nails 3.1x80 A 90 50 30
Tip for striking formwork: 4 Spax screws 4x40
B 220 190 160
(fully threaded)
Take out the nails on the stop-end side.
Put the claw of a hammer under the corner
(put a piece of wood under it to protect the
formwork sheeting)
Lever up the end-shutter support

Tr652-203-02

Configuration B: Fastened with Spax screws


C
E
D
d

9776-203-01

d ... slab thickness max.30 cm


A Universal end-shutter support 30cm
C Doka formwork sheet 3-SO
D Spax screws 4x40 (fully threaded)
E Doka beam H20

28 999776002 - 04/2015
User Information Dokaflex

Doka floor end-shutter clamp System dimensions

The Doka floor end-shutter clamp is used for fast, safe


forming of slab stop-ends.
For slab thicknesses of up to 60 cm
3 different fixing methods
Various types of stop-end are possible
Fits all standard Doka handrail posts (also complies
with the requirements of DIN EN 13374)
Can be mounted and dismounted from either above
or below when the End-shutter shoe is used d c
Low unit weight (can be separated into 2 parts)
Follow the directions in the "Doka floor end- b
shutter clamp" User Information booklet!
a1,2

98023-200-04

a1 ... 15 - 57.5 cm with End-shutter shoe


a2 ... 18 - 57.5 cm using a Tie-rod 15.0 and Bridge edge beam anchor
15.0

b ... formwork overlap min. 2 cm (as a rule, 5 cm)


c ... stop-end width 2 - 15 cm
d ... slab thickness max. 60 cm

Practical example
98023-233-01

Note:
The edge railings must be mounted before the form-
work sheets are laid out.

999776002 - 04/2015 29
User Information Dokaflex

Fall-arrest systems on the structure


Doka floor end-shutter clamp Handrail clamp T
Slab stop-ends and fall-arrest barriers in one system Fixed in embedded anchoring components or
reinforcement hoops
Follow the directions in the "Doka floor end- Guard-rail boards or scaffold tubes can be used as
shutter clamp" User Information booklet! the safety barrier

Handrail post XP 1.20m


Attached with Screw-on shoe XP, railing clamp,
Handrail-post shoe or Step bracket XP

a
Protective grating XP, guard-rail boards or scaffold
tubes can be used as the safety barrier

9755-205-01
geprfte
Sicherheit
a

a ... > 1.00 m

Follow the directions in the "Handrail clamp T"


User Information!
98031-200-01

Handrail post 1.10m


geprfte
Sicherheit

a ... > 1.00 m Fixed in a Screw sleeve 20.0 or Attachable sleeve


24mm
Follow the directions in the "Edge protection
system XP" User Information booklet!
Guard-rail boards or scaffold tubes can be used as
the safety barrier

Handrail clamp S
Attached with integral clamp
Guard-rail boards or scaffold tubes can be used as
a

the safety barrier


9771-200-01
a

geprfte
Sicherheit

a ... > 1.00 m

Follow the directions in the "Handrail


post 1.10m" User Information!
9756-206-01

geprfte
Sicherheit

a ... > 1.00 m

Follow the directions in the Handrail clamp S


User information!

30 999776002 - 04/2015
User Information Dokaflex

Beam forming support


The Beam forming support 20 is the professional way Clamp the Beam forming support firmly into position
of forming drop beams and slab stop-ends. In conjunc-
tion with the Extension for beam forming support 60cm,
exact height adjustment to within 1 cm is possible.
This does away with time-consuming jobsite squared-
timber constructions. The Beam forming support auto-
matically clamps the formwork tight, resulting in clean
concrete surfaces and grout-tight edges.

9720-324-01

9720-323-01

The diagonal bracing of the Beam-forming support


ensures that the joint between the form-ply sheets is
586149000-3b

automatically pressed together tightly when the


A Beam forming support is clamped.
This results in a clean concrete surface.
B

Formwork beams horizontal


586148000-3b (up to a height of 60 cm)
A Beam forming support 20
B Extension for beam forming support 60cm

How to use the Beam forming support


Place the Beam-forming support onto the H 20 sec-
ondary beam and push it up against the sidewall
formwork.

9720-232-01

Note:
As a basic rule, it is forbidden to use formwork beams
"horizontally" (i.e. with the load-direction perpendicular
9720-322-01
to the web). However, the specific applications shown
here, using the Beam forming support, are permitted.
9720-321-01
Formwork beams vertical
The large bearing surface of the Beam-forming sup- (up to a height of 90 cm)
port gives the sidewall formwork a high degree of
(90) angle accuracy.

9720-233-01

999776002 - 04/2015 31
User Information Dokaflex

Drop-beam not integrated into the floor-slab / stop-end


formwork
All the data below apply where 3-SO 21 mm and Drop beams of between 47 and 70 cm
3-SO 27 mm formwork sheets are used.
in height
Drop beams of between 10 and 30 cm
in height

h
h

9720-251-01
b
l
9720-249-01
b
b ... max. 100 cm
l
l ... max. 150 cm
Sidewall formwork:
b ... max. 100 cm 2 Doka beams H20 top
l ... max. 150 cm
Sidewall formwork: h
Spacing of Position of Beam
secondary beams forming support
Doka beam H20 top
Up to 60 cm 50.0 cm On every 2nd secondary beam
From 60 cm 33.3 cm On every 2nd secondary beam
Spacing of Position of Beam
secondary beams forming support
50.0 cm On every 3rd secondary beam Drop beams of between 70 and 90 cm
in height
Drop beams of between 30 and 47 cm
in height
A
h
h

9720-252-01
b
9720-250-01
b l
l
b ... max. 100 cm
l ... max. 150 cm
b ... max. 100 cm Where the dimensional requirements are espe-
l ... max. 150 cm
cially stringent, we recommend placing a form-
Sidewall formwork: tie (A) through the sidewall formwork as an
Doka beam H20 top additional precaution.
Squared timber 4/8 cm for drop beams of between
30 and 34 cm in height Sidewall formwork:
Squared timber 8/8 cm for drop beams of between Doka formwork beams H20 in the upright
34 and 47 cm in height
Spacing of Position of Beam
h
secondary beams forming support
Spacing of Position of Beam
secondary beams forming support Up to 85 cm 41.7 cm On every secondary beam
From 85 cm 36.0 cm On every secondary beam
50.0 cm On every 2nd secondary beam
h... Drop-beam height
b... Drop-beam width
l... Spacing of primary beams

32 999776002 - 04/2015
User Information Dokaflex

Drop-beam integrated into the floor-slab


Secondary beams parallel to drop- Drop beams of between 47 and 60 cm in
beam height

All the data below apply where 3-SO 21 mm and

d
3-SO 27 mm formwork sheets are used.

Drop beams of between 10 and 30 cm in

h
height
9720-255-01
b
l
d

b ... max. 100 cm


h

l ... max. 150 cm


Sidewall formwork:
9720-253-01 2 Doka beams H20 top
b
l Slab Spacing of Position of Beam
thickness d secondary beams forming support
20 cm 31.25 cm On every 2nd secondary beam
b ... max. 100 cm 30 cm 25.00 cm On every 2nd secondary beam
l ... max. 150 cm
Base formwork
Drop beams of between 60 and 70 cm in
Height of squared timber = 30-h (cm)
height
Sidewall formwork:
Doka beam H20 top
Squared timber 10/8 cm
d

Slab Spacing of Position of Beam


thickness d secondary beams forming support
h

20 cm 62.5 cm On every 2nd secondary beam


30 cm 41.7 cm On every 3rd secondary beam

Drop beams of between 30 and 47 cm in


height b
9720-256-01

b ... max. 100 cm


l ... max. 150 cm
d

Sidewall formwork:
2 Doka beams H20 top
h

Height of squared timber = h-60 (cm)


9720-254-01
b Slab Spacing of Position of Beam
thickness d secondary beams forming support
l 20 cm 40.0 cm On every secondary beam
30 cm - -
b ... max. 100 cm
l ... max. 150 cm
Sidewall formwork:
Doka beam H20 top
Squared timber 4/8 cm for drop beams of between
30 and 34 cm in height
Squared timber 8/8 cm for drop beams of between
34 and 47 cm in height

Slab Spacing of Position of Beam


thickness d secondary beams forming support
20 cm 41.7 cm On every 2nd secondary beam
30 cm 33.3 cm On every 2nd secondary beam

999776002 - 04/2015 33
User Information Dokaflex

Secondary beams perpendicular to Drop beams of between 40 and 51 cm in


drop-beam height

All the data below apply where 3-SO 21 mm and

d
3-SO 27 mm formwork sheets are used.
Floor influence zone on either side of the drop-beam
max. 1.0 m

h
Drop beams of between 10 and 30 cm in
height 9720-259-01
b
l

b ... max. 100 cm


d

l ... max. 150 cm


Sidewall formwork:
h

Doka beam H20 top


Height of squared timber = h-40 (cm)
9720-257-01
b
Slab Spacing of Position of Beam
l thickness d secondary beams forming support
20 cm 41.70 cm On every 2nd secondary beam
30 cm 31.25 cm On every 2nd secondary beam
b ... max. 100 cm
l ... max. 150 cm
Base formwork Drop beams of between 51 and 70 cm in
Height of squared timber = 30-h (cm) height
Sidewall formwork:
Doka beam H20 top
d

Squared timber 10/8 cm


Slab Spacing of Position of Beam
h

thickness d secondary beams forming support


20 cm 62.5 cm On every 2nd secondary beam
30 cm 41.7 cm On every 3rd secondary beam

Drop beams of between 30 and 40 cm in b


9720-260-01

height l

b ... max. 100 cm


l ... max. 150 cm
Sidewall formwork:
d

Doka beam H20 top


h

Squared timber 5/8 cm for drop beams of between


51 and 60 cm in height
9720-258-01
Squared timber 10/8 cm for drop beams of between
b 60 and 70 cm in height
l
Slab Spacing of Position of Beam
thickness d secondary beams forming support
b ... max. 100 cm 20 cm 40.0 cm On every secondary beam
l ... max. 150 cm 30 cm - -
Sidewall formwork: h... Drop-beam height
Doka beam H20 top b... Drop-beam width
Height of squared timber = h-20 (cm) l... Spacing of primary beams

Slab Spacing of Position of Beam


thickness d secondary beams forming support
20 cm 50.0 cm On every 2nd secondary beam
30 cm 41.7 cm On every 2nd secondary beam

34 999776002 - 04/2015
User Information Dokaflex

Combining Doka table systems


Because the superstructures of all Doka floor-slab sys- Doka Xtra
tems share the same basic structure, they can also be
used together on the site.
This value-for-money, high-speed system has a pre-
defined stripping sequence which boosts efficiency and
Dokamatic and Dokaflex tables evens out the site crew's workload. Any type of form-
facing can be used, enabling all architectural wishes
regarding the concrete surface to be met.
The Doka tables are pre-assembled, and save on both
labour and crane time. With the DoKart, the tables can
easily be wheeled across to their next location by just
one man working on his own. The system is optimised
to give the very shortest forming-times on large areas,
and copes well even with varying structural-design and
geometrical requirements.

For more information, please see the User Infor-


mation booklet "Doka Xtra".

For more information, see the "Dokamatic table"


and "Dokaflex table" User Information booklets.

999776002 - 04/2015 35
User Information Dokaflex

Formwork planning with Tipos-Doka


Tipos-Doka helps you to form even Always the right quantities of
more efficiently formwork and accessories
Tipos-Doka has been developed to assist you in
planning the use of your Doka formwork. For wall
formwork, floor formwork and platforms, it puts the
same tools into your hands that we at Doka use
ourselves for formwork planning.

Easy to use, fast and accurate results


The easy-to-use interface makes for very fast working. You can import the automatically generated piece-lists into many
other programs for further processing.
From when you input your layout (with the "Schal-
Igel" on-screen assistant), all the way through to Formwork components and accessories that have to be
when you manually put the finishing touches to the organised at short notice, or replaced by improvisation,
formwork solution the program gives you. All this saves are the ones that cost the most. This is why Tipos-Doka
time - yours. offers complete piece-lists that leave no room for
improvisation. Planning with Tipos-Doka eliminates
The program contains a large number of templates and costs before they have a chance to even arise. And
wizards, so you can be sure of always getting the opti- your depot can make the best possible use of its stocks.
mum technical and economical solution to your form-
work task. This makes for greater operational reliability,
and cuts costs.
You can get to work right away with the piece-lists,
plans, views, sections and perspective drawings that
the program gives you. Operational reliability is also
enhanced by the high level of detail of the plans.

Formwork drawings really can be as clear and detailed as this! Both


for the layout and for spatial representations, Tipos-Doka sets an
impressive new standard of visual presentation.

36 999776002 - 04/2015
User Information Dokaflex

Transporting, stacking and storing


Utilise the benefits of Doka multi-trip packaging
Using Doka skeleton transport boxes
on your site. 1.70x0.80m as transport devices
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Lifting by crane
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
tem components, small items and accessories. Only lift the boxes when their sidewalls are
closed!

Doka skeleton transport box


1.70x0.80m Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
Spread-angle max. 30!

9234-203-01

Repositioning by forklift truck or pallet stacking


truck
Storage and transport devices for small items:
The forks can be inserted under either the broadside or
durable the narrowside of the containers.
stackable
Suitable transport appliances:
crane
pallet stacking truck
forklift truck
To make the "Doka skeleton transport box" easier to
load and unload, one of its sidewalls can be opened.

Max. load: 700 kg


Permitted imposed load: 3150 kg

Multi-trip packaging items that each contain


very different loads must be stacked with the
heaviest ones at the bottom and the lightest
ones at the top!
Rating plate must be in place and clearly leg-
ible

Using Doka skeleton transport boxes


1.70x0.80m as storage units

Max. n of boxes on top of one another


Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 5
It is not allowed to stack empty
pallets on top of one another!

999776002 - 04/2015 37
User Information Dokaflex

Doka multi-trip transport box Possible ways of dividing the box


Multi-trip transport
1.20x0.80m galv. box partition
Lengthways Crossways
1.20m max. 3 partitions -
0.80m - max. 3 partitions

Tr755-200-04 Tr755-200-05

Using Doka multi-trip transport boxes as


storage units

Max. n of boxes on top of one another


Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
Storage and transport devices for small items:
3 6
durable It is not allowed to stack empty
stackable pallets on top of one another!
Suitable transport appliances:
crane
pallet stacking truck Using Doka multi-trip transport boxes as
forklift truck transport devices

Max. load: 1500 kg Lifting by crane


Permitted imposed load: 7900 kg

Multi-trip packaging items that each contain


very different loads must be stacked with the
Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
heaviest ones at the bottom and the lightest (e.g. Doka 4-part chain 3.20m).
ones at the top! Do not exceed the permitted load-bearing
Rating plate must be in place and clearly leg- capacity.
ible Spread-angle max. 30!

Multi-trip transport box partition


Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.

A
Tr755-200-02

9206-202-01

Repositioning by forklift truck or pallet stacking


truck
A Slide-bolt for fixing the partition
The forks can be inserted under either the broadside or
the narrowside of the containers.

38 999776002 - 04/2015
User Information Dokaflex

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices

Lifting by crane
Storage and transport devices for long items:


durable Multi-trip packaging items may only be lifted
stackable one at a time.
Suitable transport appliances: Use a suitable lifting chain
crane (e.g. Doka 4-part chain 3.20m).
pallet stacking truck Do not exceed the permitted load-bearing
capacity.
forklift truck
Load the items centrically.
The Bolt-on caster set B turns the stacking pallet into a Fasten the load to the stacking pallet so that
fast and manoeuvrable transport trolley. it cannot slide or tip out.
Follow the directions in the "Bolt-on castor set When lifting stacking pallets to which Bolt-on
B" Operating Instructions! castor sets B have been attached, you must
also follow the directions in these Operating
Instructions!
Spread-angle max. 30!

= =
a
92815-224-01
Max. load: 1100 kg
Permitted imposed load: 5900 kg a
Doka stacking pallet 1.55x0.85m max. 4.0 m

Multi-trip packaging items that each contain


very different loads must be stacked with the
heaviest ones at the bottom and the lightest
Doka stacking pallet 1.20x0.80m max. 3.0 m

Repositioning by forklift truck or pallet stacking


ones at the top! truck
Rating plate must be in place and clearly leg-
ible
Load the items centrically.
Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Using Doka stacking pallets as storage units

Max. n of units on top of one another


Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 6
It is not allowed to stack empty
pallets on top of one another!

How to use with bolt-on castor set:


Always apply the fixing brake when the con-
tainer is "parked".
When Doka stacking pallets are stacked, the
bottom pallet must NOT be one with a bolt-on
caster set mounted to it.

999776002 - 04/2015 39
User Information Dokaflex

Doka accessory box Doka accessory box as transport devices

Storage and transport devices for small items: Lifting by crane


durable
stackable
Suitable transport appliances:
Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
crane (e.g. Doka 4-part chain 3.20m).
pallet stacking truck Do not exceed the permitted load-bearing
forklift truck capacity.
The Doka accessory box is the tidy, easy-to-find way of
When lifting stacking pallets to which Bolt-on
castor sets B have been attached, you must
storing and stacking all interconnection and form-tie
also follow the directions in these Operating
components.
Instructions!
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Spread-angle max. 30!

Follow the directions in the "Bolt-on castor set


B" Operating Instructions!

92816-206-01

Repositioning by forklift truck or pallet stacking


truck

The forks can be inserted under either the broadside or


the narrowside of the containers.

Max. load: 1000 kg


Permitted imposed load: 5530 kg

Multi-trip packaging items that each contain


very different loads must be stacked with the
heaviest ones at the bottom and the lightest
ones at the top!
Rating plate must be in place and clearly leg-
ible

Doka accessory boxes as storage units

Max. n of boxes on top of one another


Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
3 6
It is not allowed to stack empty
pallets on top of one another!

How to use with bolt-on castor set:


Always apply the fixing brake when the con-
tainer is "parked".
When Doka accessory boxes are stacked,
the bottom box must NOT be one with a bolt-
on castor set mounted to it.

40 999776002 - 04/2015
User Information Dokaflex

Bolt-on castor set B Stacking strap 50


The Bolt-on caster set B turns the stacking pallet into a The Stacking strap 50 is the tidy, space-saving way of
fast and manoeuvrable transport trolley. storing and handling ProFrame panels.
Suitable for drive-through access openings > 90 cm.

Packaging unit: 2 units


The Stacking strap 50 is three things in one - base
rest profile, lashing strap and edge protection.
ProFrame panels are delivered ex-works strapped
The Bolt-on caster set B can be mounted to the follow- together with Stacking straps 50. Two Stacking
ing multi-trip packaging items: straps 50 are needed per stack of panels.
Doka accessory box
Doka stacking pallets
Follow the directions in the Operating Instruc-
tions!

98039-214-01

ProFrame panels 21mm 50 units


ProFrame panels 27mm 40 units
It can also be used in conjunction with the wheel-
around Doka stacking pallet (for handling stacks of
panels with no need for a crane).

9776-205-01

999776002 - 04/2015 41
User Information Dokaflex

Reshoring props, concrete technology and stripping out


Follow the directions in the Calculation Guide Why put up reshoring props after
entitled 'Stripping out formwork from floors in
building construction', and/or ask your Doka stripping out the formwork?
technician.
After the formwork has been stripped and the slab has
been stress-relieved or dismantled, the slab is able to
When is the best time to strip out the bear its dead load and live loads resulting from the con-
struction state, but not the concreting loads from subse-
formwork? quent floor-slabs.
The temporary reshoring serves to support the floor-
The concrete strength needed before the formwork can slab and distribute the concreting loads across several
be stripped out will depend upon the load factor . This floors.
can be read off from the following table.

Load factor Positioning the reshoring props


correctly
This is calculated by:

DLconcrete + LLconstruction state Reshoring props have the job of spreading loads
between the new floor-slab and the floor beneath it.
= DLconcrete + DLfinishing + LLfinal This load distribution will depend on the relationship
state between the rigidities of these two floor-slabs.

Slab Dead load


thickness DLconcrete
2.00
Load factor
LLfinal state
3.00 4.00 5.00
Ask an expert!
As a rule, the question of using reshoring props
should be referred to the responsible experts,
'd' [m] [kN/m2]
kN/m2 kN/m2 kN/m2 kN/m2 regardless of the information given above.
0.14 3.50 0.67 0.59 0.53 0.48
0.16 4.00 0.69 0.61 0.55 0.50
Observe all local Standards and regulations!
0.18 4.50 0.71 0.63 0.57 0.52
0.20
0.22
5.00
5.50
0.72
0.74
0.65
0.67
0.59
0.61
0.54
0.56
Strength development in the new
0.25 6.25 0.76 0.69 0.63 0.58 concrete
0.30 7.50 0.78 0.72 0.67 0.62
0.35 8.75 0.80 0.75 0.69 0.65
Rough reference values can be found in DIN 1045-
Valid for a finishing-load DLfinishing = 2.00 kN/m2 and a live load in the 3:2008, Table 2. The length of time until 50 percent of
early-stripped state of LLconstruction state = 1.50 kN/m2
the final (28-day) strength is reached can be read off
DLconcrete: calculated with concrete = 25 kN/m3 from this Table as a function of the temperature and the
DLfinishing: load for floor finish, etc.
type of concrete.
The values are only valid if the concrete is given cor-
Example: Slab thickness 0.20 m with a final live load of rect, appropriate curing throughout the entire period.
5.00 kN/m2 results in a load factor of 0.54. For a concrete with medium strength development, the
This means that formwork removal / stress-release can following inferred diagram may thus be used.
take place once the concrete has reached 54% of its
28-day strength. The load-bearing capacity will then Concrete-strength development medium
correspond to that of the finished structure.
100

Compressive strength of concrete [%]

90
Important note:
80
If the floor props are not stress-relieved, mean-
70
ing that the slab has not been activated, then A B C
the props will remain loaded with the dead 60
weight of the floor-slab. 50
When the floor above is concreted, this may 40
lead to a doubling of the load that is being 30
applied to the floor props.
20
The floor props are not designed to cope with
98059-100

such an overload, and the result may be dam- 10


age to the formwork, the floor props and the 0
structure. 0 4 8 12 16 20 24 28
Hardening (curing) duration [days]
A 15
B 10
C 5

42 999776002 - 04/2015
User Information Dokaflex

Deflection of the new concrete Removing the load from the formwork
from wide-spanned floor-slabs with
The modulus of elasticity of the concrete has already
reached more than 90 % of the 28-day value after only support centres of over 7.5m
3 days, regardless of the formulation of the concrete.
The increase in the elastic deformation taking place in In the case of thin, wide-spanned concrete floor-slabs
the new concrete is thus only negligible. (e.g. in multistorey car parks), the following points must
The creep deformation, which only finally ceases after be remembered:
several years, is several times more than the elastic When the load is taken off the floor props, the floor
deformation. props that are still in place are briefly subjected to
Early stripping e.g. after 3 days instead of 28 thus additional loads. This may lead to overloading, and
only leads to an increase in the total deformation of less to the floor props being damaged.
than 5 %. Please consult your Doka technician.
The part of this deformation accounted for by creep
deformation, however, may be anything between 50 %
and 100 % of the standard value, due to such variable
influences as the strength of the aggregates, and the
The basic rule is:
Stress-release should always be carried
out working from one side towards the
atmospheric humidity. This means that the total deflec- other, or from the middle of the floor slab
tion of the floor-slab is practically independent of the (mid-span) towards the slab-edges.
time at which the formwork was stripped out. For wide spans, this procedure MUST be fol-
lowed!
Cracks in new concrete Stress-relieve must NEVER be carried out
from both sides towards the middle!

The bonding strength between the reinforcement steel l


and the concrete develops more rapidly in the new con-
A A
crete than does its compressive strength. This means
that early stripping does not have any negative influ-
ence upon the size and distribution of cracks on the ten-
sion side of reinforced concrete constructions.
Other cracking phenomena can be countered effec-
tively by appropriate curing methods.
98059-105

Curing of new concrete


l
New site-placed concrete is exposed to influences
which may cause cracking and slow down its strength A A
development:
premature drying
over-rapid cooling in the first few days
excessively low temperatures or frost
mechanical damage to the surface of the concrete
hydration heat 98059-105
etc.
l ... Effective floor-slab spans of 7.50 m and over
The simplest precaution is to leave the formwork on the
concrete surface for longer. As well as the familiar extra A Load redistribution
curing measures, this measure should be carried out in
any case.

999776002 - 04/2015 43
Component overview User Information Dokaflex

[kg] Article n [kg] Article n


Component
Article
[kg] n overview

Doka floor prop Eurex 20 top 150 8.0 586096000 Doka floor prop Eurex 30 top 250 12.8 586092400
Length: 92 - 150 cm Length: 148 - 250 cm
Doka floor prop Eurex 20 top 250 12.7 586086400 Doka floor prop Eurex 30 top 300 16.4 586093400
Length: 148 - 250 cm Length: 173 - 300 cm
Doka floor prop Eurex 20 top 300 14.3 586087400 Doka floor prop Eurex 30 top 350 20.7 586094400
Length: 173 - 300 cm Length: 198 - 350 cm
Doka floor prop Eurex 20 top 350 17.4 586088400 Doka floor prop Eurex 30 top 400 24.6 586095400
Length: 198 - 350 cm Length: 223 - 400 cm
Doka floor prop Eurex 20 top 400 21.6 586089400 Doka floor prop Eurex 30 top 450 29.1 586119400
Length: 223 - 400 cm Length: 248 - 450 cm
Doka floor prop Eurex 20 top 550 32.3 586090400 Doka floor prop Eurex 30 top 550 38.6 586129000
Length: 298 - 550 cm Length: 303 - 550 cm
Doka-Deckensttze Eurex 20 top Doka-Deckensttze Eurex 30 top
Galvanised Galvanised

Doka floor prop Eurex 20 eco 250 11.5 586270000 Doka floor prop Eurex 30 250 14.8 586092000
Length: 148 - 250 cm Length: 152 - 250 cm
Doka floor prop Eurex 20 eco 300 14.0 586271000 Doka floor prop Eurex 30 300 16.7 586093000
Length: 173 - 300 cm Length: 172 - 300 cm
Doka floor prop Eurex 20 eco 350 16.9 586272000 Doka floor prop Eurex 30 350 20.5 586094000
Length: 198 - 350 cm Length: 197 - 350 cm
Doka floor prop Eurex 20 eco 400 20.5 586273000 Doka floor prop Eurex 30 400 24.9 586095000
Length: 223 - 400 cm Length: 227 - 400 cm
Doka floor prop Eurex 20 eco 450 24.1 586275000 Doka floor prop Eurex 30 450 29.2 586119000
Length: 248 - 450 cm Length: 248 - 450 cm
Doka-Deckensttze Eurex 20 eco Doka-Deckensttze Eurex 30
Galvanised Galvanised

Doka floor prop Eurex 20 250 12.9 586086000 Doka floor prop Eco 20 250 11.7 586134000
Length: 152 - 250 cm Length: 152 - 250 cm
Doka floor prop Eurex 20 300 15.3 586087000 Doka floor prop Eco 20 300 13.0 586135000
Length: 172 - 300 cm Length: 172 - 300 cm
Doka floor prop Eurex 20 350 17.8 586088000 Doka floor prop Eco 20 350 15.3 586136000
Length: 197 - 350 cm Length: 197 - 350 cm
Doka floor prop Eurex 20 400 22.2 586089000 Doka floor prop Eco 20 400 19.1 586137000
Length: 227 - 400 cm Length: 227 - 400 cm
Doka-Deckensttze Eco 20
Doka floor prop Eurex 20 550 34.6 586090000
Length: 297 - 550 cm Galvanised
Doka-Deckensttze Eurex 20
Galvanised

44 999776002 - 04/2015
User Information Dokaflex Component overview

[kg] Article n [kg] Article n

Removable folding tripod 15.6 586155000 Secondary-beam stabiliser 1 1.6 586196000


Sttzbein Secondary-beam stabiliser 2 2.1 586197000
Galvanised Quertrgersicherung
Height: 80 cm Galvanised
Delivery condition: folded closed Height: 38.7 cm

Removable folding tripod top 12.0 586155500


Sttzbein top Universal end-shutter support 30cm 1.0 586232000
Galvanised Universal-Abschalwinkel 30cm
Height: 80 cm Galvanised
Delivery condition: folded closed Height: 21 cm

Lowering head H20 6.1 586174000 Beam forming support 20 6.9 586148000
Absenkkopf H20 Balkenzwinge 20
Galvanised Galvanised
Length: 25 cm Length: 30 cm
Width: 20 cm Height: 35 cm
Height: 38 cm

Extension for beam forming support 60cm 4.4 586149000


Balkenaufsatz 60cm
4-way head H20 4.0 586170000 Galvanised
Vierwegkopf H20
Galvanised
Length: 25 cm
Width: 20 cm
Height: 33 cm

Doka floor end-shutter clamp 12.5 586239000


Doka-Deckenabschalklemme
Spring locked connecting pin 16mm 0.25 582528000
Federbolzen 16mm Galvanised
Galvanised Height: 137 cm
Length: 15 cm

Supporting head H20 DF 0.77 586179000


Haltekopf H20 DF
Galvanised
Length: 19 cm
Width: 11 cm
Height: 8 cm

U-head 12.5cm 1.2 586171000


Kopfgabel 12,5cm End-shutter shoe 1.6 586257000
Abschalschuh
Galvanised
Galvanised
Height: 23 cm
Height: 13.5 cm

Bracing clamp B 1.4 586195000 End-shutter tie rod 15.0 15-40cm 0.91 586258000
Verschwertungsklammer B
Abschalanker 15,0 15-40cm
Painted blue
Galvanised
Length: 36 cm
Length: 55 cm

Lashing strap 5.00m 2.8 586018000


Zurrgurt 5,00m
Yellow

999776002 - 04/2015 45
Component overview User Information Dokaflex

[kg] Article n [kg] Article n

Wheel-around scaffold DF 44.0 586157000 ProFrame panel 21mm 200/50cm 10.3 186118000
Mobilgerst DF ProFrame panel 21mm 200/50cm BS 10.3 186118100
Aluminium ProFrame panel 21mm 250/50cm 12.9 186117000
Length: 185 cm ProFrame panel 21mm 250/50cm BS 12.9 186117100
ProFrame-Paneel 21
Width: 80 cm
Height: 255 cm
Delivery condition: folded closed ProFrame panel 27mm 200/50cm 13.5 187178000
ProFrame panel 27mm 200/50cm BS 13.5 187178100
ProFrame panel 27mm 250/50cm 16.9 187177000
ProFrame panel 27mm 250/50cm BS 16.9 187177100
ProFrame-Paneel 27

Doka formwork sheet 3-SO 21mm 200/50cm 10.3 186009000


Wheel-around scaffold DF accessory set 13.3 586164000 Doka formwork sheet 3-SO 21mm 250/50cm 12.9 186011000
Zubehrset Mobilgerst DF Doka-Schalungsplatte 3-SO 21mm
Aluminium
Timber parts varnished yellow
Length: 189 cm Doka formwork sheet 3-SO 27mm 200/50cm 13.0 187009000
Doka formwork sheet 3-SO 27mm 250/50cm 16.3 187011000
Doka-Schalungsplatte 3-SO 27mm

Handrail clamp S 11.5 580470000


Schutzgelnderzwinge S
Galvanised
Platform stairway 0.97m 23.5 586555000 Height: 123 - 171 cm
Podesttreppe 0,97m
Aluminium
Width: 121 cm
Pay attention to the national, techni-
cal safety regulations!

Universal dismantling tool 3.7 582768000


Universal-Lsewerkzeug
Galvanised
Length: 75.5 cm
Handrail clamp T 12.3 584381000
Schutzgelnderzwinge T
Galvanised
Height: 122 - 155 cm

Alu beam fork H20 2.4 586182000


Alu-Trgergabel H20
Aluminium
Powder-coated yellow
Length: 176 cm

Handrail post 1.10m 5.5 584384000


Schutzgelnder 1,10m
Doka beam H20 top N 2.65m 13.8 189013000 Galvanised
Doka beam H20 top N 3.90m 20.0 189017000
Doka-Trger H20 top N Height: 134 cm
Varnished yellow

Attachable sleeve 24mm 0.03 584385000


Steckhlse 24mm
Grey
Doka beam H20 top P 2.65m 14.3 189703000
Doka beam H20 top P 3.90m 20.8 189707000 Length: 16.5 cm
Doka-Trger H20 top P Diameter: 2.7 cm
Varnished yellow

Screw sleeve 20.0 0.03 584386000


Schraubhlse 20,0
Yellow
Length: 20 cm
Diameter: 3.1 cm

46 999776002 - 04/2015
User Information Dokaflex Component overview

[kg] Article n [kg] Article n

Scaffold tube 48.3mm 0.50m 1.7 682026000 Bolt-on castor set B 33.6 586168000
Scaffold tube 48.3mm 1.00m 3.6 682014000 Anklemm-Radsatz B
Scaffold tube 48.3mm 1.50m 5.4 682015000 Painted blue
Scaffold tube 48.3mm 2.00m 7.2 682016000
Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000
Scaffold tube 48.3mm 3.50m 12.6 682019000
Scaffold tube 48.3mm 4.00m 14.4 682021000
Scaffold tube 48.3mm 4.50m 16.2 682022000
Scaffold tube 48.3mm 5.00m 18.0 682023000
Scaffold tube 48.3mm 5.50m 19.8 682024000
Scaffold tube 48.3mm 6.00m 21.6 682025000
Scaffold tube 48.3mm .....m 3.6 682001000 Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Gerstrohr 48,3mm
Galvanised
Galvanised
Height: 113 cm

Screw-on coupler 48mm 50 0.84 682002000


Anschraubkupplung 48mm 50
Galvanised
Width-across: 22 mm
Follow fitting instructions!
Doka stacking pallet 1.55x0.85m 42.0 586151000
Doka-Stapelpalette 1,55x0,85m
Galvanised
Doka personal fall-arrest set 3.6 583022000 Height: 77 cm
Doka-Sicherheitsgeschirr
Follow the directions in the "Operat-
ing Instructions"!

Doka stacking pallet 1.20x0.80m 39.5 583016000


Doka-Stapelpalette 1,20x0,80m
Multi-trip packaging Galvanised
Height: 77 cm
Doka multi-trip transport box 1.20x0.80m 75.0 583011000
Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm

Stacking strap 50 3.1 586156000


Stapelgurt 50
Powder-coated, blue
Packaging unit: 2 pcs.

Multi-trip transport box partition 0.80m 3.7 583018000


Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Timber parts varnished yellow
Steel parts galvanised

Doka accessory box 106.4 583010000


Doka-Kleinteilebox
Timber parts varnished yellow
Steel parts galvanised
Length: 154 cm
Width: 83 cm
Height: 77 cm

999776002 - 04/2015 47
Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999776002 - 04/2015

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