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KODA ENERGO

PRODUCTS
AND CUSTOMER SERVICES
KODA ENERGO

Supplier of Equipment and Services


for Power Generation Technology
KODA ENERGO is a leading supplier of modern systems, components and
services in the field of design and manufacturing of power generation equipment.
Our areas of service expertise include commissioning, modernization of existing
installed equipment and long-term service and maintenance for KODA designed
equipment, as well as that of other producers. We offer our customers a wide
spectrum of technically and technologically progressive and economically effective
project solutions derived from KODA design components including steam turbi-
nes, condensers and heat exchangers. Our company leverages a rich tradition, long
experience and professional knowledge, with innovative approaches to project ma-
nagement and quality, harnessed to leading edge technological know-how. Our re-
search and development resources enable us to perfect our products and guaran-
tee further future innovations.

KODA ENERGO products and services for power engineering projects


Turbo generator sets, turbine islands and steam turbine machine halls based on
own research & development, design and manufacturing of steam turbines and
heat exchangers for:
Fossil-fuelled power stations e.g. coal, oil, gas and biomass fuels
Co-generation units using extraction and backpressure steam turbines
Steam elements of combined cycle power plant (steam & gas)
Incineration plants for waste and biomass
Nuclear power plants
Other applications requiring steam turbo sets for power generation

Basic features of Equipment and Services Supplies


1 Assistance within construction planning as well as project documentation
2 throughout the project preparation stage
3 Complex supplies from project design up to commercial operation
Application of standardised project solutions whenever possible
Project optimization according to the customers requirements
Solutions based on modular designs for steam turbines (KODA MTD 10
to KODA MTD 80) and heat exchangers
 Cerceda (Spain) Incineration Plant machi-
Design and engineering supported by modern SW applications
ne hall with single casing condensing turbine
Technical diagnostics application of on-line and off-line exe
50 MWe electrical output - turbine design type
High operational reliability and flexibility of the equipment
KODA MTD 40C.
Easy maintenance
 Temeln (Czech Republic) Nuclear Power
After-sale services including long-term service contracts
Plant machine hall with condensing turbine
Routine modernisation offers in accordance with the latest knowledge
1000 MW turbine design type KODA
Research and development focused on continuous improvement
MTD 80CR.
of design bundles and elements
 Turbine Rotor - 3D model
Own experimental base for verification of research and development,
facilities cover all theoretical disciplines with main focus on path research
 Typical examples of model project solution

 Katowice (Poland) Heating Plant machine

hall with double-casing condensing extraction


steam turbine electrical output 134 MWe
with the possibility of heat extraction up to
180 MWt for district heating - turbine design
type KODA MTD 50CE
 Turbine Casing - 3D model

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4 4
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6
Steam Turbines / Characteristics
Applying the modular design approach based on operationally proven elements
- the basic module parts generally differ only by flow-part dimensions. Similarity
principles are applied to account for such differences.
Modifying the design to meet individual requirements of the customers by
convenient combination of standard design elements and tailor-made design.
Solid-forged rotors
Applying moving blades with lower reaction
Rugged moving blading, long last stages moving blades, free standing without
lacing elements
3D optimised shaping of guide blades with regard to steam flow
Moisture extraction from wet steam within the last stages using hollow guide
blade
Free expansion guide wheels and sealing casings
Applying composite materials for glands with spring backed labyrinth rings
Horizontally split casings for high temperatures we use a double-shell design
with inner casing
Tilting pads thrust bearings
Electronic control system designed from module function units with feedback to
high-pressure hydraulic control system, which enables the use of an
incombustible regulating liquid
Turbine reliability coefficient, which is regularly evaluated, exceeds 99 %

 Ocaa (Spain) Incinerating Plant - assembly 1 2 5 8


and dispatch of 3,58 MW steam turbine - type 1 3 6 9
KODA MTD 10CA 4 7 10
 Cadiz (Spain) Combined Cycle Plant - dis-

patch of 2,8 MW steam turbine - type KODA


MTD 20BE
 Hazira (India) Combined Cycle Plant dis-

patch of complete assembled steam turbine


40 MW type KODA MTD 40CE
 Strakonice (Czech Republic) Heating Plant

steam turbine 8 MW type KODA MTD 20BE


 Naroda (India) Combined Cycle Plant ste-

am turbine 14,3 MW - type KODA MTD 30CE


 Plze (Czech Republic) Heating Plant ste-

am turbine 68 MW type KODA MTD 40CE


 Shen Tou (China) Thermal Power Plant

assembly of 500 MW steam turbine - type


KODA MTD 70CR
Tebovice (Czech Republic) Heating Plant

steam turbine 72 MW type KODA MTD 50CE

El Sauz (Mexico) Combined Cycle Plant

assembly of steam turbine 145 MW type


KODA MTD 60CR
Temeln (Czech Republic) Nuclear Power

Plant assembly of 1000 MW steam turbine


type KODA MTD 80CR
Steam Turbines
Modular design of KODA steam turbines
Layout Steam
Type Turbine Condensing Condensing Condensing Backpressure Extraction With reheating Capacity Nominal Parameters: Layout example
characteristics - lower outlet - axial outlet - side outlet output [MW] turning speed pressure
Type xxC Type xxCA Typ xxCS Typ xxB Typ xxC(B)E Typ xC(B)R [rpm] temperature

Condensing and La Puebla Incinerating Plant (Spain) - turbine 3,28 MW type KODA MTD 10CA
KODA backpressure
Axial outlet to
MTD 10 condenser
Layout
alternatives:
Common
foundation frame
for complete Up to 7 12 000 3-5 MPa
turboset including
350-450 C
lubrication oil
system
Separate
foundation frame

Condensing and Strakonice Heating Plant (Czech Republic) - turbine 8 MW type KODA MTD 20BE
KODA backpressure
alternatives with
MTD 20 the possibility to
apply one
controlled
extraction
Possibility of axial
or radial outlet to From 2 to 15 8 000 3-8 MPa
the condenser 300-490 C
Layout alternatives
Common
foundation frame
for complete
turboset including
lubrication oil
system
Separate
foundation frame

Condensing or Strakonice Heating Plant (Czech Republic) - turbine 20 MW type KODA MTD 30CE
KODA backpressure with
the possibility to
MTD 30 apply controlled
steam extractions
Without steam
reheating
Possibility of axial
or radial outlet to From 10 to 45 5 500 / 6 000 3-12 MPa
the condenser
300-510 C

Single casing Accera Incinerating Plant (Italy) - turbine 120 MW type KODA MTD 40CA
KODA condensing or
backpressure
MTD 40 turbines directly
connected with
the generator
With or without
steam reheating
Possibility to apply From 30 3 000 / 3 600 3-14 MPa
controlled steam to 130 300-550 C
extractions
Possibility of axial
or radial outlet to
the condenser

C condensing turbines, B backpressure turbines, A turbine type with axial outlet to the condenser, S turbine type with side outlet to the condenser, KODA ENERGO also produce high speed steam turbines with variable turning speed and with gearbox, which are applied e. g. as driving units for sugar cane mills, drives
E extraction turbine, R turbine type with steam reheating for feeding pumps and compressors
Modular design of KODA steam turbines
Layout Steam
Type Turbine Condensing Condensing Condensing Backpressure Extraction With reheating Capacity Nominal Parameters: Layout example
characteristics - lower outlet - axial outlet - side outlet output [MW] turning speed pressure
Type xxC Type xxCA Typ xxCS Typ xxB Typ xxC(B)E Typ xC(B)R [rpm] temperature

Double casing Katowice Heating Plant (Poland) - turbine 134 MW type KODA MTD 50CE
KODA turbines with
single-flow high-
MTD 50 pressure and low-
pressure part
With or without
steam reheating
Possibility to apply
controlled steam From 80 3 000 / 3 600 6-16 MPa
extractions
to 150 450-570 C
Possibility of axial
or radial outlet to
the condenser
Possibility to apply
high-speed LP part
with a gear to
synchronous
turning speed of
the LP part

Double casing Figueira Power Plant (Brazil) - turbine type KODA MTD 60CR
KODA turbines with
combined HP-IP
MTD 60 part and double-
flow LP part with
steam reheating
Lower or side
steam outlet to
the condenser From 100 3 000 / 3 600 8-16 MPa
Possibility to apply
to 280 450-570 C
controlled steam
extractions

Multi casing Shen Tou Power Plant (China) - turbines 2 x 500 MW type KODA MTD 70CR
KODA turbines with steam
reheating
MTD 70 Lower or side
steam outlet to the
condenser
Possibility to apply
controlled steam
extractions From 250 3 000 / 3 600 12-18 MPa
to 650 500-570 C
(1 000)

Multi casing Temeln Nuclear Power Plant (Czech Republic) - turbines 2 x 1 000 MW type KODA MTD 80CR
KODA turbines for nuclear
power stations
MTD 80 Inlet steam
parameters on the
saturation limit
Turbines with
steam reheating
and moisture From 200 3 000 4-6 MPa
separation
to 1000 saturated
Lower steam outlet
to the condenser steam
Possibility to apply
controlled steam
extractions i.e. for
heating
Heat Exchangers
For the whole portfolio of KODA steam turbines, as well as turbines of other pro-
ducers including preparation of acceptance, provision of project and manufactu-
ring documentation according to the customers requirements.

Characteristics
Design of the most recent heat exchangers are based on thermodynamic
computations according to our own SW, as well as worldwide accepted
standards in the heat exchanging field e.g. HEI Standard and standards
for pressure equipment e.g. ASME Code, AD Merkblatt
The most sophisticated heat exchanger components are manufactured
from alloys and titanium materials
High operational reliability

Products
Surface condensers with auxiliaries
- With radial, axial or side turbine steam outlet
Feeding water heating systems
- High-pressure heaters
- Low-pressure heaters
Heat exchangers for district water heaters
Modernization and upgrade of KODA design heat exchangers as well
as those of other manufacturers

1
 District water heater for 134 MW KODA 2
turbine Katowice Heating Plant (Poland)
- Maximum heat output 210 MWt
- Total Dimensions 3,5 x 14 m, weight 92 t
- Tubes stainless steel
- Tube plates stainless steel cladded
 3D model of condenser for 500 MW KODA

steam turbine
- Surface condenser designed as 2 individual
separate condensers 1+1, placed under each
LP turbine casing
- Maximum operational capacity 562 MWt
- Tubes aluminum brass, tube-plate - carbon
steel
Heat Exchangers

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 Modernization of condensers for 220 MW

steam turbines Nuclear Power Plant at


Dukovany (Czech Republic)
- Progressive module design
- Assembly within 21 days
- Titanium type
- Orbitally welded joint tube tube plate
- Increase of turbine output by 2,6 MW
 High pressure heater for 200 MW turbine

Thermal Power Plant at Chvaletice (Czech


Republic)
- Integral design of heat exchanging surfaces
inside one exchanger
- Hydraulic expanded and orbitally welded
joints tube tube plate
 3D model of condenser for 145 MW KODA

steam turbine Figueira project (Brazil)


- Nominal heat output 175 MWt
- Tubes Cu Ni
- Tube plates C steel
 3D solution of turbine with axial condenser

for 3,28 MW steam turbine for Incineration


Plant at La Puebla (Spain)
- Minimum space demand within machine hall
- Access to steam turbine rear bearing
Service
Characteristics
Complex managed orders including project planning documentation, design
solution, manufacturing, assembly planning and site management, testing,
thermodynamic efficiency measuring, putting into operation, operation
manuals and complete technical documentation
Complex scope of license for project design, engineering, assembly, repairing,
overhauling and testing, welding, non-destructive testing etc.
Application of commercial SW compatible with clients applications

Service activities
Spare parts supply and management
Expert services for diagnostics and analysis
Special activities
Repairs, overhauls, maintenance
Service "HOTLINE"
Rehabilitation, reconstruction, modernization, modification of KODA design
equipment with auxiliaries, as well as other producers
Wide range of offers for partial innovations
Optimised maintenance schedules - service and operation guaranteed

Expert Services
Supervision of overhauls
Technical assistance for operational problems solution
Residual lifetime assessment and prediction, machine evaluation and offer
preparation

 Modernization of TG 215 MW LP part Power 1 2


Plant Prunov (Czech Republic) LMZ type unit 3
- Disassembly of the original LP part, construction
adjustment
- Design, manufacturing and assembly of
a new LP part
- Project management, testing and commissioning
- Shutdown period 5,5 months
 3D design retrofit of machine hall equipment -

Opatovice Power Plant (Czech Republic)


- Replacement of KODA 55 MW steam turbine -
lifetime expired, and auxiliaries by new 63 MW
condensing steam turbine without steam reheating
and with one controlled steam extraction
- Placing the turbo set on the original foundation
- Application of the original generator, condenser
and regenerating plant
- New electronic-hydraulic control system
 Turn-key major overhaul of TG 10 Power Plant

Mlnk (Czech Republic) with KODA 110 MW


steam turbine
- Construction adjustment of boiler, machine hall
and electric parts
- Reconstruction of boiler, connecting pipeline,
condensing and regenerating plant, electric part
- Manufacturing, supply and assembly
of modernized turbine 110 MW
- Major overhaul and reconstruction of generator
auxiliaries
- Replacement of unit control system and I&C
- Project management, testing and putting into
operation
- Assembly period 18 months
Service
Specific functional units and turbine components
Innovative bids for specific technical improvements of individual functional units
aimed towards improvement of efficiency, reliability, ease of operation and lifetime
extension.

Complex Maintenance Contracts


Long-term contracts for maintenance of agreed operational units, including war-
ranty based upon a defined percentage of equipment availability and operational
parameters.

Specific Features of Rehabilitation, Reconstruction, Modernization and


Modification Projects
Using the original foundation with minor modifications
Keeping the original main turbine dimensions (bearing span etc.)
Using the original generator application of generator main overhaul
Using the original condenser and heaters application of main overhaul for
these items
Control system upgrade e.g. mechanical to electronic systems
Possibility to modify only selected items of equipment
Reverse engineering
Lifetime extension

Two conceptual modes of lifetime extension

Operation
Refurbishment
 Special services rotor alignment applying
improvement
middle - frequency induction heating methods
- On the photo alignment of 1000 MW
Residual life of components %

KODA turbine LP rotor Nuclear Power Plant 100


Temeln (Czech Republic) 90
 Complete dimensional check of turbine 80
blade shape on OPTON three-coordinate
70
60
measuring instrument
50
40
4 30
4 5 20
10
0
0 10 20 30 40 Years
Service
Typical example - KODA 63 MW turbine modernization
(Opatovice Power Plant)

TURBINE REPLACEMENT
ID -1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 CHANGE OF THE 63 MW TURBINE

2 CONTRACT SIGNATURE

3 BASIC DESIGN
4 DETAIL DESIGN
5 PRODUCTION AND PROCUREMENT

6 UNIT SHUT DOWN


7 DISMOUNTING OF ORIGINAL TURBINE
8 MODIFICATION OF THE FOUNDATION
9 ASSEMBLY OF THE NEW TURBINE
& ACCESSORYIES
10 TESTING AND COMMISSIONING
11 TRIAL RUN
12 START OF COMMERCIAL RUN

6
6 6

 Special services rotor balancing in high-

speed balancing tunnel


- Dynamic balancing applying Schenk
technology
- Two types of bearing stands for different
diameters of rotor bearing journals (with the
possibility to use auxiliary gearbox)
KODA ENERGO s.r.o.
Tylova 57, 316 00 Plze
Czech Republic
Tel.: +420 378 135 999, Fax: +420 378 134 910
E-mail: energo.obchod@skoda.cz
http://www.skoda.cz/energo

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