Project: Hounde

Job No:
Client: Endeavour Mining
Author: JS Rev. A
Description: Design of 134-PP-001 & 134-PP-002
Calculation No: Pump Foundation 01/18/2017 Date:
___________________________________________________________________________________________

Given:
Reference: Design of Structures and Foundation for Vibrating Machines, Arya

Pump Data:
Motor:
rad
Wc1 5125 kg f 433 rpm operating speed f = 45.344
s
Wr1 0.2 Wc1 = 1.025 10 kg weight of rotor, assume 20% of motor weight
3

12000 rpm
e 0.001 in = 0.134 mm API Standard, table 3-1 of ref.
f

Wr1 2
Fo_c1 e = 28.735 kg centrifugal force

Pump:
Wp1 8607 kg

Wr2 0.2 Wp1 = 1.721 10 kg

3
weight of rotor, assume 20% of motor weight

Wr2 2
Fo_p1 e = 48.259 kg centrifugal force

Fo1 Fo_c1 + Fo_p1 = 76.994 kg total centrifugal force for pump;

Pump Base: Anchor Bolts:

bp 4380 mm ba 3750 mm a 24 mm
ap 1585 mm aa 1435 mm

Wbase 2879 kg Wo 2118 kg weight others

Wm1 Wc1 + Wp1 + Wbase + Wo = 1.873 10 kg

4
machine weight

Wm Wm1 = 1.873 10 kg
4
total machine weight in mat
foundation
Foundation and Soil Data:

kg
fc 25 MPa c 2400 (concrete) qa 150 kPa (Allowable Soil Bearing)
3
m
f.sy 500 MPa bar 16 mm ties 10 mm cc 75 mm

0.35 poisson's G 120 MPa Shear Modulus Es 35 MPa Modulus of

ratio Elasticity of Soil

kN
s 19.62 soil unit weight Di 0.03 soil internal damping
3
m
Ec 28600 MPa Modulus of Elasticity of Concrete
 Project: Hounde
Job No:
Client: Endeavour Mining
Author: JS Rev. A
Description: Design of 134-PP-001 & 134-PP-002
Calculation No: Pump Foundation 01/18/2017 Date:
___________________________________________________________________________________________

say use: (Block)

aped 6.0 m tped 0.8 m hemb 0.20 m foundation soil embedment
bped 3.434 m

Wped = 3.956 10 kg
4
Wped c aped bped tped y1 1.519 m motor CL to top of
pedestal
y y1 + tped

Wfdn = 3.956 10 kg
4
Wfdn Wped y = 2.319 m

y2 0.5 tped = 0.4 m

W Wm + Wfdn = 5.829 10 kg
4

2
Wped kg s
= 4.034 10
3
mped
m

2
W kg s
m = 5.944 10 total mass
3

Soil Stiffness Estimation: see fig.4 and table 4-1 of reference

L aped = 6 m B bped = 3.434 m see fig.4 of reference

L
= 1.747
B
0.1 2.15 0.98 0.37
0.2 2.15 0.98 0.38
0.3 2.15 0.98 0.4
0.4 2.15 0.98 0.415
0.5 2.15 0.98 0.43

0.6 2.15 0.98 0.445

0.7 2.15 0.98 0.4625
0.8 2.15 0.98 0.4775
0.9 2.15 0.98 0.49
x 1.0 zo 2.15 xo 0.98 o 0.5
2.0 2.24 0.98 0.6
3.0 2.34 0.995 0.7
4.0 2.44 1.005 0.79
5.0 2.535 1.04 0.88
6.0 2.605 1.065 0.97
7.0 2.66 1.09 1.055

8.0 2.71 1.135 1.125

9.0 2.76 1.18 1.19

10.0 2.8 2.01 1.25

L L
z linterp x , zo , = 2.217 x linterp x , xo , = 0.98
B B
 Project: Hounde
Job No:
Client: Endeavour Mining
Author: JS Rev. A
Description: Design of 134-PP-001 & 134-PP-002
Calculation No: Pump Foundation 01/18/2017 Date:
___________________________________________________________________________________________

L
linterp x , o , = 0.575 h hemb = 0.2 m
B

BL
BL 4
BL
3
roz = 2.561 m rox = 2.561 m ro = 2.978 m
3

h
z 1 + 0.6 (1 ) = 1.03
roz

h
x 1 + 0.55 (2 ) = 1.071
rox
3
h h
1 + 1.2 (1 ) + 0.2 (2 ) = 1.052
ro ro

Vertical: Horizontal: Rocking:

z = 2.217 x = 0.98 = 0.575
z = 1.03 x = 1.071 = 1.052
G
kz z
B L z
1 kx 2 (1 + ) G x
B L x
G 2
k B L
1

kN kN
kz = 1.915 10 kx = 1.543 10 k = 1.381 10 kN m
6 6 7

m m

Mass Moment of Inertia:

2
Wm kg s
= 1.91 10
3
mm
m

I_m mm y = 1.027 10 kg s m
2 4 2

mped
aped + tped + mped y2
2 2 2
I_fdn
12

I_fdn = 1.296 10 kg s m
4 2

I I_m + I_fdn = 2.323 10 kg s m

4 2
 Project: Hounde
Job No:
Client: Endeavour Mining
Author: JS Rev. A
Description: Design of 134-PP-001 & 134-PP-002
Calculation No: Pump Foundation 01/18/2017 Date:
___________________________________________________________________________________________

Geometric and Internal Damping: table 4-3

hemb hemb
1 + 1.9 (1 ) 1 + 1.9 (2 )
roz roz
z = 1.08 x = 1.203

z
x

3
hemb hemb
1 + 0.7 (1 ) + 0.6 (2 )
ro ro
= 1.005

s kg
= 2.001 10
3
3
m

(1 )) W (7 8 )) W
Bz = 0.282 Bx = 0.35
4 roz
3
32 (1 )) r 3
oz

3 (1 ) I
B = 0.118
5
8 r o

0.425 0.288 0.15

Dz z = 0.865 Dx x = 0.585 D = 0.38

Bz
Bx 1 + B
B

Vertical: Horizontal: Rocking:

Dz = 0.865 Dx = 0.585 D = 0.38

Di = 0.03

D_tot D + Di = 0.41

Natural Frequency:
Vertical: Horizontal: Rocking:

kz
kx
k
fnz fnx fn
m m I

fnz = 1.731 10 rpm fnx = 1.554 10 rpm fn = 2.351 10 rpm

3 3 3
 Project: Hounde
Job No:
Client: Endeavour Mining
Author: JS Rev. A
Description: Design of 134-PP-001 & 134-PP-002
Calculation No: Pump Foundation 01/18/2017 Date:
___________________________________________________________________________________________

Resonance Frequency:
Vertical: Horizontal: Rocking:

fmz fnz fmx fnx fm fn

2 2 2
1 2 Dz 1 2 Dx 1 2 D_tot

fmz = 1.218i 10 rpm fm = 1.916 10 rpm

3 3
fmx = 871.644 rpm

"Resonance will not occur"

Resonance Check:
Rocking:

lim1 0.8 fm = 1.533 10 rpm

3
f = 433 rpm

lim2 1.2 fm = 2.299 10 rpm

3

check1 if f lim1 f lim2 |

Resonance will not occur | "Foundation is overtuned"
|
else |
Resonance might occur; revise
|

check1 = Resonance will not occur

Horizontal:

lim3 0.8 fmx = 697.315 rpm f = 433 rpm

lim4 1.2 fmx = 1.046 10 rpm

3

check2 if f lim1 f lim2 |

Resonance will not occur | "Foundation is overtuned"
|
else |
Resonance might occur; revise
|

check2 = Resonance will not occur

Mass Ratio Check: 2 pumps

Wfdn
ratiowt ratiowt = 2.112
Wm

check3 if ratiowt 2 |
Foundation size is OK | check3 = Foundation size is OK
|
else |
Foundation size is not OK
|