Concrete Pipe Association of Australasia

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Pipe Load Summary Sheet Page 1 of 1

DESIGN OF 1200 DIA. RRJ DRAINAGE PIPE

Client And Project Details Date: 26-Jul-2016
Client: JKR Designer: MK
Project: FT54 Company: DPI
Description: File: New Design
Other: Design No.: ML 01

Design Parameters
Installation Condition: embankment
Projection Type: positive
Pipe Nominal Diameter (mm): 1200
Pipe External Diameter, D (mm): 1372
Soil Type: wet clay
Soil Density (kN/m): 20
Soil Parameter K: 0.1100
Width, B (m): 1.900
Height Of Fill, H (m): 0.968
Projection Height, h (m): 0.412
Projection Ratio, p (h/D): 0.300
Support Type: HS2
Bedding Factor: 2.5

Load Cases/Combinations Considered (controlling load case/combination highlighted.)

Load Description* Fill Height (m) Wg/2.5 Wq/1.5 Tc Pipe Class
Earth 0.968 11.5 11.5 2
W7 Wheel 0.968 11.5 12.9 24.4 2
T44 Vehicle 0.968 11.5 17.0 28.5 2
HLP320 Vehicle 0.968 11.5 19.3 30.8 2

All loads in kN/m. *Includes earth load at fill height shown.

Controlling Loads: Earth + HLP320 Vehicle

Minimum Test Load: Tc = 11.5 + 19.3 = 30.8 kN/m

Adopt 1200 dia. Class 2 RRJ pipe (1200/2 RRJ) in accordance with AS 4058.

Design Notes:
1. A nominal pipe wall thickness of 73 mm has been assumed.
2. The width B is less than the AS 3725 - 1989 minimum of 1.972 m.

Concrete Pipe Selector v4.0

Concrete Pipe Association of Australasia, Locked Bag 2011, St Leonards, NSW 1590
 Concrete Pipe Association of Australasia
Concrete Pipe Selector
Pipe Installation and Quantities Sheet Page 1 of 1

INSTALLATION OF 1200 DIA. CLASS 2 RRJ DRAINAGE PIPE

Client And Project Details Date: 26-Jul-2016
Client: JKR Designer: MK
Project: FT54 Company: DPI
Description: File: New Design
Other: Design No.: ML 01

Design Parameters
Installation Condition: embankment
Projection Type: positive
Pipe Nominal Diameter (mm): 1200
Pipe External Diameter, D (mm): 1372
Width, B (m): 1.900
Height Of Fill, H (m): 0.968
Projection Height, h (m): 0.412
Projection Ratio, p (h/D): 0.300
Support Type: HS2
Excavation Volume (solid) (m/m): 2.1

Installation Quantities
Support Zone Depth Quantities(m/m) Minimum Zone Compaction (%)
(mm) Solid Loose Density Index Relative Density
(for cohesionless soils) (standard compaction)
Bed zone X = 100 0.190 0.228 60 -
Haunch zone Y = 415 0.412 0.494 60 -
Side zone V = 550 0.312 0.374 60 90
Overlay zone O = 300 0.683 1.025 as per project specification as per project specification

Material Grading Requirements

Sieve Size (mm) 75.0 19.0 9.5 2.36 0.60 0.30 0.15 0.075
Bed & Haunch Zones (% mass passing) - 100 - 100-50 90-20 60-10 25-0 10-0
Side Zone (% mass passing) 100 - 100-50 100-30 50-15 - - 20-0

Construction Equipment Requirements

Name Description Min. Height Of Fill* (mm)

*Equipment is not to be used below this height of fill over top of pipe.

Installation Specification Notes:

1. All bed, haunch and side zone material passing the 0.075 mm sieve to have low plasticity (AS 1726).
2. Ordinary fill material to have no stones > 150 mm dia., and no more than 20% to be 75-150 mm.
3. For additional information refer to the project specification.
4. A nominal pipe wall thickness of 73 mm has been assumed.
5. The width B is less than the AS 3725 - 1989 minimum of 1.972 m.

Concrete Pipe Selector v4.0

Concrete Pipe Association of Australasia, Locked Bag 2011, St Leonards, NSW 1590
 Concrete Pipe Association of Australasia
Concrete Pipe Selector
Detailed Load Report Page 1 of 2

DESIGN OF 1200 DIA. CLASS 2 RRJ DRAINAGE PIPE

Client And Project Details Date: 26-Jul-2016
Client: JKR Designer: MK
Project: FT54 Company: DPI
Description: File: New Design
Other: Design No.: ML 01

Load Cases/Combinations Considered (controlling load case/combination highlighted)

Load Description* Fill Height (m) Wg/2.5 Wq/1.5 Tc Pipe Class
Earth 0.968 11.5 11.5 2
W7 Wheel 0.968 11.5 12.9 24.4 2
T44 Vehicle 0.968 11.5 17.0 28.5 2
HLP320 Vehicle 0.968 11.5 19.3 30.8 2

All loads in kN/m. *Includes earth load at fill height shown.

Earth
Height of fill, H = 0.968 m

Embankment Condition, positive projection

Settlement ratio, rs = 1.000
Projection ratio, p = 0.300
Equal plane of settlement height, He = 0.968
Spangler coefficient, C'e = 1.082
Working load due to earth fill, Wg = 28.7 kN/m

W7 Wheel
Footprint width at top of pipe, L1 = 1.904 m
Footprint length at top of pipe, L2 = 1.604 m
Footprint area, A = 3.054 m2
Load on footprint = 70.0 kN

Impact factor = 1.10

Live load pressure at top of pipe, q = 25.213 kPa

Minimum of L2 and D, S = 1.372 m

Effective supporting length of pipe, Le = 3.396 m

Working load due to live load, Wq = 19.4 kN/m

Concrete Pipe Selector v4.0

Concrete Pipe Association of Australasia, Locked Bag 2011, St Leonards, NSW 1590
 Concrete Pipe Association of Australasia
Concrete Pipe Selector
Detailed Load Report Page 2 of 2

DESIGN OF 1200 DIA. CLASS 2 RRJ DRAINAGE PIPE

T44 Vehicle
Vehicles passing, lane width = 3.000 m

Footprint width at top of pipe, L1 = 6.604 m

Footprint length at top of pipe, L2 = 2.804 m
Footprint area, A = 18.518 m2
Load on footprint = 384.0 kN

Impact factor = 1.10

Live load pressure at top of pipe, q = 22.811 kPa

Minimum of L2 and D, S = 1.372 m

Effective supporting length of pipe, Le = 8.096 m

Working load due to live load, Wq = 25.5 kN/m

HLP320 Vehicle
Footprint width at top of pipe, L1 = 5.004 m
Footprint length at top of pipe, L2 = 1.604 m
Footprint area, A = 8.026 m2
Load on footprint = 200.0 kN

Impact factor = 1.10

Live load pressure at top of pipe, q = 27.410 kPa

Minimum of L2 and D, S = 1.372 m

Effective supporting length of pipe, Le = 6.496 m

Working load due to live load, Wq = 29.0 kN/m

Concrete Pipe Selector v4.0

Concrete Pipe Association of Australasia, Locked Bag 2011, St Leonards, NSW 1590