Professional Documents
Culture Documents
i
SAFETY INFORMATlON
.
ALL Areas
INTERNAL LASER RADIATION
U.S.A. Only
LASER SAFETY
This LBP printer is certified as a Class 1 laser product under the U.S. Department of Health
and Human Services (DHHS) Radiation Performance Standard according to the Food, Drug
and Cosmetic Act of 1990. This means that the LBP printer does not produce hazardous laser
radiation.
Since radiation emitted inside the LBP printer is completely confined within protective
housing and external covers, the laser beam cannot escape from the LBP printer during
any phase of user operation.
CDRH REGULATIONS
The Center for Devices and R&ological Health (CDRH) of the U.S. Food and Drug
Administration implemented regulations for laser products on August 2, 1976. These
regulations apply to laser products manufactured from August 1, 1976. Compliance is
mandatory for products marketed in the United States. The label shown in the figure
indicates compliance with the CDRH regulations and must be attached to laser products
marketed in the United States-.
CLASSIFICATION OF THE LASER PRODUCT
This product is classified as a Class 1 Laser Product under the CDRH Regulations U.S.A..
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to manufacture’s instructions.
ii
Denmark Only .
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig hhdtering.
Udskifining m4 kun ske med batteri af samme fabrikat og type.
Lever det brugte batter-i tilbage til leverandoren.
Norway Only
ADVARSEL
Lithiumbatteri-Bksplosjonsfare.
Ved utskifting benyttes kun batter-i som anbefalt av apparatfabrikanten.
Brukt batteri retumeres apparatleverand@ren.
Sweden Only
-. VARNING
( Explosionsfara vid felaktigt bat&byte.
AMind samma batterityp eller en ekvivalent
typ som rekommenderas av apparativerkaren.
Kassera anvXnt batter-i enligt fabrikantens in&&ion.
VARNING!
Osynlig laserstr&ting n3r denna de1 ar oppnad och sp&-ren 2r urkopplad.
Behakta ej St&en.
Finland Only
VAROITIJS
Pristo voi r&jahM jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
tyyppiin. H&vita tiytetty paristo valmistajan ohjeiden
mukaisesti.
.,
1- VARO!
Avattaessa ja suojalulcitus ohitettasessa olet ahtiina n&ymatt(lmtie lasersateilylle.
&4 katso sateeseen.
...
III
>,.--
)‘ 1
_-
.
Please read the following for your own protection.
A Caution 1
I
Opening the cover indicated by the Caution label below may expose you to
harmful laser radiation which could cause damage or loss of eyesight. Do not
C Open the Cover when the power is on.
iv
PRECAUTIONS
(1) Precautlbns
Refer to D: DISASSEMBLY/ CLEANING for the Disassembly procedure.
Be sure to unplug the printer befcre disassembling and cleauing. pczzi&q
1. When unplugging ccumec tors on the P.WI3.s themselves, always make sum the power is OFF first.
2. Always unplug conrxctors by holding the connector housing. Pulling on the power cord can lead
to problems with poor contact.
3.Itisrec canmended that a body ground not be used when carrying out any trouble-shooting
procedure. Be sure to ground DC lines to a ground test point on the P.W.B.
1. During transport and storage, P.WB.s should be kept incarductive bags or on mats and not taken
i: out lmkss absolutely rEce.ssary.
2. P.WBs should be stored in a place where direct sunlight does not strike them.
3.Don0ttouch1Ctermin&withyourhands.
(2) At Replacement
1. Before removing connectors from a P.WB.. make sure the printer has been ~npluggcd
2. When P.WB.s are taken out of their conductive bags or off their mats, hold them by t&sir edges to
avoid touching the term&Is or the patterned surfaces.
3.BeforeinstallingumnectcrsonaP.WB..makesuretheprinterhasbeenunplugged.
(3) At Inspection
1. Avoid checking a P.WB. with testers; instead, use operating pa.tQ of the printer. mdicatrx ktrps,
and other means to evaluate operational umditions.
2. Be careful not to short-circuit IC terminals when using metal instruments or screws.
3. If it is necessary to touch elements on the P.W.B. with your hand, make sure your body is properly
5&d
V
CONTENTS
A: PRODUCT INSTALLATION
B: GENERAL INFORMATION
vi
C: MECHANICAL/ ELECTRICAL
1. PRINTING PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-l ,*
2. PAPER FEfZDlNG ........................................................................................................................
C-2
c-2
2-1. Multi-purpose Tray .............................................................................................................
2-2. second Cassette Tray ..........................................................................................................
c-3
C4
3. IMAGING CARTRIDGE ............................................................................................................
4. CHARGING .................................................................................................................................
c-5
5. ExPosuRE cP/Hl ........................................................................................................................
c-5
6. DEVELOPMENT .........................................................................................................................
C-6
7.TRANsFER ..................................................................................................................................
C-6
8. FUSING ........................................................................................................................................
c-7
9. PAPER EXIT/ DUPLEX .............................................................................................................. C-8
.- 9.1. Paper Exit ............................................................................................................................
C-8
: ( 9-2. Duplex (Option) .................................................................................................................. C-8
’ c-9
10. PRINTING SEQUENCE ............................................................................................................
c-9
l&l. sriuting seqmnce ..............................................................................................................
10-2. Multiple sequence .............................................................................................................
C-9
10-3. Fkdiug sequeuce ...............................................................................................................
c-9
-
104. Duplex SeqEnce .............................................................................................................c-10
10-S. Power ON sequence ........................................................................................................ c-10
D: DISASSEMBLY/ CLEANING
1. MAINTENANCE/ INSPECTION ............................................................................................... D-l
l-l. Replacement of Parts .......................................................................................................... D-l
1-2. cbauiug Parts D-l
.....................................................................................................................
1-3. Required Send Tools ....................................................................................................... D-l
s- 2. DISASSDlBLY PROCE5DURE .................................................................................................. D-2
(
2-1. Outer cover ........................................................................................................................
D-2
2-2. Fusing unit .............................................”. . . . . . .. .........................................................
........ D-2
2-3. Image Traasfer Unit ............................................................................................................ D-6
24. High Voltage Unit ............................................................................................................... D-6
D-7
2-5. Power unit ..........................................................................................................................
D-7
2-6. Print Head Unit ...................................................................................................................
2-7. Paper Empty Sensor Assy. .................................................................................................. D-8
2-8. Paper Take-up Roll Assy. D-8
...................................................................................................
2-9. Registration Roller by ...................................................................................................... D-8
2- 10. Drive Unit .......................................................................................................................D-9
2-11.Dup1exunit ...................................................................................................................... D-9
vii
E: ADJUSTMENT
. 1. IMAGE REGISTRATION . . . . . . . . . . . . . . . . ,. ~,,.......,“,.............................,..............................................E -l
F: TROUBLE-SHOOTING
1. TROUBLE DETECTION ............................................................................................................ .F- 1
F-l
l-l. JAMDetection .....................................................................................................................
1-2. Fusing unit nlaanaion ..................................................................................................... E2
l-3.W mahnction ................................................................................................................ F-2
l-4. Polygon Motor malfimction ................................................................................................ F-2
l-5. Fan Motar malfunction ....................................................................................................... P2
l-6. Main Motor malfunction .................................................................................................... z-2
2. AClTON FOR DETECTED JAM OR MALILJNCI’ION ............................................................F-3
F-3
2-1. JAM1 ..................................................................................................................................
J?-3
2-2. JAM2 ..................................................................................................................................
-.
.F4
2-3. JAh43 ..................................................................................................................................
t
” . .F4
2-4. JAM4 .................................................................................................................................
2-S. Fusing unit IIlahndal ..................................................................................................... ES
2-6. Laser malfuoctoo ............................................................................................................... ES
2-7. Polygon Motcx malfunction ............................................................................................... s-5
2-8. Fan Motor malfunction ..................................................................- ...................................T-5
2-9. Main Motor m-on -.................................................................................................... J-5
3. Ol-HER DETECTED TROUBLE ................................................................................................ F-6
. . 3-1. NoPower ..............................“.....: .............................................................................F-6
3-2. Skew ...................................................................................................................................F-6
4. IMAGE QUALlTY TROUBLE ................................................................................................... .F-7
“F-7
Black/ White lines .....................................................................................................................
.;.................................P-7
IJtdmlltal lines ......................................................................................
LowimageDensity ................................................................................................................... .F-7
Fogsyb=kground ................................................................................................................... F-7
No Image (Hank/ Black) ........................................................................................................... F-8
(.-- .F-8
Offset Image .............................................................................................................................
...
VIII
A: PRODUCT INSTALLATION
2. INSTALLATION
2-1. Connection
The following items should be connected before use.
- Connea the Intezface Cable.
- Connect the Power Cord
A-l
-
-Y
2-2. Space Requirements
Note: The htinimum Space requireme n$ for indhion of the printer are enclosed in a a TO ensure
easy operation, replacement of comma ble, and main- service jobs, provide the fotiowing space fa
the installation of the printer.
15
I
iii t
ns7
-,.
Dupiexer
Kwon)
/
1 880 1
541
=p
f
106
Y v Y
+------ 5 2 1
0993maO24
- 593 ______Ff
Unit: mm
A-2
c’
B: GENERAL INFORMATION
-
1. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-l
.k _T-
-.
1. SPECIFICATIONS
TYPe
Printing systerri
/----
Svstem speed : 93.8mdscc.
Fusing system. :Eteat~llerfusiIlgsystem
Charging system :RotatiqhrgcBxuhsysIem
Development :Fine system
Drum deaning’ :CkmingBlade
Separating system :papaseparatar
image Transfer system : RcLkT~ansfer system
Dimensions :545mm(w)x383mm~)x403mm~~~Paper~~
Weight : Approx. 24 kg (miloutlmagiJlg cardridge 1.9 kg. Caltroller 0.5 W
... CT:: Power supply : AC 120V 6OEx. 220V - 240V 50/60&
...
.+e
.. Power Consumption : 750 w or less (opcratioll)f 12ov
200 w or less (stanciby)/ 120v
30 w or less (low power)/ 120v
AaxMic Noise : 53 dB (A) or less (Operation)/ standard type
38 cIB (A) or less (Standby)
Monthly Duty Cycle : 50,000 prints
I. CafMge operating life : 10,~ pr;nts 0~ IIXUX (when the black-to-white ratio is 5% on multi pints)
ThueiStOWUnpty&tif=
EXiiGtE3.%5 :ozinlc 0.04 mgh? (0.02 ppm or less)
Dust 0.25 mghl’ or less
: Duplex Unit
Paper : Ordinary Plain Paper/ Recycled Paper (64-90 g/m2)
Paper size :A~L,B~L.A~L/C.B~C.~C.L~~~~XL/C
System speed : 95.7 mm/ sec.
Power supply : 5V - 0.3N 24V - l.OA maximum (Supplied itom prinrer.)
Dimensions :424mm(w)x7lmm(D)x244mm0
Weight : Approx. 2.1 kg
Duplex Unit operating life : 150,000 sheets or 5 years
B-2
2. PARTS IDENTIFICATION
-6 oss34022
OSS3-bo21 8
10
-
OSS3-b024 OS93W25
B-3
3. COMPONENT LAYOUT
.
2 3 4 5 6 7 8 9
i.
-.
i,
Gear Ratios
1.20
2. 77
3. 75
4. 39/18
5.33
6.31/22
7.38
9.6oR3
10.39
11.15
1.2. 15
13.39
14.14
15.18R3
1 6 . 2 4
17.14
18.20
19.14/17
20.16
21.44
22.601'23
23.7Otl6
24.18
25.63/27
(.--y 26.45/47
:- 27. 44.134
28.18
.29. 15Rl
30.44
31.25
32.31R5
B-5
5. ELECTRICAL COMPONENT LAYOUT
M6
PWB-B
PC4
(.-. h-l5
0963~bO51
7
i PWB-A Main control Board PC1 Papar Take-up Sensor
PWB-C 2nd Cassette Unit Board PC3 Paper Exit Sensor
PWB-E Power Unit PCRI Registration Sensor
PWB-F High Voltage Unit PEl Paper Empty Sensor
PWBG Toner Empty Board PNEI Paper Near-empty Sensor
PWB-R Resistor Board PE2 2nd Paper Empty Sensor
Ml Main Motor PNE2 2nd Papar Near-empty Sensor
M3 Fusing Fan Motor H’ L Heater Lamp
M4 Power Fan Motor TEI Toner Empty Sensor
SLI Paper Take-up Solenoid THI Thermistor
SL2 2nd Papar Take-up Solenoid TSI Thermostat
..” . . . . . . ..“.“....._ “.“.^.i.“...” ..*-” . . . . . . . . . :‘” . . . . ...“.... . . . . . ...“...
41
:
:
(.. I
J
CN2B
I CN8
,.I
(I-
/’
PWEA Main Control Board CNI OA Paper Take-up Sensor
PWB-C 2nd Cassette Unit Board CN3 Paper Exit Sensor
PWB-E Power Unit CNl OA Registration Sensor
PWB-F High Voltage Unit CNGA Paper Empty Sensor
CN5A Main Motor CN3A Paper Near-empty Sensor
CN2F Fusing Fan Motor CN8A 2nd Paper Empty Sensor
CNSE Power Fan Motor CN8A 2nd Paper Near-empty Sensor
CN2B(PH) Transport Motor CN2(YL) Heater Lamp
CNI B(PH) Switch back Motor CNEA Toner Empty Sensor
CN12A Paper Take-up Solenoid CN5 Therm&of
cN3c 2nd Paper Take-up Solenoid CIWYL) Ttkmostat
.
“.S”...“. . . . .--.--.-_-.. - ..“~...............
I. .. . . ...“.“.
B-7
7. SWITCHES/ SENSORS IDENTIFICATION
. . .
1
* Printer, Duplex Unit.
.
Function
Turns powex ON and OFF.
s2 Interlock Switch
PE2 2nd Paper Empty Sensor Detects paper empty of 2nd Cassette Unit. Active: “E
PNE2-1 2nd Paper Near-empty Detects 50 sheets ofpapesfor 2nd Cassette Unit.
Sensor Active: ‘33”
PNE2-2 2nd Paper Near-empty Detects 250 sheets of paper for 2nd Cassette Unit
Sensor Active: “ET
i TEI Toner Empty Sensor Detects toner empty condition. Active: ‘z”
I TSl
I Thermostat Cuts OFF the current to Heater Lamp when temperature is I
E-8
8. ELECTRICAL SERVICE PARTS ON P.W. BOARDS
PWB-A
mw y2op
CN3
CNl
VRlA
0
CN5 CN6 CN7 CN8 CN9 CNlO CNll
r-q
j-7q7p1[2p1~1op1)2pll1Ip]
PWB-F - I VRl
0+ I
V R 3 @ VR5 VR6
0 @
2P CN2
0 r-l
I I 1 I
cm
Fl
CN2
CN3 q
RV2
@ C N 4 :,
P
c
B-9
9. SYSTENl LAYOUT
Main Control
Board
(PWB-A)
Transfer Roller
I\ Fusing Roller
/ Paper Exit Roller
1
;sas.sgtiG. . . . . . . . . . . . . . . . . . . . #” .*. . . . . . . .
Polygon Motor
uw iCurrent of LD
! ,.......................................................... e...... . . . .
Themstor (I Hi)
khemwstat (X31 )
1 ,...............,...,.........,,.......................,...,.......... i
............................. ..............
jt%$‘i’Empty Sensor (Pl2)
\ iEg..sa* .@$. . . . . . . . . . . . . . . . . . *. . . . . . .
I<. Switchback Motor
w3)
,....” . . . . . . OEM
.“ .” . . . . . . ” . Setup
. . . . . . . . . . . . . . . a. . .b
I s
I Control Panel
II
Imaging Cartridge
(7’. e
Is MOtW
f Solenoid
a Cllltdl
C
e
Unit (PWB-F)
I :
._-_--...._.._._1..1.~..--- - Signal line
(7
lAC 1 AX~XXV Power line
-The Power source supplies DC+SV and DC+24V to the main control board and AC to the Heater Lamp.
-ThePrinterreceivesprintdataframthehostPCthroughaninterface.
-‘Zhe~olleradjus$thesizeandpositionoftbeprint&tatogenerateimage~Printingoccursafter
theimagedatahasbeentransmittedtothePrintHeadunitviat~emain~olbosrd.
- The main control board controls the various parts of the qine. Print Head unit, and Duplex Unit. l%ird
Gw&teuniL
B-11
IO. Sequence Flow
... .
To can-y out printing cyclks, s&&Is are transferred between the Controller, main control and -d-+7
engine as shown below.
Host PC
f!.z+cT
. . . . . . . . . . . . . . . . . .Interface
.-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
I I
T I.- I I Command Processor
Standby
I
I
Image Processing
yl?
Feeding
k
(-:.. -H. SYNC
Charging
Image Line Memory Exposed (PM
-Line.Data
w Transfer
B-l 2
11. CIRCUIT DIAGRAM
I I Duplex unit (oprron)
CNSA(PH)
Imaging Carlr
PartsY*
lx4
Pq.w Exit
s-
I ClUl(CS)
2nd Cas9etlo Unit
I
CNZ(CS) CNl(Cl-)’
3rd cw9atlo Urtil (opa)
1
PWB-c -i-l tip** ‘.
T--
Thumistor
I
I
110, 1
Ragiul~tbn
i CMCh
‘;
CN6A 2nd Papu Empty sotwar 3rd Pqxr Empty s,mwr
““‘FS PM-Q 1
TEl
“T
CN 0 7 PWB-0
-I
Prinl Head utdl
I
I,
2
..
LD Board
dr
:
:
1
:N12A
24V +24
kmm GNI Yl Pdygon Motor
stall/St0
CbC
La: L
1
:NlF(CTI CNlM
Uppwhoww Fusiq Fwlrr
sv
‘m Ram CN7A(PH )
24V
tuo2
2 I N0l-l
COllt-lbClbll
W
PCRl
EVR
iv-B.VR
xm
is HL.Run
Heafrr& !i PlJl
+24V(S
PWB-E
3jr!
CNSA(NH) ‘V 8
4. 1V
I
h4aln Motor
Ml
4
I
CN’IA
Power Svrlch
PWB-A
iY tY.lbw
; G yGrwn
i Pal Photo serlwr
-._
C: MECHANICAL/ ELECTRICAL
-
I : Sensor
C-l
2. PAPER FEEDING
- Paper is fed from either the multi-purpose tray (holding up to 150 sheets of paper) or the 2nd paper tray.
commanlycalledtheuniversalcasse~fholdingupto25Osbeetsafpaper).~optianalThirdcassetteUnit
may be installed to serve as a fixed cassette capable of holding 500 sheets of paper (1 a univenal cassette
capable of holding 250 sheets of paper.)
-ThePapatake-uprolltakesupasheetafpaperandthe~~rollerfeedsittothePC~.
-Thesignalindicatingthatthepapertake-upsensorIPCl)isactivatedisusedto&terminethestamngpositian
oftheimage.
- Tke paper nearempty sensor (PNEl) detects a umdition ia which the amount of paper still available for use
ia50sheetsor1ess.
\
Paper Near-empty Sensor (PNEl) Paper Take-up Roll
\<
Paper lifting Plate
c-2
2-2. Second Cassette Tray f. ’
- The drive for the secmd paper tray is transmitted from the printer to the intermediary gear. paper take-up Clut4
paper take-up roll, and the tmqxxt rollex.
- The secad paper tray is cmtrolled by the main control board @WB-A) via the control board (FWB-C).
-whenthepapertake-upsolenoid(sL2)isene~tbepapertahe-uprollisturnedonecamplete~totakeup
a sheet of paper and the transport roller feeds it to the PC drum. The paper separator fingers prevent the-secmd
andsubsequentsheetsdpaperfranbeingtaLenupwiththefirstane.
-Thepapersizeswitches(S4-1.2.3,and4)anthecontrolboard~-c)&tectthesizeofthepaperloadedin~~
~ay.‘Ihecambinatiansinwhich~switcbesarehrmedaoandoffarelistedbelowtorepresent~
.
- k~~~kr+mpty sensor (PNE2) detects a cmdition in which the amount of paper still available for use is 50
sheets cr less or 250 ar less. (J%e optional Third Cassette Unit is conligured in tbe same way.)
,-
Note: 0: ON, 1: OFF
Transport Roller
Contn
(PL-v,
I
Paper 5ize Plate Paper’Size Switch (S4-1,2,3,4)
c-3
3. IMAGING CARTRIDGE
- The illustration below shows the c&&ction of the PC drum charge unit and developing tit
Charse Brush
Cleaning Blade
.< i-
Agitator Blade
Pa& Fuse
/
Toner Hopper Toner Jeed Roller S&eve Roller
Cleaner Mirror/
window
4. CHARGING
n
. :
1 t
- A rotary brush is used to charge tbe PC Drum by static electricity More laser exposure. It applies &arg(’
directly to the PC Drum at a low voltage and tkrefore the Bmouat of ozone produced is only negligiile.
Laser
_,-
(
5. EXPOSURE (P/H)
-..
t.
Laser Diie
Polygon Mirror \
PC Drum
6. DEVELOPMENT
--. . F+-.
- The developiug unit feeds tauz to the electrostatic latent image on the surface of the PC drum to produce a
visible toner image.
-WbentbeprintcycleisstartedandtheMaindrivemotor(Ml)isenergized.theslafacepotentialafthePCdrum
is approx. OV. The sleeve roller voltage is made positive to prevent @leI fram stiCkiUg to the OV alEaS.
-~LEDonPWB-Gemitslightwhichisthen~fl~tedoffthemirroainsidethetonerhopperforuseinthe
detection of a tfmer-empty ccndilion. Readings are taken while the Main drive motoI *isturning.
+leeve Roller
PWB-F
Hiih Volt-
age Unit PC Drum
seal kas
Ton\er Feed Roller
\
Toner Ern@Se&or (TEl) 0693-CO62
7. TRANSFER
N e e d l e pole
PC Drum
\ \ /
PC Drum
L
(‘Y
. Thermistor (THl) Detects Analog Voltagje
PWEA Thermistor
in
1. During warm-up The @T@I starts w&m-up to attah a temperature of approx. 190°C when the power
ssvitchistmnedON.
2. During print cycle On receiving a print camman& the printez starts a temperature control cycle to keep the
c-. uppa fusing rollix temperature at approx. MPC
t
3. During standby ‘I& uppex fusing rokr temperatute is maintained at approx. 1WC.
4. Energy saving The contxoller sigrk turns OFF the. Heater Lamp.
Temperature
. . . . . . . . . . . . . . . ." . . . . . . . . . . . I . Curve
. . . . . . . . . . . . . . I.. .
Thermistor
lhrmostat
i.,?’ switchback
\
.*- Registration Roller --m-
t
C-8
IO. PRINTING SEQUENCE
. d .’
-- I.
:
10-5. Power ON sequence (Trouble Check)
vPower ON
R ist.!Sensor
(hl, Pc4)
C-l 0
,A :’
1.. . .
D: DISASSEMBLY/ CLEANING
-
,-
1. htAIMENANQE/ llWTXITON ....................i.. ............................‘......:. ....................................D-l
l-l. ReplAlcemeIlt of Parts....................................................................................................... Dl
L.2’ Dl
1-2. Cleaning Parts .....................................................................................................................
1-3. Requkd Service Tools ...................................................................................................... D-l
2. DISASSEMBLY PROCEDURE ................................................................................................. D2
D-2
2-l. Outer cover ........................................................................................................................
..I ........................................D-2
2.2. Fusiug unit .............................................................................
2-3. Image Transfer Unit ........................................................................................................... Ix
24. High Voltage Unit .............................................................................................................. D4
D7
2.5. Power Unit ..........................................................................................................................
.07
2-6. Print Head Unit ..................................................................................................................
2-7. Paper Empty Sensor Assy. ................................................................................................. D-8
2.8. Paper Take-up Roll Assy. ...................................................................................................
D-8
2-9. Regismion Roller Assy. ................................................................................................... D-8
D9
2-10. Drive Unit .........................................................................................................................
2-11. Duplex Unit ......................................................................................................................D-9
1. MAINTENANCE/ INSPECTION
. Ir-
l-l. Replacement of Parts
D-l
2. DISASSEMBLY PROCEDURE
F--x”. 1:.
Before king the disassembly p~ccedure. press the upper kit lock release button to open the Upper Unit. 6.
ranove the Imaging Cartridge.
-,
I
. . ‘I
.: :
-9!33-d021
0993-d0226
\ Pin
D-2
.
<-
: Heater Lamp Cover
3. Remove the Left Heater Lamp Cover. (1 screw)
Left Heater Lamp Cover I
Note: When removing the Left Heater Lamp
Cover, turn the Cover in the clockwise
direction.
0993-d0222
C-:
.:
Riiht Heater Lamp Cover 4. Remove the Right Heater Lamp Cover. (1 screw)
.- ---Y
-6’
-do221
D-3
- . .
\. ‘.
: Paper Exit Sensor
1. Remove tbei Paper Exit Sensor. (1 connector)
2. Remove tlie achmtor. (1 spring)
_--
: !.
09S34026
D-4
- .
: Thermistor
1. Remove the front Fusing Cover. (2 screws, 1
harness)
2. Remove the Thermistor. (1 screw)
: Thermostat
1. Remove the IYbe.rmostat. (2 saws)
-.
.,. ,
*..-’
09934272
D-5
Note: When disassembling/ reassembling the Transfer Unit, High Voltage Unit, Registration
n ...
\ .:. . Roller Assy. and Paper Take-up Roller Unit, please note that each has a peg that fits into
a hole in the Right Frame and a screw that secures the unit in the Left Frame.
Left Frame
-. _..
D-6
2-5. Power Unit
_. i-
0993dOS12
0993doE22
D-7
2-7. Paper Empty Sensor Assy.
1.Removefheoutercwtr.(Referto~2-1) ;
2. Remove the Harness Cover. (Resfa to sect 245)
3. Remove the Paper Empty Sensor Assy. (3 stxws. 2
Connectors)
OS93dO72
D-8
.
8. Remove the Registration Roller Assy. (3 screws)
099311102
D-9
E: ADJUSTMENT
1. IMAGE REGISTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .; E - 1
-,
1. IMAGE REGISTRATION
: After the Main ControlBoard (PWB-A) ~replaced. adjust the gap by fouo*g the pr- hbd 7
below.
t Registration position
Gapd
PWB-A
3. Another adjustment.
Adjust the VRlA so that the Voltage is 250V
between VRlA and ground terminal.
E-l
i-
F: TROUBLESHOOTING
Note: This printer detects the following misfeeds and malfunctions. When any of these trouble
conditions is detected, all printer elements are brought to a stop except the fan motor.
F-l
1-2. Fusing Unit malfunction
l%e printer considers that there is a fusing malfunction when any of the following four conditions is detected. fi
,’
1. The temperahue of the upper fusing roller (as measured withtbethermistor)issuchthatthechangein
the thermistor voltage is O.lV or less over a period between 12 sec. to 30 sec. after warm-up has star&xi
(with the fusing rollff temperature being 16OT or less).
2. The fusing roller temperature does not exceed l!WC for a 120 sec. pericd after warm-up has started.
3. The fusing roller temperature becanes less than 14UT in t.be standby state.
4. ‘Ihe fusing roller temperature become less than 1WC during a printing cycle.
5. The fusing roller temperature remains more than 24OT while the fusing temperature is being controlled.
l.AfusingfanmotormaIfunctianis&~tedwhenthevoltageusedtodetectthefusingfanmotorcurrent
remfh 36OIZ30 mV or less (= high speed/ low speed) for a cxmtinuous 0.5 sec. period.
2. A power supply fan motor malfunction is detected when the voltage used to detect the power supply fan
motorcurrentremains 170/150 mV or less (= high speed/low speed) for a cc&mous 0.43 sec. period.
F-2
2-3. JAM3
N-Y
v
* No
Replace the Paper Replace the
- Exit Sensar(pc3). - MaiIlcontrol
(Fusing Unit) Board @W-B-A).
2-4. JAM4
Yes YeS
1 Istbmepaperatthe 1 Istherepaperatthe
I Duplex Paper
sensar 0.
Registration
t-l sensor (Pm)3 I -
I No I No
I No
I No -=#.
*.-l.
cA No No
+
DocsthePaper yes Replace the Transport N*
Exit Roller rotate L - MO~W). I
b&ward? (Duplex Unit)
No
+
No
Does the Switchback Re+ce thei Switchback No
Motor (M6) rotate? * Motor (M6). +
(Jhplex Unit)
No +
YeS Reassemble the
- DuplexuJlit.
F-4
-.
c ‘.
7,; ,: . 2-5. Fusing Unit malfunction /’
-? Yes ’ No
DWtlEHeaterLiXIIp Replace thei ReplacetlXMiGl
lightupwhexlthepower * lTbamistarcTR1). c ControlBoard
iStllUEdON7 (Fuing unit) (PWB-A).
I 4
t
Replace the
l No - N o - N o
ReplacetheMaiIl
Control Board
-.d’
- I
No Replace theMain
- CmtilBoard
(EWB-A).
t
F-5
3. OTHER DETECTED TROUBLE
.
3-1. No Power
No -
Replace the Fuse (Fl). . CheckthattheFuseisilltlle -
Power unit @wB-E).
No
I
Papxisfedfiomtk No Paper is fed from 1. Wipe the Fusing Unit, a replace.
Multi-purpose tray? + the2ndCassetteor - 2. Wipe the Paper Exit Roller.
3. wii theRegistr~Roller.
I 3rd Cassette7
YaS YeS I No
/
Make sure the separators
I
Replace the Duplex
are cmrectly positioned Unit
over the paper in the
cassette.
F-6
.
Symptom CauG Action
No Image High developing bias Replace the High Voltage unit (PWB-E).
(BlanW Black) Replace the Imaging Cartridge.
Offset Image Improper transfer Clean the Transfer unit (3~ the Fusing unit.
.:
.‘;
F-8
I
micro@ac3008 0993-a021 toTMa
_A ,/’/*
~ _I. _.r Newsprint 2.5 Rev B (J 2.5 Rev B)
“P ,’.A’ Openwin library 3
, './' NeWSprint interpreter 210.0
Tue Am-16 14:02:02 1996 /’ . I
.I
,. _
-’
#0993 PARTS MANUAL (MINOLTA-QMS)
PARTS MANUAL
PREFACE tii%if $
1. The part numbers listed in Parts Manual are those which were assigned to the parts
making up the machine at the time lhe machjne was originally introduced onto the market.
2. Parts whose numbers are preceded by an asterisk in the Index Column on the List Page
are parts to be used in only certain market areas. Therefore, please check the number in
the Area column on the List Page and then compare it with the numbers given in the Area
Chart on page If to find out which part number is applicable to your own area.
NOTE: Parts for only certain Market Areas: The part numbers for these parts vary
according to market area. In other cases, these parts are used in only restricled
areas.
3. The Index Number on the List Page is composed of two numbers and two letters.
Generally, only A is used as the first letter of the two letters. However, sometimes B, C, 0.
etc.are used when one part in the illustration, such as an electrical part or a part which
varies according to market ares, has two or more part numbers. The second of the IWO
letters represents the modification hislory of that part.
4. The Area Number is listed in the Area Column for only those parts used in certain market
areas. This Area Number represents the area listed opposite to it in the Chart given on
Page If. Parts having no Area Number lisled in the Area Column can be used in all
market areas.
5. In the exploded views in this parts manual parts (Screws 81 Washes, etc...) which are
indicated with a “four-digit’ numbers are listed in numerical order in the section ‘SCREWS
AND WASHERS. Please check these ‘four-digil’ numbers with Ihe part numbers (‘len-
digit” number) which should be used lor ordering the parts.
6. All parts numbers consist of ‘ten-digils’ which should all be quoted when ordering a part.
The price of parts can be obtained by referring to Ihe “Parts Price List’ which is separately
issued.
We recommend that you cross out from your Parts Manuals those parts numbers which do not apply to your area ~0 that
no error is made when ordering parts.
PARTS MANUAL
CONTENTS B ;A
(m
H O U S I N G 9C 3% %
PARTS MANUAL
L
INDEX PART NO. PART NAME )TY NOEX PART NO. PART NAME EMARKS
I %I* lE.S#r: SK I.% 8 is i f
LhJdS !Ks*lf SK % Ia
OlAA 0 993-1001-02 ‘OP C O V E R -i-- 37AA 993-6023-01 tARMESS
bInI\“- \-*a
OZAA 0 993-3222-01 ;HAFT 1
rr>k
03AA 0 993-3220-01 IOLL 4
OCAA 0 993-3221-01 XCER 4
OSAA 0 993-1010-03 IEAR-COVER 1
wlhJ\“-
06AA 0 993-3214-01 i~OUn0 P L A T E 1
I-XJ\“;r
O?AA 0 993-1015-01 IEINFORCE P L A T E 1
t*131\*‘3
08AA 0 993-3213-01 iEUTRALIZING BRUSH 1
ye-
OPAA 0 993-3203-01 1
I-S-
1OAA 0 993-3204-01 #USHING 2
1lAA 0 993-1003-01 L’;:?‘COVER 1
:7” ‘I hn” -
12AA 0 993-1620-02 :OVER 1
13AA 0 993-1014-01 :&ION SPRING 2
w”J17*‘J>7*’
l&AA 1 200-1521-02 4ASHER 3
PItI*-
15AA 0 993-2017-03 .OCK L E V E R 1
l-J7 I\“-
1644 0 993-1016-02 -EV k R 1
17AA 0 993-2009-01 1
le.44 0 993-1021-01 1
19AA 0 993-1004-03 1
2OAA 0 993-1005-01 1
21AA 0~993-1009-01 1
22AA 0'993-1002-02 1
23AA 0~993-2304-01 1
2bAA 0~993-1006-01 1
27AA 0~993-3208-01 1
28AA 0~993-3209-01 1
2944 0 993-3210-01 1
30AA 0 993-3205-01 1
31AA 0 993-3211-01 1
32AA 0 993-3206-01 1
33AA 1 100-1212-04 1
31AA a~993-1011-01 1
35AA 01993-0754-01 1
PARTS MANUAL
FRAMES 7 L - J&P
)
(. , i: /)
OlAA 199%1017-01
02AA 1993-2004-02
03AA )993-6104-01 (I431
- -
P A P E R T A K E - U P SECTlONfi %? #ff 3 II P A R T S M A N U A L (7:
,*’
,
OS
.
8’
I
I
I
I
I
i
INDEX PART NO. 3T’r DEX PART NO. PART NAME CITY WEP
Bix6 3 I% # :: aa %%f5 %lS#B$ a I% B i$ aa L Jci
I-
-
OlAA 0993-3510-01 1 34AA 3993-0401-02 PAPER TAKE-UP UNIT 1
ym;z-h
OZAA 0993-3520-01 iUitlINC 2 36AA D993-3523-01 1
9”797 3-h
03AA 0993-3518-01 TENSION SPRING 2
t-,#\*‘JX7*‘J~7”
04AA 0993-3511-01 BUSHING 2
3” 7 7 7
OSAA 0993-3508-01 ;O\LE” 1
06AA 0993-JSOC-01 “,G$’ 1
07AA 0993-3509-01 ROLLER 1
08AA 0993-3512-01 %i;;ND P L A T E 1
7-all-3
09AA 0993-3503-01 E!?$fE
1
1OAA 0993-3035-01 S E T P LA T E 1
19IJ\":,
1lAA 0993-3018-01 PRESSURE SPRING 1
7-~5r717~‘J~7”
12AA 0993-3023-01 SUPPORT 1
9+*-r
13AA 0993-3002-01 1
i”:kER
14AA 0993-3028-02 $FE
1
1SAA 0993-3009-01 BUSHING 2
b”737
16AA 0993-3024-01 PLATE SPRING 1
>*b-b.XY’J>7”
17AA 09s7-3040-01 P I N 2
18AA 0993-3008-01 E2 2
19AA 0993-3006-01 2
20AA 0993-3020-02 1
21AA 0993-3501-05 1
22AA 0993-3001-01 1
23AA 0993-3010-01 1
2CAA 0993-3039-01 1
2SAA 0957-3015-01 1
26AA 0993-3022-01 1
27AA ~993-3014-02 1
28AA ~993-3013-01 1
29AA t993-3021-02 1
SOAA )993-3017-02 1
3lAA 1993-0751-01 1
32AA 1993-3521-01 5
33AA )993-0411-01 UN1 1
- -
)
!
- - - -
T R A N S P O R T SFCTION $2 9 E% PARTS MANUAL] =
L---
PARTS MANUAL =
0
a
INDEX PART NO. PART NAME 5 IEMARKS PART NO. PART N A M E IEMARKS
A%l% 26 r% # $ I I% 8 i$ aa I t !6l%#:! I & 8 I* t *
-
OlAA ,lSb-3921-01 COVER-RT 1
5)” a,,** -
02AA ,lSb-3907-02 PAWL 1
‘I3
OSAA ,lSb-3903-04 GUIDE-R1 1
~*“fi”fE”
04AA ,lSb-3916-01 MJ~$TOR 2
OSAA ,15b-3917-01 PRESSURE SPRING 2
?-J>a!lX?= ‘137”
ObAA ;156-0751-01 LIFTING PLATE 1
*277’-“r’*“t
07AA :156-3904-O! GUIDE-LFT 1
t?“‘Jh”f k”
OBAA ;156-3908-02 PAUL 1
09AA :lSb-3919-01 C~~ER-LFT 1
t!P’Jb,\“-
1OAA LlSb-3901-O: CASSETTE BODY 1
hh7 b*“t”l
1lAA ClSb-3920-Oi GROUND PLATE 1
?-XII”:,
12AA ClSb-3913-01 !$$R 141 1
13AA :lSb-3909-01 RACI: G E A R 2
577***7-
14AA LlSb-3910-O; DETECTING PLATE 1
73ClYli”:,
1SAA LlSb-3915-01 y”
1
IbAA ClSb-3914-01 LID- 1
17AA ClSb-3911-01 $&4,“R 1
10AA 4156-3918-O: COVER 1
19AA ClSb-3912-01 ~I%~LATIKG P L A T E 1
SCff~“;r
20AA '156-3906-05 L O C K LE V E R 2
0?7l#1\"-
21AA .lSb-3922-01 IWW’:‘“” 2
22AA .lSb-7301-01 LABEL 1
51°C
“4
/
..
/--
.-
,i‘ )
INDEX PART NO. PART NAME OTY lNDEX PART NO. PART NAME
Rrwi %I 8 # 4 %I c% 8 i s Ra Rir#* lc%*$ 3 .“. 8 f
-
OlAA Cl57-3604-03 1 3bAA Cl57-3623-01
02AA 4157-3611-02 3 35AA L157-3611-01
%”
y;” 37T
03AA Cl57-36lC-01 12 36AA L157-3610-01 PRESSURE SPR ING
0-b 7vb13a3*‘J>7’*
O&AA 1157-3612-01 SPRING 12 37AA 4157-6802-01 HARNESS
IYe ‘JZJ” +*a
OSAA 4157-3609-02 1 38AA 4157-3618-01 ~~;~R~LIZ’NG BRUSH
:;!jP,fE” - -
06AA 5157-3602-01 COVER- 1 39AA 6157-6803-02 HARNESS
It-ta
O?AA C157-3606-01 !&SURE S P R I N G 2 40AA L157-3617-01 BRACKET
?701713*‘J>7” b’JY7f\“S
00AA 2157-3605-02 1 ClAA L157-3620-01 EC;" 377
EiY’-”
09AA 4157-3615-01 SHOULOER SCREW 2 CZAA C157-3640-01 SEAi
,..>*2..
1OAA 4157-3603-03 COVER 1 &SAA L157-3616-01
1lAA 4157-3608-01 &&LDER SCREW 2 44AA D807-7121-01
.-J.‘>$3..
12AA 4157-3634-01 GROUND PLATE 1
?-1ll”:,
13AA 5157-3613-02 6
!j”$g””
1CAA 4157-3601-02 EASE 1
-**-a
15AA 4157-6301-01 SWITCH (53 1
14Yf
16AA 4157-3607-01 tP\c* 1
l?AA 4157-3619-01 PRESSURE SPRING 1
?7~1717*‘Jc~7”
18AA 4157-3638-01 BRACKET 1
b’/Y7f\“3
19AA 4157-3633-02 TORSION SPRING 1
Xtr”‘JX;)* 'J>P"
20AA 4157-3632-01 $$;tA;OR 1
2lAA 0928-1018-01 SHOU;DiR SCREW 2
p>y+..
22AA 1157-3622-01 1
23AA 6157-3627-01 1
24AA 4157-3636-02 1
#3?.YJl”5
25AA 4157-3631-01 B E AT - S I N K 1
t3$7rl”:,
26AA 4157-6101-01 IiOTDR CM516 2
27AA C157-0101-02 ~G%oA*L~B~WITH XC) (PUB-8 1
Y*‘J:,b*J\“> 8
28AA 4157-3635-02 GROUND PLATE 1
?-Xl\“:,
29AA 4157-0201-01 HEAT-SINK 1
t32Yt\“3
30AA 4157-3625-01 G;E$R 11138T 1
31AA 4157-0202-01 fE$" 22T 1
32AA 4157-3628-02 TENSION SPRING 1
tv,\*‘Ja>“J33”
33AA 4157-3621-01 $5:” 207 3
-
WIRING ACCESSORIES AND JIGS i!!?k$gb& l %g P A R T S MANUAL1 (23-
I
INDEX PART NO. PART NAME OTY AREA REMARKS
R%%% 8l c% i $ 53 s 8 i% laas5tarn 4
OZBA 9384-1310-81 UIRINC S A D D L E 6.4H 17
74V-YE"ib
02CA 9384-1900-64 W I R I N G S A D D L E 13.OH 2
7~b-Yb"C
OZDA 9384-1900-65 ;:;i;f_;ADDLE 18.0H 3
03AA 9384-2600-11 EDGE COVER 26H 1
17L**hl\-‘-
OCAA 9384-2800-36 E D G E C O V E R 1SH 4
I-Jb-hll~s-
04BA 9384-2010-21 E D G E C O V E R 8.5H 1
I-,>” hrt” -
1
I’
1124 PbCt-OC08-21
I 8302 9712-0400-13
B
1305 9646-0306-13
1308 9646-0308-13 8504 9716-0460-01
1312 9646-0316-13
1318 9646-0408-13
9102 9721-0200-01
910s 9721-0300-01
9107 9721-0400-01
330s 9732-0308-13 TAPPING SCREW
1->t*>7"1>* 910'1 9721-0500-01
9112 9721-0600-01
NO! 9733-0310-13
3411 9733-0408-13 TAPPING SCREW
,.,t.>7"19"
343! 9733-0330-13
3501 973S-0306-13
3SOC 9735-0308-13
3505 9735-0310-13 TAPPING SCREW.
3508 77t*57**29-
9735-0608-13
3$19 9735-0312-13
3542 9735-0320-13
3704 9739-0308-13
370s 9739-0306-13 TAPPING SCREW
,.,t.>7":5"
3709 9739-0310-13
.