Contract Title

Shanghai Secco Petrochemical Company Limited

Integrated Project Management Team

Caojing, Shanghai, P R China

Document Title

PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES

PR-00-CIJ-PP-0001

A00 30.12.02

P00 (Signature)

Issue Issue or Revision Description Origin by Date Check by Date Approve by Date Approve by Date
Rev

IPMT Authority
This Document is Owned by
IPMT
 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES

PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES

Content
1.0
Purpose for Preparation and Scope of Application

2.0
Principles for Preparation

3.0
Applicable Standards and Relevant Regulations

3.1
Relevant laws, regulations and policies issued by Chinese government:

3.2 SECCO IPMT

Documentation related to IPMT quality system of SECCO project:

3.3 SECCO IPMT

IPMT regulations and requirements of SECCO project:

3.4
Standards and codes for construction acceptance:

4.0
Conflict and Coordination

5.0
Specialist Technical Manager and Specialist Engineer

5.1
Specialist technical manager

5.2
Specialist engineer

6.0 HSE

7.0
Quality Control in the Process of Construction

7.1
Main basis
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7.2
Acquaintance with site management system and establishment of
working interface

7.3
Technical Preparations

7.4
Organization Design Briefing

7.5
Joint Check-up of Drawings and Design Documents

7.6
Check-up of Construction Organization Design and Construction Plan

7.7
Procedures for the Establishment and Inspection of Quality Control
Points in the Construction Process

7.8
Quality Control During the Construction Process

7.8.1
Principles for the Inspection and Verification of Raw Materials

7.8.2
Contents and Percentage of Pipe Spot-check

7.8.3
Spot-check Contents and Percentage of Other Pipe Components

7.8.4
Valve Inspection and Experiment (Including the inspection of pipe signt
glass, strainer and flame arrestor)

7.8.5
Major Piping Specifications Standards (or codes)

7.8.5.1
Material Standards

7.8.5.1.1
Seamless Steel Pipe

7.8.5.1.2
Welded Steel Pipe
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7.8.5.1.3
Pipe fittings

7.8.5.1.4
Pipe joints

7.8.5.1.5
Valves

7.8.5.2
Application specification

7.8.5.2.1
Pipe

7.8.5.2.2
Pipe fittings

7.8.5.2.3
Pipe joints

7.8.5.2.4
Valves

7.8.6
Pipingcorrosion prevention

7.8.7
Pre-fabrication process for pipe

7.8.8
Welding, heat treatment and quality inspection for carbon steel pipe

7.8.9
Valve installation

7.8.10
Cryogenic material inspection and installation

7.8.11
Static grounding erection

7.8.12
Test, purging and cleaning for piping system

7.8.13
Engineering intermediate takeover
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7.8.14
Completion acceptance

7.9
Documents to be retained by specialist engineer

1:
Appendix 1 Quality Control Points for Piping Installation Project

2
Appendix 2 Industrial Piping Construction Management Record Book

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1.0
Purpose for Preparation and Scope of Application

1.1 SECCO 90x104t/a SECCO

These stipulations are applicable to the site construction quality management of
Shanghai SECCO 90x104t/a Ethene Project (hereinafter referred to as SECCO
project).

1.2 SECCO


These stipulations are prepared for the purpose of defining the responsibilities,
working contents, operating process and procedures for the site construction
quality management of the SECCO project and for coordination among the
design, procurement and construction, so as to pursue the modernized, scientific
and standardized mode for project management.

2.0
Principles for Preparation

2.1

These rules are prepared on the principle of the law effectiveness and operating
practicability of the project, under the precondition that the objectives of the
project quality management have been reasonably decomposed and the
organization of project quality management has been established.

2.2 WBS

These rules have given full attention to the inherent links between the project
component division in the quality inspection and evaluation and WBS
decomposed structure in the construction management. We emphasize that the
two divisions should be unified as far as possible.

2.3



In order to strengthen the power of active control, it is recommended by these
rules that a specialized construction management record book is established to
integrate the construction quality control into site construction management
system. It is also suggested that specialist engineers should participate in the
bidding and ordering meetings for important materials and equipment to get
acquainted with the product quality, the technical requirements of the contract,
after-sale service provided by manufacturer and the delivery status. And then it is
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possible to put the monthly goods-arrival list in the

construction management record book and to realize the systematization of
material acceptance and engineering inspection procedures.

3.0
Applicable Standards and Relevant Regulations

3.1
Relevant laws, regulations and policies issued by Chinese government:

Regulations for Pressure Piping Safety Management and Supervision

Rules for Pressure Piping Installation Safety and Quality Supervision and
Inspection

3.2 SECCO IPMT

Documentation related to IPMT quality system of SECCO project:

(PMP) PL-00-IIJ-PM-0001
Program Management Plan (PMP)
ST-00-IIJ-QU-0001
Quality Management Strategy
PL-00-IIJ-QU-0002
Quality Management Organization System
PR-00-CIJ-QU-0001
Regulations for Project Quality Management
PR-00-IIJ-QU-0001
Quality Check Procedures
QA/QC SD-00-IIJ-QU-0001
Quality Assurance/Quality Control (QA/QC) Standard for Contractors

Construction Management Detail Rules

3.3 SECCO IPMT

IPMT regulations and requirements of SECCO project:

PH-00-TSC-PP-0001
Plant Layout Philosophy
SD-00-TSC-PP-0001
Specifications for Piping Materials
SD-00-TSC-PP-0002
Process and Utility Piping Design Requirements
SD-00-TSC-PP-0003
Standard for Coating and Wrapping of Underground Steel Pipe
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SD-00-TSC-PP-
0004
Fabrication of Piping
SD-00-TSC-PP-0005
Steam Tracing Piping Requirements
SD-00-TSC-PP-0007
Standard for Piping Support
-- SD-00-TSC-PP-0008
Piping FlexibilityDesign Criteria
SD-00-TSC-PP-0009
Field Pressure Testing of Piping
SD-00-TSC-PP-0010
Insulation Materials & Application ------Hot Service
SD-00-TSC-PP-0011
Insulation Materials& Application------Cold Service
SD-00-TSC-PP-0012
Sound ControlInsulation of Piping and Equipment
SD-00-TSC-PP-0013
Standard Detail Drawing
SD-00-TSC-MS-0025
Standard for Piping Welding

3.4
Standards and codes for construction acceptance:

SH3501-2001
Specification for Construction and Acceptance of Hypertoxic and Combustible
Medium Piping Engineering in Petrochemical Industry

GB50235-97
Code for Construction and Acceptance of Industrial Metallic Piping
GB50236-98
Code for Construction and Acceptance of Field Equipment and Industrial
PipingWecontractorng
GB50252-94
Unified Standard for Checking and Evaluating the Quality of Industrial
Installation Engineering
GB50184-93
Standard for Checking and Evaluating the Quality of Industrial Metallic Piping
Engineering
GBJ126-89 Code for
Construction and Acceptance of Industrial Piping and
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EquipmentThermalInsulationEngineering

SHJ509-88
Welding ProcedureQualification for Petrochemical Engineering
SH3517-2001
Construction Process Standard for Petrochemical Steel Piping Engineering
SH3518-2000
Code forValve Inspection and Management
SH3064-94
Selection, Inspection and Acceptance of Petrochemical General Steel Valves
SH3022-1999
Technical Specification forthe Coating anticorrosion of Equipment and Piping in
Petrochemical Industry
SH3043-91
Equipment and Piping Surface Color and Marking for Petrochemical Industry

SYJ4020-88
Code for Construction and Acceptance of Petroleum Asphalt Corrosion
Protection Layer for Undergrand Steel Piping
ASME B31.3-2002
Process Piping
ASME Section V
Nondestructive Examination
ASME Section
IX
Welding and Brazing Qualification
API Std
598
Valve Inspection and Testing

4.0
Conflict and Coordination

SECCO :
Laws and regulations issued by Chinese government and the stipulations,
standards and codes of SECCO project (including home and foreign ones):

SECCO
SECCO

When a conflict occurs in the process of project implementation between the laws
and regulations issued by Chinese government and the stipulations, standards and
codes of SECCO project, the priority order for implementation should be firstly
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the laws and regulations issued by Chinese government and

then the requirements of the stipulations, standards and codes of SECCO project.

5.0
Specialist Technical Manager and Specialist Engineer

5.1
Specialist technical manager

5.1.1
To be responsible for the construction technical and quality management of the
specialty he/she is assigned to take charge of;

5.1.2

To give instructions to the specialist engineer, to supervise and support the
design, procurement, construction and supervisory management and to check the
contractors work.

5.2
Specialist engineer

5.2.1

Specialist engineers of different component packages are sent by the core group
of the Ministry of Construction and directly subject to the instruction and
examination made by the specialist technical managers. At the same time they
should be under the leadership of the construction managers of the respective
component packages.

5.2.2

The specialist engineer of a package shall report to the construction manager
about the major technical changes and engineering volume verification in the
process of project implementation and simultaneously send a duplicate to the
specialist technical manager of the core group in the Ministry of Construction.

5.2.3

The technological information of the package specialist engineer, as well as the
quality weekly report, monthly report and working report shall be submitted to
the construction manager and a copy shall be simultaneously made to the
specialist technical manager of the core group, Ministry of Construction.

6.0 HSE

6.1 HSE
HSE requirements
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SECCO HSE
Refer to SECCO HSE document for details.

6.2 SECCO SECCO HSE

HSE SECCO
HSE
In SECCO project, both the Client and contractor should observe and follow the
requirements of SECCO HSE document. The specialist engineer should assist
HSE engineer in the implementation and supervision of SECCO HSE stipulations
in the specific work.

7.0
Quality Control in the Process of Construction

7.1
Main basis

7.1.1
Various contract conditions and technical correspondence at the initial phase of
the project;

7.1.2
Drawings and relevant design documents;

7.1.3
Codes and standards for inspection and test;

7.1.4
Construction quality plan of the project.

7.2
Acquaintance with site management system and establishment of working
interface

7.2.1 ---


A specialist engineer should be acquainted with quality supervision system of
his/her specific industry and familiar with the quality supervision program
issued by the supervisory institution of this project, i.e., Chinese Petrochemical
Quality Supervision Station. When quality control points are set up, the quality
supervision program and the qualification requirements should be included in
the quality management system.

7.2.2
A specialist engineer should fully know the project supervisory management
system and be familiar with the contents and provisions in the supervisory
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management plan and the supervisory management

implementation detail rules.

7.2.3

Interface of procurement to quality inspection: To rationalize the management
system and strengthen the organizational interaction, a specialist engineer should
make a close cooperation with the procurement quality control engineer and
procurement engineer, timely get information on material and accessory arrival
and make a spot check according to the plan.

7.2.4
SECCO

A specialist engineer should be familiar to the project organizational structure
and quality management system of various contractors, and especially
investigate whether the effectiveness and implementing ability of their quality
management systems can satisfy the project quality management requirements.
For SECCO specialist engineers in their investigation, focus should be put on
following aspects:

7.2.4.1

Rules and regulations for pipe components management and giving-out.
Attention should be paid to whether the records for the given-out materials
are complete and meet the material follow-up requirements.

7.2.4.2
Rules and regulations for welding electrode drying and giving-out

7.2.4.3

Make sure that the valve testing equipment, spectroscopic analyzer, paint-
film gauge, gauge meter, electric-spark detector and anemoscope are
available, welding electrode drying and insulating facilities are intact and
relevant instruments in good condition.

7.2.4.4
Complete and detail identification system. Care must be taken to check that
following carbon steel pipes should have different color scheme:

GB/T8163
GB/T8163 <Seamless steel pipes forLiquid Service>;
GB9948
GB9948 <Seamless steel pipes for Petroleum Cracking >;
GB6479
GB6479 <High-Pressure Seamless steel tubes for chemical fertilizer
equipment>;
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GB5310
GB5310 <Seamless steel tubes and pipes for high pressure boiler>;
GB/T3092
GB/T3092 < Welding steel pipes for transferring low pressure fluid>.

7.3
Technical Preparations

7.3.1

Get familiar with the drawings and design documents and understand the design
intention, construction requirements, construction measures and caution matters;
get familiar with the layout of the floor plan, the seven accessible and one
flat (for the infrastructure, such as accessible to water, electricity, etc, and the
leveling of the ground) and the information about underground obstacles.

7.3.2
1 2
Sort out the project contents, project volume and workload and collect the list of
material orders; and draw up Construction Management Record Book
(Appendix 1) and Physical Quantity Sheet for Pipeline Project (Appendix 2) and
work out monthly quality inspection plan.

7.4
Organization Design Briefing

The design briefing of piping engineering generally comprises the following
contents.

7.4.1
Design Scale, Process Flow and Relevant Equipment

7.4.2
Plot Plan

7.4.3
Project Features, Special Technical Requirements, Construction Standards and
Acceptance Code

7.4.4
Application of Special Piping Materials, New Materials and New Technology

7.4.5
Workload of Piping Construction.

7.5
Joint Check-up of Drawings and Design Documents
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The joint check-up of drawings must be conducted on the basis of the
familiarization of design documents and technical conditions. The followings are
the main contents to be checked:

7.5.1

Make sure if the drawings and other documents are intact, the designing depth
meet the construction requirements and the design has any omission;

7.5.2
Make sure if the drawings, the instruction manual, the datasheet and other
relevant documents are consistent from each other;

7.5.3

Make sure if the Piping Layout drawings and the isometrics drawings are
consistent from each other, any contradiction in specification, material, model,
quantity and design parameter exists and any conflict of piping in the space
occurs;

7.5.4

Make sure if the conflict between the piping and other professional facilities,
such as the facilities for ventilation, electricity, instruments, water supply and
drainage, heating and fire control, occurs.

7.5.5
Make sure if the elevation, coordinate, direction, diameter of pipe orifice and
pressure rating of the pipes that is connected with the relivetion equipment are
in conformity;

7.5.6
Make sure if the construction standard and technical requirements adopted in
the design are practicable.

7.5.7
Make sure if the design has any omissions.

7.5.8


After the specialized joint check-up of the drawings, the relevant personnel
should also participate in the general joint check-up of drawings to solve the
inconsistence problem in the drawings between piping discipline and other
discipline, decide the main construction procedure and coordinate the use of
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cars in different constructions.

7.5.9

The general design briefing and joint check-up of drawings shall be conducted
at the same time. Conference minutes shall be kept. Notices for convening
conference shall be sent to Quality Supervision Station, Supervision Company
and various construction units.

7.6
Check-up of Construction Organization Design and Construction Plan

7.6.1



Check if the quality assurance system of the construction units are in proper
status; check the quality principles, targets and responsibilities of the quality
assurance system and improve all administrative activities that facilitate the
implementation of the quality assurance system through quality planning,
quality control, quality guarantee and quality improvement; check if the
organization structure, programs, processes and resources meet the
requirements;

7.6.2
Check if the technology and organization measures are reliable;

7.6.3 ()
Check if the construction units have legitimate documents for the construction
of major sections and sub-sections.

7.6.4
Check the application of new technology and new materials;

7.6.5
Check if the technical measures for the common construction quality problems
are formulated;

7.6.6
Check the spot-check and experimenting method or solution of materials and
testing products;

7.6.7
Check protection method for the finished products of the construction unit;

7.6.8
Check if a regulation for the marks during the construction process is prepared;
7.6.9
Check the qualifications of the laboratories of the construction units;
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7.6.10
Check if the testing equipment of the construction unit can meet the
requirements;

7.6.11
Check if the construction equipment employed by the construction units can
meet the construction quality requirements.

7.6.12
Check the Regulation for the Management of the Key and Special Work
Processes for the Construction of the construction unit;

7.6.13
Check if the quality report and quality accident report system are complete.

7.7
Procedures for the Establishment and Inspection of Quality Control Points
in the Construction Process

7.7.1 SECCO ABC

Establishment of Quality Control Points: the construction quality control of
SECCOs projects adopt a three-level rating system, namely, the three levels of
A, B and C. The control contents of the quality control points at each level are
determined according to the specific construction situation and structural
features. The operation methods, inspection regulation, working flow, working
contents and forms to be filled in must be prescribed as precisely as possible.
Relevant forms must be filled in according to the relevant requirements upon the
completion of each inspection item. The inspection process shall be
simultaneously conducted along with the signing process. The construction
contractor must fill in the forms seriously.

7.7.2 AB
24 SECCO
SECCO


Procedures for the Inspection of Quality Control Points: The construction
contractor must inform, in written form and 24 hours in advance, the specialized
engineers and supervision engineers of various construction tasks of the control
items to be conducted in A-level or B-level Quality Control Points. The written
notice must include the name of the construction project, the inspection items
and parts, the inspection time and places. The specialized engineers of various
projects of SECCO must timely examine the contents of the notice and judge the

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quality status of the project and have the right to make

decisions, according to the specific situation, concerning whether to stop or redo
the work or to continue the inspection to the given part.

7.7.3 ()
SH35032001
SH35032001

SECCO C

SECCO C

Inspection Records: All Quality Control Points must keep an Inspection Record
(or Joint Inspection Record) and relevant forms specified in the Technical
Document for the Handover of Project Construction Work (SH35032001).
The relevant forms specified in the Technical Document for the Handover of
Project Construction Work (SH35032001) must be kept by various
construction contractors and be put into the work handover documents when
preparing Technical Documents for Work Handover. The documents not
specified in the Technical Document for the Handover of Project Construction
Work must be returned to the specialized engineers of various projects of
SECCO for reference. The C-level control points are items to be inspected by
various construction contractors themselves. Written records in this respect must
be made to function as Handover Work Documents or the basis for the
evaluation of the quality of sub-projects. Specialized engineers of various
projects of SECCO reserves the right to make spot-check for the C-level Control
Point and reserves the spot-check records.

7.7.4
Handling procedure for on-site quality problems of piping components.

7.7.4.1

During the piping fabrication and installation stage, once discovering any
quality problem in the piping components, the site construction personnel of
the contractors must immediately stop the construction.

7.7.4.2
SECCO
Mark positions of flaws, check the marks and reserve flawed samples, and
make timely report to the specialized engineers in oral or written form about
the flaws.

7.7.4.3 SECCO

Specialized engineers of various projects of SECCO are responsible for
notifying the quality inspection engineer for procurement to contact the
manufacturer.

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7.7.4.4 SECCO


Specialized engineers and quality inspection engineers of various projects of
SECCO are responsible for confirming the name of the piping components,
zone number, isometrics drawing number, manufacturer, product mark, nature
of flaw, responsibility, handing method, handling depth and handling scope.

7.7.4.5


In the event that disagreements occur as to the nature of the flaw, the
responsibility, handling method, handling depth and handling scope, special
meetings must be held for discussion and solution, the report must be made to
the specialized technology manager, and minutes must be prepared to send to
various relevant leaders of the center group. The decisions made in the
meetings must be carried out.

7.7.4.6

SECCO
The handling scope must specify the manufacturer, contract number, ex-
warehouse time, name of the installation team or group, whether the pipe is
preassembled, whether any flaw detection has been made, the product mark,
material, specification, quantity, location (zone number, isometrics drawing
number). Problems to be handled by the construction contractors must be
placed under the responsibility of various specialized engineers of SECCO.

7.8
Quality Control During the Construction Process

7.8.1
Principles for the Inspection and Verification of Raw Materials

7.8.1.1 EPC
Projects under EPC General Contracting

7.8.1.1.1 SECCO EPC SECCO

SECCO SECCO
SECCO
According to the requirements of SECCO, before materials enter SECCO
construction site after passing the self-inspection of EPC contractor, they
must be subject to the spot-check of any third party designated by
specialized engineers of SECCO at the construction site or any other place
that SECCO thinks appropriate.

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7.8.1.1.2

EPC
If one sample fails to pass the test, the number of materials to be checked
must be doubled. If any other samples prove to be unqualified, the whole
batch of the piping components must not be used and must be marked and
separated. The costs incurred this way shall be borne by the EPC
contractor;

7.8.1.2 EP
Projects under EP Contracting

7.8.1.2.1 SECCO EP SECCO

SECCO SECCO
SECCO
According to the requirement of SECCO, before materials enter SECCO
construction site after passing the self-inspection of EP contractor, they
must be subject to the spot-check of any third party designated by
specialized engineers of SECCO at the construction site or any other place
that SECCO thinks appropriate.

7.8.1.2.2

EP
If one sample fails to pass the test, the number of materials to be checked
must be doubled. If any other samples prove to be disqualified, the whole
batch of the piping components must not be used and must be marked and
separated. The costs incurred this way shall be borne by the EP contractor;

7.8.1.3
Other Projects

7.8.1.3.1 SECCO SECCO

SECCO SECCO SECCO

According to the requirement of SECCO, before materials enter SECCO
construction site after passing the self-inspection of the purchaser, they
must be subject to the spot-check of any third party designated by
specialized engineers of SECCO at the construction site or any other place
that SECCO thinks is appropriate.

7.8.1.3.2

SECCO
If one sample fails to pass the check, the number of materials to be checked
must be doubled. If any other samples prove to be unqualified, the whole
batch of the piping components must not be used and must be marked and
separated. The costs incurred this way shall be borne by SECCO;
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7.8.2
Contents and Percentage of Pipe Spot-check

7.8.2.1
Percentage of Pipe Spot-check:

SHASHB
2
No less than 2% or no less than 1 pipe of each batch of SHA, SHB and low-
temperature pipes of the same batch number, same furnace number, same
material and same specification shall be spot-checked.

7.8.2.2 :
Contents of Pipe Spot-check:

7.8.2.2.1
Contents of Pipe Quality Certificate:

(1)
Product Standard Number;

(2)
Steel Brand;

(3)
Furnace Tank Number, Batch Number, Delivery Condition, Weight and
Number of Pieces;

(4)
Description, Specification and Quality Rating;

(5)
Various Testing Results Specified in the Product Standard;

(6)
Seals of Technical Supervision Department;

7.8.2.2.2
Pipe mark must conform to the following requirements:

(1) 36mm

Every steel pipe with an exterior diameter greater than or equal to 36mm
must have marks. The marks generally include the steel number, product
specification, product standard and seal of the supplier etc. Alloy steel
pipe must have furnace number and batch number.

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(2)


Every bale or case of baled or cased steel pipes must be labeled. The
label shall indicate trademark or seal of the supplier, steel number,
furnace tank number, batch number, contract number, product standard
number, weight, pipe quantity, date of manufacture and seal of the
technical supervision department.

(3)
Steel pipes without steel number mark must have color code.

7.8.2.2.3
Pipe Appearance Inspection

Pipes must be subject to appearance inspection before they are used. Their
appearances must conform to the following requirements:

(1)
There must be no cracks, shrinkage cavities, mixed dregs, folds, double
skins and other flaws.

(2)

Depth of rusts, pits and other mechanic damages must not exceed the
permitted negative tolerance of wall thickness specified by the relevant
standard.

(3)
Processing precision and coarseness of screw threads, sealing faces and
grooves must conform to the design requirements or manufacturing
standard;

(4)
There must be product markings.

7.8.2.2.4
Non-Destructive Inspection

SECCO
The non-destructive inspection of the pipes must be conducted according to
the provisions of the design documents and relevant specifications and
standards, and must comply with SECCOs Regulation for the
Implementation and Management of Non-Destructive Detection and
Inspection.

7.8.2.2.5
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The key alloy components of the alloy steel pipe must

be inspected through the approach of quick spectrum analysis or other
methods.

7.8.2.2.6

If one sample fails to pass the test, the number of materials to be checked
must be doubled. If any other samples prove to be unqualified, the whole
batch of the piping components must not be used and must be marked and
separated.

7.8.3 ,
Spot-check Contents and Percentage of Other Piping Components

7.8.3.1
Spot-check Percentage of Piping Components:

SHASHB
2
No less than 2% or no less than 1 pipe of each batch of SHA, SHB and low-
temperature pipes of the same batch number, furnace number and of the same
material and specification shall be spot-checked.

7.8.3.2 :
Spot-check Contents of Piping Components:

7.8.3.2.1

Product quality certificate of piping components must be verified, and the
following items must conform to design requirements.

(1)
Chemical components and mechanical performance;

(2)
Results of metallographic analysis for the alloy forgings;

(3)
Results of heat treatment and welding seam non-destructive inspection
report;

(4)

Efforts must be made to trace to the manufacturer for the clarification of
doubts regarding the performance data in the quality certificate. Before
such doubts are settled, the batch of products in question must not be
used.

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7.8.3.2.2
Non-Destructive Inspection of Piping Components

SECCO
According to the requirements, the non-destructive inspection of piping
components must be conducted according to the provision of design
documents and relevant specifications and standards and must comply with
SECCOs Regulation for the Implementation and Management of Non-
Destructive Detection and Inspection.

7.8.4
Valve Inspection and Experiment (Including the inspection of pipe signt glass,
strainer and flame arrester)

7.8.4.1
Valve Spot-check Percentage:

SHASHB , 2%

No less than 2% or no less than 3 of each batch of SHA, SHB and low-
temperature pipe valves and alloy steel valves shall be spot-checked.

7.8.4.2
Valve Spot-check Contents:

7.8.4.2.1
The quality certifying document of the valves must have the following
contents:

(1)
Name of manufacturer and date of production;

(2)
Name, model and specification of the product;

(3)
Nominal pressure, nominal diameter, applicable media and temperature.

(4)
Complied standard, inspection results and inspection date;

(5)
Ex-works serial number;

(6)
Seals of the inspector and responsible inspection person.

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7.8.4.2.2 SECCO
SECCO
The non-destructive inspection for valve shall be implemented according to
SECCOs design provisions. In the event that SECCOs design does not
give specific instruction, the relevant specifications and standards shall be
complied.

7.8.4.3

If one sample fails to pass the test, the number of materials to be checked
must be doubled. If any other samples prove to be unqualified, the whole
batch of thevalves must not be used and must be marked and separated.

7.8.5
Major Piping Specifications Standards (or codes)

7.8.5.1
Material Standards

7.8.5.1.1
Seamless Steel Pipe

Overseas Technical Specifications:

ASTM A312
Seamless and Welded Austenitic Stainless Steel Pipe
Tubing ASTM A269
Seamless and Welded Austenitic Stainless Steel Tubing for General Service
ASTM A106
Seamless Carbon Steel Pipe for High-Temperature Service
ASTM A53
Pipe, Steel, Black and Hot-Dipped, Zinc Coated, Welded and Seamless
API5L
Line Pipe

Domestic Technical Specifications:

GB8163
Seamless Steel Pipe for Liquid Service
GB9948
Seamless Steel Pipe for Petroleum Cracking
GB6479
Seamless Steel Pipe for Chemical Fertilizer Equipment
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GB5310
Seamless Steel Pipe for High-Pressure Boiler

7.8.5.1.2
Welded Steel Pipe

Overseas Technical Specifications:

ASTM A358
Electric-Fusion-WeldedAusteniticChromium-NickelAlloySteelPipeforHigh-
Temperature Service
ASTM A240
Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate,Sheet and Strip
for Pressure Vessels

Domestic Technical Specifications:

GB/T3091
Galvanized Welded Steel Pipes for Low-Pressure Service
GB/T3092
Welded Steel Pipes for Low-Pressure Service
GB6654
Carbon Steel and Low Alloy Hot-Rolled Steel Plate for Pressure Vessel
GB3274
Structural Carbon Steel and Low Alloy Hot-Rolled Steel Plate

7.8.5.1.3
Pipe Fittings

Overseas Technical Specifications:

ASTM A395
Ferritic Ductile Iron Pressure-Retaining Castings for Use at Elevated Temperatures
ASTM A403
Wrought Austenitic Stainless Steel Piping Fittings
ASTM A182
Forged or Rolled Alloy- Steel Pipe Flanges, Forged Fittings, and Valves and Parts for
High-Temperature Service
ASTM A240
Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate,Sheet and Strip
for Pressure Vessels

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Domestic Technical Specifications:

GB8163
Seamless Steel Pipes for Liquid Service
GB9948
Seamless Steel Pipes for Petroleum Cracking
GB6479
High-Pressure Seamless Steel Tubes for Chemical Fertilizer Equipments
GB5310
Seamless Steel Tubes and Pipes for High-Pressure Boiler
GB6654
Carbon Steel and Low Alloy Hot-Rolled Steel Plate for Pressure Vessel
GB3274
Structural Carbon Steel and Low Alloy Hot-Rolled Steel Plate
GB699
Quality Carbon Structure Steel Technical Requirements

7.8.5.1.4
Pipe joints

Overseas Technical Specifications:

ASTM A105
Forgings, Carbon Steel , for Piping Components
ASTM A182
Forged or Rolled Alloy- Steel Pipe Flanges, Forged Fittings, and Valves and Parts for
High-Temperature Service
ASTM A193
Specifications for High-Temperature Alloy Steel and Stainless Steel Bolt Materials
ASTM A194
Specifications for High-Temperature and High-Pressure Carbon Steel and Alloy Steel
Nut Materials

Domestic Technical Specifications:

GB699
Quality Carbon Structure Steel Technical Requirements
GB1591
Technical Conditions for Low Alloy Structural Steel
GB3077

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Technical Conditions for Alloy Structural Steel

GB715
Technical Conditions for Ordinary Low Carbon Steel Bolting Hot-Rolled Round Steel

7.8.5.1.5
Valves

Overseas Technical Specifications:

ASTM A105
Forgings, Carbon Steel , for Piping Components
ASTM A182
Forged or Rolled Alloy- Steel Pipe Flanges, Forged Fittings, and Valves and Parts for
High-Temperature Service
ASTM A216
Steel CastingsCarbon Suitable for Fusion Welding for High-Temperature Service
ASTM A351
Steel Castings, Austenitic , Austenitic-Ferritic (Duplex) for Pressure-Containing Parts

Domestic Technical Specifications:

ASTM A105
Forgings, Carbon Steel , for Piping Components
ASTM A216
Steel CastingsCarbon Suitable for Fusion Welding for High-Temperature Service

7.8.5.2
Application specification

7.8.5.2.1
Pipe

Overseas:

ASME B36.10M
Welding and Seamless Wrought steel pipe
ASME B36.19M
Stainless steel pipe

Domestic:

SH3405
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Petrochemical enterprises steel pipe dimension series

7.8.5.2.2
Pipe fittings

Overseas:

ASME B16.9
Factory-Made Wrought Steel Buttwelding fittings
MSS SP-43
Wrought Stainless Steel butt-welding fittings Including Reference to Other Corrosion
Resistant Materials
ASME B16.11
Forged Fittings, Socket- Welding and Threaded

Domestic:

SH3408
Seamless Steel butt-welding fittings
SH3409
Steel plate butt-welding fittings
SH3410
Steel socket- welding fittings
GB/T14626
Steel threaded fittings

7.8.5.2.3
Coupling

Overseas:

ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.47
Large Diameter Steel Flanges, NPS 26 Through NPS 60
ASME B16.21
Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.20
Metallic Gaskets for Pipe FlangesRing: Joint, Spiral Wound, and Jacketed
ASME B18.2.2
Square and Hex Nuts (Inch Series)

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ASME
B1.1
Unified Inch Screw Threads (UN and UNR Thread Form)

Domestic:

SH3406
Steel pipe flange
SH3401
Asbestos rubber gasket for pipe flange
SH3407
Spiralwound gasket for pipe flange
SH3403
Metallic ring gasket for pipe flange
SH3404
Fastenings for pipe flange

7.8.5.2.4
Valves

Overseas:

API600
Steel Gate ValvesFlanged and Buttwelding Ends, Bolted and Pressure Seal Bonnets
API602
Compact SteelGate ValvesFlanged, Threaded, Welding and Extended Body Ends
API608
Metal Ball Valves-- Flanged, Threaded, and Welding Ends
API609
Lug-and Wafer- Type Butterfly Valves
API699
Steel plug valves, flanged or buttwecontractorng ends
API607
Fire test for soft-seated ball valves

API6D
Specification for pipeline valves(gate, cock, ball and check valves)

ASME B16.34
ValvesFlanged, Threaded, and Welding Ends
ASME B16.10
Face-to-Face and End-to End Dimensions of Valves

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Domestic:

API600
Steel Gate ValvesFlanged and Buttwelding Ends, Bolted and Pressure Seal Bonnets
API602
Compact SteelGate ValvesFlanged, Threaded, Welding and Extended Body Ends
API609
Lug-and Wafer- Type Butterfly Valves

7.8.6
Piping corrosion prevention

7.8.6.1 SECCO SD-00-TSC-PP-0003

Requirements for Underground steel piping coating and cladding refer to
SECCO's regulation of SD-00-TSC-PP-0003.

7.8.6.2

The application of Petroleum bitumen and epoxy coal tar paint as
anticorrosive coating of steel piping in rainy days and/or winter season shall
adopt the following regulations:

1 5
-15 85

Epoxy coal tar paint is not allowed to use when ambient temperature is lower
than 5 0C, and the measures for winter construction should be taken in the case
of petroleum bitumen paint. No construction is allowed without any measures
when ambient temperature is lower than -150C or relative humidity is larger
than 85%.

2 5
No construction is allowed in the open air when it is raining, foggy, snowy or
windy above grade 5.

3


The pipe coated with petroleum bitumen shall not withstand direct light in an
extreme hot weather. No lifting, handling and laying is allowed for pipes coated
with petroleum bitumen in winter season when the ambient temperature is
lower than the brittle point of bitumen. Brittle point test shall comply with the
current national measurement standard for bitumen brittle point, "petroleum
bitumen brittle point measurement".

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7.8.6.3


It is recommended to use dual components, solidified at ambient temperature
paint in case of epoxy coal tar paint. Its performance shall comply with the
indices in current national standard "technical standard for buried steel pipe
with anticorrosive coating of epoxy coal tar".

7.8.7
Pre-fabrication process for pipe

7.8.7.1 SECCO SD-00-TSC-PP-0004

Requirement for pipe erection refers to SECCO's regulation SD-00-TSC-PP-
0004.

7.8.7.2
Other requirements

7.8.7.2.1
Steel pipe cutting

1 50mm

It is recommended to cut galvanized steel pipe and carbon steel pipe with
nominal diameter less or equal to 50 mm with pipe cutting machine;

2 SHA
It is advised to cut pipes of grade SHA and of hardening capacity with
mechanical methods including sawing machine or lather;

3
It is recommended to cut stainless steel pipe with mechanical or plasma
methods.

4
Other steel pipes can be cut with oxygen and acetylene.

7.8.7.2.2
Groove machining

1 SHA
Only mechanical method is allowed to machine pipes of grade SHA and of
hardening capacity;

2 SHB

It is recommended to machine pipes of SHB I with mechanical method or
oxygen & acetylene. The surface must be ground and polished.

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3


Use mechanical method to machine intermediate alloy, stainless steel pipe. The
surface must be polished before plasma is used to cut. Dedicated abrasive wheel
shall be used to cut or grind stainless steel pipe. And it is prohibited to use with
common carbon steel pipe.

7.8.7.2.3
Pipe groove Inspection

After the pipe groove machining, magnetic powder or penetration flaw detection shall
be conducted, if required by design or pipes falling into following category.

Magnetic powder or penetration
Pipe category
flaw detection

100
Groove for pipe with hardening capacity
-40
Groove for non-austenite stainless steel with 5
design temperature -40
SHA
10
Groove of pipe of SHA grade

7.8.8
Welding, heat treatment and quality inspection for carbon steel pipe

7.8.8.1
Preventative measures shall be taken under the following conditions otherwise
no welding is allowed:

1 8m/s
2m/s
Wind speed is larger or equal to 8M/S in case of arc welding;
Wind speed is larger or equal to 2M/S in case of shielded welding;

2 90
Relative humidity is larger than 90%

3
Raining or snowy

7.8.8.2
Regulations for winter welding are as follows

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1

No welding shall be conducted under the following situation unless a shelter is
built to keep up the heat around welding area.

Ssteel type Ambient temp. Description
20
Carbon steel with carbon

content 20
No welding shall be conducted
under the following situation
Low alloy unless a shelter is built to keep
up the heat around welding area.
Austenite alloy

Other alloy

7.8.8.3
Low hydrogen electrode and DC welding machine shall be used inn case of
either of the following conditions:

1 0
Ambient temperature reaches subzero temperature;

2 16mm
Wall thickness is greater than 16mm;

3 0.20
Carbon content is greater than 0.20%;

4
Welding piece is very rigid such as flange, valve, cast steel fittings, tube socket
three-way, socket welding piece etc.

7.8.8.4 4mm.
Thickness of welding seam for multi-layer welding shall not exceed 4 mm.

7.8.8.5

Heat treatment for welded joint shall be conducted timely after welding as
per design. For the either of following cases, heat treatment shall be
conducted as well even not required by design:

1 19mm
Wall thickness of pipe is larger than 19mm;

2 -5 1619 mm 0.25
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Ambient temperature for welding is lower than -5, or the pipes with 16-
19mm wall thickness and carbon content greater or equal to 0.25%;

3 0 10mm 0.25
design temperature is lower than 0, the pipes with wall thickness larger than
10mm and carbon content larger or equal to 0.25%;

4
pipes with caustic alkali as working media.

7.8.8.6
120% HB200
As far as carbon steel pipe, heat treatment is required to remove thermal stress
on welding seam that has the tendency of corrosion. After heat treatment, the
hardness of welding seam and heat treated area shall not be greater than that
of the base pipe by 120%, and shall be HB200.

7.8.8.7 SECCO SD-00-TSC-MS-0025

Refer to SECCO's pipe welding standard SD-00-TSC-MS-0025.

7.8.8.8
Quality inspection

7.8.8.8.1

Flaw detection rate and on-spec grade shall meet the requirements of the
design in terms of appearance check on welding connection of pipe. Refer to
related standards or codes if it is not required by design documents.

7.8.8.8.2

2%


The welding joints of pipe for this project, checked qualified by the
construction company, is subject to the third party random check. The
sampling percentage shall not be less than and 2% of the pipe (same
material and same piping No.) joints welded by the same welding worker
and at least one piece, the sample could have or have not been checked by
the construction company. If there is one sample is found off-spec, the
sampling quantity shall be doubled. If the off-spec sample is found, re-
inspection for all welding joints is required. The re-inspection cost for off-
spec will be borne by the construction company.

7.8.9
Valve installation

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7.8.9.1
0.51mm

Flanges or thread-connected valves shall be erected under close-up status.
Structure valve shall not be closed when it is under welding. Socket
connection end shall reserve 0.5-1mm clearance to prevent over-heating
deformation.

7.8.9.2
Argon arc welding shall be conducted as a prime for butt-welding valves to
prevent valves from contamination.

7.8.9.3

When a valve is to be installed on the pipe which requires heat treatment,
welding shall be conducted after the entire pipe heat treatment. The welding
seam requires local heat treatment.

7.8.10
Cryogenic material inspection and installation

7.8.10.1
-29,
GB4159

The design documents have the requirements for impact value at low
temperature for the material domestically produced or processed as per
national standards. Even if the design has not defined the requirements, the
minimum design temperature for material shall be less than -29 0C. The
product quality certificate shall indicate the tested impact value at low
temperature, otherwise the retest is required according to the stipulation of
GB4159 "Sharbi impact test on metal at low temperature".

7.8.10.2
ASTM31.3
The material produced or processed by foreign standards shall be tested
accordingly in line with ASMT31.3 when it is used in low temperature
application.

7.8.10.3
ASTM31.3
The material produced or processed by foreign standards shall be tested for
its welding accordingly in line with ASMT31.3 when it is used in low
temperature application.

7.8.10.4

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The valve that is required by the design for seal test at

low temperature shall have the qualifying certificate issued by the
manufacturer for seal test at low temperature.

7.8.11
Static grounding erection

SHJ 3503J406
Refer to SHJ3503J406 for grounding location, connection mode, grounding resistance
and pipe static grounding testing record.

7.8.12
Test, purging and cleaning for piping system

7.8.12.1
Conditions confirmation on pressurized test on pipes

Test plan review, test management record book, welding, heat treatment, flaw
detection; pipe hanger and support, correct temporary connection and fastening;
pressurized test plan approval; pressure gauge calibration completed.

7.8.12.2
Pressure test on pipe section

Check test pressure, pressure increasing rate, pressure retaining time, situation of pipe
welding seam pressure resistance and testing record.

7.8.12.3 SECCO SD-00-TSC-PP-0009

Other requirements refer to SECCO's pipe pressure test at site SD-00-TSC-
PP-0009.

7.8.13
Engineering intermediate takeover

7.8.13.1
Participate in "three-check and four-identification"

7.8.13.2
Track down and solve the problems exposed during "three-check and four-
identification" and urge and supervise construction contractor to correct it
within the deadline.

7.8.13.3
Check and make the acceptance for the problems exposed during "three-
check and four-identification". Assist to handle the intermediate take-over.

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7.8.14
Completion acceptance

7.8.14.1

Supervise construction contractor to pay attention to collect and sign the
construction and technical documents at the same pace to prevent documents
from missing and cheating and falsification.

7.8.14.2
Supervise construction contractor to compile and review the technical
documents for take-over.

7.8.14.3

Supervise construction contractor to prepare quality assessment documents.
To evaluate and sign the documents for quality assessment on itemized
construction.

7.9
Documents to be retained by specialist engineer

7.9.1
List of itemized construction

7.9.2
Regulation for construction quality control

7.9.3
Construction quality control points

7.9.4
Construction plan and technical measures and review form

7.9.5
Drawing joint check-up and minutes of clarification for design briefing

7.9.6
List of main physical construction volume of the discipline

7.9.7
Minutes of meeting of the discipline

7.9.8
Construction quality monthly report

7.9.9
Construction quality incident report

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7.9.10 ABC
Checking record for A,B,C controlling points (with notice of joint inspection)

7.9.11
Quality incident report

7.9.12
Design modification notice

7.9.13
Construction liaison note

7.9.14
Material substitution note

7.9.15
Construction visa

4.9.16
Construction memorandum

7.9.17
Construction log

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Appendix 1
Quality Control Points for Piping Installation Project
No. Quality control points
1 A
Joint check-up of construction
drawings, design briefing
2 /
Examination of construction
program /technical measures
3 /
Welding process evaluation/
welder qualification
4 B
Materials, pipe fittings
5 B
Valves and safety accessories
6 ,
Acceptance of piping support
7 A
Plotting of Class A pipe section
drawings
A 10
For Class A pipe, 10% of
grooves are subject to a flaw
detection
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1
Control contents Class Remarks
Make sure that the drawings and other design
documents are complete; benchmarks, coordinates
and dimensions are correct and no missing items
exist in the design.
B
Check the technical quality measures of the
construction, setting up of quality control points;
construction standard, code, process and procedures;
arrangement of human force and mechanical tools.
B
Welding specialist engineer
Evaluation of the effectiveness of welding process;
qualification of welders, nondestructive examination,
qualification of quality inspectors.
In cooperation with procurement
quality engineer
Material certificate, quality certificate, ex-works
inspection report, recheck report; material visual
check and dimensions, hardness and nondestructive
examination; site material identification
management.
Product quality certificate, quality certification;
testing procedures and method of valve and safety
accessories; valve strength and seal test, settings of
safety valve.
C
Elevation, verticality and specialty shifting record In cooperation with civil work
specialist engineer
C
Numbering of weld grooves, positioning of fixed
grooves; format of pipeline drawing; piping
prefabrication record.
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8 C
Work together with welding
Pipeline welding Information on weld electrode and welding specialist engineer
equipment management; information on welding
process sheet implementation; surface quality of
weld bead.
9 B
Heat treatment of weld Information on implementing heat treatment process; Work together with welding
hardness spot-check after heat treatment. specialist engineer

10 B
Nondestructive check Work together with welding
Information on carrying out the check standard, specialist engineer
process and ratio; quality of photographic plate and
the checking report .
11 C
Installation of spring support and Structural type, installation location and spring
hanger adjustment.
12 A
Commissioning of safety valve Model and specifications of the valve, media to be
used and opening pressure
13 C
Installation of compensator Type of compensator, preloading (precompression)
capacity

14 C
Installation of pipeline Parallelism of flange, installation misalignment,
connecting to moving equipment whether there is any additional stress or not.
c
Inner cleaning of pipeline Spot check
15 C
Static electricity grounding of Assisted by electric specialist
pipeline Grounding position, grounding type, grounding engineer if necessary
resistance, piping static electricity grounding
construction record
16 A
Concealed pipeline and pipe Concealed items and their locations, concealing
assembly record
17 B
Confirmation of conditions for
piping pressure test
Examination of test program, preparation of test
record book, completion of welding, heat treatment
and flaw detection; hanger and temporary support are
available and complete; pressure test program is
approved; calibration of pressure gauge is completed.
18 A
Pressure test of piping
Information on test pressure, pressure rising rate,
pressure hold time, pressure withstanding of weld
groove, test record book
19 B
Purging and cleaning
Examination and approval of purging program;
isolation and protection of equipment,
instrumentation, safety valve and regulating valve;
clean status.

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20 A

System leakage test Examination and approval of test program, test Production unit takes the main
record book; process check; pipe resetting; record charge and the construction
making. contractor assists in the work.
21 A
Delivery & acceptance Check of technical information and qualification
information of the construction

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2
Appendix 2

IPMT
IPMT Ministry of Construction No.:

Date:

Industrial Piping Construction Sheet 1 of
Shanghai SECCO Petrochemical Management Record Book
Limited Liability Company Management date:
Project name Specialty name
Area having started up:
WBS
Working package WBS Construction plan Relevant matters Remarks

Attached tower piping section; Have the nozzles for instrumentation
arrived?
Main pipeline section of buried

piping It is to be determined that piping needs a

Drawings
pressure test on ground surface.

Paint type for high temperature piping has
not been decided yet.
480*11 3 20
Material name : pipe 480*11 Steel pipe arrived on 20 March. Material has not been
DN200 reported for inspection.
Cast iron pipe DN200 Has paint arrived?
Material arrival
Pipe fittings: elbow, tee-piece Can piping be centralized at prefabrication
site for coating?
Valve: none

Piping rust removal

Site status:

Specialist engineer:

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