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Microbial a-amylases: A biotechnological

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Article in Process Biochemistry October 2003

DOI: 10.1016/S0032-9592(03)00053-0

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 ARTICLE IN PRESS

Process Biochemistry 00 (2003) 1 /18

www.elsevier.com/locate/procbio

Microbial a-amylases: a biotechnological perspective

Rani Gupta *,1, Paresh Gigras, Harapriya Mohapatra, Vineet Kumar Goswami,
Bhavna Chauhan
Department of Microbiology, University of Delhi South Campus, Benito Juarez Marg, New Delhi 110 021, India

Received 3 July 2002; accepted 30 January 2003

Abstract

Amylases are one of the most important and oldest industrial enzymes. These comprise hydrolases, which hydrolyse starch
molecules to fine diverse products as dextrins, and progressively smaller polymers composed of glucose units. Large arrays of
amylases are involved in the complete breakdown of starch. However, a-amylases which are the most in demand hydrolyse a-1,4
glycosidic bond in the interior of the molecule. a-Amylase holds the maximum market share of enzyme sales with its major
application in the starch industry as well as its well-known usage in bakery. With the advent of new frontiers in biotechnology, the
spectrum of a-amylase application has also expanded to medicinal and analytical chemistry as well as in automatic dishwashing
detergents, textile desizing and the pulp and paper industry. Amylases are of ubiquitous occurrence, produced by plants, animals
and microorganisms. However, microbial sources are the most preferred one for large scale production. Today a large number of
microbial a-amylases are marketed with applications in different industrial sectors. This review focuses on the microbial amylases
and their application with a biotechnological perspective.
# 2003 Elsevier Science Ltd. All rights reserved.

Keywords: a-Amylase; Baking; Antistaling; Dextrinising activity; Starch liquefaction

1. Introduction This was followed by several reports of digestive

Amylases are enzymes which hydrolyse starch mole-
cules to give diverse products including dextrins and
progressively smaller polymers composed of glucose
units [1]. These enzymes are of great significance in
present day biotechnology with applications ranging
from food, fermentation, textile to paper industries [2].
Although amylases can be derived from several sources,
including plants, animals and microorganisms, micro-
bial enzymes generally meet industrial demands. Today
a large number of microbial amylases are available
commercially and they have almost completely replaced
chemical hydrolysis of starch in starch processing
industry [2].
The history of amylases began in 1811 when the first
starch degrading enzyme was discovered by Kirchhoff.
* Corresponding author. Tel.:
/91-11-2611-1933; fax:
/91-11-
2688-5270.
E-mail address: ranigupta15@rediffmail.com (R. Gupta).
1
E-mail: microzyme@123india.com.
0032-9592/03/$ - see front matter # 2003 Elsevier Science Ltd. All rights reserved.
doi:10.1016/S0032-9592(03)00053-0
amylases and malt amylases. It was much later in
1930, that Ohlsson suggested the classification of starch
digestive enzymes in malt as a- and b-amylases accord-
ing to the anomeric type of sugars produced by the
enzyme reaction. a-Amylase (1,4-a-D-glucan-glucanhy-
drolase, EC. 3.2.1.1) is a widely distributed secretary
enzyme. a-Amylases of different origin have been
extensively studied.
Amylases can be divided into two categories, endoa-
mylases and exoamylases. Endoamylases catalyse hy-
drolysis in a random manner in the interior of the starch
molecule. This action causes the formation of linear and
branched oligosaccharides of various chain lengths.
Exoamylases hydrolyse from the non-reducing end,
successively resulting in short end products. Today a
large number of enzymes are known which hydrolyse
starch molecule into different products and a combined
action of various enzymes is required to hydrolyse
starch completely.
A number of reviews exist on amylases and their
applications, however, none specifically covers a-amy-
 ARTICLE IN PRESS
2 R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
lases at length. a-Amylases are one of the most popular
and important form of industrial amylases and the
present review highlights the various aspects of micro-
bial a-amylases.
2. Distribution of a-amylase among microorganisms
a-Amylases are universally distributed throughout the
animal, plant and microbial kingdoms. Over the past
few decades, considerable research has been undertaken
with the extracellular a-amylase being produced by a
wide variety of microorganisms [1 /5]. The major
advantage of using microorganisms for the production
of amylases is the economical bulk production capacity
and microbes are easy to manipulate to obtain enzymes
of desired characteristics [5]. a-Amylase has been
derived from several fungi, yeasts, bacteria and actino-
mycetes, however, enzymes from fungal and bacterial
sources have dominated applications in industrial sec-
tors [2].
3. Determination of a-amylase activity
a-Amylases are generally assayed using soluble starch
or modified starch as the substrate. a-Amylase catalyses
the hydrolysis of a-1,4 glycosidic linkages in starch to
produce glucose, dextrins and limit dextrins. The reac-
tion is monitored by an increase in the reducing sugar
levels or decrease in the iodine colour of the treated
substrate. Various methods are available for the deter-
mination of a-amylase activity [6]. These are based on
decrease in starch/iodine colour intensity, increase in
reducing sugars, degradation of colour-complexed sub-
strate and decrease in viscosity of the starch suspension.
3.1. Decrease in starch /iodine colour intensity
Starch forms a deep blue complex with iodine [7] and
with progressive hydrolysis of the starch, it changes to
red brown. Several procedures have been described for
the quantitative determination of amylase based on this
property. This method determines the dextrinising
activity of a-amylase in terms of decrease in the iodine
colour reaction.
3.1.1. Determination of dextrinising activity
The dextrinising activity of a-amylases employs
soluble starch as substrate and after terminating the
reaction with dilute HCl, iodine solution is added. The
decrease in absorbance at 620 nm is then measured
against a substrate control. One percent decline in
absorbance is considered as one unit of enzyme [8].
The major limitation of this assay is interference of
media components including Luria broth, tryptone,
peptone, corn steep liquor (CSL), etc. and thiol com-
pounds with starch iodine complex. Copper sulphate
and hydrogen peroxide protect the starch/iodine colour
in the case of interference by these media components
[9]. Further, zinc sulphate was found to be best for
counteracting the interference of various metal ions.
Various workers [10,11] have successfully used the
original assay procedure in combination with flow
injection analysis (FIA). The flow system comprised of
an injection valve, a peristaltic pump, a photometer with
a flow cell and 570 nm filter and a pen recorder. Samples
are allowed to react with starch in a coil before iodine
was added. Absorbance is then read at 570 nm. This
method has many advantages including high sampling
rates, fast response, flexibility and simple apparatus.
3.1.2. Sandstedt Kneen and Blish (SKB) method
The SKB method [12], is one of the most widely
adopted methods for determination of amylases used in
the baking industry. The potency of most commercial
amylases is described in terms of SKB [12] units. This
method is used generally to express the diastatic strength
of the malt and not for expressing a-amylase activity
alone [13].
3.1.3. Indian pharmacopoeia method
As described in the Indian pharmacopoeia, this
method is used to calculate a-amylase activity in terms
of grams of starch digested by a given volume of enzyme
[14]. This procedure involves incubation of the enzyme
preparation in a range of dilutions in buffered starch
substrate at 40 8C for 1 h. The solutions are then treated
with iodine solution. The tube, which does not show any
blue colour, is then used to calculate activity in terms of
grams of starch digested. This method is usually
employed for estimating a-amylase activity in cereals.
3.2. Increase in reducing sugars or dinitrosalicyclic acid
(DNSA) method
This method determines the increase in reducing
sugars as a result of amylase action on starch [15]. The
major defect in this assay is a slow loss in colour
produced and destruction of glucose by constituents of
the DNSA reagent.
To overcome these limitations, a modified method for
the estimation of reducing sugars was developed [16].
Rochelle salts were excluded and 0.05% sodium sulphate
was added to prevent the oxidation of the reagent. Since
then the modified method has been used extensively to
measure reducing sugars without any further modifica-
tions in the procedure.
Alternate methods, which also rely on the estimation
of the reducing sugars are also, employed [17].
 ARTICLE IN PRESS
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 3

3.3. Degradation of colour-complexed substrate estimating a-amylase activity which are based on the
determination of the rheological properties of the
For some years, groups have been working on the dough. Methods, which fall into this category, are the
development of a specific a-amylase determination falling number test and the Amylograph or Farinograph
method based on the use of new types of substrates. test.
These methods employ starch covalently complexed
with blue dye such as Remazol brilliant Blue R [18] or
3.4.1. Falling number (FN) method
Cibacron Blue F3 G-A [19] as an alternative substrate.
The falling number (FN) method, internationally
The synthesis of these substrates involves two major
standardised [22 /24] is accepted for assessing cereal a-
steps. Soluble starch is coloured under alkaline condi-
amylase activity in flour /enzyme preparations at
tions using the dye. This is the result of formation of
100 8C. Both cereal and fungal a-amylases are used to
covalent bonds between starch and dye molecules. The
improve the fermentation of flour deficient in amylase
coloured starch is subsequently cross-linked by the
activities. Because fungal a-amylases have low thermo-
addition of 1,4-butanediol diglycide ether. This gives
stability, they cannot be detected by the standard FN
an insoluble network, which swells in water. The
method at 100 8C [25]. This method has been modified
enzymic hydrolysis of such insoluble starch derivatives
and standardised [25] for measuring both cereal and
yields soluble starch hydrolysates carrying the coloured
fungal a-amylase activity at 300 8C, by replacing a part
marker. This method is simple and sensitive for a-
of the flour with pre-gelatinised starch. A falling number
amylase determination, but even minute quantities of
of about 400 indicates a normally malted flour.
glucose might lead to erroneous results due to starch
contamination by dextrin substrate [19]. Recently, a
rapid and sensitive microassay based on dye cross linked 3.4.2. Amylograph/Farinograph test
starch for a-amylase detection has been reported. It can The milling and baking industries generally assess the
successfully detect as low as 0 /50 ng of enzyme [20]. diastatic activity of flours by means of an amylograph.
Other novel substrates such as nitrophenyl derivatives This method is also based on the relationship of peak
of maltosaccharides have also been employed. The assay viscosity of starch slurry and the enzyme activity level
measures the release of free p -nitrophenyl groups. The [23]. The higher the enzyme activity, the thinner is the
use of nitrophenyl-maltosaccharides in conjunction with hot paste viscosity. When the amylograph is used, values
a specific yeast a-glucosidase can be used but these of 400 /600 Brabender units of the Farinograph are
substrates are rapidly cleaved by glucoamylases com- considered optimal for bread baking flours (higher
monly present in the culture broths. The use of non- values indicate a lack and lower values indicate an
reducing end blocked p-nitrophenyl maltoheptoside excess of activity).
(BPNPG7) has also been described [21]. The blocking
group (4,6-O -benzylidene) prevents the hydrolysis of the
substrate by the exo-acting enzymes and is thus specific
4. Physiology of a-amylase production
for a-amylase. The assay is simple, reliable and accurate
but is expensive as it involves the use of a synthetic
The production of a-amylase by submerged fermenta-
substrate and specific enzymes. Thus the use of this
tion (SmF) and solid state fermentation (SSF) has been
method is restricted only to very specific tests and not
thoroughly investigated and is affected by a variety of
for routine analysis. A comparison was made for the use
physicochemical factors. Most notable among these are
of end blocked p -nitrophenyl maltoheptoside (BPNPG7)
the composition of the growth medium, pH of the
with a number of accepted procedures that employ
medium, phosphate concentration, inoculum age, tem-
starch as the substrate. The reaction was monitored
perature, aeration, carbon source and nitrogen source
using the starch /iodine colour [21]. There was an
[5,26]. Most reports among fungi have been limited to a
excellent correlation between each of the assay proce-
few species of mesophilic fungi where attempts have
dures employed. This indicates that all the methods give
been made to specify the cultural conditions and to
an accurate and reliable measure of a-amylase activity
select superior strains of the fungus to produce on a
and can be used as per the requirement. Both these
commercial scale [2 /4].
methods are commercially available as commercial kits,
however, it is found that a-amylases exhibit lower
affinity for low molecular weight substrates [18]. 4.1. Physiochemical parameters

3.4. Decrease in viscosity of the starch suspension The role of various physico-chemical parameters,
including carbon and nitrogen source, surface acting
These methods are generally used in the bakery agents, phosphate, metal ions, temperature, pH and
industry to assess the quality of the flour and not for agitation have been studied.
 ARTICLE IN PRESS
4 R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
4.1.1. Substrate source: induction of a-amylase
a-Amylase is an inducible enzyme and is generally
induced in the presence of starch or its hydrolytic
product, maltose [27 /30]. Most reports available on
the induction of a-amylase in different strains of
Aspergillus oryzae suggest that the general inducer
molecule is maltose. There is a report of a 20-fold
increase in enzyme activity when maltose and starch
were used as inducers in A. oryzae (NRC 401013) [31].
Similarly strong a-amylase induction by starch and
maltose in the case of A. oryzae DSM 63303 has been
reported [29]. Apart from maltose, in some strains, other
carbon sources as lactose, trehalose, a-methyl-D-glyco-
side also served as inducers of a-amylase [28]. Not only
the carbon source, but also the mycelial condition/age
affect the synthesis of a-amylase by A. oryzae M-13 [28].
There are reports that 5 days starved non-growing
mycelia were the most appropriate for optimal induction
by maltose. a-Amylase production is also subjected to
catabolite repression by glucose and other sugars, like
most other inducible enzymes [30,32]. However, the role
of glucose in the production of a-amylase in certain
cases is controversial. a-Amylase production by A.
oryzae DSM 63303 was not repressed by glucose rather;
a minimal level of the enzyme was induced in its
presence [29]. However, xylose or fructose have been
classified as strongly repressive although they supported
good growth in Aspergillus nidulans [33].
The carbon sources as glucose and maltose have been
utilised for the production of a-amylase. However, the
use of starch remains promising and ubiquitous. A
number of other non-conventional substrates as lactose
[34], casitone [35,36], fructose [37], oilseed cakes [38] and
starch processing waste water [39] have also been used
for the production of a-amylase while the agro-proces-
sing byproduct, wheat bran has been used for the
economic production of a-amylase by SSF [5]. The use
of wheat bran in liquid surface fermentation (LSF) for
the production of a-amylase from Aspergillus fumigatus
and from Clavatia gigantea, respectively, has also been
reported [40,41]. High a-amylase activities from A.
fumigatus have also been reported using a-methyl-D-
glycoside (a synthetic analogue of maltose) as substrate
[42].
Use of low molecular weight dextran in combination
with either Tween 80 or Triton X-100 for a-amylase
production in the thermophilic fungus Thermomyces
lanuginosus (ATCC 200065) has been reported [43].
Triton X-100 had no effect, whereas Tween 80 increases
the a-amylase activity 27-fold.
4.1.2. Nitrogen sources
Organic nitrogen sources have been preferred for the
production of a-amylase. Yeast extract has been used in
the production of a-amylase from Streptomyces sp. [44],
Bacillus sp. IMD 435 [45] and Halomonas meridiana
[46]. Yeast extract has also been used in conjunction
with other nitrogen sources such as bactopeptone in the
case of Bacillus sp. IMD 434 [47], ammonium sulphate
in the case of Bacillus subtilis [48], ammonium sulphate
and casein for C. gigantea [40] and soybean flour and
meat extract for A. oryzae [49]. Yeast extract increased
the productivity of a-amylase by 110/156% in A. oryzae
when used as an additional nitrogen source than when
ammonia was used as a sole source [50]. Various other
organic nitrogen sources have also been reported to
support maximum a-amylase production by various
bacteria and fungi. However, organic nitrogen sources
viz. beef extract, peptone and com steep liquor sup-
ported maximum a-amylase production by bacterial
strains [35,38,51 /54] soybean meal and casamino acids
by A. oryzae [55]. CSL has also been used for the
economical and efficient production of a-amylase from
a mutant of B. subtilis [56]. Apart from this, various
inorganic salts such as ammonium sulphate for A.
oryzae [30] and A. nidulans [29], ammonium nitrate
for A. oryzae [57] and Vogel salts for A. fumigatus [42]
have been reported to support better a-amylase produc-
tion in fungi.
Amino acids in conjunction with vitamins have also
been reported to affect a-amylase production. However,
no conclusion can be drawn about the role of amino
acids and vitamins in enhancing the a-amylase produc-
tion in different microorganisms as the reports are
highly variable. a-Amylase production by Bacillus
amyloliquefaciens ATCC 23350 increased by a factor
of 300 in the presence of glycine [58]. The effect of
glycine was not only as a nitrogen source rather it
affected a-amylase production by controlling pH and
subsequently amylase production increased. b-Alanine,
DL-nor valine and D-methionine were effective for the
production of alkaline amylase by Bacillus sp. A-40-2.
However, the role of amino compounds was considered
to be neither as nitrogen nor as a carbon source, but as
stimulators of amylase synthesis and excretion [59]. It
has been reported that only asparagine gave good
enzyme yields [57] while the importance of arginine for
a-amylase production from B. subtilis has also been well
documented [60].
4.1.3. Role of phosphate
Phosphate plays an important regulatory role in the
synthesis of primary and secondary metabolites in
microorganisms [61,62] and likewise it affects the growth
of the organism and production of a-amylase. A
significant increase in enzyme production and conidia-
tion in A. oryzae above 0.2 M phosphate levels has been
reported [55]. Similar findings were corroborated in B.
amyloliquefaciens where low levels of phosphate resulted
in severely low cell density and no a-amylase production
[63]. In contrast, high phosphate concentrations were
 ARTICLE IN PRESS
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
inhibitory to enzyme production by B. amyloliquefaciens
[58].
4.1.4. Role of other ions
K
, Na
, Fe2
, Mn2
, Mo2
, Cl , SO2 4 had no
effect while Ca2
was inhibitory to amylase production
by A. oryzae EI 212 [57]. Mg2
played an important
role and production was reduced to 50% when Mg2

was omitted from the medium. Na
and Mg2
show
coordinated stimulation of enzyme production by Ba-
cillus sp. CRP strain [64]. Addition of zeolites to control
ammonium ions in B. amyloliquefaciens resulted in
increased yield of a-amylase [65]. An inverse relation-
ship between a-amylase production and growth rate was
observed for Streptomyces sp. in the presence and
absence of Co2
[66], the presence of Co2
enhancing
the final biomass levels by 13-fold, albeit with a
reduction in enzyme yield.
4.1.5. pH
Among the physical parameters, the pH of the growth
medium plays an important role by inducing morpho-
logical change in the organism and in enzyme secretion.
The pH change observed during the growth of the
organism also affects product stability in the medium.
Most of the Bacillus strains used commercially for the
production of bacterial a-amylases by SmF have an
optimum pH between 6.0 and 7.0 for growth and
enzyme production. This is also true of strains used in
the production of the enzyme by SSF. In most cases the
pH used is not specified excepting pH 3.2 /4.2 in the case
of A. oryzae DAE 1679 [39], 7.0 /8.0 in A. oryzae EI 212
[57] and 6.8 for B. amyloliquefaciens MIR-41 [67]. In
fungal processes, the buffering capacity of some media
constituents sometimes eliminates the need for pH
control [68]. The pH values also serves as a valuable
indicator of the initiation and end of enzyme synthesis
[69]. It is reported that A. oryzae 557 accumulated a-
amylase in the mycelia when grown in phosphate or
sulphate deficient medium and was released when the
mycelia were replaced in a medium with alkaline pH
(above 7.2) [28].
4.1.6. Temperature
The influence of temperature on amylase production
is related to the growth of the organism. Among the
fungi, most amylase production studies have been done
with mesophilic fungi within the temperature range of
25 /37 8C. Optimum yields of a-amylase were achieved
at 30 /37 8C for A. oryzae [55,57]. a-Amylase produc-
tion has also been reported at 55 8C by the thermophilic
fungus Thermomonospora fusca [70] and at 50 8C by T.
lanuginosus [17].
a-Amylase has been produced at a much wider range
of temperature among the bacteria. Continuous produc-
tion of amylase from B. amyloliquefaciens at 36 8C has
5
been reported [67]. However, temperatures as high as
80 8C have been used for amylase production from the
hyperthermophile Thermococcus profundus [71].
4.1.7. Agitation
Agitation intensity influences the mixing and oxygen
transfer rates in many fungal fermentations and thus
influences mycelial morphology and product formation
[69,72/76]. It has been reported that a higher agitation
speed is sometimes detrimental to mycelial growth and
thus may decrease enzyme production. However, it is
reported that the variations in mycelial morphology as a
consequence of changes in agitation rate do not affect
enzyme production at a constant specific growth rate
[76].
Agitation intensities of up to 300 rpm have normally
been employed for the production of amylase from
various microorganisms as reported in the literature.
5. Fermentation studies on a-amylase production
The effect of environmental conditions on the regula-
tion of extracellular enzymes in batch cultures is well
documented [77]. A lot of work on the morphology and
physiology of a-amylase production by A. oryzae during
batch cultivation has been done. Accordingly, morphol-
ogy of A. oryzae was critically affected by the growth
pH [78]. In a series of batch experiments, authors
observed that at pH 3.0 /3.5, freely dispersed hyphal
elements were formed. In the pH range 4/5, both pellets
and freely dispersed hyphal fragments were observed
whereas at pH higher than 6 pellets were the only
growth forms recorded. Other groups [39,79] have
recorded similar observations for other strains of
A. oryzae . The optimum growth temperature was found
to be 35 8C. It is demonstrated that when glucose was
exhausted the biomass production stopped whereas the
secretion of a-amylase increased rapidly [79]. One report
states that inoculum quantity did not affect morpholo-
gical changes in A. oryzae in air-lift bioreactors and that
pellet size decreased considerably as the air velocity
increased [39]. In the case of a-amylase production by
Bacillus flavothermus in batch cultivation in a 20 l
fermentor, a-amylase production and biomass peaked
twice and highest activity was obtained after 24 h [34]. It
was observed that the kinetics of enzyme synthesis was
more of the growth associated than non-growth asso-
ciated type [35]. Similar findings were cited in another
report with B. amyloliquefaciens [63].
Continuous and fed-batch cultures have been recog-
nised as most effective for the production of the enzyme
[60]and several groups have studied the effectiveness of
these cultures. The production of a-amylase from
B. subtilis TN106 (pAT5) was enhanced substantially
by extending batch cultivation with fed-batch operation
 ARTICLE IN PRESS
6 R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
[60]. The bulk enzyme activity was nearly 54% greater in
a two-stage fed-batch operation at a feed rate of 31.65
ml h 1 of medium, than that attained in the single stage
batch culture. The effects of controlled feeding of
maltose at a feed rate of 1 /4 g h1 for a-amylase and
glucoamylase production from A. oryzae RIB 642 in a
rotary draft tube fermentor (RTF) have been studied
[49]. At a feed rate of 1 g h1 the yields of a-amylase
were twice than those obtained in batch cultures. When
fed-batch cultivations were performed on a pilot scale
RTF at a feed rate of 24 g h1, the biomass and a-
amylase yields was higher than those obtained in a
laboratory scale jar fermentor.
A model to simulate the steady-state values for
biomass yield, residual sugar concentration and specific
rate of a-amylase production has been proposed which
simulated experimental data very well [80]. Further-
more, it was found in chemostat experiments that the
specific rate of a-amylase production decreased by up to
70% with increasing biomass concentration at a given
dilution rate. Shifts in the dilution rate in continuous
culture could be used to obtain different proportions of
the enzymes, by the same strain [66]. It was further
demonstrated that maximum production of a-amylase
occurred in continuous culture at a dilution rate of 0.15
h1 and amylase activity in the culture was low at
dilution rates above 1.2 h 1. In contrast, in Bacillus sp.
the switching of growth from batch to continuous
cultivation resulted in the selection of a non a-amylase
producing variant [63]. A decline in enzyme production
was also accompanied by morphological and metabolic
variations during continuous cultivation [81,82].
The industrial exploitation of SSF for enzyme pro-
duction has been confined to processes involving fungi
and it is generally believed that these techniques are not
suitable for bacterial cultivation [5]. The use of SSF
technique in a-amylase production and its specific
advantages over other methods has been discussed
extensively [5].
6. Purification of microbial a-amylases
Industrial enzymes produced in bulk generally require
little downstream processing and hence are relatively
crude preparations. The commercial use of a-amylase
generally does not require purification of the enzyme,
but enzyme applications in pharmaceutical and clinical
sectors require high purity amylases. The enzyme in
purified form is also a prerequisite in studies of
structure /function relationships and biochemical prop-
erties.
The purification of a-amylases from microbial sources
in most cases has involved classical purification meth-
ods. These methods involve separation of the culture
from the fermentation broth, selective concentration by
precipitation using ammonium sulphate or organic
solvents such as chilled acetone. The crude enzyme is
then subjected to chromatography, usually affinity, ion
exchange and/or gel filtration. A number of reviews are
available on purification and characterisation of a-
amylases from a range of microorganisms [1,2,4,26,83].
Table 1 summarises various purification strategies
adopted for microbial a-amylases.
7. Biochemical properties of a-amylases
The enzymic and physicochemical properties of a-
amylases from several microorganisms have been ex-
tensively studied and described [2 /4,83]. A summary is
presented in Table 2.
7.1. Substrate specificity
As holds true for the other enzymes, the substrate
specificity of a-amylase varies from microorganism to
microorganism. In general, a-amylases display highest
specificity towards starch followed by amylose, amylo-
pectin, cyclodextrin, glycogen and maltotriose.
7.2. pH optima and stability
The pH optima of a-amylases vary from 2 to 12 [4]. a-
Amylases from most bacteria and fungi have pH optima
in the acidic to neutral range [2]. a-Amylase from
Alicyclobacillus acidocaldarius showed an acidic pH
optima of 3 [84], in contrast to the alkaline amylase
with optima of pH 9 /10.5 reported from an alkalophilic
Bacillus sp. [85 /88]. Extremely alkalophilic a-amylase
with pH optima of 11 /12 has been reported from
Bacillus sp. GM8901 [89]. In some cases, the pH
optimum was observed to be dependent upon tempera-
ture as in the case of Bacillus stearothermophilus DONK
BS-1 [90] and on calcium as in the case of B.
stearothermophilus [91].
a-Amylases are generally stable over a wide range of
pH from 4 to 11 [3,4,45,47,85,92], however, a-amylases
with stability in a narrow range have also been reported
[46,86,93].
7.3. Temperature optima and stability
The temperature optimum for the activity of a-
amylase is related to the growth of the microorganism
[4]. The lowest temperature optimum is reported to be
25 /30 8C for F. oxysporum amylase [94] and the highest
of 100 and 130 8C from archaebacteria, Pyrococcus
furiosus and Pyrococcus woesei , respectively [95 /97].
Temperature optima of enzymes from Micrococcus
varians are calcium dependent [98] and that from H.
meridiana is sodium chloride dependent [46].
 ARTICLE IN PRESS
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 7

Table 1
Purification strategies employed for a-amylase

Microorganism Purification strategy Fold purification/ Reference

yield (%)

Fungi and yeast

A. oryzae NRC 401013 DE52-Cellulose (pH 7.0), 70% (NH4)2SO4, Sephacryl S300, 70% (NH4)2SO4, [31]
DE52-Cellulose (pH 7.0)
A. flavus LINK 50 /90% (NH4)2SO4, DEAE-Sephadex A50 (pH 6.5) 13.8/70 [92]
Cryptococcus sp. S-2 Ultrafiltration, a-Cyclodextrin coupled with Sepharose 6B (pH 7.0) 140/78 [152]
L. kononenkoae CBS5608 60% (NH4)2SO4, crosslinked starch (pH 8.5), DEAE Bio-Gel A (pH 5.5) 6000/52 [99]
Saccharomyces cerevisiae Ultrafiltration, b-Cyclodextrin linked Sepharose 6B (Epoxy activated, pH 4.5), 5/2 [153]
YPB-G Sephadex G-100 (pH 4.5)
Schwanniomyces alluvius Ultrafiltration, DEAE-sephacel (pH 5.6), Sephadex G-150 (pH 5.6) 10.8/17.1 [154]
UCD-54-83
Thermomonospora curvata Ultrafiltration, 75% ethanol precipitation, Sephadex G-150 (pH 8.0), DEAE 66/9 [155]
Cellulose, ultrafiltration
T. lanuginosus Ultrafiltration, DEAE-Trisacryl (pH 7.0), Phenyl-Sepharose (pH 7.0) [156]
T. lanuginosus IISc91 Ultrafiltration, DEAE-Sephadex A50 (pH 5.0), ultrogel AcA54, DEAE-Sephadex 112/41 [17]
A50 (pH 8.0), Bio-Gel P-30
Bacteria
Bacillus sp. IMD435 a-Cyclodextrin coupled Sepharose 6B (pH 6.0) 744/65 [45]
Bacillus sp. IMD 434 Acetone precipitation, Resource Q (pH 7.0), Phenyl Sepharose CL-4B (pH 7.8) 266/ / [47]
Bacillus sp. WN 11 60% (NH4)2SO4, DEAE Sepharose (pH 5.3), Sephadex G-75 Amy I 65/13, Amy II [100]
40.7/9.5
B. licheniformis CUMC 305 65% (NH4)2S04, CM-Cellulose (pH 6.4) 212/42 [86]
B. licheniformis NCIB 6346 DEAE-Cellulose DE52 (pH 5.3) 33/66 [157]
B. stearothermophilus ATCC Adsorption on soluble starch (1%) in 10% (NH4)2SO4, washing with Aces (pH / [158]
12980 7.5) and 10% (NH4)2SO4, DEAE chromatography (Zetaprep disk), ultrafiltration
B. subtilis 60% (NH4)2SO4, Sephacryl-S200 HR (pH 8.0), 60% (NH4)2SO4, S-Sepharose 9/17 [159]
B. subtilis Ultrafiltration 2.5/ / [83]
B. subtilis 65 Sephacryl S-300, CM Sephadex C-50 30.85/24.8 [51]
Lactobacillus plantarum A6 Ultrafiltration, 50 /80% (NH4)2SO4, ultrafiltration, DEAE-Cellulose 20/35 [160]
Pseudomonas stutzeri Concentrated by drum humidifier, 25% (NH4)2SO4, 70% acetone 1.036/ / [93]
Streptococcus bovis JB1 70% (NH4)2SO4, Sephadex G-25 (pH 7.5), Mono Q 6.9/50 [161]
Thermomonospora curvata 85% (NH4)2S04, ultrafiltration, gel filtration (pH 6.0), DEAE-Sephacel (pH 8.O) 300/ / [162]
NCIMB 10081
T. profundus DT5432 80% (NH4)2SO4, DEAE-Toyopearl 650 M (pH 7.5), Superdex 200 HR (pH 7.5) 816/26 [71]

Thermostabilities have not been estimated defactor in
many studies. Thermostabilities as high as 4 h at 100 8C
have been reported for Bacillus licheniformis CUMC
305 [86]. Many factors affect thermostability. These
include the presence of calcium, substrate and other
stabilisers [4]. The stabilising effect of starch was
observed in a-amylases from B. licheniformis CUMC
305 [85], Lipomyces kononenkoae [98] and Bacillus sp.
WN 11 [100]. Thermal stabilisation of the enzyme in the
presence of calcium has also been reported from time to
time [100 /102].
7.4. Molecular weight
Molecular weights of a-amylases vary from about 10
to 210 kDa. The lowest value, 10 kDa for Bacillus
caldolyticus [103] and the highest of 210 kDa for
Chloroflexus aurantiacus has been reported [104]. Mo-
lecular weights of microbial a-amylases are usually 50/
60 kDa as shown directly by analysis of cloned a-
amylase genes and deduced amino acid sequences [4].
Carbohydrate moieties raise the molecular weight of
some a-amylases. Glycoproteins have been detected in
A. oryzae [105,106], L . kononenkoae [98], B. stearother-
mophilus [107] and B. subtilis strains [108,109]. Glyco-
sylation of bacterial proteins is rare. A carbohydrate
content as high as 56% has been reported in S. castelii
[110] whereas this is about 10% for other a-amylases [4].
7.5. Inhibitors
Many metal cations, especially heavy metal ions,
sulphydryl group reagents, N -bromosuccinimide, p -
hydroxyl mercuribenzoic acid, iodoacetate, BSA,
EDTA and EGTA inhibit a-amylases.
7.6. Calcium and stability of a-amylase
a-Amylase is a metalloenzyme, which contains at least
one Ca2
ion [111]. The affinity of Ca2
to a-amylase is
much stronger than that of other ions. The amount of
bound calcium varies from one to ten. Crystalline Taka-
 8
Table 2
Properties of some microbial amylases

Source pI Molecular pH optima/stabi- Temperature op- Inhibitors Stabilisers Additional properties Reference
weight lity tima/stability
(kDa)

Fungi and yeast

A. oryzae / / 65.4/5.0 /9.0 50 8C/50 8C (30 / / Km (0.13%) [28]
min)
A. flavus LINK 3.5 52.5 6.0/6.0 /10.0 55 8C/50 8C (1 h) Ag2
, Hg2
Ca2
Km (0.5 g l 1); Vmax (108.67 [92]
mM reducing sugar mg1
protein min 1
A. foetidus ATCC / 41.5 5.0/ / 45 8C/35 8C (60 / / Km /2.19 mg ml 1 [163]
10254 min)
A. awamori / / 5.0/6.0 /7.0 40 8C/55 8C (10 Ag
, Cu2
, Fe3
, Hg2
, halides Substrate [164]

ARTICLE IN PRESS
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
min)
A. awamori ATCC 4.2 54.0 4.8 /5.0/3.5 /6.5 50 8C/40 8C (60 Hg2
, Pb2
, maltose Km /1 mg ml 1 [32]
22342 (24 h) min)
A. chevalieri NSPRI / 68.0 5.5/ / 40 8C/60 8C (15 EDTA, DNP Ca2
, Mg2
Km /0.19 mg ml 1 [165]
105 min)
A. flavus / / 5.25/5.0 /8.0 50 8C/55 8C (10 Ag
, Cu2
, Hg2
, halides Substrate [164]
min)
A. fumigatus / / 6.0/ / 50 8C/60 8C (40 / / / [41]
min)
A. hennebergi Bloch- / 50.0 5.5/ / 50 8C/40 8C (15 / / / [166]
weitz min)
A. niger 3.44 58.0 4.0 /5.0/2.2 /7.0 //60 8C (15 min) / Ca2
Acid stable [167 /
171]
3.75 61.0 5.0 /6.0/5.0 /8.5 //40 8C (15 min) / Ca2

A. niger ATCC 13469 / / 5.0/4.0 /6.0 50 8C/ B/60 8C / / / [172]
A. niger van Tieghem / 56.23 5.0; 6.0/5.2 /6.0 60 8C/65 8C (10 Ag
, Al3
, Cu2
, Hg2
, Pb2
, Ca2
NaF and MgSO4 stimula- [173 /
CFTRI 1105 (
/Ca); 5.8 /7.0 min) Zn2
, EDTA tion 175]
(/Ca)
A. oryzae / / 5.0/6.0 /8.0 40 8C/55 8C (10 Ag
, Cu2
, Fe3
, Hg2
, halides Substrate / [164]
min)
A. oryzae / / 4.8 /6.6/ / 35 /37 8C/ / / / Km /7.13, 4.35, 3.12 mM [176]
A. oryzae / 53.0 5.0 /5.9/5.8 /7.2 //60 8C (90 min, PCMB Ca2
Taka Diastase, Taka- [177 /
(over a year,
/Ca) 50 8C (30 Amylase A, Km / 29, 180]
10 8C); 5.0 /8.2 min, /Ca) 2.4%, 4.7, 10.2, 2.4 mM
(37 8C, 30 min)
A. oryzae 245 (ATCC / / 5.0 /6.0/ / 30 /40 8C/ / / / Km /4.16 mg ml 1 [181,182]
9376)
A. usamii / 54.0 3.0 /5.5/ / 60 /70 8C/ / / / Higher thermal stability [183]
than commercial Taka-
amylase
A. oryzae M13 4.0 52.0 5.4/5.0 /9.0 50 8C/ 5/50 8C / / Km (0.13%) [28]
(min)
Table 2 (Continued )

Source pI Molecular pH optima/stabi- Temperature op- Inhibitors Stabilisers Additional properties Reference
weight lity tima/stability
(kDa)

Cryptococcus S-2 4.2 66.0 6.0/ / 50 /60 8C/90 8C Hg2
, Ag2
, Cu2
, Zn2
/ Raw starch digesting en- [152]
(CaCl2) zyme; end products, G1, G2,
G3, G4
Fusarium vasinfectum / / 4.4 /5.0:5.8:7.8 / 45 /50 8C/50 8C Cu2
, Mn2
, Zn2
/ / [184]
Atk 8.0/3.8 /10.0 (30 min)
L. kononenkoae CBS 3.5 76.0 4.5 /5.0/5.0 /7.0 70 8C/ / DTT, Cu2
, Ag2
Starch Km (0.8 g l 1); Kcat (622 [99]
5608 (1 h) s 1); insensitive to Ca2
;
end products, G3, G4, G5,
G6
Paecilomyces sp. / 69.0 4.0/4.0 /9.0 45 8C/45 8C (10 / Ca2
/ [185]

ARTICLE IN PRESS
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
ATCC 46889 min,
/Ca)
Saccharomyces cer- / 54.1 5.0/ / 50 8C/ / / / End products, G1, G2, G3 [153]
evisiae
Schwanniomyces al- / 61.9 6.3/4.5 /7.5 40 8C/ 5/40 8C / / Km (0.364 mg ml 1); end [154]
luvius UCD 5483 product, G1
T. lanuginosus IISc 91 / 42.0 5.6/ / 65 8C/50 8C ( /7 / Ca2
A.E. (44 kJ mol 1; Km (2.5 [17]
h) mg ml 1); end product, G2
Trichoderma viride / / 5.0 /5.5/4.0 /7.0 //60 8C (10 min) / / / [186]
Bacteria
B. brevis HPD 31 / / 6.0/4.5 /9.0 45 /55 8C/ / / / / [187]
B. licheniformis / 22.5 9.0/6.0 /11.0 76 8C/ B/60 8C / / End product, G5 [85]
B. licheniformis / 28.0 9.0/7.0 /9.0 90 8C/60 8C (3 h), Hg2
, Cu2
, Ni2
, Zn2
, Ag2
, Na2
, Ca2
Mg2
, azide, F  , E.A. (5.1/105 J mol 1); [86]
CUMC 305 lichenifor- 100 8C (4 h) in Fe2
, Co2
, Cd2
, Al3
, Mn2
, SO2 2 2
3 , SO4 , S2O3 , MoO4 ,
2
Km (1.274 mg ml 1); Vmax
2
mis CUMC 305 presence of solu- p- chloromercuribenzoic acid, so- WO4 , cysteine, glutathione, (0.738 mg glucose ml 1
ble starch dium iodoacetate, EDTA thiourea, b-mercaptoethanol, min1
sod. glycerophosphate
B. licheniformis NCIB / 62 /65 7.0/7.0 /10.0 70 /90 8C/85 8C / / End products, G1, G2, G3, [157]
6346 (1 h) G5
B. stearothermophilus 4.82 / 4.6 /5.1/ / 55 /70 8C/ / EDTA Ca2
Higher affinity for branched [101]
chain substrate; E.A. (14
kcal); extremely resistant to
heat inactivation; effect of
EDTA reversed by Ca2

B. stearothermophilus 8.8 59.0 5.0 /6.0/6.0 /7.5 70 /80 8C/(5 days) Cd2
, Cu2
, Hg2
, Pb2
, Zn2
, Ca2
, Na2
, B.S.A. Km /14 mg ml 1; enzyme [4]
ATCC 12980 (1 h, 80 8C) 70 8C or (45 min) denaturation by 6 M urea active after acetone and
90 8C ethanol treatment
B. stearothermophilus / / 5.5 /6.0/ / 70 /75 8C/half life / / Ca2
enhances thermo- [102]
MFF4 5.1 h at 80 8C stability
B. subtilis / 48.0 6.5/5/7.0 50 8C/ 5/50 8C Hg2
, Fe3
, Al3
Mn2
, Co2
Km (3.845 mg ml 1); Vmax [159]
(585.1 mg); end product, G2
B. subtilis 65 / 68.0 6.0/6.0 /9.0 60 8C/60 8C (5 Cu2
, Fe3
, Mn2
, Hg2
, Zn2
, Ca2
End products, G1, G2 [51]
min) Pb2
, Al3
, Cd2
, Ag2
, EDTA

9
 10
Table 2 (Continued )

Source pI Molecular pH optima/stabi- Temperature op- Inhibitors Stabilisers Additional properties Reference
weight lity tima/stability
(kDa)

B. licheniformis M27 / 56.0 6.5 /7.0 and 8.5 / 85 /90 8C/ / / Ca2
E.A. (25 kJ mol 1); ther- [188]
9.0/5/7.0 and ]/ 90 8C mostability dependent upon
7.5 pH stability
Bacillus sp. IMD 435 5.6 63.0 6.0 and 6.5 / / / End products, G1, G2, G3, [45]
G4
Bacillus sp. IMD 434 5.9 69.2 6.0/4.0 /9.0 65 8C/40 8C (1 h) N -Bromosuccinimide, p -hydroxy- Cysteine, DTT End products, G1, G2; spe- [47]
mercuribenzoic acid cificity for raw starch; Km (
1.9 mm)
Bacillus sp. US 100 / / 5.6/4.5 /8.0 82 8C/90 /95 8C / Starch, Ca2
Half-life increases to 110 8C [189]
in presence of 20% (w/v)

ARTICLE IN PRESS
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
substrate
Bacillus sp. WN 11 / / 5.0 /8.0/ / 75 /80 8C/ / / / No requirement for Ca2
; [100]
starch increases temperature
stability
Bacillus sp. WN 11 / Amy 1- 5.5/5.5 /9.0 (1 h) 75 /80 8C/80 8C Fe3
, Hg2
, Cu2
/ End products, G1, G2, G3, [190]
76.0, Amy (4 h) G4
2-53.0
Bacillus sp. XAL 601 / / 9.0/ / 70 8C/ / / / Adsorbs to raw starch or [87]
cellulose hydrolysis pro-
ducts, G2 and G4
Escherichia coli 48.0 6.5/5/7.0 50 8C/ B/70 8C Hg2
, Fe3
, Al3
Mn2
, Co2
/ [159]
H. meridiana DSM / / 7.0/5.0 /7.0 37 8C/ / / Ca2
End products, G2, G3; [46]
5425 showed activity in 30% salts
L. plantarum A6 / 50.0 5.5//3.0 / B/8.0 65 8C/ / N -bromosuccinimide, iodine, / Km (2.38 g l 1); A.E. (30.9 [160]
acetic acid, Hg2
, dimethyl amino- kJ mol 1)
benzaldehyde
Micromonospora mel- 7.6 45.0 7.0/ / 55 8C/40 8C (pH / / / [191]
anosporea 11 /12, 40 min)
M. melanosporea 7.6 45.0 7.0/6.0 /12.0 55 8C/ / / / End product, G1 [191]
Pseudomonas stutzeri / 12.5 8.0/7.0 /9.5 47 8C/40 8C (1 h) / Ca2
E.A. (13 400 and 5200 cal [93]
mol 1; end product, G4
Streptococcus bovis 4.5 77.0 5.0 /6.0/5.5 /8.5 //50 8C (1 h) Hg2
, p -chloromercuribenzoic / Km (0.88 mg ml 1); Kcat [161]
JB1 acid (both reversible by DTT) (2510 mmol reducing sugar
mg1 protein); end pro-
ducts, G2, G3, G4
Streptomyces sp. IMD 8.9(1), 47.8 5.5/ / 60 8C/ /, 60 / / / End products, G1, G3; Km [44]
2679 8.7(2), 65 8C/ /, 65 8C/ / (8.0 /8.2 mM)
7.2(3)
T. profundus DT5432 / 42.0 5.5 /6.0/5.9 /9.8 80 8C/80 8C (3 h), Iodoacetic acid, N -bromosuccinic Ca2
End products, G2, G3; Km [71]
90 8C (15 min) acid, SDS, guanidine hydrochlor- (0.23%)
ide
Thermomonospora 6.2 60.9 6.0/ / 65 8C/ / / / End product, G2; low affi- [162]
curvata nity for G3
 ARTICLE IN PRESS
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18 11
Reference
amylase A (TAA) contains ten Ca2
ions but only one
is tightly bound [112]. In other systems usually one
End products, G4, G5; Km [155]

End products, G3, G4, G6; [70]

Ca2
ion is sufficient to stabilise the enzyme. Ca2
can

Km (3.3 mg ml 1); E.A. (59

be removed from amylases by dialysis against EDTA or
by electrodialysis. Calcium free enzymes can be reacti-
vated by adding Ca2
ions. Some studies have been
Additional properties

carried out on the ability of other ions to replace Ca2

as Sr2
in B. caldolyticus amylase [113]. Ca2
in TAA
(0.3 mg ml 1)

has been substituted by Sr2
and Mg2
in successive

kJ mol 1)

crystallisation in the absence of Ca2
and in excess of

Sr2
and Mg2
[114]. EDTA inactivated TAA can be
reactivated by Sr2
, Mg2
and Ba2
[114]. In the
presence of Ca2
, a-amylases are much more thermo-
G1, glucose; G2, maltose; G3, maltotriose; G4, maltotetraose; G5, maltopentaose; E.A., enzyme activation energy; kcal, kilo calories; kJ, kilo joules.

stable than without it [4,115]. a-Amylase from A. oryzae

EI 212 is inactivated in the presence of Ca2
, but retains
activity after EDTA treatment [116]. There are also
reports where Ca2
did not have any effect on the
Starch, Ca2

enzyme [117].
Stabilisers

8. Industrial applications of a-amylase

/

Amylases are among the most important hydrolytic

enzymes for all starch based industries, and the com-
mercialisation of amylases is oldest with first use in
1984, as a pharmaceutical aid for the treatment of
digestive disorders. In the present day scenario, amy-
lases find application in all the industrial processes such
as in food, detergents, textiles and in paper industry, for
Inhibitors

the hydrolysis of starch. In this light, microbial amylases

B.S.A.

have completely replaced chemical hydrolysis in the

/

starch processing industry. They can also be of potential

pH optima/stabi- Temperature op-

use in the pharmaceutical and fine chemical industries.

60 8C/ B/65 8C
tima/stability

Today, amylases have the major world market share of

enzymes [118]. Several different amylase preparations
5.5 /6.0/activated 65 8C/ /

are available with various enzyme manufacturers for

specific use in varied industries. A comprehensive
account on commercial applications of a-amylases is
at pH 7.0 /8.0

quoted by Godfrey and West [119]. Various applications

of a-amylase are dealt here in brief.
6.0/ /

8.1. Bread and baking industry and as an antistaling

lity

agent
Molecular

The baking industry has made use of these enzymes

weight
(kDa)

62.0

for hundreds of years to manufacture a wide variety of

/

high quality products. For decades, enzymes such as

malt and microbial a-amylases have been widely used in
the baking industry [120,121]. These enzymes were used
pI

/

/

in bread and rolls to give these products a higher

Table 2 (Continued )

volume, better colour and a softer crumb. It is the

malt preparation that has led the way and opened the
T. fusca YX

opportunities for many enzymes to be used commer-

T. curvata

cially in baking. Today, many enzyme preparations such

Source

as proteases, lipases, xylanases, pullulanases, pentosa-

nases, cellullases, glucose oxidases, lipoxygenases etc.
 ARTICLE IN PRESS
12 R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
are being used in the bread industry for varied purposes
[13,99,121 /123], but none had been able to replace a-
amylases.
Till date, the a-amylases used in baking have been
cereal enzymes from barley malt and microbial enzymes
from fungi and bacteria [124,125]. Fungal a-amylases
have been permitted as bread additives since 1955 in the
US and in 1963 in UK after confirmation of their GRAS
status [126]. Presently they are used all over the world to
different extents. Supplementation of flour with exo-
genous fungal a-amylase having higher activities is
common in the present day modern and continuous
baking process [126]. a-Amylase supplementation in
flour not only enhances the rate of fermentation and
reduces the viscosity of dough (resulting in improve-
ments in the volume and texture of the product, but also
generates additional sugar in the dough, which improves
the taste, crust colour and toasting qualities of the bread
[127]. One of the new applications of a-amylase in the
industry has been in retarding the staling of baked
products, which reduces the shelf life of these products.
Upon storage the crumb becomes dry and firm, the
crust loses its crispness and the flavour of the bread
deteriorates. All these undesirable changes in the bread
are together known as staling. The importance of
retrogradation of starch fraction in bread staling has
been emphasised [128]. A loss of more than US $1
billion is incurred in USA alone every year due to the
staling of bread.
Conventionally various additives are used to prevent
staling and improve the texture and flavour of baked
products. Additives include chemicals, small sugars,
enzymes/their combinations, milk powder; emulsifiers,
monoglycerides/diglycerides, sugar esters, lecithin, etc;
granulated fat, anti-oxidant (ascorbic acid or potassium
borate), sugars/salts [129]. Recently emphasis has
been given to the use of enzymes in dough improve-
ment/as anti-staling agents, e.g. a-amylase [130,131],
branching enzymes [132] and debranching enzymes
[133], maltogenic amylases [134], b-amylases [135]
amyloglucosidases [136]. Pullulanases and a-amylase
combination are used for efficient antistaling property
[133]. However, a slight excess of a-amylases was also
used which is undesirable as it causes stickiness in bread
[134]. Therefore, a recent trend is to use intermediate
temperature stable (ITS) a-amylases [13,124,125,137].
They are active after starch gelatinisation and become
inactive much before the completion of the baking
process. Further, the dextrin with 4/9 degree of poly-
merisation produced by these shows the anti-staling
properties. Although a wide variety of microbial a-
amylases is known, a-amylase with ITS property has
been reported from only a few microorganisms
[99,123,138,139].
8.2. Starch liquefaction and saccharification
The major market for a-amylases lies in the produc-
tion of starch hydrolysates such as glucose and fructose.
Starch is converted into high fructose corn syrups
(HFCS). Because of their high sweetening property,
these are used in huge quantities in the beverage
industry as sweeteners for soft drinks. The process
requires the use of a highly thermostable a-amylase for
starch liquefaction. The use of enzyme in starch
liquefaction is well established and has been extensively
reviewed [2,140].
8.3. Textile desizing
Modern production processes for textiles introduce a
considerable strain on the warp during weaving. The
yarn must, therefore, be prevented from breaking. For
this purpose a removable protective layer is applied to
the threads. The materials that are used for this size
layer are quite different. Starch is a very attractive size,
because it is cheap, easily available in most regions of
the world, and it can be removed quite easily. Good
desizing of starch sized textiles is achieved by the
application of a-amylases, which selectively remove the
size and do not attack the fibres. It also randomly
cleaves the starch into dextrins that are water soluble
and can be removed by washing. The use of a-amylases
in warp sizing of textile fibres for manufacturing fibres
with great strength has been reported [141].
8.4. Paper industry
The use of a-amylase for the production of low
viscosity, high molecular weight starch for coating of
paper is reported [142]. The use of amylases in the pulp
and paper industry is in the modification of starches for
coated paper. As for textiles, sizing of paper is
performed to protect the paper against mechanical
damage during processing. It also improves the quality
of the finished paper. The size enhances the stiffness and
strength in paper. It also improves the erasibilty and is a
good coating for the paper. Starch is also a good sizing
agent for the finishing of paper. Starch is added to the
paper in the size press and paper picks up the starch by
passing through two rollers that transfer the starch
slurry. The temperature of this process lies in the range
of 45 /60 8C. A constant viscosity of the starch is
required for reproducible results at this stage. The mill
also has the flexibility of varying the starch viscosity for
different paper grades. The viscosity of the natural
starch is too high for paper sizing and is adjusted by
partially degrading the polymer with a-amylases in a
batch or continuous processes. The conditions depend
upon the source of starch and the a-amylase used [143].
A number of amylases exist for use in the paper
 ARTICLE IN PRESS
R. Gupta et al. / Process Biochemistry 00 (2003) 1 /18
industry, which include Amizyme (PMP Fermentation
Products, Peoria, USA), Termamyl , Fungamyl,
BAN (Novozymes, Denmark) and a-amylase
G9995 (Enzyme Biosystems, USA).
8.5. Detergent applications
Enzymes now comprise as one of the ingredients of
modern compact detergents. The main advantage of
enzyme application in detergents is due to much milder
conditions than with enzyme free detergents. The early
automatic dishwashing detergents were very harsh,
caused injury when ingested and were not compatible
with delicate china and wooden dishware. This forced
the detergent industries to search for milder and more
efficient solutions [144]. Enzymes also allow lowering of
washing temperatures. a-Amylases have been used in
powder laundry detergents since 1975. Nowadays, 90%
of all liquid detergents contain a-amylase [145] and the
demand for a-amylases for automatic dishwashing
detergents is growing. One of the limitations of a-
amylases in detergents is that the enzyme shows
sensitivity to calcium and stability is severely compro-
mised in a low calcium environment. In addition, most
wild-type a-amylases are sensitive to oxidants which are
generally a component of detergent formulations. Sta-
bility against oxidants in household detergents was
achieved by utilising successful strategies followed with
other enzymes such as protease. Recently scientists from
the two major detergent enzyme suppliers Novozymes
and Genencore International have used protein engi-
neering to improve the bleach stability of the amylases
[146 /148]. They independently replaced oxidation sen-
sitive amino acids with other amino acids. The replace-
ment of met at position 197 by leu in B. licheniformis
amylase resulted in an amylase with improved resistance
against oxidative compounds. This improved oxidation
stability resulted in better storage stability and perfor-
mance of the mutant enzyme in the bleach containing
detergent formulations. Genencore International and
Novozyme have introduced these new products in the
market under the trade names Purafect OxAm and
Duramyl , respectively.
8.6. Analysis in medicinal and clinical chemistry
With the advent of new frontiers in biotechnology, the
spectrum of amylase applications has expanded into
many other fields, such as clinical, medicinal and
analytical chemistry. There are several processes in the
medicinal and clinical areas that involve the application
of amylases. The application of a liquid stable reagent,
based on a-amylase for the Ciba Corning Express
clinical chemistry system has been described [149]. A
process for the detection of higher oligosaccharides,
which involved the application of amylase was also
13
developed [96]. This method was claimed to be more
efficient than the silver nitrate test. Biosensors with an
electrolyte isolator semiconductor capacitor (EIS-CAP)
transducer for process monitoring were also developed
[150].
9. Conclusions
As evident from the foregoing review, amylases are
among the most important enzymes used in industrial
processes. Although, the use of amylases, a-amylases in
particular, in starch liquefaction and other starch based
industries has been prevalent for many decades and a
number of microbial sources exist for the efficient
production of this enzyme, the commercial production
of this enzyme has been limited to only a few selected
strains of fungi and bacteria. Moreover, the demand for
these enzymes is further limited with specific applica-
tions as in the food industry, wherein fungal a-amylases
are preferred over other microbial sources due to their
more accepted GRAS status. Structural conformation
plays an important role on amylase activity [151].
Further there arises a need for more efficient a-amylases
in various sectors, which can be achieved either by
chemical modification of the existing enzymes or
through protein engineering. In the light of modern
biotechnology, a-amylases are now gaining importance
in biopharmaceutical applications. Still, their applica-
tion in food and starch based industries is the major
market and thus the demand of a-amylases would
always be high in these sectors.
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