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13765:2003
Thermoplastic
multi-layer
(non-vulcanized) hoses
and hose assemblies for
the transfer of
hydrocarbons, solvents
and chemicals
Specification
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ICS 23.040.70
12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
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BS EN 13765:2003
National foreword
This British Standard is the official English language version of
EN 13765:2003.
The UK participation in its preparation was entrusted to Technical Committee
PRI/66, Rubber and plastics tubing, hoses and hose assemblies, which has the
responsibility to:
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EUROPEAN STANDARD EN 13765
NORME EUROPENNE
EUROPISCHE NORM February 2003
ICS 23.040.70
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English version
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United
Kingdom.
2003 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13765:2003 E
worldwide for CEN national Members.
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EN 13765:2003 (E)
Contents
page
Foreword......................................................................................................................................................................3
1 Scope ..............................................................................................................................................................4
2 Normative references ....................................................................................................................................4
3 Terms and definitions....................................................................................................................................5
4 Classification..................................................................................................................................................5
5 Materials and construction ...........................................................................................................................5
5.1 General............................................................................................................................................................5
5.2 Internal and external wire..............................................................................................................................5
6 Dimensions.....................................................................................................................................................6
6.1 Internal diameters, with tolerances and minimum bend radii...................................................................6
6.2 Tolerance on length.......................................................................................................................................7
7 Performance requirements of hoses and hose assemblies......................................................................7
7.1 Cover ...............................................................................................................................................................7
7.2 Hoses ..............................................................................................................................................................7
7.3 End fittings. ....................................................................................................................................................8
7.4 Hose assemblies ............................................................................................................................................8
8 Test frequency................................................................................................................................................9
9 Type approval tests .......................................................................................................................................9
10 Marking ...........................................................................................................................................................9
10.1 Hose marking .................................................................................................................................................9
10.2 Hose assembly marking..............................................................................................................................10
Annex A (informative) Resistance to chemical(s) conveyed ................................................................................11
Annex B (normative) Carbon steel wire ..................................................................................................................12
B.1 Manufacture..................................................................................................................................................12
B.2 Condition of finished wire...........................................................................................................................12
B.3 Properties .....................................................................................................................................................13
Annex C (normative) Galvanized zinc coating .......................................................................................................14
C.1 Adhesion of coating ....................................................................................................................................14
C.2 Minimum mass of coating...........................................................................................................................14
Annex D (normative) Method of test for crush recovery.......................................................................................15
Annex E (normative) Method of test for fuel resistance........................................................................................17
Annex F (normative) Method of test for thermal ageing .......................................................................................18
Annex G (normative) Method of test for flammability ...........................................................................................19
Annex H (normative) Sequence of hydrostatic tests.............................................................................................21
Annex I (normative) Method of test for fitting security .........................................................................................22
Annex J (normative) Method of test for leak tightness .........................................................................................23
Annex K (normative) Type approval and routine tests for hoses and hose assemblies...................................24
Annex L (informative) Batch tests for hoses and hose assemblies.....................................................................25
Bibliography ..............................................................................................................................................................26
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EN 13765:2003 (E)
Foreword
This document (EN 13765:2003) has been prepared by Technical Committee CEN/TC 218 "Rubber and plastic
hoses and hose assemblies", the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by August 2003, and conflicting national standards shall be withdrawn at the latest by
August 2003.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal,
Slovakia, Spain, Sweden, Switzerland and the United Kingdom.
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EN 13765:2003 (E)
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1 Scope
This European Standard specifies requirements for four types of thermoplastic multi-layer (non-vulcanized) hoses
and hose assemblies for carrying hydrocarbons, solvents and chemicals. It specifies bore sizes from 25 mm to
300 mm, working pressures from 4 bar1 to 14 bar and working temperatures from 30 C to 150 C.
Type 1 hoses are suitable for vapour applications. Types 2 to 4 hoses are suitable for liquid applications.
NOTE The attention of users is drawn to annex A concerning the selection of the material for the inner wall of layers and
any polymeric coating of the inner helix related to the chemical(s) to be conveyed by the hoses and/or hose assemblies.
2 Normative references
This European Standard incorporates by dated or undated references, provisions from other publications. These
normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
WARNING Persons using this European Standard should be familiar with normal laboratory practice.
This standard does not purport to address all the safety problems, if any, associated with its use. It is the
responsibility of the user to establish appropriate health and safety practices and to ensure compliance
with any national regulatory conditions.
4 Classification
Hoses are classified according to working pressure and working temperature range as given in Table 1.
Working temperature range (C) 20 to +60 30 to +80 30 to +80 30 to +150
5.1 General
Hoses shall be constructed as shown in Figure 1 and shall consist of the following:
- a multi-ply wall of layers of films and fabrics made of thermoplastics that in combination give the required
properties and provide a complete seal (see also annex A);
Wire shall be chosen in accordance with its chemical resistance from one of the following materials:
- carbon steel wire conforming to annex B and either galvanized in accordance with annex C or sheathed in a
polymeric material of a minimum wall thickness of 0,5mm, resistant to liquid hydrocarbon or liquid chemicals as
agreed between purchaser and manufacturer (see annex A);
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EN 13765:2003 (E)
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Key
1 Inner wire
2 Film
3 Fabric
4 Outer wire
6 Dimensions
When measured in accordance with EN ISO 4671, the values of the internal diameters of the hose shall conform to
Table 2. When tested by the method described in EN ISO 1746 the values of the minimum bend radius shall be as
given in Table 2. The hose shall show no sign of permanent deformation of the cross section i.e. kinking.
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EN 13765:2003 (E)
When tested in accordance with EN ISO 4671 the tolerance on the measured length of delivered hose assemblies
shall be +12 % .
7.1 Cover
When tested in accordance with EN ISO 2411, the adhesion between the fabric used for the outer cover and its
abrasion resistant coating shall be no less than 1,5 kN/m.
7.2 Hoses
When tested in accordance with the methods given in Table 3, the physical properties of the hoses shall conform to
Table 3.
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EN 13765:2003 (E)
Proof pressure bar No leakage or other signs of damage at EN ISO 1402 with pressure
pressure given in Table 1 increase not less than 1,7
bar/min
Vacuum bar No damage after 30 min when subjected EN ISO 7233 method B
to values in Table 1.
Ozone resistance 72
hr at 40C
Thermal ageing
magnification
No cracking observed at x 2
Annex F
Table 1.
End fittings shall be made from materials depending on their chemical resistance to the product conveyed.
For all types of end fittings, the part of the fitting that enters the hose and forms the means by which the fitting is
connected to the hose shall be provided with scrolls or protrusions on the surface that correspond to the pitch of the
internal helix wire of the hose.
End fittings shall be attached to the hose by one of the following methods:
b) by the use of a thermoset resin e.g. epoxy and a metal ferrule that is swaged.
When tested in accordance with the methods given in Table 4, hose assemblies shall conform to Table 4.
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EN 13765:2003 (E)
Security of end fitting bar No leakage at proof pressure given in Annex I and
Table 1 EN ISO 1402
Leak tightness
No leakage of air when subjected to
3,5 bar for 5 min
Annex J
8 Test frequency
Routine tests shall be carried out on each hose assembly and in accordance with annex K.
It is recommended that batch tests are carried out for every 10 000 m of manufacture or once a year, varying the
sizes and types and in accordance with annex L.
Type approval tests shall be repeated and the results recorded at least once every five years or whenever a
change in the materials and/or method of manufacture is made.
10 Marking
Each hose shall be permanently marked at an interval of not greater than 1 m with lettering of a minimum height of
10mm and with at least the following information:
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EN 13765:2003 (E)
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f) maximum working temperature;
g) material of hose inner liquid barrier layer as referenced in EN ISO 1043-1 e.g. PP (for polypropylene) or
PET (for Poly[ethylene terephthalate]);
h) quarter and year of hose manufacture.
EXAMPLE:
Each hose assembly shall be permanently marked on the ferrule at one end with all the information given in 10.1
and in addition:
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EN 13765:2003 (E)
Annex A
(informative)
It is the responsibility of the user, in consultation with the manufacturer, to ensure that the materials of the inner
layers of the hoses or hose assemblies and any polymeric covering of the inner wire helix are suitable to be
resistant to the chemical(s) to be conveyed.
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EN 13765:2003 (E)
Annex B
(normative)
B.1 Manufacture
The rod used for the manufacture of the wire shall be produced from steel made by any process, except the air or
air/oxygen bottom blown processes.
The rod quality shall be of a grade typical of standard steel making and rod rolling practice.
NOTE Standard practice can mean the following according to the type of steel.
a) Low carbon steel (mild steel). This has an absence of pipe and an inclusion content commensurate with
balanced or killed steels of low carbon content. The maximum surface defect depth in the rod should be
generally not more than 3.5 % of the rod diameter.
b) Carbon steel. This has an absence of piping and an inclusion content commensurate with killed carbon steels.
The maximum depth of partial decarburization and surface defects should be generally not more than 3 % of
the rod diameter.
B.1.3 Wire
The wire shall be cold drawn or rolled to the finished dimensions. The wire shall not be welded after the final sizing
operation. Where appropriate for the tensile strength grade, an inter-process heat treatment shall be applied.
The wire in coil shall be dead cast, i.e. when a complete turn of wire is removed from the coil without tension and
placed on a smooth horizontal surface without restraint, the wire circle shall have a diameter approximately that of
the coil and any corkscrew set, measured by the deviation of one cut end from the horizontal plane, shall not
exceed 50 mm.
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EN 13765:2003 (E)
B.3 Properties
The wire shall withstand without sign of fracture the wrap of eight turns on the wire diameter and unwrap of seven
turns.
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EN 13765:2003 (E)
Annex C
(normative)
The zinc shall remain firmly adhered to the steel, and shall not crack or flake to such an extent that any flakes of
zinc can be removed by rubbing with bare fingers.
Table C.1 Minimum mass of coating
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coating
Mm
2
g/m
Over Up to and
including
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EN 13765:2003 (E)
Annex D
(normative)
Place a test piece of length 350 mm on a rigid, flat base plate so that it is not taut.
Place a 100 mm square 10 mm thick test plate centrally on the test piece. Measure the distance between two
plates (d1) (see Figure D.1).
Apply test force, F, (see Table D.1) to the test plate for a period of 3 min.
The hose outside diameter can be reduced 15 % at this stage.
Remove the test force, and after 5 min re-measure the distance between the two plates (d2).
The reduction in thickness is expressed as a percentage by the equation:
d1 d 2
100
d1
where
d1 is the original thickness in millimetres (mm)
d2 is the final thickness in millimetres (mm)
50 1 500
50 2 000
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EN 13765:2003 (E)
Dimensions in millimeters
l 0,5
3
X
100
l 350
100
4
R0,5
Key
1 Test force, F
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2 Test plate
3 Test piece
4 Baseplate
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EN 13765:2003 (E)
Annex E
(normative)
Fill a length of hose or a hose assembly with liquid B, as described in ISO 1817.
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EN 13765:2003 (E)
Annex F
(normative)
Fill a hose assembly with water or a silicone-based oil for Type 4 hose, excluding all air, and cap both ends.
Heat the test piece at the maximum working temperature appropriate to the type as given in Table 1 for 200 h.
Keeping the hose assembly at the maximum working temperature, raise the internal pressure to two times the
maximum working pressure (as given in Table 1) for a period of 15 min.
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EN 13765:2003 (E)
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Annex G
(normative)
Bend the hose test piece into a U-shape of radius as indicated in Figure G.1.
Fill the test piece with liquid F of ISO 1817 (flash point 55 C, heating power 42 MJ/kg).
Expose the test piece to a naked flame from a Bunsen burner of 10 mm pipe diameter for a period of 3 min, with
the airflow to the burner shut off.
The distance between the burner and test piece is indicated in Figure G.1.
a) it ceased to burn with a naked flame after 20 s of the removal of the burner, and
b) there is no further glowing visible 120 s after removing the burner flame.
On completion of the test the hose test piece shall be impervious to the test fluid when visually examined.
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EN 13765:2003 (E)
Dimensions in millimetres
Key
1 Cap
2 Bending radius = 10 to 15 times of outside diameter
3 Hose assembly
4 Liquid F in accordance with ISO 1817
5 Propane (LPG) 50 mbar
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EN 13765:2003 (E)
Annex H
(normative)
The following sequence of tests shall be carried out on a hose assembly for type testing:
a) measure the electrical resistance between end fitting to end fitting in accordance with EN ISO 8031;
b) mark the hose in accordance with EN ISO 1402;
c) raise the pressure at a rate of at least 1,7 bar/min to the proof pressure appropriate to the type of the hose
(see Table 1);
d) re-measure the marks in b) and determine the increase/decrease in length and the twist;
e) release the pressure, bend the hose to the appropriate radius given in Table 2, and repeat c) above;
f) release the bend in the hose, increase the temperature of the hose assembly to 60 C and increase the
pressure over a period of at least 15 min to the appropriate minimum burst pressure for the type of hose
and hold for a further 15 min. Check the electrical resistance between fittings;
g) raise the pressure further until the hose bursts and record the pressure value.
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EN 13765:2003 (E)
Annex I
(normative)
Use an assembly having at least 0,6 m of free hose clear of the spigot of the end fittings.
Fill the assembly, excluding all air, with automotive diesel fuel conforming to EN 590 and stand vertically with the
top open to the atmosphere for seven days.
Empty the assembly and measure the electrical resistance between end fittings in accordance with EN ISO 8031.
Fill the assembly with water, raise the pressure to the proof pressure and hold for 1 h.
Re-measure the electrical resistance and note any axial movement of either end fitting relative to the hose.
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EN 13765:2003 (E)
Annex J
(normative)
Apply a pneumatic pressure of 3,5 bar to the hose assembly and either submerge the assembly in a water bath or
apply a solution of soap and water over the entire surface.
Hold the pressure for 5 min and note any continuous evidence of bubbling.
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EN 13765:2003 (E)
Annex K
(normative)
Type approval and routine tests for hoses and hose assemblies
Table K.1 Type and routine tests for hoses and hose assemblies
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EN 13765:2003 (E)
Annex L
(informative)
Property Batch
Hose cover
Adhesion X
Hose
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Vacuum X
Crush X
Fuel resistance X
Hose assemblies
Proof pressure X
Change in length X
Twist X
Bend X
Electrical resistance
Security of end fittings
X = test carried out
X
X
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EN 13765:2003 (E)
Bibliography
EN 27326, Rubber and plastics hoses - Assessment of ozone resistance under static conditions (ISO 7326:1991).
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BS EN
13765:2003
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