ZTE Internal Use Only

Quality Self Check List For MW Site V3.0

Project VNM Mega Project QDR 0.0% Quality Passed Instructions
1.Check result:Pass/Fail for checked item,NA for no checked item.
Site ID 359020 Far end ID 359020to359118 Severity Critical Major Minor 2.Critical: cause safety
risk,equipment cannot be used. Major: affect stable running, service life,Minor: Other
Region quaan9_tphcm Check date 2017-04-10 Failed 0 0 0 small defects. QDR(Quality Defect Rate)=(fail critical*8+fail major*4+fail minor)/
(checked critical*8+checked major*4+checked minor).
Subco Passed 3.If Critical >0 or Major >2 or QDR >10%,the
comas Checker mr mn.zte 3 11 18
n site quality is failed.
Check Means(Failed
item must have close- Severity Check Actual defect description for
S/N* Check Criteria (Total 5 categories, 32 items)
up photos or other level result failed Item
proofs)
1 Subcon team working qualification
1.01 Team leader of subcon should hold site access card issued by ZTE on site. Observe,take photos Critical Pass
1.02 Team members should have working cards issued by related subcon on site. Observe,take photos Minor Pass
2 Site documents,tools and auxiliary materials
2.01 Site documents including latest TSSR,quality check list,guidebook are available on site. Observe,take photos Major Pass
2.02 Site documents testing to subcon team and site engineer (ask some questions). Observe,take photos Minor Pass
2.03 Non compliant safety helmet,safety harness,safety shoes should not be permitted on site. Observe,take photos Major Pass
Site tools(special spanners/crimper/screw driver/wire tripper/compass/ GPS/plier/cutting
2.04 Observe,take photos Minor Pass
plier/rope/pulley/sling/hook/ steel tape/hex key wrench/knife,etc.) are available on site.
Auxiliary materials(black cable ties/ white cable ties/ color isulation tape/waterproof
2.05 Observe,take photos Minor Pass
tape/copper lugs/ cable shoes/bolts and nuts/grease,etc.) are available on site.
3 Installation of IDU,LPU,DCPD6
3.01 Each ancient IDU should be dismantled with intactness and labels as per TSSR(if needed). Observe,take photos Minor Pass
Each IDU,LPU,DCPD6 and arrester of IF cable shall be installed firmly in position in the
3.02 Observe,take photos Major Pass
cabinet as per TSSR.
Each IDU,LPU,DCPD6 and arrester of IF cable shall be grounded to the busbar in the
3.03 Observe,take photos Major Pass
cabinet.
Each IF cable connector to IDU should be made reliably and go down straightly first and
3.04 Observe,take photos Minor Pass
bend smoothly after 50mm.
A whole cable(DC cable,PGND and IF cable) segment with good insulation layer should be
3.05 used. The extra cable(DC cable,PGND and IF cable) should be smoothly cut off rather than Observe,take photos Major Pass
coiled.
The size of the copper lugs/cable shoes should match the cable(DC cables, PGND cables
3.06 Observe,take photos Major Pass
etc.).The DC powers polarity is correct.
The DC output cable to IDU on the DCPD6 should be crimped into suitable I lugs terminal by
3.07
a crimping plier and inserted reliably to assigned port of the DCPD6 by a minus screwdriver.
Observe,take photos Minor Pass

The cables (DC,PGND and IF) in the cabinet shall be tied tidily and be either level or
3.08 Observe,take photos Minor Pass
vertical. The cables should not hang in the air,bound and laid by classification on the ladder.
3.09 XPIC cross-connect cables should be laid reliably based on site actual scenario. Observe,take photos Minor Pass
3.10 The end of E1 cables must be soldered & patched and wrap tape. Observe,take photos Minor Pass
4 Installation of ODU,antenna of MW,cabling
4.01 Each ancient ODU and its antenna are dismantled with intactness and labels as per TSSR. Observe,take photos Minor Pass
Each MW antenna should be installed within the protection umbrella of the lightning arrester,
4.02
30 in the mountain area and 45in the plain area.
Observe,take photos Major Pass

The MW antenna must be mounted firmly on a pole as per TSSR, a horizontal suspension
4.03 Observe,take photos Critical Pass
support should be installed along antenna if the antenna is over 1.2m.
Each ODU on the tower should be mounted reliably fully with flat washer,spring washer and
4.04 Observe,take photos Critical Pass
twin nuts orderly and grounded according to TSSR.
Each IF cable connector to ODU should be made reliably and waterproofed as per related
4.05
specs.
Observe,take photos Major Pass
Each connector of IF cable should be labeled to indicate the length and Tx/Rx routing
4.06 Observe,take photos Major Pass
direction.
IF cable should leave 3~5m as the margin before connecting ODU, The IF cable should be
4.07 Observe,take photos Minor Pass
fastened orderly and good-looking on the ladder, without intersection, bending, or damage.
IF cable should be grounded at least 2 points as per TSSR:1m~2m below ODU, grounded
4.08 again at 1m~2m before going down tower bottom.the grounding point should be covered with Observe,take photos Minor Pass
greases.
5 Labels,assembly, security operation regulations and site neatness
5.01 Cables in the cabinet should be labeled with printed paper tags 50 mm away from the end. Observe,take photos Minor Pass
Outdoor IF cables should be marked by proper plastic labels 200 mm away from the
5.02 Observe,take photos Minor Pass
end.outdoor grounding cable is marked by plastic label both ends.
The white cable ties are used in the cabinet and cut flat at the end. The black cable ties are
5.03 Observe,take photos Minor Pass
used outdoors and cut flat at the end with 3~5mm surplus length.
5.04 The accessories like antistatic wrist strap installed,redundant ports are well protected. Observe,take photos Minor Pass
5.05 The operators must obey strictly the customer's regulations and privacy laws. Observe,take photos Major Pass
5.06 Multiple security measures are taken to ensure person and equipment safty. Observe,take photos Major Pass
5.07 Site is cleaned including cabinet(no sundries,no waste,no dust in the cabinet,etc.). Observe,take photos Minor Pass
Notes:1.Subcon team leader should conduct self check 100% via "site manager" apk under the supervision of ZTE site engineer.
2.ZTE site engineer should conduct self check via "site manager" apk if the team leader doesn't finish self check timely.
3.Quality self check list and specified photos should be uploaded to EPMS within 3 days after the site is "RFT".

<ZTE corporation copyright reserved,No spreading abroad> 1/5 pige

 MW Site Photo List V3.0

Site ID 359020 Subcon comas Checker mr mn.zte

Photo 1.Team leader with site access card and team 2.Site documents,Tools and Auxiliary materials: 3. Overview MW ANT_1 Kitting (after installed 4. Overview MW ANT_2 Kitting (after installed
5. MW ANT_1 Serial number
point members on site. put together on site. Combiner/OMT to MW ANT and labeling) Combiner/OMT to MW ANT and labeling)

Photo

Photo
6. MW ANT_2 Serial number 7. ODU_1 Serial number 8. ODU_2 Serial number 9. ODU_3 Serial number 10. ODU_4 Serial number
point

Photo
11. Coupler_1 Serial number 12. Coupler_2 Serial number 13. ODU Adapter_1 Serial number 14. ODU Adapter_2 Serial number 15. OMT_1 Serial number
point
Photo
16. OMT_2 Serial number 17.IDU Installation Overview 18.IDU LPU Installation 19.IDU Serial number 20.IF cable and XPIC cable installation and label
point

Photo 21.IDU power cable/grounding cable connect to 22.IDU power cable connect to Circuit Breaker 24.IDU,IF arrester grounding cable connect to 25.IF cable, E1 cable, Ethernet cable, Fiber
23.IDU power cable connection on the DCPD6
point IDU firmly and label IGB cable connect to IDU correctly and label
Photo 26.IF lightning arrester installation with IF
27.DDF after E1 cable are connected 28.Cabinet Grounding to the Main Busbar 29.MW ANT Installation Overview 30.MW ANT Installation(Zoom In)
point connector and grounding cable

Photo 31. MW ANT LOS CheckMW ANT_1 azimuth 32.MW ANT_2 azimuth view photo with the
33.MW ANT-1 Mounting Pole Installation 34.MW ANT-2 Mounting Pole Installation 35.MW-ODU1/ODU2 Instalation
point view photo with the compass compass

Photo

Photo 38.IF cable grounded at below of ODU on the 39.ODU and IF grounding clips connection on
36.MW-ODU3/ODU4 Instalation 37.The reserved IF cable on the tower 40.Photo of IF cable route on the tower
point top of tower the grounding busbar (top GB of tower)
Photo

Photo 41.IF cable grounded before IF cable entering 42.IF grounding clips connection on the 43.IF cable grounded before IF cable entry 44.IF grounding clips connection on the
45.Interference Test Proof.
point horizontal cable tray on the tower grounding busbar feeder window/ cabinet grounding busbar

Photo Interference Test Proof-Picture-1