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Maintenance Checklist
Maintenance
Overhauling of Integral Gear compressor Department
(NP CO2 compressor)
1. Safety
1.1 Ensure lube oil circulation is stopped and isolated Yes / No
1.2 Ensure power supply to motor is isolated & tagged Yes / No
1.3 Ensure Casing is fully depressurized & purged Yes / No
1.4 Ensure Valid PTW is taken and available on job Yes / No
1.5 Ensure that all requirements of JSA have been fulfilled Yes / No
1.6 All workers are validated by HSE for safety awareness Yes / No
2. Coupling
2.1 Check free axial/radial movement of coupling Free / Tight
2.2 Inspect coupling and fill Coupling inspection Checklist
2.3 Check tightness of coupling bolts prior to removal Loose / Tight
2.4 Check match marking of coupling parts before removal
2.5 Measure and record coupling hub draw
2.6 Visually inspect coupling hubs, bolts, spacer and sleeves OK / Damage
2.7 DPT of coupling hubs, sleeves and bolts Pass / Fail
2.8 Check tightening torque of cap screws (3/8 - 24) 50.2 N.m
2.9 Check tightening of lock nuts (1/2 - 20) {Factory set value} 130 N.m
Notes:
Notes:
Important Note: Actions marked with Asterisk sign (*) are hold points and must be signed by supervisor, engineer or VSM Page 1 of 6
MM-CHK-IMS-090 Rev 00 (15/12/2016)
Maintenance Checklist
Maintenance
Overhauling of Integral Gear compressor Department
(NP CO2 compressor)
Notes:
Notes:
Important Note: Actions marked with Asterisk sign (*) are hold points and must be signed by supervisor, engineer or VSM Page 2 of 6
MM-CHK-IMS-090 Rev 00 (15/12/2016)
Maintenance Checklist
Maintenance
Overhauling of Integral Gear compressor Department
(NP CO2 compressor)
Important Note: Actions marked with Asterisk sign (*) are hold points and must be signed by supervisor, engineer or VSM Page 3 of 6
MM-CHK-IMS-090 Rev 00 (15/12/2016)
Maintenance Checklist
Maintenance
Overhauling of Integral Gear compressor Department
(NP CO2 compressor)
7. Assembly
7.1 Verify cleaning of both rotor Yes / No
7.2 Verify cleaning of shrouds Yes / No
7.3 Ensure all elastomers have been replaced Yes / No
7.4 * Ensure no foreign object inside gear case Yes / No Witness
Important Note: Actions marked with Asterisk sign (*) are hold points and must be signed by supervisor, engineer or VSM Page 4 of 6
MM-CHK-IMS-090 Rev 00 (15/12/2016)
Maintenance Checklist
Maintenance
Overhauling of Integral Gear compressor Department
(NP CO2 compressor)
7.5 Ensure both rotors centered and gap voltage adjusted Yes / No
7.6 * Final dimensional check and record in 6A/6B/6C Yes / No Witness
7.7 * Ensure RTDs are properly connected to pads Yes / No Witness
7.8 * Ensure all V&T probes have been installed properly Yes / No Witness
7.9 Verify cleaning of upper casing Yes / No
7.10 Verify match marks before assembly Yes / No
7.11 Tightening sequence of gear-case bolts is followed Yes / No
7.12 Torquing of all casing bolts to required value Yes / No
7.13 Verify tightening of all lube oil connections Yes / No Witness
7.14 Verify tightening of all seal gas connections Yes / No
7.15 * Ensure no oil leakages from coupling guards Yes / No Witness
7.16 Verify area housekeeping Yes / No
Notes:
8. Alignment (Final)
Parameter Recommended Actual
8.1 Alignment method used Rim and face Rim and face / Reverse dial / Laser
8.2 Ambient temperature 20C
8.3 Spacer free length 17.51(419.354mm)
8.4 Distance b/w spacer and adapter 0.73 (18.542mm)
8.5 Distance b/w shaft ends (DBSE) 20 (508.0mm)
8.6 Dial needle on Compressor coupling
8.7 Driver machine relative to driven Higher (0.051mm/C)
Notes:
9. Attachments
9.1 Coupling inspection checklist attached MM-CHK-IMS-071 Yes / No
9.2 Stage 1 rotor Journal bearing inspection checklist attached MM-CHK-IMS-072 Yes / No
9.3 Stage 2 rotor Journal bearing inspection checklist attached MM-CHK-IMS-072 Yes / No
9.4 Bull gear Journal bearing inspection checklist attached MM-CHK-IMS-072 Yes / No
Important Note: Actions marked with Asterisk sign (*) are hold points and must be signed by supervisor, engineer or VSM Page 5 of 6
MM-CHK-IMS-090 Rev 00 (15/12/2016)
Maintenance Checklist
Maintenance
Overhauling of Integral Gear compressor Department
(NP CO2 compressor)
11. Remarks
Major Observations, Special repairs, Recommendations for future etc
12. Verification
Job date: Team:
Filled by Reviewed by Approved by
Important Note: Actions marked with Asterisk sign (*) are hold points and must be signed by supervisor, engineer or VSM Page 6 of 6