Content of Standard 4S-10.02: FRP Pressure Pipe, Fittings and Flanges

CONTENT OF STANDARD 4S-10.
02
SECTION 1. SCOPE OF SPECIFICATION

2. SUPPLEMENTARY DETAILS SPECIFIED ON DRAWINGS
3. STANDARD DIAMETERS
4. WALL THICKNESS
5. COLOUR CODING
6. FITTINGS
6.6.1 Elbows
6.6.2 Mitered Elbows
6.6.3 Reducers
6.6.4 Molded Tees
6.6.5 Stub-In Tees
6.6.6 Stub-In Laterals
6.6.7 Small Size Outlets
6.7 Vertical Riser Support
7. FLANGES
7.2 Construction of Flanges
7.2.3 Laminate
7.3 Full Face Flanges
7.4 Vanstone Type Flanges
7.5 Flanges Laminated onto Pipe or Fittings
7.6 Tolerances
7.7 Other Flange Systems
7.8 Bolting and Gasket Materials
7.9 Drilling
8. PIPING INSTALLATION
FRP PRESSURE PIPE, FITTINGS AND FLANGES
DESIGN STANDARD
4S-10.02 0
ISSUED FOR
PROJECT NO. P-2569 CMPC SHEET 1 OF 24 Rev.
LAJA MILL MODERNIZATION
PROJ. DATE OF
APPR. P. Healy ISSUE 20Feb2009
DEPT. GENERIC
APPR. I.G. Lorimer APPR. DATE 22Feb2001
1. SCOPE
1.1. This specification is a supplement to Design Standard 4S-10.01, "Manufacture and Installation
Specification of FRP Structures", and specifies additional requirements for FRP Pressure Pipe,
Fittings and Flanges. Unless noted otherwise, materials shall conform to those specified in the
Piping Material Classification Standards.
1.2. For clarification and to avoid duplication, references are made herein to particular sections of Design
Standard 4S-10.01 identified thus ( )*; however, all requirements of Design Standard 4S-10.01 shall
be an integral part of this specification.
1.3. Dimensions in tables and other details of this specification may be used directly for design and
fabrication, when service conditions are within the stated limits. If service conditions are outside of
those limits, FRP system and components shall be designed in accordance with Design Standard
4S-10.01.
1.4. "WARNING" - FRP installation may be highly flammable. Therefore, it is imperative that the
CONTRACTOR review, understand, and follow the appropriate FRP safety procedures during
all FRP installation work.
2. SUPPLEMENTARY DETAILS SPECIFIED ON DRAWINGS
2.1. N/A
2.2. Type of Surfacing Veil, if other than -C- Glass
2.3. Special Design or Thickness of Liner
2.4. Additional Chopped Strand Mat Cover on Outside of Filament Wound Pipe
2.5. U.V. Protection
2.6. Design Pressure and Test Pressure
2.7. Location of all Instrument Connections
2.8. Pipeline Slopes
2.9. Location of Drains
2.10. Location of Start-Up Screens
2.11. Location of Flange or other Joints
2.12. Type of Flanges (full face or Vanstone type)
2.13. Special Fittings (such as odd degree or short radius elbows, special tees, eccentric reducers, etc.)
DESIGN STANDARD
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ISSUED FOR
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DEPT. GENERIC
2.14. Special Reinforcing for Local Stresses
2.15. Special Pipe Supports and Hangers
3. STANDARD DIAMETERS
Size of pipe and fittings shall be indicated by their internal diameters, in inches or millimeters. Pipe
sizes expressed in millimeters are nominal only. Standard sizes are listed in Tables D and E.
4. WALL THICKNESS
4.1. Wall thickness shall be designed by the fabricator in accordance with Section (5.3.1)* or (5.3.2)* to
suit his fabrication methods. The fabricator shall state wall thicknesses in proposal and note them
on shop fabrication drawings. The fabricator shall be prepared to submit calculations and other
pertinent details upon request to the Engineer for evaluation.
4.2. The minimum amount of glass reinforcing in the structural laminate and the minimum wall thickness
are listed in Tables D and E.
4.2.1. Thicknesses in Tables D and E are based on single thickness liners, pressure rating, and stresses
caused by deflection between supports for liquids with specific gravity of 1.1.
4.3. Pipe for atmospheric pressure may be selected from 50 psi pipe of Tables D and E.
5. COLOUR CODING
5.1. The pressure rating of all pipe and fittings shall be indicated by one or more coloured filaments
visibly embedded in the laminate, as follows:
Gravity - No Color
50 psi - Orange
100 psi - Green
150 psi - Black
Do not use tints or pigments in resins. Unless specified on drawings, other methods of indicating
pressure rating may be acceptable.
DESIGN STANDARD
4S-10.02 0
ISSUED FOR
PROJ. DATE OF
DEPT. GENERIC
TABLE D - MINIMUM PIPE WALL THICKNESS - PRESSURE PIPE - HAND LAY-UP
Pressure Rating PSI (180 F Max.)
Pipe Size 50 100 150
'T' 'T' 'T'
Minimum Minimum Minimum
I.D. Nom. Layers In mm Layers In mm Layers In mm Maximum
Inches mm M/R M/R M/R Support Spacing
Mat. Mat. Mat. See Standard
2 50 .188 5 .188 5 .188 5
Only Only Only 4D-20.10
3 75 " .188 5 " .188 5 2/1 .250 6.5
4 100 2/1 .250 6.5 2/1 .250 6.5 2/1 .250 6.5
6 150 2/1 .250 6.5 2/1 .250 6.5 4/3 .375 9.5
8 200 2/1 .250 6.5 3/2 .312 8 5/4 .438 11
10 250 2/1 .250 6.5 4/3 .375 9.5 6/5 .500 13
12 300 2/1 .250 6.5 5/4 .438 11 7/6 .562 14.5
14 350 3/2 .312 8 6/5 .500 13 8/7 .625 16

16 400 3/2 .312 8 7/6 .562 14.5 9/8 .688 17.5
18 450 4/3 .375 9.5 7/6 .562 14.5 10/9 .750 19

20 500 4/3 .375 9.5 8/7 .625 16 11/10 .810 20.5
24 600 5/4 .438 11 9/8 .688 17.5 13/12 .900 22
30 750 6/5 .500 13 11/10 .810 20.5 15/14 1.10 25.5
36 900 7/6 .562 14.5 12/12 .900 22
42 1050 8/7 .625 16

48 1200 9/8 .688 17.5
xxx = Limit for full vacuum services (above double line)

M/R = Required minimum numbers of chopped strand mat (M) and woven roving (R)
(mat for liner not included)
DESIGN STANDARD
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ISSUED FOR
PROJ. DATE OF
DEPT. GENERIC
TABLE E - MINIMUM PIPE WALL THICKNESS - PRESSURE PIPE - FILAMENT WOUND
Pressure Rating - psi (180 F Max.)
Pipe Size 50 100 150
`T' `T' `T' Minimum
Minimum Minimum
I.D Nom. Covers In mm Covers In mm Covers In mm Maximum
In. mm Support
Spacing
2 50 2 .21 5.3 2 .21 5.3 2 .21 5.3 See Standard
3 75 2 .21 5.3 2 .21 5.3 2 .21 5.3 4D-20.10
4 100 2 .21 5.3 2 .21 5.3 2 .21 5.3
6 150 2 .21 5.3 2 .21 5.3 3 .26 6.6
8 200 2 .21 5.3 3 .26 6.6 3 .26 6.6

10 250 2 .21 5.3 3 .26 6.6 4 .31 7.9
12 300 3 .26 6.6 4 .31 7.9 5 .36 9.1
14 350 3 .26 6.6 5 .36 9.1 6 .41 10.4
16 400 3 .26 6.6 5 .36 9.1 6 .41 10.4
18 450 4 .31 7.9 6 .41 10.4 7 .46 11.7

20 500 4 .31 7.9 6 .41 10.4 8 .51 13.0
24 600 5 .36 9.1 7 .46 11.7 9 .56 14.2
30 750 6 .41 10.4 9 .56 14.2 12 .71 18.0
36 900 7 .46 11.7 11 .66 16.8 14 .81 20.6

42 1050 8 .51 13.0 13 .76 19.3 16 .91 23.1
48 1200 9 .56 14.2 15 .86 21.8 18 1.00 25.4
xxx = Limit for full vacuum services (above double line)

Covers = Filament wound structural laminates shall consist of a minimum of two layers
of rovings
DESIGN STANDARD
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ISSUED FOR
PROJ. DATE OF
DEPT. GENERIC
6. FITTINGS
6.1. Fittings shall be designed by the fabricator in accordance with Sections 6.2 to 6.7. Fittings shall
resist all forces acting on them at the specified design pressures and test pressures, when in
service.
6.2. Dimensions shall confirm to Table F.
6.3. Flanges on fittings shall conform to Section 7.
6.4. Three-way fittings (such as Tees, Laterals, Wyes) shall be reinforced with additional laminates in
order to limit distortion under pressure.
The maximum distortion of any part of their outside surface at 1.5 times design pressure, or at
specified test pressure, whichever is higher, shall be 1% of the diameter of the smallest outlet,
measured from the centerline axis of the fitting.
Three-way fittings shall not develop stress cracks or crazing in the crotch area, inside or outside,
when pressurized as noted above.
6.5. Fabricators must be prepared to submit data from full scale tests to substantiate their fitting design.
6.6. Fittings are acceptable without full scale tests, if designed and fabricated within the following
guidelines.
6.6.1. Elbows
Structural laminate shall have 1.5 times the number of mat and woven rovings specified for hand
lay-up pressure pipe in Table D. Flanges shall be constructed as per Fig. 7.1, as an integral part of
the fitting laminate. Butt ends shall be tapered at approximately 10:1 to the minimum wall
thickness given in Table D.
6.6.2. Mitered Elbows
Standard pipe section may be mitered and overlaid with laminate specified for butt joints in Section
(5.5)* and (Table C)*. Miters shall not be more than 30, unless noted otherwise on drawings.
Radius of elbows shall be 1.5 x nominal ID of pipe. Pipe length either side of the PI (Point of
Intersection of centerlines) may be of any length to suit piping layout and shipping restriction.
However, minimum distance D in Table F from first (or last) miter to flange face or field joint has to
be maintained.
In order to determine the minimum distance for locating flanges of field joints from P.I. (see Fig.
6.1), proceed as follows:
Step 1: Select Dimension D (from Table F)
Step 2: Calculate distance for 2 miter elbows as follows:
DESIGN STANDARD
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ISSUED FOR
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DEPT. GENERIC
X2 = D - (R x tan /4) + (R x tan /2)
DESIGN STANDARD
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ISSUED FOR
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DEPT. GENERIC
Calculate distance for 3 miter elbows as follows:
X3 = D - (R x tan /6) + (R x tan /2)
6.6.3. Reducers
The large end of the reducer will determine the wall thickness as specified in Table D. Flanges
shall be constructed as per Fig. 7.1 or 7.2, as an integral part of the fitting, including the stub
Dimension F for reducers R3, R4, R7 and R8. On the small side, flanges with back-up rings
require flanged stubs of Dimension L in Table H with butt joints.
6.6.4. Molded Tees
Liner and structural laminate shall be constructed with rounded transition between branch and run.
Radius of this transition shall be equal to 1/3 of the ID of the branch or 4" maximum. Use 1.5 times
the number of mat and woven rovings specified in Table D for pipe of equal diameter and pressure
rating to the run of tee. Taper butt ends at 10:1 to the nominal wall thickness in Table D. Flanges
shall be full face type, See Section 7.3.
Molded tees for design pressure over 75 psi shall be reinforced with bands of continuous filament
rovings wound at uniform tension diagonally across main run and circularly around branch
[see Fig. 6.2 (a) and (b)].
Width of bands shall be 1/3 of ID of branch, up to 4" maximum. Thickness of bands shall be 1/3 of
wall thickness of tee, but minimum shall be 1/8". Bands shall taper to feather edges. A filler-
laminate equal to wall thickness of the tee shall be placed centered under crossing of the bands. It
shall taper to a feather edge at a radial distance of 1/2 of the main run diameter.
DESIGN STANDARD
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6.6.5. Stub-In Tees
Pipe section of equal or greater pressure rating than tee may be fitted together and overlaid with
laminate as specified for butt and strap joints in Section (5.5)* and (Table C)*. Diameter of main
run shall govern dimension -W-. Overlay laminate shall have 1.5 times the number of mat and
rovings specified for butt joints.
The minimum thickness shall be increased as required, or the tees shall be reinforced similarly as
specified for molded tees [see Fig. 6.2 (a) and (b)]. Distortion under pressure shall be within
limits specified in Clause 6.4.
Flanges conforming to Clause 7.5 may be located on any outlet. Minimum distance 'L to face of
flange has to be maintained.
Flanged stubs of Fig. 7.1 may be located on any outlet. Minimum distance 'L to face of flange has
to be maintained.
6.6.5.1. If size of branch is 2/3 of run or larger, overlay laminate shall completely envelop main run.
See Fig. 6.3.
DESIGN STANDARD
4S-10.02 0
ISSUED FOR
PROJ. DATE OF
DEPT. GENERIC
6.6.5.2. If size of branch is between 1/4 and 2/3 of run, overlay laminates shall extend at least 1/2 around
run (see Fig. 6.4).
6.6.5.3. If size of branch is 1/4 of run or smaller, overlay laminate on run shall be minimum of 1/2 W.
These small branches shall be reinforced with gussets or foam filled FRP cones, if subjected to
lateral forces. Forces shall be specified on Engineer's drawings (see Fig. 6.5).
6.6.6. Stub-In Laterals

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Branch lines may be joined to main run at any angle from 45 to 90 . All requirements of Section
6.6.5 shall apply. In addition, fabricators shall design reinforcing ribs, gussets, etc., as required for
distortion limits of Clause 6.4. Full scale pressure tests will be required for verification of new
designs. Dimensions shall conform to Table F.
6.6.7. Small Size Outlets
Details of Fig. 6.6, 6.7, or 6.9 may be used for small size outlets (instrument connections, sample
lines, etc.). Flanged stubs of Section 6.6.5 or molded tees with flange on branch shall be used
outside of dimensions noted in this Section.
6.6.7.1. Fig. 6.6: 1/2" or 3/4" NPT may be drilled and tapped into pipe wall. Increase wall thickness locally
with mat and roving laminate to a minimum of 3/4", before drilling, or drill into "butt and strap" joint
laminates. Insert nipple shall be Schedule 40S 316 SS, unless noted otherwise. Wrap thread with
Teflon tape.
6.6.7.2. Fig. 6.7: 1" or smaller PVC couplings may be embedded in mat and roving laminate. PVC
couplings shall be deformed for adequate mechanical interlock and couplings shall be coated with
special resin bonding PVC to polyester.
DESIGN STANDARD
4S-10.02 0
ISSUED FOR
PROJ. DATE OF
DEPT. GENERIC
6.6.7.3. Fig. 6.9: 1/2" to 3" flanged outlets may be attached to pipe or vessels to minimum sizes given in
Table G.
First stage of FRP build-up shall be constructed with chopped strand mat and woven roving
reinforcements. It shall be shaped to suit and shall be cured with the bolt ring embedded flush.
The second stage shall be an approximately 3/8" laminate overlay as shown in Fig. 6.9. It shall
consist of 4 layers of chopped strand mat with 3 layers of woven roving, placed alternately.
For flat and true gasket surface, embed a Saran wrapped plate flange into soft laminate and
remove later.
Minimum radius for all re-entrant corners shall be 1/2". The flange face shall be trued with a plate
of 3/4" plywood or steel while the resin of the second stage is curing.
Inside surfaces of bore holes 'S' shall be brush coated with hot waxed resin. Dimension S shall be
measured to the finished surface.
6.7. Vertical Riser Support
A reinforcing laminate as per Fig. 6.8 shall be provided for supporting or guiding vertical pipelines.
Apply a 5 mat/3 roving laminate. The minimum length shall be equal to the diameter of the pipe.
Wrap outside of laminate with Saran or 2 mil polyethylene. Heat carbon steel pipe clamp to
approximately 80F and set clamp into soft laminate. Tighten bolts until a shoulder developed on
upper side of clamp. Shape laminate to suit clamp. For clamp and hanger details, see Design
Standard 4S-30.01 and
4D-20.10.
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7. FLANGES
7.1. Flanges shall be constructed as per Fig. 7.1 to 7.4 and dimensions of Table H as an integral part
of a stub or fitting, or as per Fig. 7.5 laminated onto a pipe of fittings.
7.2. Construction of Flanges
7.2.1. The inner liner, see Section (5.2)*, shall extend across the face of flanges.
7.2.2. Flange faces shall not be machined.
7.2.3. Laminate
Each flanged stub or flanged fitting shall have a minimum of 2 layers of 24 oz./sq. yd. woven
rovings extending without break into the flange.
The first layer of roving shall be close to the inner liner of pipe. The last layer shall be on the
outside, covered by one layer of mat. Flange thickness 'W' shall be made up of alternate
layers of mat and woven roving. As many of these composite layers are permitted by neck
dimensions 'X', shall taper out in shear section '4W' minimum, or in lay-up 'K' (see Table H).
The longest layers shall be placed towards the outside.
Minimum glass content in flange and flange neck shall be 40% by weight. Stubs shall be
constructed as per Table D.
7.3. Full Face Flanges
Flanges for 100 psi and higher pressure ratings shall have a built-up FRP ring of thickness 'F' as
specified in Table H. This ring shall reinforce the flange and provide sufficient seating surface for
bolts and washers. It shall be constructed after flange and stub are cured.
Its laminate shall be constructed from alternate layers of chopped strand mat and woven rovings,
either parallel to or normal to flange face, or it may be wound with uni-directional filaments,
provided washers will have a smooth seating surface and filaments are well wetted out. The bond
between stub and ring shall be broken by applying a suitable parting agent under ring up to bolt
circle. Bolt holes may be molded into ring 'F'.
Full face FRP flanges shall not be bolted again raised face or Vanstone type flanges.
7.4. Vanstone Type Flanges
Unless specified otherwise, stubs with Vanstone type back-up flanges (Fig. 7.2) may be used,
except for diameter and pressure combinations noted in Table H. all details of Fig. 7.1 and
Section 7.3 are applicable unless modified in Section 7.4.1. Vanstone type flanges shall not be
bolted to full face FRP flanges.
DESIGN STANDARD
4S-10.02 0
ISSUED FOR
PROJ. DATE OF
DEPT. GENERIC
7.4.1. Steel back-up flange shall be embedded in wet laminate of either two layers of chopped strand
mat or FRP reinforcing 'F'. Apply parting agent to steel back-up ring to prevent bonding. If 'F'
(Fig. 7.2) is 3/8", use alternate chopped strand mat and woven roving parallel to flange face. If 'F'
is one inch or more, wind continuous rovings between flange stub and steel back-up flange. DO
NOT BREAK BOND TO STUB AND FLANGE STUB.
7.4.2. Back-up flanges shall either be fabricated from carbon steel, ASTM A283 to dimensions in
Table H, or cast ductile iron.
Ductile iron flanges shall be of adequate dimensions to prevent distortion when bolts are tightened
to seal flanges.
7.4.3. Back-up flanges shall be sand blasted and painted with one coat Epoxy Ester Zinc Chromate
Primer to a dry film thickness of 2 mils minimum, unless noted otherwise.
7.5. Flanges Laminated onto Pipe or Fittings
Full face of Vanstone type flanges may be laminated onto pipes or fittings, as per Fig. 7.5.
Pipe or fitting ends shall be cut true and square to the centerline. At the end, the structural wall
o
shall be beveled approximately 30 , exposing the liner. The liner of the flange face shall be laid-up
on a flange mold and pushed onto the pipe of fitting end while the liner (5.2)* is still soft. After the
liner has cured, complete the flange laminate as specified in Clause 7.2.3.
7.6. Tolerances
7.6.1. Flange thickness: 1/16"

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7.6.2. Flange face shall be perpendicular to axis of pipe or fitting within 1/2 .
7.6.3. Flatness of flange face: 1/32"
Flatness of back-up flange: 1/32"
7.6.4. Flange insider diameter shall be within 1/8" or 1%, whichever is greater, of nominal pipe size in
inches.
7.7. Other Flange Systems
Other flange systems shall not be used, unless they have been approved in writing by the
Engineer.
7.8. Bolting and Gasket Materials
7.8.1. Bolting and gasket materials shall conform to those specified in the piping classification standards.
DESIGN STANDARD
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7.8.2. Gasket materials shall have a maximum Type A Durometer Hardness of 70 (ASTM D2240), and a
minimum thickness of 3/16" for flanges 12" and smaller, and 1/4" thickness for flanges larger than
12".
Only full face gaskets shall be used with full face flanges.
7.8.3. Galvanized steel washers as per ANSI B27.2, Type A shall be used under all bolt heads and nuts
on full face flanges.
If necessary, cut off a segment of washer (maximum 3/16"), for clearance between bolt and FRP
stub. DO NOT CUT LAMINATE to suit washer.
7.9. Drilling
7.9.1. Full face flange diameters, drilling of flanges and back-up flanges shall conform to the following
standards:
2" up to 24" sizes, ANSI B16.5 for 150# steel flanges
26" up to 48" sizes, ANSI B16.1 for 125# C.I. flanges
(Dimensions in Table H are based on the above standards.)
7.9.2. Bolt holes in flanges shall be drilled, not molded in, except as noted in Section 7.3 for built up ring
'F' (Fig. 7.2).
7.9.3. Inside of bolt holes and outside edge of flanges shall be brush coated with resin. Bolt holes shall
be drilled larger, so that after coating of exposed fibers, holes will have the required diameter.
8. PIPING INSTALLATION
8.1. FRP piping systems shall be supported in accordance with DS 4S-30.03 and 4D-20.10.
8.2. Anchors shall be placed as shown on piping layout drawings.
8.3. Field joints shall conform to Section (12)*.
8.4. Flanged stubs or fittings shall be bolted to equipment or to other fixed flanges, with proper gaskets
in place, before joining them with butt and strap joints to the piping system.
8.5. Bolts of FRP flanges shall be tightened uniformly with a torque wrench. Approximate torques
required for sealing full face FRP flanges:
Size up to 8" 40 ft. lb.

10" to 12" 100 ft. lb.
14" to 24" 150 ft. lb.
30" to 36" 200 ft. lb.
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8.6. Unless noted otherwise on drawings, FRP pressure pipe system shall be pressure tested at
1.5 times the design pressure rating for not less than one hour, without showing leaks, stress or
crazing.
The deflection of three-way fittings 14" and larger shall be monitored with a precision dial gauge
(see Section 6.4).
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TABLE H - All Dimensions in Inches
FLANGE DIMENSIONS - Minimum Thickness, Drilling and Back-up Flanges
I.D. FLG. Pressure Rating In psi (Standard Flanges) Reducing

SIZE L K OD 50 100 150 Flanges
W F W F W W
2 6 6 6 1/2 - 9/16 - 5/8 3/4
3 6 6 7 1/2 1/2 - 5/8 - 7/8 7/8
4 6 6 9 9/16 - 11/16 - 7/8 7/8
6 8 6 11 3/4 - 7/8 3/8 1 1
8 8 8 13 1/2 7/8 - 1 3/8 1 1/8 1 3/8
10 10 8 16 1 - 1 3/16 3/8 1 1/4 1 1/2
12 10 10 19 1 1/4 - 1 3/8 3/8 1 1/2 2
14 12 10 21 1 1/4 3/8 1 1/2 1 1 1/2 2
16 12 12 23 1/2 1 3/8 3/8 1 5/8 1 1 5/8 2 1/4
18 15 12 25 1 3/8 1 1/2 1 5/8 3 1 5/8 2 3/8
20 15 12 27 1/2 1 1/2 1 1/2 1 5/8 3 1 5/8 1 1/2
24 15 12 32 1 5/8 2 1 5/8 3 1 5/8 2 3/4
30 15 12 38 3/4 1 7/8 3
36 15 12 46 2 3/16 Use full face flanges only 3 3/8
42 18 12 53 2 3/8 for sizes below thicker line
48 18 12 59 1/2 3
Standard Flanges Reducing Flanges
I.D.
'Z' See Bolt Bolt No. of Flg Bolt Bolt No. of
Flg 'X' 'Y' BC S R
7.4.2 Hole Size Bolts Redn Hole Size Bolts
Size
2 3 4 5/8 4 3/4 3/4 5/8 4 4X2 9 7 1/2 3/4 5/8 8
3 4 1/4 5 1/4 5/8 6 3/4 5/8 4 6X3 11 9 1/2 7/8 3/4 8
4 5 1/4 6 3/4 3/4 7 1/2 3/4 5/8 8 6X4 11 9 1/2 7/8 3/4 8
6 7 5/8 8 5/8 3/4 9 1/2 7/8 3/4 8 8X6 13 1/2 11 3/4 7/8 3/4 8
8 9 7/8 10 7/8 3/4 11 3/4 7/8 3/4 8 10X8 16 14 1/4 1 7/8 12
10 12 13 1/4 1 14 1/4 1 7/8 12 12X10 19 17 1 7/8 12
12 14 5/8 16 1 17 1 7/8 12 16X12 23 1/2 21 1/4 1 1/8 1 16
14 16 1/2 17 5/8 1 1/8 18 3/4 1 1/8 1 12 18X14 25 22 3/4 1 1/4 1 1/8 16
16 18 3/4 20 1/8 1 1/8 21 1/4 1 1/8 1 16 20X16 27 1/2 25 1 1/4 1 1/8 20
18 20 1/4 21 1/2 1 1/4 22 3/4 1 1/4 1 1/8 16 22X18 29 1/2 27 1/4 1 3/8 1 1/4 20
20 2 3/8 23 3/4 1 1/4 25 1 1/4 1 1/8 20 24X20 32 29 1/2 1 3/8 1 1/4 20
24 26 3/4 28 1/8 1 3/8 29 1/2 1 3/8 1 1/4 20 28X24 36 1/2 34 1 3/8 1 1/4 28
30 33 34 5/8 1 3/8 36 1 3/8 1 1/4 28 34X30 43 3/4 40 1/2 1 5/8 1 1/2 32
36 30 41 1/8 1 1/2 42 3/4 1 5/8 1 1/2 32 40X36 50 3/4 47 1/4 1 5/8 1 1/2 36
42 45 1/2 47 7/8 1 5/8 49 1/2 1 5/8 1 1/2 36
48 52 54 3/8 1 3/4 56 1 5/8 1 1/2 44
DESIGN STANDARD
4S-10.02 0
ISSUED FOR
PROJ. DATE OF
DEPT. GENERIC

Content of Standard 4S-10.02: FRP Pressure Pipe, Fittings and Flanges

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Content of Standard 4S-10.02: FRP Pressure Pipe, Fittings and Flanges

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CONTENT OF STANDARD 4S-10.

SECTION 1. SCOPE OF SPECIFICATION

FRP PRESSURE PIPE, FITTINGS AND FLANGES

2. SUPPLEMENTARY DETAILS SPECIFIED ON DRAWINGS

2.2. Type of Surfacing Veil, if other than -C- Glass

2.3. Special Design or Thickness of Liner

2.5. U.V. Protection

2.6. Design Pressure and Test Pressure

2.7. Location of all Instrument Connections

2.8. Pipeline Slopes

2.9. Location of Drains

2.10. Location of Start-Up Screens

2.11. Location of Flange or other Joints

2.12. Type of Flanges (full face or Vanstone type)

FRP PRESSURE PIPE, FITTINGS AND FLANGES

2.15. Special Pipe Supports and Hangers

FRP PRESSURE PIPE, FITTINGS AND FLANGES

10 250 2/1 .250 6.5 4/3 .375 9.5 6/5 .500 13

12 300 2/1 .250 6.5 5/4 .438 11 7/6 .562 14.5

14 350 3/2 .312 8 6/5 .500 13 8/7 .625 16

18 450 4/3 .375 9.5 7/6 .562 14.5 10/9 .750 19

24 600 5/4 .438 11 9/8 .688 17.5 13/12 .900 22

30 750 6/5 .500 13 11/10 .810 20.5 15/14 1.10 25.5

36 900 7/6 .562 14.5 12/12 .900 22

42 1050 8/7 .625 16

xxx = Limit for full vacuum services (above double line)

FRP PRESSURE PIPE, FITTINGS AND FLANGES

3 75 2 .21 5.3 2 .21 5.3 2 .21 5.3 4D-20.10

4 100 2 .21 5.3 2 .21 5.3 2 .21 5.3

6 150 2 .21 5.3 2 .21 5.3 3 .26 6.6

8 200 2 .21 5.3 3 .26 6.6 3 .26 6.6

18 450 4 .31 7.9 6 .41 10.4 7 .46 11.7

36 900 7 .46 11.7 11 .66 16.8 14 .81 20.6

xxx = Limit for full vacuum services (above double line)

FRP PRESSURE PIPE, FITTINGS AND FLANGES

6.2. Dimensions shall confirm to Table F.

6.3. Flanges on fittings shall conform to Section 7.

6.6.2. Mitered Elbows

Step 1: Select Dimension D (from Table F)

Step 2: Calculate distance for 2 miter elbows as follows:

FRP PRESSURE PIPE, FITTINGS AND FLANGES

FRP PRESSURE PIPE, FITTINGS AND FLANGES

X3 = D - (R x tan /6) + (R x tan /2)

6.6.4. Molded Tees

FRP PRESSURE PIPE, FITTINGS AND FLANGES

FRP PRESSURE PIPE, FITTINGS AND FLANGES

6.6.6. Stub-In Laterals

6.6.7. Small Size Outlets

FRP PRESSURE PIPE, FITTINGS AND FLANGES

6.7. Vertical Riser Support

FRP PRESSURE PIPE, FITTINGS AND FLANGES

7.2. Construction of Flanges

7.2.2. Flange faces shall not be machined.

7.3. Full Face Flanges

7.4. Vanstone Type Flanges

FRP PRESSURE PIPE, FITTINGS AND FLANGES

7.5. Flanges Laminated onto Pipe or Fittings

7.6.1. Flange thickness: 1/16"

7.6.3. Flatness of flange face: 1/32"

Flatness of back-up flange: 1/32"

7.7. Other Flange Systems

7.8. Bolting and Gasket Materials

FRP PRESSURE PIPE, FITTINGS AND FLANGES