Lean Diagnostic Study Report

Company Information
Lean Cluster Household Goods Manufacturing Cluster, Kundli
Enterprise name:
Address:
Lean Consultant Akhilesh N Singh Phone: 9811054753
Email: ansingh11@gmail.com
Main products:
Manufacturing Process:
Year of Establishment: Ownership: Proprietorship/ Pvt. Ltd/ Ltd. Co

Udyog Aadhar No.

CEO Phone:
Email:
Lean Coordinator Phone:
Email:
Investment: Micro/ Small/ Medium

Annual Turnover 2016-17 2015-16 2014-2015

Main Customers:
Certifications:
Employee Strength Graduate Engineer Diploma ITI Operators Total

Men
Women
Company Organization Structure

Pilot Value Stream Selection

Product Families
Value Streams
Pilot Value Stream
Value Stream Map
Number of Employees
Process Description
 Value Stream Benchmark
Factors Unit Baseline Future Target Improvement
1. Labour Productivity Rs/Employee
2. Capital Productivity Turnover/ Capital
Investment
3. Annual Savings (Lean) Rs/Annum
4. Quality Performance % OK
5. Inventory Turn Number
6. No. of Kaizen Projects 0
7.
Recognition/Certification
8. HR Development Man-days Training
9. Lead Time Days
10. Value Add Ratio Process Time/ Lead
Time
11.On-time Delivery %
12.Throughput Yield %
13.Equipment Availability %
14.OEE %
15.Floor Area Freed up Square Meters

Value Stream Waste Summary

Waste Metrics Baseline Improvement Estimated Saving
Target
1. Over production
2. Inventory
3. Defects
4. Waiting
5. Over processing
6. Transportation
7. Motion
8. Unused Talent

Tool-wise Status
Tool Status
1. 5S
2. Visual Control
3. SOP
4. JIT
5. Kanban
6. Cellular Layout
7. VSM
8. Poka Yoke
9. SMED
10. TPM
11. Kaizen Blitz