Manual TK 7160

Document Copyrights
Copyright 2006 by Kenwood Corporation. All rights reserved.

No part of this manual may be reproduced, translated, distributed, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, for
any purpose without the prior written permission of Kenwood.
Disclaimer
While every precaution has been taken in the preparation of this manual, Kenwood
assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Kenwood reserves
the right to make changes to any products herein at any time for improvement purposes.
VHF FM TRANSCEIVER
TK-7160
SERVICE MANUAL
2004-12 PRINTED IN JAPAN
B51-8705-00 (N) 1123
Modular jack Key top Panel assy Badge

(E08-0877-05) (K29-9342-01) (A62-1107-13) (B43-1179-04)
RF coaxial receptacle (M)

(E04-0167-05)
DC cord
(E30-3448-05)
CONTENTS
GENERAL .................................................. 2 PACKING ................................................. 27
SYSTEM SET-UP ...................................... 3 ADJUSTMENT ........................................ 28
OPERATING FEATURES .......................... 4 TERMINAL FUNCTION ........................... 33
REALIGNMENT ......................................... 5 PC BOARD
INSTALLATION ......................................... 9 DISPLAY UNIT (X54-3510-10) ............ 34
DISASSEMBLY FOR REPAIR ................. 11 TX-RX UNIT (X57-7080-10) ................ 36
CIRCUIT DESCRIPTION .......................... 12 SCHEMATIC DIAGRAM .......................... 40
SEMICONDUCTOR DATA ...................... 17 BLOCK DIAGRAM ................................... 44
COMPONENTS DESCRIPTION .............. 18 LEVEL DIAGRAM .................................... 46
PARTS LIST ............................................. 19 SPECIFICATION ................... BACK COVER
EXPLODED VIEW .................................... 26
TK-7160
GENERAL
INTRODUCTION 3. PRE-INSTALLATION CHECKOUT

3-1. Introduction
SCOPE OF THIS MANUAL
Each radio is adjusted and tested before shipment. How-
This manual is intended for use by experienced techni-
ever, it is recommended that receiver and transmitter opera-
cians familiar with similar types of commercial grade commu-
tion be checked for proper operation before installation.
nications equipment. It contains all required service informa-
tion for the equipment and is current as of this publication
3-2. Testing
date. Changes which may occur after publication are covered
The radio should be tested complete with all cabling and
by either Service Bulletins or Manual Revisions, which are
accessories as they will be connected in the final installation.
issued as required.
Transmitter frequency, deviation, and power output should
be checked, as should receiver sensitivity, squelch operation,
ORDERING REPLACEMENT PARTS and audio output. Signalling equipment operation should be
When ordering replacement parts or equipment informa- verified.
tion, the full part identification number should be included.
This applies to all parts : components, kits, and chassis. If the 4. PLANNING THE INSTALLATION
part number is not known, include the chassis or kit number 4-1. General
of which it is a part and a sufficient description of the required Inspect the vehicle and determine how and where the ra-
component for proper identification. dio antenna and accessories will be mounted.
Plan cable runs for protection against pinching or crushing
PERSONAL SAFETY wiring, and radio installation to prevent overheating.
The following precautions are recommended for personal
4-2. Antenna
safety :
The favored location for an antenna is in the center of a
DO NOT transmit if someone is within two feet (0.6
large, flat conductive area, usually at the roof center. The
meter) of the antenna.
trunk lid is preferred, bond the trunk lid and vehicle chassis
DO NOT transmit until all RF connectors are secure and
using ground straps to ensure the lid is at chassis ground.
any open connectors are properly terminated.
SHUT OFF this equipment when near electrical blasting
caps or while in an explosive atmosphere. 4-3. Radio
All equipment should be properly grounded before power- The universal mount bracket allows the radio to be
up for safe operation. mounted in a variety of ways. Be sure the mounting surface
This equipment should be serviced by only qualified tech- is adequate to support the radios weight. Allow sufficient
nicians. space around the radio for air cooling. Position the radio close
enough to the vehicle operator to permit easy access to the
controls when driving.
PRE-INSTALLATION CONSIDERATIONS
1. UNPACKING 4-4. DC Power and wiring
Unpack the radio from its shipping container and check for 1. This radio may be installed in negative ground electrical
accessory items. If any item is missing, please contact systems only. Reverse polarity will cause the cable fuse to
KENWOOD immediately. blow. Check the vehicle ground polarity before installation
to prevent wasted time and effort.
2. LICENSING REQUIREMENTS 2. Connect the positive power lead directly to the vehicle
Federal regulations require a station license for each radio battery positive terminal. Connecting the Positive lead to
installation (mobile or base) be obtained by the equipment any other positive voltage source in the vehicle is not rec-
owner. The licensee is responsible for ensuring transmitter ommended.
power, frequency, and deviation are within the limits permit- 3. Connect the ground lead directly to the battery negative
ted by the station license. terminal.
Transmitter adjustments may be performed only by a li- 4. The cable provided with the radio is sufficient to handle
censed technician holding an FCC first, second or general the maximum radio current demand. If the cable must be
class commercial radiotelephone operators license. There is extended, be sure the additional wire is sufficient for the
no license required to install or operate the radio. current to be carried and length of the added lead.
2
TK-7160
GENERAL / SYSTEM SET-UP
5. INSTALLATION PLANNING CONTROL STATIONS NOTE
5-1. Antenna system
If you do not intend to use the 3.5-mm jack for the external
Control station. The antenna system selection depends on
speaker, fit the supplied speaker-jack cap to stop dust and
many factors and is beyond the scope of this manual. Your
sand from getting in.
KENWOOD dealer can help you select an antenna system
that will best serve your particular needs.
5-2. Radio location

Select a convenient location for your control station radio
which is as close as practical to the antenna cable entry point.
Secondly, use your systems power supply (which supplies
the voltage and current required for your system). Make sure
Antenna External
sufficient air can flow around the radio and power supply to connector speaker
allow adequate cooling. jack
SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and align-
ment procedures contained in this manual. Power input
connector
SYSTEM SET-UP
Merchandise received
License and frequency allocated by FCC

Frequency range (MHz) RF power Type
Choose the type of transceiver 136~174 25W K,M
Transceiver programming See page 5.

A personal computer (IBM PC or compatible), programming interface (KPG-46),
and programming software (KPG-99D) are required for programming.
KAP-2 KCT-39
Horn alert/P.A. relay Connection cable
unit
(Option) (Option)
KES-3 KES-5 KCT-36 KCT-18
External External Extension cable Ignition sense cable
speaker speaker (Option) (Option)
(Option) (Option)
KGP-2A
KDS-100
Modem GPS receiver or
or Mobile data
KGP-2B
terminal
Modem GPS controller
(Option) (Option)
Delivery
You can install either KAP-2 or KCT-39 to the transceiver.
3
TK-7160
OPERATING FEATURES
!4 key
1. Controls and Functions
Press to activate its programmable function. The default
1-1. Front Panel setting is None (no function).
q w e r t y u !5 PTT switch
Press this switch, then speak into the microphone to call a
station.
1-3. Display
i o !0 !1 !2 !3 !4
1-2. Microphone
Indicator Description
!5 Appears when the key programmed as
Monitor or Squelch Off is pressed.
Appears when the DTMF or 2-tone code of
a call matches the code in your transceiver.
Appears while using the Talk Around
function.
The selected zone is added to the
scanning sequence.
Appears while scanning.
q (Power) switch
Press to switch the transceiver ON or OFF. Appears when a message is stored in the
w key transceiver stack memory. Appears and
Press to activate its programmable function. The default blinks when a new message has arrived.
setting is Volume Up. Appears when the AUX port has been
e key activated.
The selected channel is set as a Priority
setting is Volume Down.
channel.
r Display
Appears when the Horn Alert function
Refer to right.
t key has been activated.
Press to activate its programmable function. The default The selected channel is added to the
setting is Zone Up. scanning sequence.
y key Appears when Scrambler function has
Press to activate its programmable function. The default been selected.
setting is Zone Down. Appears when the Public Address
u Speaker function has been activated.
Internal speaker. Displays the currently selected zone and
i Microphone jack
channel number, or the channel name.
Insert the microphone plug into this jack.
o TX/RX Indicator
1-4. Rear Panel
Lights red while transmitting. Lights green while receiv-
ing a signal.
!0 key
setting is Squelch Off Momentary.
!1 key
Antenna External
setting is None (no function).
connector speaker
!2 key jack
setting is Channel Down.
!3 key
Power input
Press to activate its programmable function. The default connector
setting is Channel Up.
4
TK-7160
REALIGNMENT
1. Modes 3-2. Connection Procedure

1. Connect the TK-7160 to the personal computer with the
User mode PC mode PC programming mode interface cable.
2. When the Power is switched on, user mode can be en-
tered immediately. When the PC sends a command, the
Clone mode PC test mode PC tuning mode
radio enters PC mode.
When data is transmitted from transceiver, the TX indica-
Self programming mode tor blink.
When data is received by the transceiver, the BUSY indi-
cator blink.
Mode Function In the PC mode, PROGRAM is displayed on the LCD.
User mode For normal use.
PC mode Used for communication between the 3-3. KPG-46 Description
radio and PC (IBM compatible).
(PC programming interface cable : Option)
The KPG-46 is required to interface the TK-7160 to the
PC programming Used to read and write frequency data
computer. It has a circuit in its D-subconnector (25-pin) case
mode and other features to and from the radio. that converts the RS-232C logic level to the TTL level.
PC test mode Used to check the radio using the PC. The KPG-46 connects the modular microphone jack of the
TK-7160 to the computers RS-232C serial port.
This feature is included in the FPU.
PC tuning mode Used to tune the radio using the PC. 3-4. Programming Software Description
Clone mode Used to transfer programming data from KPG-99D is the programming software for TK-7160 sup-
one radio to another. plied on a CD-ROM. This software runs under Windows 98,
ME, Windows 2000 or XP on an IBM-PC or compatible ma-
Self programming You can program the frequency, signalling
chine.
mode and other functions using only the radio. The data can be input to or read from TK-7160 and edited
on the screen. The programmed or edited data can be
2. How to Enter Each Mode printed out. It is also possible to tune the transceiver.
Mode Operation
User mode Power ON
4. Clone Mode
Programming data can be transferred from one radio to
PC mode Received commands from PC
another by connecting them via their modular microphone
Clone mode [ ]+Power ON (Two seconds) jacks. The operation is as follows (the transmit radio is the
Self programming mode [ ]+Power ON (Two seconds) master and the receive radio is the slave).
Note :
3. PC Mode Clone mode should be enabled.
3-1. Preface 1. Turn the master TK-7160 power ON with the [ ] key
The TK-7160 transceiver is programmed using a personal held down (2 seconds), CLONE is displayed on the
computer, a programming interface (KPG-46) and program- LCD.
ming software (KPG-99D). 2. Power on the slave TK-7160.
The programming software can be used with an IBM PC 3. Connect the cloning cable (No. E30-3382-05) to the modu-
or compatible. Figure 1 shows the setup of an IBM PC for lar microphone jacks on the master and slave.
programming. 4. Press the [ ] key on the master TK-7160 transceiver.
The data of the master is sent to the slave. While the
IBM-PC master is sending data, red LED blinked. While the slave is
receiving the data, PC is displayed and green LED
blinked. When cloning of data is completed, the master
KPG-46
displays END, and the master red LED turned off, and
the slave automatically operates in the User mode. The
slave can then be operated by the same program as the
master.
5. The other slave can be continuously cloned. Carry out the
operation in step 2 to 4.
KPG-99D
TK-7160
Fig. 1
5
TK-7160
REALIGNMENT
4-1. Adding the data password. 5. Self Programming Mode
If the data password is set in the optional feature menu,
Write mode for frequency data and signaling, etc. To be
you must enter the password (Master transceiver) to activate
used ONLY by the authorized service person maintaining the
a clone mode.
users equipment. After programming, reset the FPU to the
You can use 0~9 to configure the password. The maxi-
Self- Programming disabled mode. Radios CANNOT be
mum length of the password is 6 digits.
delivered to the end-user in the self-programming mode.
1. [ ]+Power ON.
2. CLN LOCK is displayed on the LCD. 5-1. Enter to the Self Programming Mode
3. If the [ ] and [ ] keys is pressed while CLN LOCK is Hold down the [ ] key 2 seconds and turn the power
displayed, numbers (0 to 9) are displayed flashing. When switch on. When enter the self programming mode, 1- 1
you press the [ ] key, the currently selected number is is displayed 2 seconds after SELF is displayed.
determined. If you press the [ ] key after entering the
password in this procedure, CLONE is displayed if the 5-2. Adding the Data Password
entered password is correct. If the password is incorrect, If the data password is set in the optional feature menu,
CLN LOCK is redisplayed. you must enter the password to activate a self programming
mode.
You can use 0~9 to configure the password. The maxi-
mum length of the password is 6 digits.
1. [ ]+Power ON.
2. SLF.LOCK.R* is displayed on the LCD.
3. If the [ ] and [ ] keys is pressed while SELFLOCK is
displayed, numbers (0 to 9) are displayed flashing. When
you press the [ ] key, the currently selected number is
determined. If you press the [ ] key after entering the
Clone cable
password in this procedure, SELF is displayed if the en-
(E30-3382-05)
tered password is correct. If the password is incorrect,
SLF.LOCK.R* is redisplayed.
Fig, 2
* Read authorization password SLF.LOCL.R
Overwrite password SLF.LOCK.W
Flow Chart (Master radio) Note :

Press [ ] key+Power ON for 2 seconds This mode (self programming mode) cannot be set when
it has been disabled with the FPU.
Is data Yes
password
set? 5-3. Channel Setting Mode
No Each channel can be setup in its action mode by using the
Shows CLN LOCK
panel keys.
Pressing [ ] when 1- 1 is displayed, sets channel
Input passward if setting mode.
passward is correct Select an item set using [ ] then change the selection
with the [ ] or [ ].
The data displayed using [ ] is stored in the memory.
Clone mode
Pressing [ ] proceeds to the next item without storing it
[ ]
in the memory.
Start the clone function Press [ ] to set the display to SELF and return to
reset (default) status.
6
TK-7160
REALIGNMENT
Item Selection Mode Item Setting Mode
[ ] + Power on Display Display
Self programming mode 1- 1
Current
SE L F 1. RX frequency setting value 1 3 6 0 0 0 0 0
[ ]
Zone Channel Value is not set
Zone / Channel selection
[ ] [ ] [ ] [ ]/[ ] [ ]
MHz setting 1 3 6 *****
Zone No. / [ ] : Down
Channel No. selection [ [ ] [ ]
] : Up
[ ] [ ]/[ ] [ ]
[ ] kHz setting 1 3 6 *****
[ ] [ ] Refer to the [ ] [ ]
1. RX frequency Item setting mode. [ ] [ ]/[ ] [ ]
[ ] [ ] kHz step ST PD5 0 0 K
[ ] [ ] Refer to the [ ] [ ]
2. RX signaling Item setting mode. [ ]
Frequency clear [ ] : Cleared
[ ] [ ]
[ ] [ ] Same operation as the
3. TX frequency
RX frequency.
[ ] [ ]
[ ] [ ] Same operation as the
4. TX signaling RX signaling.
2. RX signaling
[ ] [ ]
[ ] [ ] Refer to the [ ]
5. Channel name Item setting mode. [ ]
Signaling setting
[ ] [ ] [ ] : Stored
[ ] [ ] [ ] Display
[ ] [ ] [ ]/[ ] [ ] : Not stored
6. Wide / Narrow [ ]
Off [ ] : Tone off TONEDOF F
[ ] [ ] [ ] : Stored
[ ] [ ] [ ]
[ ] [ ] [ ]/[ ] [ ] : Not stored [ ]
7. RF power [ ]/[ ] [ ]
QT normal QTDD ****
[ ] [ ] [ ] : Stored
[ ] [ ] [ ]
[ ] [ ] [ ]/[ ] [ ] : Not stored [ ] [ ]/[ ] [ ]
8. Scan Del/Add DQT normal DQTD ***N
[ ] [ ] [ ] [ ]
[ ] [ ] : Stored
[ ] [ ] [ ]/[ ] [ ] : Not stored [ ] [ ]/[ ] [ ]
9. Beat shift on/off DQT inverse DQTD *** I
[ ] [ ] [ ] : Stored
[ ]
[ ] [ ] [ ]/[ ] [ ] : Not stored
10. Compander on/off
5. Channel name
[ ] Display
[ ] Channel name ________
setting
[ ] [ ]
[ ] 1~8 digit [ ]/[ ]
Character selection
selection
If the [ ] key held down
(2 seconds), the blinking
[ ] : Stored character clears.
7
TK-7160
REALIGNMENT
3. Insert the KCT-39 cable ( 5 ) into the chassis ( 6 ). The
6. Accessory Connection Cable (KCT-39)
wire harness band ( 7 ) must be inside the chassis and
The KCT-39 is an accessory connection cable for connect- face down.
ing external equipment. The connector has 15 pins and the 4. Connect the KCT-39 to the TX-RX unit as shown in Figure
necessary signal lines are selected for use. 5 ( 8 ).
6-1. Installing the KCT-39 in the Transceiver Avoid forming the wiring towards
1. Lift the DC cord bushing ( 1 ) from the chassis. Peel the the shielding cover closure area.
pad as shown in Figure 3 ( 2 ). CN3 CN2
Chassis 7 Wire harness
band (Stopper)
Cushion
B
A
PCB
KCT-39
1 Chassis sumi tube 8
Face down
2
End view of this area
Fig. 3 6
2. Stick the pad to the DC cord ( 3 ) and chassis ( 4 ), both

of which are supplied with the KCT-39. 5
Fig. 5
3
5. Connect the KCT-39 to the external accessory by inserting

the crimp terminal ( 9 ) into the square plug ( 10 ), both of
which are supplied with the KCT-39.
4
Fig. 4
Accessory Port Function

No. Color Internal Name No. Color Internal Name
connector connector 13
15 1
1 Red CN2-1 SB 9 Purple CN2-12 FNC8
2 Pink CN3-1 IGN 10 Gray CN2-10 FNC6 3 10
9 Fig. 6
3 Black CN2-3 GND 11 White CN2-11 FNC7
4 Brown CN3-3 DETO 12 NC NC
13 10 7 4 1
5 Orange CN3-2 DATAI 13 NC NC
6 Yellow CN2-8 FNC4 14 Sky blue CN2-6 FNC2 14 11 8 5 2
7 Green CN2-7 FNC3 15 Turquoise CN2-5 FNC1
15 12 9 6 3
8 Blue CN2-9 FNC5
8
TK-7160
REALIGNMENT / INSTALLATION
7. Ignition Sense Cable (KCT-18) 1. PA/HA Unit (KAP-2 : Option)

The KCT-18 is an optional cable for enabling the ignition 1-1. Installing the KAP-2 in the Transceiver
function. The ignition function lets you turn the power to the The Horn Alert and Public Address functions are enabled
transceiver on and off with the car ignition key. by inserting the KAP-2 relay unit.
7-2. Connecting the KCT-18 to the Transceiver Installation Procedure

1. Install the KCT-39 in the transceiver. (See the KCT-39 sec- The accessories of KAP-2 use KIT A for this transceiver.
tion)
2. Insert the KCT-18 lead terminal ( 1 ) into pin 2 of the KCT- 1. Open the case and shield cover of the transceiver.
39 ( 2 ). 2. Remove the jumper lead from CN6 connector on the TX-
RX unit.
3. Lift the DC cord bushing ( 1 ) from the chassis and re-
move the pad as shown in the Figure 1 ( 2 ).
13 1 2 2
15
1 Fig. 7
7-3. Modifying the Transceiver Fig. 1

Modify the transceiver as follows to turn the power on and
off with the ignition key.
1. Remove the jumper resistor (0) R95 of the TX-RX unit. 4. Affix the new pads (supplied with the KAP-2) to the DC
cord ( 3 ) and chassis ( 4 ).
Setting With the KPG-99D
Select Function port from the Edit menu and enable G13-2083-04
the Ignition Sense. (9 x 3.5 x 4 mm)
3
G13-2084-04
(6 x 6 x 1.5 mm)
TX-RX UNIT
Component side
Fig. 2
CN2
R95
Fig. 8
9
TK-7160
INSTALLATION
5. Affix the 20 x 20 x 2.5 mm pad to the 40 x 33 mm transpar- 8. Attach the supplied cable to the CN3 connector of the
ent sheet, then attach it to the TX-RX unit printed area as KAP-2 unit and the CN6 connector of the TX-RX unit.
shown in Figure 3. 9. Insert the extension cable connector into the CN2 connec-
tor of the KAP-2 unit.
G11-4353-04
(40 x 33 mm)
Note : You must setup using the KPG-99D.
IC281
w CN6
q
CN3
G13-2065-04 CN2
(20 x 20 x 2.5 mm)
CN3
Fig. 3 CN2
E37-1159-05
CN6
6. Affix the 30 x 30 x 1 mm pad to the top of the KAP-2 relay
unit.
7. Affix the KAP-2 relay unit to the transparent sheet.
G13-2063-04
(30 x 30 x 1 mm)
E37-1160-05
r Fig. 5
Chassis Wire harness

band (Stopper)
Cushion
e
PCB
Chassis
Face down
End view of this area
Fig. 4
Cable (E37-1160-05)
6-pin Connector
Pin No. Color Name
1 Red HR2
2 Blue GND
Fig. 6
3 Yellow OSP
4 Green ESP
1 2 3
5 Brown GND
4 5 6
6 Black HR1
10
TK-7160
INSTALLATION / DISASSEMBLY FOR REPAIR
1. When you remove the panel, turn the transceiver up side
2. External Speaker (Option)
down. Detach the panel by lifting the tabs as shown be-
2-1. KES-3 low.
The KES-3 is an external speaker for the 3.5-mm-diameter
Tabs
speaker jack.
Connection Procedure
1. Connect the KES-3 to the 3.5-mm-diameter speaker jack
on the rear of the transceiver.
2-2. KES-5
External speaker KES-5 can be installed for KAP-2. If KES-
5 is installed, it can be set by changing the CN1 short pin from
pins 4 and 5 to pins 5 and 6 on the KAP-2.
CN1 Connect Set Up

4-5 INT. SP or KES-3
Fig. 1
5-6 KES-5
Connection Procedure 2. To remove the cabinet, first turn the transceiver up side
Insert the crimp terminal into the Square plug supplied down. Detach the cabinet by prying the tabs as shown
with the KAP-2. below.
Tabs
Black/White 4
lead E59-0419-05
5
Black lead Tabs

F29-0481-05 Fig. 2
Fig. 7
3. When mounting the front panel, match the 4 tabs of the

chassis with the panel, being sure they attach securely.
Tabs
Tabs
Fig. 3
11
TK-7160
CIRCUIT DESCRIPTION
Frequency Configuration IF Amplifier

The first IF signal is amplified by Q351, and the enters
The receiver utilizes double conversion. The first IF is
IC321 (FM processing IC). The signal is heterodyned again
49.95MHz and the second IF is 450kHz. The first local oscil-
with a second local oscillator signal within IC321 to create a
lator signal is supplied from the PLL circuit.
450kHz second IF signal. The second IF signal is then fed
The PLL circuit in the transmitter generates the necessary
through a 450kHz ceramic filter (Wide : CF301, Narrow :
frequencies. Figure 1 shows the frequencies.
CF302) to further eliminate unwanted signals before it is am-
ANT CF 450kHz plified and FM detected in IC321.
1st MCF
MIX 49.95MHz Item Rating
ANT RF IF SYSTEM AF Nominal center frequency 49.95MHz
SW AMP PA SP
50.4MHz Pass bandwidth 5.0kHz or more at 3dB
X3 35dB stop bandwidth 20.0kHz or less
multiply
Ripple 1.0dB or less
TCXO 16.8MHz Insertion loss 5.0dB or less
Guaranteed attenMuation 80dB or more at fo 1MHz
RX
1/2 MIC MIC Spurious : 40dB or more within fo1MHz
POWER RF PLL/VCO AMP
AMP AMP TX Terminal impedance 350 / 5.5pF
Fig. 1 Frequency configuration Table 1 Crystal filter (L71-0624-05) : XF351
Item Rating
Receiver System Nominal center frequency 450kHz
The receiver is double conversion superheterodyne. The 6dB bandwidth 6.0kHz or more
frequency configuration is shown in Figure 1. 50dB bandwidth 12.5kHz or less
Front-end RF Amplifier
An incoming signal from the antenna is applied to an RF Insertion loss 6.0dB or less
amplifier (Q353) after passing through a transmit/receive Guaranteed attenuation 35.0dB or more within fo 100kHz
switch circuit (D603 and D605 are off) and a band pass filter Terminal impedance 2.0k
(L357, L356 and varactor diodes : D353, D354). After the
signal is amplified (Q353), the signal is filtered through a band Table 2 Ceramic filter (L72-0993-05) : CF301
pass filter (L354, L355 and varactor diodes : D351, D352) to
eliminate unwanted signals before it is passed to the first Item Rating
mixer. Nominal center frequency 450kHz
The voltage of these diodes are controlled by tracking the
6dB bandwidth 4.5kHz or more
CPU (IC101) center frequency of the band pass filter. (See
Fig. 2) 50dB bandwidth 10.0kHz or less
First Mixer Insertion loss 6.0dB or less
The signal from the RF amplifier is heterodyned with the
Guaranteed attenuation 60.0dB or more within fo 100kHz
first local oscillator signal from the PLL frequency synthesizer
circuit at the first mixer (Q352) to create a 49.95MHz first Terminal impedance 2.0k
intermediate frequency (1st IF) signal. The first IF signal is Table 3 Ceramic filter (L72-0999-05) : CF302
then fed through one pair of monolithic crystal filter (MCF :
XF351) to further remove spurious signals. CF301 (Wide)
ANT CF302 (Narrow)

D602 L357,356 L354,355
D603 D353,354 Q353 D351,352 Q352 XF351 Q351 IC201
D605 BPF RF AMP BPF MIX MCF IF AMP D/A CONVERTER
ANT IC321
SW IF system
W/NO
TV IC402 X401 Q341

1/2 divider TCXO X3 multiply
IC201 CPU
D/A 1st local
OSC (VCO/PLL)
Fig. 2 Receiver system

12
TK-7160
CIRCUIT DESCRIPTION
Wide/Narrow Switching Circuit Squelch Circuit
The Wide port (pin 23) and Narrow port (pin 22) of the CPU The detection output from the FM IF IC (IC321) passes
is used to switch between ceramic filters. When the Wide through a noise amplifier (Q301) to detect noise. A voltage is
port is high, the ceramic filter SW diodes (D332, D331) cause applied to the CPU (IC101). The CPU controls squelch ac-
CF301 to turn on to receive a Wide signal. cording to the voltage (SQIN) level. The signal from the RSSI
When the Narrow port is high, the ceramic filter SW di- pin of IC321 is monitored. The electric field strength of the
odes (D332, D331) cause CF302 to turn on to receive a Nar- receive signal can be known before the SQIN voltage is input
row signal. to the CPU, and the scan stop speed is improved.
IC321 Q301
IF System IC321 NOISE AMP D301 IC101
IF_IN MIX_O AFO SQIN
DET
R333 IF
Wide CPU
SYSTEM RSSI RSSI
CF301 IC101
(Wide) 23pin
R332
Fig. 5 Squelch circuit
CF302
D332 (Narrow) D331 PLL Frequency Synthesizer
The PLL circuit generates the first local oscillator signal for
reception and the RF signal for transmission.
R335
R334
PLL
Narrow The frequency step of the PLL circuit is 5 or 6.25kHz. A
IC101 22pin
16.8MHz reference oscillator signal is divided at IC401 by a
Fig. 3 Wide/Narrow switching circuit fixed counter to produce the 5 or 6.25kHz reference fre-
quency. The voltage controlled oscillator (VCO) output signal
is buffer amplified by Q446, then divided in IC401 by a dual-
module programmable counter. The divided signal is com-
AF Signal System
pared in phase with the 5 or 6.25kHz reference signal in the
The detection signal from IF IC (IC321) goes to D/A con-
phase comparator in IC401. The output signal from the
verter (IC201) to adjust the gain and is output to AQUA IC
phase comparator is filtered through a low-pass filter and
(IC241) for characterizing the signal. The AF signal output
passed to the VCO to control the oscillator frequency. (See
from IC241 and the DTMF/MSK signal, BEEP signal are
Fig. 6)
summed and the resulting signal goes to the D/A converter
(IC201). The AFO output level is adjusted by the D/A con-
verter. The signal output from the D/A converter is input to
VCO
the audio power amplifier (IC281). The AF signal from IC281 The operating frequency is generated by Q444 in transmit
switches between the internal speaker and speaker jack (J1) mode and Q441 in receive mode. The oscillator frequency is
output. controlled by applying the VCO control voltage, obtained
from the phase comparator, to the varactor diodes (D443 and
IC321 IC201 IC241 IC201 IC281 SP D444 in transmit mode and D441 and D442 in receive mode).
D/A W/NO AQUA D/A The TX/RX pin is set low in receive mode causing Q443 and
IF IC CONV. AF PA
IC CONV. Q442 to turn Q444 off, and turn Q441 on. The TX/RX pin is
set high in transmit mode. The outputs from Q441 and Q444
Fig. 4 AF signal system are amplified by Q446 and sent to the RF amplifiers.
IC401 : PLL IC
Q444 Q431
5kHz/6.25kHz TX VCO AMP
1/N Q446
BUFF
LPF AMP
Phase Charge D443,444
PLL
DATA comparator pump Q441
REF RX VCO
OSC Q442,443
1/M T/R SW
5kHz/6.25kHz
D441,442
16.8MHz
Fig. 6 PLL circuit
13
TK-7160
CIRCUIT DESCRIPTION
Unlock Circuit Transmitter System
During reception, the 8RC signal goes high, the 8TC signal
goes low, and Q44 turns on. Q43 turns on and a voltage is Outline
applied to the collector (8R). During transmission, the 8RC The transmitter circuit produces and amplifies the desired
signal goes low, the 8TC signal goes high and Q46 turns on. frequency directly. It FM-modulates the carrier signal by
Q45 turns on and a voltage is applied to 8T. means of a varicap diode.
The CPU in the control unit monitors the PLL (IC401) LD
signal directly. When the PLL is unlocked during transmis- Power Amplifier Circuit
sion, the PLL LD signal goes low. The CPU detects this sig- The transmit output signal from the VCO passes through
nal and makes the 8TC signal low. When the 8TC signal goes the transmission/reception selection diode (D448) and ampli-
low, no voltage is applied to 8T, and no signal is transmitted. fied by Q501, Q502 and Q503. The amplified signal goes to
the final amplifier (Q504) through a low-pass filter. The low-
8C pass filter removes unwanted high-frequency harmonic com-
ponents, and the resulting signal is goes the antenna termi-
Q43 Q45
8R 8T nal.
SW SW
APC Circuit
Q44 Q46 The automatic transmission power control (APC) circuit
SW SW
detects part of a final amplifier output with a diode (D606,
8RC 8TC D607 and D608) and applies a voltage to IC651. IC651 com-
pares the APC control voltage (PC) generated by the D/A con-
verter (IC201) and DC amplifier (IC214) with the detection
IC101 LD IC401
CPU PLL
output voltage. IC651 generates the voltage to control Q502,
Q503 and Q504 and stabilizes transmission output.
PLL lock The APC circuit is configured to protect over current of
: LD H Q502, Q503 and Q504 due to fluctuations of the load at the
Fig. 7 Unlock circuit antenna end and to stabilize transmission output at voltage
and temperature variations.
MIC IC211 IC213 IC241

MIC/ AQUQ
SW
IDC IC
MIC KEY CPU D/A

INPUT CONV.
ANT
IC101 IC201
IC201 Q444 Q446 IC402 Q447 Q501 Q502 Q503 Q504

D/A TX 1/2 RF RF PRE DRIVE FINAL
CONV. BUFF DIVIDER DRIVE
VCO AMP AMP AMP AMP AMP
TCXO RF
PLL
16.8MHz AMP
X401 IC401 Q431
Fig. 8 Transmitter system
ANT
D602
Q501 Q502 Q503 Q504 D603,D605
PRE
RF DRIVE FINAL ANT
D448 DRIVE LPF
AMP AMP AMP SW
AMP
D606
POWER
D607
IC651 DET
IC214 D608
PC VR1
DC APC
IC201
AMP CONTROL
3pin
Fig. 9 APC circuit

14
TK-7160
CIRCUIT DESCRIPTION
Control Circuit Key Matrix Circuit

The TK-7160 front panel has function keys. Each of them
The CPU carries out the following tasks:
is connected to a cross point of a matrix of the KMI1 to KMO3
1) Controls the WIDE, NARROW, TX/RX outputs.
ports of the IC1 LCD driver. The KMO1 to KMO3 ports are
2) Controls the AQUA IC (IC241).
always high, while the KMI1 to KMI3 ports are always low.
3) Controls the PLL (IC401).
The microprocessor monitors the status of the KMI1 to
4) Controls the D/A converter (IC201) and adjusts the vol-
KMO3 ports. If the state of one of the ports changes, the
ume, modulation and transmission power.
microprocessor assumes that the key at the matrix point cor-
CK responding to that port has been pressed.
DT IC201
D/A
LD converter VOL CH
IC101 UP UP A
CPU
IC401 VOL CH
PLL KMI1 DN DN <B
PLLE
KMI2
Fig. 10 Control circuit IC1 KMI3 S C>
LCD
driver KMO3
KMO2
Memory Circuit KMO1
The transceiver has an 64k-bit EEPROM (IC81). The
EEPROM contains adjustment data. The CPU (IC101) con- Fig. 13 Key matrix circuit
trols the EEPROM through three serial data lines.
EEPCK
IC101 EEPDT IC81 Encode
CPU EEPWP EEPROM The QT and DQT signals are output from QT/DQT of the
CPU (IC101) and summed with the external pin DI line by the
AQUA IC (IC241) and the resulting signal goes to the D/A con-
Fig. 11 Memory circuit verter (IC201). The DTMF signal is output from DTMF of the
CPU and goes to the D/A converter (IC201). The signal is
summed with a MIC signal by the AQUA IC (IC241), and the
resulting signal goes to the D/A converter (IC201).
Display Circuit The D/A converter (IC201) adjusts the MO level and the
The CPU (IC101) controls the display LCD and LEDs. balance between the MO and QT/DQT levels. Part of a QT/
When power is on, the CPU will use the MBL line to control DQT signal is summed with MO and the resulting signal goes
the LCD illumination and key backlight LEDs. to the VCOMOD pin of the VCO. This signal is applied to a
The dimmer function is controlled by the switch Q1. The varicap diode in the VCO for direct FM modulation.
LCD controller (IC1) controls the functions of the LCD
through the DO, CE, CL, DI lines from the CPU. TCXO
QT/DQT IC241 MOD X401 IC401
AQUA
CE TCXO PLL
IC
CL IC1
IC101 IC101
DI LCD Q1 DI
CPU BRI CPU
DO driver SW IC201
BL IC241 VCO
DTMF IC201 D/A VCO
AQUA
D/A MOD
Q4 Q2 IC
SW SW HT
D7~D18
LCD
illumination Fig. 14 Encode
Q3
SW
D1~D6
Key backlit
Fig. 12 Display circuit
15
TK-7160
CIRCUIT DESCRIPTION
Decode Power Supply Circuit
The signal goes to EXTLIMIN (pin 5) of AQUA IC (IC241).
When the power switch on the display unit is pressed, the
The QT/DQT signal will pass through the low-pass filters in
power port on the display unit which is connected port 17
the AQUA IC (IC241) and be decoded within the AQUA IC
(POWER), goes low, then port 78 (SBC) goes high, Q42 turns
(IC241). The DTMF signal will be decoded within the AQUA
on, SB SW (Q41) turns on and power (SB) is supplied to the
IC (IC241).
radio.
When the DC power supplied to the radio, the voltage
IC241 regulator IC (IC43) supply into the CPU VDD and reset voltage
AQUA IC detect IC (IC44). IC44 will generate signal (RESET) in to the
5 reset terminal on the CPU (IC101) to carry out a power ON
EXTLIMIN
reset. Also, CPU (IC101) is checking on port 91 (BATT). If DC
power is less than about 9.5V, the radio is unable to power
Fig. 15 Decode on.
When the DC power voltage deceases from normal volt-
age, the INT voltage detector IC (IC45) will set to high on CPU
D/A Converter port 18 (INT) if B line will became less than about 9.5V. Then
The D/A converter (IC201) is used to adjust MO modula- CPU send to EEPROM (IC81) the backup data and go into
tion, AF volume, TV voltage, FC reference voltage, and PC STOP mode.
POWER CONTROL voltage level. This circuit has an overvoltage protection circuit. If a DC
Adjustment values are sent from the CPU as serial data. voltage of 16V or higher is applied to the base of Q81, this
The D/A converter has a resolution of 256 and the following voltage turns Q81 on and sets port 18 (INT) to low. As a
relationship is valid: result port 78 (SBC) is low, and turns Q42 and Q41 (SB) off.
D/A output = (Vin VDAref) / 256 x n + VDAref
Vin: Analog input
VDAref: D/A reference voltage
n: Serial data value from the microprocessor (CPU)
Q41
SB B
SW
Q84 Q42
IGN
SW SW
D81
IGN
Q81
SW
IC101 SBC
R93
CPU
5M 5M IC43
BATT
AVR
R92
POWER
R49
INT
RESET
IC44
RST
IC45
AVR
R50
POWER
SW
Fig. 16 Power supply circuit
16
TK-7160
SEMICONDUCTOR DATA
Microprocessor : 30622MEP-A01GP (TX-RX unit IC101)

Pin Function
Pin No. Name I/O Function Pin No. Name I/O Function
1 QT/DQT O QT/DQT output 52 AMPSW O AF AMP SW H : SW off, L : SW on
2 DTMF/MSK O HSD/MSK/BEEP output 53 DT O Common data
3 PLLE O PLL IC chip select 54 CK O Common clock
4,5 NC O 55,56 NC I
6 GND - GND 57 DST1 I Destination 1 H : 25W, L : 50W
7 CNVSS - CNVss for flash 58 DST2 I Destination 2
8 EVLLD O E-Volume LD 59 DST3 I Destination 3
9 BSHIFT O Beat shift 60 VCC - +5V
10 RESET - RESET 61 NC I
11 XOUT - XTAL (12MHz) 62 VSS - GND
12 VSS - GND 63,64 NC I
13 XIN - XTAL (12 MHz) 65 MBL O MIC backlight
14 VCC - +5V 66 DISPID I Display type information
15 GND - GND (Input only) 67 CM I/O From MIC keypad
16 NC I 68 CL O Clock for LCD
17 POWER I Power key input 69 DO O Transfer data to LCD
18 INT I Com stop 70 CE O Chip enable for LCD
19 NC I 71 DI I Transfer data from LCD
20 TX/RX O TX/RX H : RX, L : TX 72 IGN I Ignition
21 UL I PLL unlock detect 73 MICMT O MIC 1 mute
22 NARROW O Wide/Narrow2 H : Narrow 74 MICEM O MIC 2 mute
23 WIDE O Wide/Narrow H : Wide 75 MICMT2 I
24 HOR O Horn alert 76 8RC O 8R control
25 PA O Public address 77 8TC O 8T control
26 EEPWP O EEPROM write protect 78 SBC O Battery switch
27 EEPCK O EEPROM clock (Nch open drain) 79 LIMSW O For limiter
28 EEPDT I/O EEPROM Data (Nch open drain) 80 DTRLOADN O
29 FNC1 I/O Function P1/TxD for flash 81 STD I
30 FNC2 I/O Function P2/RxD for flash 82 TCLK/DTRDO I
31 CLKFLS I SCLK for flash 83 TDATA/DTRCLK O
32 BSYFLS O Busy for flash 84 DI/O I/O
33 TXD O To FPU 85 RDF/FD I
34 RXD I From FPU 86 DIR O
35 PTT I PTT KEY 87 HSDI I HSD input
36 HOOK I Hook 88 LSDI I LSD input
37 ABS I AQUA clock beat shift 89 TEMP2 I Temperature 2
38 NC I 90 TEMP1 I Temperature 1
39 EMPFLS I/O EPM for flash 91 BATT I Battery voltage
40 SCRSW O For Ext. scrambler 92 RSSI I RSSI input
H : No Board, L : Mounted 93 SQIN I Squelch input
41 DETSW O For DET H : RX, L : TX 94 AVSS - GND
42 HSDSW O For High Speed Data 95 NC I
H : HSD send, L : Others 96 VREF - +5V
43 FNC3 I/O Function Port 3 97 AVCC - +5V
44 CEFLS I/O CE for flash 98 NC O
45~49 FNC4~FNC8 I/O Function Port 4~8 99 RXLED O For panel PCB
50 AFM O AF Mute H : Mute, L : Unmute 100 TXLED O For panel PCB
51 SPM O Speaker mute H : Mute, L : Unmute
17
TK-7160
COMPONENTS DESCRIPTION
Display Unit (X54-3510-10) Ref. No. Parts name Description
Ref. No. Parts name Description Q242,243 Transistor AQUA beat shift
IC1 IC LCD controller Q281 Digital transistor AF mute
Q1 Transistor Dimmer function switch Q282 Transistor AF mute
Q2 Transistor LCD backlit switch Q301 Transistor SQL amplifier
Q3 Transistor KEY backlit switch Q341 Transistor Buffer amplifier
Q4 Transistor DC switch Q351 Transistor IF amplifier
Q7,8 Transistor DC switch Q352 FET Mixer
D1~6 Diode Key backlit Q353 FET RF amplifier
D7~18 Diode LCD backlit Q421,422 Transistor Charge pump
D20 Diode Surge absorption Q431 Transistor RF amplifier
D21 Diode DC controller Q441 FET RX VCO
D22 Diode TX/RX LED Q442 FET T/R switch
Q443 Transistor T/R switch
TX-RX Unit (X57-7080-10) Q444 FET TX VCO
Ref. No. Parts name Description Q445 Transistor Lipple filter
IC41 IC Voltage regulator / 8V Q446 Transistor Buffer amplifier
IC42,43 IC Voltage regulator / 5V Q447 Transistor RF amplifier
IC44 IC Voltage detector / Reset Q501 Transistor RF amplifier
IC45 IC Voltage detector / Int Q502 FET Pre drive amplifier
IC81 IC EEPROM Q503 FET Drive amplifier
IC101 IC Microprocessor Q504 FET Final amplifier
IC201 IC Digital potentiometer D1~11 Diode Surge absorption
IC211 IC MIC AMP D41 Diode Reverse connection protection
IC213 IC Quad analog switch D42 Poly SW Current protection
IC214,215 IC Dual ground sense op-amplifier D81,82 Diode Over voltage detection
IC241 IC Audio processor D211 Diode AGC
IC281 IC Audio amplifier D212 Diode OR gate
IC321 IC FM IF system D301 Diode Rectification
IC401 IC PLL system D331,332 Diode IF switch (Wide/Narrow)
IC402 IC VCO 1/2 divider D351~354 Varicap RF BPF tuning
IC651 IC Comparator (APC) D401 Diode Lipple filter
Q41 FET DC switch (SB) D421 Diode Voltage dropped
Q42 Transistor DC switch (SB) D441,442 Varicap RX VCO
Q43,44 Transistor DC switch (8R) D443,444 Varicap TX VCO
Q45,46 Transistor DC switch (8T) D445 Diode Modulation
Q81 Transistor Over voltage detection D446 Diode Ripple filter
Q82,83 Transistor Beat shift D447,448 Diode RF switch (TX/RX)
Q84 Transistor Ignition D501 Diode Temperature compensation
Q201 Transistor TX AF (DETO) D503 Diode Voltage protection
Q211 Transistor AGC/MIC mute D602,603 Diode ANT switch
Q212 FET Emergency MIC D605 Diode ANT switch
Q213 FET MIC mute D606~608 Diode APC voltage detect
Q241 Transistor W/N switch / TX D651 Diode Temperature compensation
18
TK-7160
PARTS LIST
New Parts. indicates safety critical components. L : Scandinavia K : USA P : Canada
Parts without Parts No. are not supplied. Y : PX (Far East, Hawaii) T : England E : Europe
Les articles non mentionnes dans le Parts No. ne sont pas fournis. Y : AAFES (Europe) X : Australia M : Other Areas
Teile ohne Parts No. werden nicht geliefert. TK-7160 (Y51-5060-XX)
DISPLAY UNIT (X54-3510-10)
TX-RX UNIT (X57-7080-10)
Ref. No. New
Address parts Parts No. Description Desti- Ref. No. New
Address parts Parts No. Description Desti-
nation nation
C15 CK73GB1H471K CHIP C 470PF K
TK-7160
C16,17 CK73GB1A105K CHIP C 1.0UF K
1 1B A02-3899-01 PLASTIC CABINET C18 CK73GB1C104K CHIP C 0.10UF K
2 3A A62-1107-13 PANEL ASSY C19,20 CC73GCH1H101J CHIP C 100PF J
4 3A B43-1179-04 BADGE
5 1D B62-1829-00 INSTRUCTION MANUAL C22,23 CK73GB1H102K CHIP C 1000PF K
6 3B B72-2308-04 MODEL NAME-PLATE C24 CK73GB1H103K CHIP C 0.010UF K
8 3B E04-0167-05 RF COAXIAL PECEPTACLE (M) C27 CC73GCH1H101J CHIP C 100PF J
9 3C E30-3339-05 DC CORD ACCESSORY C30 CK73GB1H102K CHIP C 1000PF K
10 2B E30-3448-05 DC CORD
11 3A E37-1082-05 SPEAKER CABLE 103 2A E29-1206-05 INTER CONNECTOR
12 2A E37-1097-05 FLAT CABLE (TX/RX-DISP) CN1 E40-6005-05 FLAT CABLE CONNECTOR
J1 E08-0877-05 MODULAR JACK
14 2B F10-2449-11 SHIELDING COVER (UPPER)
15 3C F51-0016-15 FUSE (6X30) 10A ACCESSORY 104 3A J21-8494-03 MOUNTING HARDWARE
- J31-0553-05 COLLAR
17 2B G02-0894-04 EARTH SPRING (FINAL FET)
18 2A G10-1296-04 FIBROUS SHEET (FLAT CABLE) L1 L92-0138-05 CHIP FERRITE
19 2A G10-1324-04 FIBROUS SHEET (DISP)
20 3B G11-4127-14 RUBBER SHEET (CHASSIS) CP1 R90-0724-05 MULTI-COMP 1K X4
21 2B G11-4240-04 RUBBER SHEET (DRIVE FET) R1 RK73GB1J101J CHIP R 100 J 1/16W
R2 RK73GB1J100J CHIP R 10 J 1/16W
23 3B G13-1468-04 CUSHION (DC CABLE) R3-5 RK73GB1J102J CHIP R 1.0K J 1/16W
24 2B G53-1542-03 PACKING (PHONE JACK) R6-8 RK73GB1J103J CHIP R 10K J 1/16W
25 1B G53-1544-01 PACKING (CABINET)
26 1A G53-1548-02 GASKETTING R9 RK73GB1J563J CHIP R 56K J 1/16W
27 3B G53-1664-03 PACKING (PANEL) R10,11 RK73FB2A331J CHIP R 330 J 1/10W
R14 RK73FB2A473J CHIP R 47K J 1/10W
29 2C,1D H12-3178-05 PACKING FIXTURE R15,16 RK73FB2A330J CHIP R 33 J 1/10W
30 3D H13-1190-02 CARTON BOARD R17,18 RK73FB2A390J CHIP R 39 J 1/10W
31 1D H25-2341-04 PROTECTION BAG
32 2D H52-2081-02 ITEM CARTON CASE R19 RK73GB1J392J CHIP R 3.9K J 1/16W
R20 R92-0670-05 CHIP R 0 OHM
34 3C J19-1584-05 MIC HOLDER ACCESSORY K R21 R92-1252-05 CHIP R 0 OHM J 1/16W
35 3D J29-0662-03 BRACKET ACCESSORY R22 RK73FB2A181J CHIP R 180 J 1/10W
R23 RK73FB2A820J CHIP R 82 J 1/10W
37 3A K29-9342-01 KEY TOP
R24,25 RK73GB1J103J CHIP R 10K J 1/16W
A 2B N67-2608-48 PAN HEAD SEMS SCREW R26,27 RK73GB1J102J CHIP R 1.0K J 1/16W
B 2A N80-2008-48 PAN HEAD TAPTITE SCREW R28-31 RK73GB1J390J CHIP R 39 J 1/16W
C 2B,3B N87-2606-48 BRAZIER HEAD TAPTITE SCREW
D 1B,2B N87-2614-48 BRAZIER HEAD TAPTITE SCREW D20,21 MC2850 DIODE
39 3D N99-0395-05 SCREW SET ACCESSORY IC1 LC75854W MOS-IC
IC1 PT6554LQ MOS-IC
41 3A T07-0739-05 SPEAKER Q1 RN47A4 TRANSISTOR
42 2C T91-0639-05 MICROPHONE ACCESSORY K Q2 2SB1132(Q,R) TRANSISTOR
Q3 KRA225S DIGITAL TRANSISTOR

Q4 KRC102S DIGITAL TRANSISTOR
Q7,8 2SC3928A TRANSISTOR

101 2A B11-1829-03 ILLUMINATION GUIDE
102 2A B38-0902-05 LCD
D1-6 B30-2282-05 LED (Y)
D7-18 B30-2281-05 LED (Y)
D22 B30-2151-05 LED (R/G)
TX-RX UNIT (X57-7080-10)
C1 CK73GB1H103K CHIP C 0.010UF K C10 CK73HB1H102K CHIP C 1000PF K
C6,7 CK73GB1H102K CHIP C 1000PF K C13-31 CK73HB1H471K CHIP C 470PF K
C9 CK73GB1H102K CHIP C 1000PF K C41 CK73GB1H221K CHIP C 220PF K
C10 CK73GB1H103K CHIP C 0.010UF K C42 CK73GB1H471K CHIP C 470PF K
C11-14 CK73GB1H102K CHIP C 1000PF K C43 CK73GB1H102K CHIP C 1000PF K
19
TK-7160
PARTS LIST
TX-RX UNIT (X57-7080-10)
Ref. No. New
nation nation
C46,47 CK73GB1H221K CHIP C 220PF K C256 CK73GB1H331K CHIP C 330PF K
C48 CK73GB1H102K CHIP C 1000PF K C257 CC73HCH1H090B CHIP C 9.0PF B
C49 C92-0721-05 ELECTRO 330UF 25WV C259 CK73HB1H221K CHIP C 220PF K
C50-53 CK73GB1H102K CHIP C 1000PF K C260 CK73GB1A474K CHIP C 0.47UF K
C54,55 CK73GB1C104K CHIP C 0.10UF K C261 CK73HB1A104K CHIP C 0.10UF K
C56 C92-0795-05 CHIP-TAN 22UF 10WV C262 CK73GB1A105K CHIP C 1.0UF K

C57 CK73GB1H103K CHIP C 0.010UF K C263 CK73GB1H103K CHIP C 0.010UF K
C58-60 C92-0795-05 CHIP-TAN 22UF 10WV C264 CC73HCH1H330J CHIP C 33PF J
C63 CK73GB1E103K CHIP C 0.010UF K C265 CK73HB1H391K CHIP C 390PF K
C64,65 CK73GB1H103K CHIP C 0.010UF K C266 CK73GB1C104K CHIP C 0.10UF K
C66 C92-0560-05 CHIP-TAN 10UF 6.3WV C267 CK73HB1A104K CHIP C 0.10UF K

C67,68 CK73GB1H102K CHIP C 1000PF K C268 CC73HCH1H181J CHIP C 180PF J
C69,70 CK73GB1C104K CHIP C 0.10UF K C269 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C71 CK73GB1H102K CHIP C 1000PF K C270 C92-0560-05 CHIP-TAN 10UF 6.3WV
C81,82 CK73GB1H102K CHIP C 1000PF K C271 CK73HB1A104K CHIP C 0.10UF K
C85 CK73HB1H102K CHIP C 1000PF K C272 C92-0507-05 CHIP-TAN 4.7UF 6.3WV

C86 CK73HB1A104K CHIP C 0.10UF K C273,274 CK73HB1H681K CHIP C 680PF K
C88 CC73HCH1H180J CHIP C 18PF J C275,276 CK73HB1H102K CHIP C 1000PF K
C89,90 CC73HCH1H060B CHIP C 6.0PF B C281 CK73GB1H102K CHIP C 1000PF K
C91 CC73HCH1H180J CHIP C 18PF J C282 CK73GB1A105K CHIP C 1.0UF K
C93,94 CK73GB1H102K CHIP C 1000PF K C283 CK73FB1C224K CHIP C 0.22UF K

C96 CK73GB1H102K CHIP C 1000PF K C284 CK73GB1C104K CHIP C 0.10UF K
C101 CK73GB1H102K CHIP C 1000PF K C285 C92-0516-05 CHIP-TAN 4.7UF 16WV
C102 CK73GB1C104K CHIP C 0.10UF K C286 C92-0040-05 CHIP-ELE 47UF 16WV
C106 CK73GB1C104K CHIP C 0.10UF K C287 C92-0722-05 ELECTRO 470UF 16WV
C110-117 CK73HB1C103K CHIP C 0.010UF K C288-290 CK73GB1H102K CHIP C 1000PF K

C201 CK73GB1C104K CHIP C 0.10UF K C293 CK73GB1A105K CHIP C 1.0UF K
C202 C92-0507-05 CHIP-TAN 4.7UF 6.3WV C301 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C203 CK73GB1C333K CHIP C 0.033UF K C302 CK73GB1H102K CHIP C 1000PF K
C205 CK73HB1H182K CHIP C 1800PF K C304 CC73GCH1H331J CHIP C 330PF J

C211 CK73GB1H183K CHIP C 0.018UF K C306 CK73GB1H102K CHIP C 1000PF K
C212 CK73HB1H152K CHIP C 1500PF K C307 CK73GB1E223K CHIP C 0.022UF K
C213 CK73GB1C104K CHIP C 0.10UF K C308 CK73GB1H102K CHIP C 1000PF K
C214 CC73HCH1H390J CHIP C 39PF J C309 CK73GB1E223K CHIP C 0.022UF K

C215 CK73HB1A104K CHIP C 0.10UF K C310 CK73FB1C334K CHIP C 0.33UF K
C216 C92-0514-05 CHIP-TAN 2.2UF 10WV C321 CK73GB1H103K CHIP C 0.010UF K
C217 CK73HB1H471K CHIP C 470PF K C322-324 CK73GB1C104K CHIP C 0.10UF K
C218-221 CK73GB1C104K CHIP C 0.10UF K C325 C92-0662-05 CHIP-TAN 15UF 6.3WV
C222,223 CK73HB1A104K CHIP C 0.10UF K C326 CK73GB1H103K CHIP C 0.010UF K

C224 CK73GB1H103K CHIP C 0.010UF K C331-333 CK73GB1C104K CHIP C 0.10UF K
C225 CK73GB1C104K CHIP C 0.10UF K C341 CC73GCH1H101J CHIP C 100PF J
C226 CK73HB1H471K CHIP C 470PF K C343 CC73GCH1H680J CHIP C 68PF J
C227 CK73HB1A104K CHIP C 0.10UF K C344 CC73GCH1H560J CHIP C 56PF J
C228,229 CK73GB1A105K CHIP C 1.0UF K C345 CC73GCH1H271J CHIP C 270PF J

C230 C92-0560-05 CHIP-TAN 10UF 6.3WV C346 CK73GB1H103K CHIP C 0.010UF K
C231 C92-0662-05 CHIP-TAN 15UF 6.3WV C349,350 CK73GB1E103K CHIP C 0.010UF K
C233 CK73GB1H471K CHIP C 470PF K C351 CC73GCH1H330J CHIP C 33PF J
C234 CC73HCH1H050B CHIP C 5.0PF B C353 CK73GB1H103K CHIP C 0.010UF K
C235 CK73HB1H102K CHIP C 1000PF K C354 CC73GCH1H030B CHIP C 3.0PF B

C236 CC73HCH1H050B CHIP C 5.0PF B C355 CC73GCH1H180J CHIP C 18PF J
C237,238 CK73HB1H102K CHIP C 1000PF K C356 CC73GCH1H060B CHIP C 6.0PF B
C241-248 CK73HB1H471K CHIP C 470PF K C357 CK73GB1H103K CHIP C 0.010UF K
C249,250 CC73HCH1H050B CHIP C 5.0PF B C358 CK73GB1H102K CHIP C 1000PF K
C251 CK73HB1A473K CHIP C 0.047UF K C359 CC73GCH1H080B CHIP C 8.0PF B

C252 CK73HB1A104K CHIP C 0.10UF K C360-362 CK73GB1H102K CHIP C 1000PF K
C253 CK73GB1H102K CHIP C 1000PF K C363 CK73GB1H103K CHIP C 0.010UF K
C255 CC73HCH1H560J CHIP C 56PF J C366 CK73GB1C104K CHIP C 0.10UF K
20
TK-7160
PARTS LIST
TX-RX UNIT (X57-7080-10)
Ref. No. New
nation nation
C367 CC73GCH1H151J CHIP C 150PF J C468 CK73GB1H221K CHIP C 220PF K
C368 CC73GCH1H270J CHIP C 27PF J C469 CC73GCH1H060B CHIP C 6.0PF B
C369 CC73GCH1H2R5B CHIP C 2.5PF B C470 CC73GCH1H020B CHIP C 2.0PF B
C370 CK73GB1H102K CHIP C 1000PF K C471 CC73GCH1H030B CHIP C 3.0PF B
C371 CC73GCH1H020B CHIP C 2.0PF B C472 CK73GB1H102K CHIP C 1000PF K

C373 CC73GCH1H070B CHIP C 7.0PF B C474,475 CK73GB1H102K CHIP C 1000PF K
C374 CC73GCH1H270J CHIP C 27PF J C476 CC73GCH1H180J CHIP C 18PF J
C375-379 CK73GB1H102K CHIP C 1000PF K C477 CK73GB1H102K CHIP C 1000PF K
C380 CC73GCH1H101G CHIP C 100PF G C478 CC73GCH1H100C CHIP C 10PF C
C381 CC73GCH1H080B CHIP C 8.0PF B C479 CC73GCH1H220J CHIP C 22PF J

C382 CC73GCH1H330J CHIP C 33PF J C480 CC73GCH1H101J CHIP C 100PF J
C383 CK73GB1H102K CHIP C 1000PF K C481-483 CK73GB1H102K CHIP C 1000PF K
C384 CC73GCH1H010B CHIP C 1.0PF B C484 CK73GB1H221K CHIP C 220PF K
C385 CC73GCH1H100C CHIP C 10PF C C487 CC73GCH1H110G CHIP C 11PF G
C386 CC73GCH1H360J CHIP C 36PF J C501,502 CK73GB1H102K CHIP C 1000PF K

C388 CC73GCH1H070B CHIP C 7.0PF B C504-507 CK73GB1H102K CHIP C 1000PF K
C391 CC73GCH1H160G CHIP C 16PF G C510 CC73GCH1H080B CHIP C 8.0PF B
C392 CK73GB1H102K CHIP C 1000PF K C513-515 CK73GB1H102K CHIP C 1000PF K

C401,402 CK73GB1H102K CHIP C 1000PF K C516 CC73GCH1H270J CHIP C 27PF J
C404,405 CC73HCH1H101J CHIP C 100PF J C518 CC73GCH1H030B CHIP C 3.0PF B

C409 CC73HCH1H220J CHIP C 22PF J C523 CK73FB1H102K CHIP C 1000PF K
C410,411 CK73GB1C104K CHIP C 0.10UF K C525 CK73GB1H681K CHIP C 680PF K
C412 C92-0560-05 CHIP-TAN 10UF 6.3WV C527 CK73FB1H102K CHIP C 1000PF K
C413 CK73GB1C104K CHIP C 0.10UF K C528,529 CK73GB1H102K CHIP C 1000PF K
C414 C92-0560-05 CHIP-TAN 10UF 6.3WV C530 CK73GB1H221K CHIP C 220PF K

C415 CK73HB1C103K CHIP C 0.010UF K C531 CK73FB1H102K CHIP C 1000PF K
C416 CK73GB1C104K CHIP C 0.10UF K C532 CK73FB1C474K CHIP C 0.47UF K
C422,423 CK73HB1H102K CHIP C 1000PF K C533 C92-0719-05 ELECTRO 47UF 25WV
C424 CK73GB1H471K CHIP C 470PF K C535 C93-0572-05 CHIP C 100PF J
C425 C92-0555-05 CHIP-TAN 0.047UF 35WV C545 CM73F2H221J CHIP C 220PF J

C426 C92-0514-05 CHIP-TAN 2.2UF 10WV C546 CM73F2H680J CHIP C 68PF J
C427 C92-0001-05 CHIP-TAN 0.1UF 35WV C548 C93-0603-05 CHIP C 1000PF K
C431 CK73GB1H102K CHIP C 1000PF K C549 CK73FB1C474K CHIP C 0.47UF K

C442 CC73GCH1H080B CHIP C 8.0PF B C553 C93-0563-05 CHIP C 18PF J
C443 CK73GB1H471K CHIP C 470PF K C554 C93-0560-05 CHIP C 10PF D
C444 CC73GCH1H010B CHIP C 1.0PF B C555 C93-0603-05 CHIP C 1000PF K
C445 CC73GCH1H4R5B CHIP C 4.5PF B C556 C93-0557-05 CHIP C 7.0PF D
C446 CC73GCH1H050B CHIP C 5.0PF B C557 C93-0603-05 CHIP C 1000PF K

C447 CC73GCH1H0R3B CHIP C 0.3PF B C558,559 CK73GB1H103K CHIP C 0.010UF K
C451 CK73GB1H471K CHIP C 470PF K C560 C93-0603-05 CHIP C 1000PF K
C453 CC73GCH1H151J CHIP C 150PF J C602 C93-0561-05 CHIP C 12PF J
C454 CC73GCH1H100C CHIP C 10PF C C603 C93-0603-05 CHIP C 1000PF K
C455 CC73GCH1HR75B CHIP C 0.75PF B C605 C93-0562-05 CHIP C 15PF J

C456 CK73GB1H471K CHIP C 470PF K C606 CC73GCH1H0R5B CHIP C 0.5PF B
C457 CC73GCH1HR75B CHIP C 0.75PF B C607 CC73GCH1H040B CHIP C 4.0PF B
C458 CC73GCH1H100C CHIP C 10PF C C608 C93-0565-05 CHIP C 27PF J
C459 CC73GCH1H110G CHIP C 11PF G C610 CC73GCH1H0R5B CHIP C 0.5PF B
C460 CC73GCH1H0R5B CHIP C 0.5PF B C611 CC73GCH1H020B CHIP C 2.0PF B

C461 C92-0560-05 CHIP-TAN 10UF 6.3WV C613 C93-0565-05 CHIP C 27PF J
C463,464 CK73GB1H471K CHIP C 470PF K C615 CC73GCH1H0R5B CHIP C 0.5PF B
C465 C92-0795-05 CHIP-TAN 22UF 10WV C616 CC73GCH1H020B CHIP C 2.0PF B
C466,467 CK73GB1H471K CHIP C 470PF K C617 C93-0564-05 CHIP C 22PF J
21
TK-7160
PARTS LIST
TX-RX UNIT (X57-7080-10)
Ref. No. New
nation nation
C618-620 CK73GB1H102K CHIP C 1000PF K R1 R92-1252-05 CHIP R 0 OHM J 1/16W
C626 C93-0553-05 CHIP C 3.0PF C R2 RK73HB1J101J CHIP R 100 J 1/16W
C651 CK73GB1H103K CHIP C 0.010UF K R3 RK73HB1J102J CHIP R 1.0K J 1/16W
C652 CK73GB1H471K CHIP C 470PF K R4 RK73HB1J332J CHIP R 3.3K J 1/16W
C672,673 CK73GB1H102K CHIP C 1000PF K R5 RK73HB1J223J CHIP R 22K J 1/16W
TC441,442 C05-0245-05 CERAMIC TRIMMER (10PF) R41 RK73GB1J473J CHIP R 47K J 1/16W
R42 RK73GB1J472J CHIP R 4.7K J 1/16W
- E37-1161-05 SHORT PLUG (CN6) R43 RK73GB1J473J CHIP R 47K J 1/16W
CN1 E40-6268-05 FLAT CABLE CONNECTOR R44 RK73GB1J472J CHIP R 4.7K J 1/16W
CN2 E40-5702-05 PIN ASSY R45 RK73GB1J473J CHIP R 47K J 1/16W
CN3 E40-6292-05 PIN ASSY
CN5 E40-3246-05 PIN ASSY R46 RK73GB1J152J CHIP R 1.5K J 1/16W
R47 RK73GB1J103J CHIP R 10K J 1/16W
CN6 E40-6433-05 PIN ASSY R48 RK73HB1J334J CHIP R 330K J 1/16W
J1 E11-0425-05 3.5D PHONE JACK (3P) R49 RK73HB1J474J CHIP R 470K J 1/16W
R50 RK73HB1J394J CHIP R 390K J 1/16W
F41 F53-0246-05 FUSE (4.0A 32V)
F501 F53-0108-05 FUSE (1.8A 50V) DRIVE FET R51 RK73HB1J334J CHIP R 330K J 1/16W
R81,82 RK73GB1J103J CHIP R 10K J 1/16W
CF301 L72-0993-05 CERAMIC FILTER R83 R92-1252-05 CHIP R 0 OHM J 1/16W
CF302 L72-0999-05 CERAMIC FILTER R84 R92-1368-05 CHIP R 0 OHM
L101 L92-0443-05 CHIP FERRITE R85 RK73HB1J473J CHIP R 47K J 1/16W
L211 L92-0443-05 CHIP FERRITE
L321 L34-4554-05 COIL R86 RK73GB1J471J CHIP R 470 J 1/16W
R87 R92-1252-05 CHIP R 0 OHM J 1/16W
L341 L41-3385-08 SMALL FIXED INDUCTOR R88 RK73GB1J473J CHIP R 47K J 1/16W
L342,343 L40-3381-86 SMALL FIXED INDUCTOR (0.33UH) R89 RK73HB1J474J CHIP R 470K J 1/16W
L351 L41-8285-08 SMALL FIXED INDUCTOR R90 RK73GB1J102J CHIP R 1.0K J 1/16W
L352 L41-5685-08 SMALL FIXED INDUCTOR
L354,355 L34-4612-05 AIR-CORE COIL R91 R92-1368-05 CHIP R 0 OHM
R92 RK73GH1J183D CHIP R 18K D 1/16W
L356 L34-4611-05 AIR-CORE COIL R93 RK73GH1J134D CHIP R 130K D 1/16W
L357 L34-4610-05 AIR-CORE COIL R94 RK73GB1J102J CHIP R 1.0K J 1/16W
L404 L92-0442-05 CHIP FERRITE
L421 L92-0443-05 CHIP FERRITE R96 RK73GB1J105J CHIP R 1.0M J 1/16W
L441,442 L40-2785-92 SMALL FIXED INDUCTOR (270NH) R98 RK73GB1J473J CHIP R 47K J 1/16W
L444,445 L40-2702-86 SMALL FIXED INDUCTOR (27UH) R100 RK73HB1J102J CHIP R 1.0K J 1/16W
L446,447 L40-2785-92 SMALL FIXED INDUCTOR (270NH)
R102 RK73HB1J473J CHIP R 47K J 1/16W
L449,450 L40-2702-86 SMALL FIXED INDUCTOR (27UH) R103-105 RK73GB1J102J CHIP R 1.0K J 1/16W
L451-453 L92-0443-05 CHIP FERRITE R108,109 RK73HB1J473J CHIP R 47K J 1/16W
L455 L41-1085-06 SMALL FIXED INDUCTOR
R112 RK73HB1J102J CHIP R 1.0K J 1/16W
L457 L41-1085-06 SMALL FIXED INDUCTOR R113 RK73HB1J473J CHIP R 47K J 1/16W
L458 L41-5675-06 SMALL FIXED INDUCTOR R115 RK73HB1J473J CHIP R 47K J 1/16W
L501,502 L41-6875-08 SMALL FIXED INDUCTOR R124 R92-1252-05 CHIP R 0 OHM J 1/16W
L503,504 L41-2775-06 SMALL FIXED INDUCTOR
L505 L34-4606-05 AIR-CORE COIL R125 RK73GB1J473J CHIP R 47K J 1/16W
R126,127 RK73HB1J102J CHIP R 1.0K J 1/16W
L506 L34-4751-05 AIR-CORE COIL R128 RK73GB1J822J CHIP R 8.2K J 1/16W
L508 L34-4757-05 AIR-CORE COIL R130 R92-1252-05 CHIP R 0 OHM J 1/16W
L509 L34-4753-05 AIR-CORE COIL
L601 L34-4756-05 AIR-CORE COIL R131,132 RK73HB1J473J CHIP R 47K J 1/16W
L602-604 L34-4755-05 AIR-CORE COIL R202 RK73GB1J561J CHIP R 560 J 1/16W
X86 L77-1970-05 CRYSTAL RESONATOR (12.0MHZ) R204-206 RK73GB1J102J CHIP R 1.0K J 1/16W
X241 L77-1968-05 CRYSTAL RESONATOR (3.6864MHZ)
X401 L77-1944-05 TCXO (16.8MHZ) R207 RK73HB1J183J CHIP R 18K J 1/16W
R208 R92-1368-05 CHIP R 0 OHM
XF351 L71-0624-05 MCF (49.95MHZ/5.0K) R210 RK73HB1J473J CHIP R 47K J 1/16W
R211 RK73HH1J303D CHIP R 30K D 1/16W
CP1-7 RK75HA1J102J CHIP-COM 1.0K J 1/16W R212,213 RK73GB1J753J CHIP R 75K J 1/16W
22
TK-7160
PARTS LIST
TX-RX UNIT (X57-7080-10)
Ref. No. New
nation nation
R214 RK73HB1J334J CHIP R 330K J 1/16W R307 RK73GB1J274J CHIP R 270K J 1/16W
R215 RK73HB1J222J CHIP R 2.2K J 1/16W R309 RK73GB1J332J CHIP R 3.3K J 1/16W
R216 R92-1368-05 CHIP R 0 OHM R310 RK73GB1J334J CHIP R 330K J 1/16W
R217 RK73HB1J101J CHIP R 100 J 1/16W R311 RK73GB1J102J CHIP R 1.0K J 1/16W
R218 RK73HB1J821J CHIP R 820 J 1/16W R312 RK73GB1J333J CHIP R 33K J 1/16W
R219 RK73GB1J223J CHIP R 22K J 1/16W R313 RK73GB1J473J CHIP R 47K J 1/16W
R220 RK73GB1J681J CHIP R 680 J 1/16W R314 RK73GB1J104J CHIP R 100K J 1/16W
R221 RK73GB1J472J CHIP R 4.7K J 1/16W R321 RK73GB1J333J CHIP R 33K J 1/16W
R223 RK73GB1J102J CHIP R 1.0K J 1/16W R323 RK73GB1J222J CHIP R 2.2K J 1/16W
R224 RK73GB1J561J CHIP R 560 J 1/16W R324 R92-1252-05 CHIP R 0 OHM J 1/16W
R225-228 RK73GB1J223J CHIP R 22K J 1/16W R331-336 RK73GB1J103J CHIP R 10K J 1/16W
R229 RK73HB1J104J CHIP R 100K J 1/16W R341 RK73GB1J101J CHIP R 100 J 1/16W
R231 RK73GB1J683J CHIP R 68K J 1/16W R351 RK73GB1J471J CHIP R 470 J 1/16W
R232,233 RK73HB1J683J CHIP R 68K J 1/16W R352 RK73GB1J101J CHIP R 100 J 1/16W
R235,236 RK73HB1J473J CHIP R 47K J 1/16W R353 RK73GB1J104J CHIP R 100K J 1/16W
R239 RK73HB1J474J CHIP R 470K J 1/16W R356 RK73GB1J102J CHIP R 1.0K J 1/16W
R240-248 R92-1368-05 CHIP R 0 OHM R358 RK73GB1J221J CHIP R 220 J 1/16W

R249 RK73HB1J102J CHIP R 1.0K J 1/16W R359 RK73GB1J224J CHIP R 220K J 1/16W
R250 RK73HB1J105J CHIP R 1.0M J 1/16W R360 RK73GB1J474J CHIP R 470K J 1/16W
R253 RK73GB1J562J CHIP R 5.6K J 1/16W R363 RK73GB1J334J CHIP R 330K J 1/16W
R254 RK73HB1J474J CHIP R 470K J 1/16W R364 R92-1252-05 CHIP R 0 OHM J 1/16W
R255 RK73HB1J154J CHIP R 150K J 1/16W R365 RK73GB1J105J CHIP R 1.0M J 1/16W
R258 RK73HH1J204D CHIP R 200K D 1/16W R368 RK73GB1J105J CHIP R 1.0M J 1/16W
R259 RK73HH1J394D CHIP R 390K D 1/16W R369 R92-1252-05 CHIP R 0 OHM J 1/16W
R260 RK73GB1J683J CHIP R 68K J 1/16W R370 RK73GB1J560J CHIP R 56 J 1/16W
R261 R92-1368-05 CHIP R 0 OHM R371 RK73GB1J393J CHIP R 39K J 1/16W
R262 RK73HB1J563J CHIP R 56K J 1/16W R372,373 RK73GB1J473J CHIP R 47K J 1/16W
R264,265 RK73HB1J473J CHIP R 47K J 1/16W R375,376 RK73GB1J105J CHIP R 1.0M J 1/16W
R266 RK73HB1J332J CHIP R 3.3K J 1/16W R381 RK73GB1J104J CHIP R 100K J 1/16W
R267 RK73HH1J683D CHIP R 68K D 1/16W R392,393 R92-1252-05 CHIP R 0 OHM J 1/16W
R268 RK73HH1J154D CHIP R 150K D 1/1 R401-403 RK73HB1J102J CHIP R 1.0K J 1/16W
R269 RK73HH1J683D CHIP R 68K D 1/16W R404 RK73GB1J222J CHIP R 2.2K J 1/16W
R271 RK73HB1J563J CHIP R 56K J 1/16W R406 RK73GB1J152J CHIP R 1.5K J 1/16W
R272 RK73HH1J563D CHIP R 56K D 1/16W R407 RK73HB1J100J CHIP R 10 J 1/16W
R273 RK73HH1J184D CHIP R 180K D 1/16W R408 RK73HB1J104J CHIP R 100K J 1/16W
R274 RK73HH1J332D CHIP R 3.3K D 1/16W R409 RK73GB1J101J CHIP R 100 J 1/16W
R275 RK73HH1J563D CHIP R 56K D 1/16W R421 RK73GB1J822J CHIP R 8.2K J 1/16W
R276,277 RK73HB1J223J CHIP R 22K J 1/16W R422 RK73GB1J103J CHIP R 10K J 1/16W
R278,279 RK73HB1J823J CHIP R 82K J 1/16W R423 RK73GB1J562J CHIP R 5.6K J 1/16W
R281 RK73GB1J472J CHIP R 4.7K J 1/16W R424 RK73HB1J471J CHIP R 470 J 1/16W
R283 RK73GB1J683J CHIP R 68K J 1/16W R426 RK73GB1J102J CHIP R 1.0K J 1/16W
R284 RK73GB1J222J CHIP R 2.2K J 1/16W R427 RK73GB1J272J CHIP R 2.7K J 1/16W
R285 R92-0670-05 CHIP R 0 OHM R428 RK73GB1J102J CHIP R 1.0K J 1/16W
R286 RK73GB1J391J CHIP R 390 J 1/16W R429 RK73GB1J152J CHIP R 1.5K J 1/16W
R301 RK73GB1J105J CHIP R 1.0M J 1/16W R430 RK73GB1J103J CHIP R 10K J 1/16W
R302,303 RK73GB1J472J CHIP R 4.7K J 1/16W R431 R92-1252-05 CHIP R 0 OHM J 1/16W
R305 RK73GB1J182J CHIP R 1.8K J 1/16W R433 RK73GB1J471J CHIP R 470 J 1/16W
R306 RK73GB1J822J CHIP R 8.2K J 1/16W R441 RK73GB1J221J CHIP R 220 J 1/16W
23
TK-7160
PARTS LIST
TX-RX UNIT (X57-7080-10)
Ref. No. New
nation nation
R442 RK73GB1J271J CHIP R 270 J 1/16W D41 ZSH5MA27 SURGE ABSORBER
R443 RK73GB1J221J CHIP R 220 J 1/16W D42 1812L110PR VARISTOR
R444 RK73GB1J104J CHIP R 100K J 1/16W D81 02DZ18(X,Y) ZENER DIODE
R445 RK73GB1J102J CHIP R 1.0K J 1/16W D82 1SS355 DIODE
R446 RK73GB1J181J CHIP R 180 J 1/16W D211 1SS372 DIODE
R447 RK73GB1J473J CHIP R 47K J 1/16W D212 MC2858 DIODE

R448 RK73GB1J393J CHIP R 39K J 1/16W D301 MA742 DIODE
R449 RK73GB1J104J CHIP R 100K J 1/16W D331,332 MC2858 DIODE
R450 RK73GB1J473J CHIP R 47K J 1/16W D351-354 HVC376B VARIABLE CAPACITANCE DIODE
R452 RK73GB1J124J CHIP R 120K J 1/16W D421 HZU5ALL DIODE

R453 RK73GB1J101J CHIP R 100 J 1/16W D441-444 MA2S304 VARIABLE CAPACITANCE DIODE
R454 R92-1252-05 CHIP R 0 OHM J 1/16W D445 1SV278 VARIABLE CAPACITANCE DIODE
R456 RK73GB1J223J CHIP R 22K J 1/16W D447,448 HSC277 DIODE
R457 RK73GB1J473J CHIP R 47K J 1/16W D501 1SS355 DIODE

R458,459 RK73GB1J101J CHIP R 100 J 1/16W D503 02DZ5.1(Y) ZENER DIODE
R460 RK73GB1J222J CHIP R 2.2K J 1/16W D602 MA4PH633 DIODE
R461 RK73GB1J101J CHIP R 100 J 1/16W D603 XB15A709 DIODE
R462 RK73GB1J102J CHIP R 1.0K J 1/16W D605 XB15A709 DIODE
R501 RK73GB1J102J CHIP R 1.0K J 1/16W D606-608 MA742 DIODE

R502 RK73GB1J271J CHIP R 270 J 1/16W D651 1SS355 DIODE
R503 RK73GB1J180J CHIP R 18 J 1/16W IC41 KIA7808AF ANALOGUE IC
R504 RK73GB1J271J CHIP R 270 J 1/16W IC42,43 NJM78L05UA BI-POLAR IC
R505 RK73GB1J222J CHIP R 2.2K J 1/16W IC44,45 BD4740G MOS-IC
R506 RK73GB1J103J CHIP R 10K J 1/16W IC81 AT24C12810SU18 ROM IC

R507 RK73GB1J100J CHIP R 10 J 1/16W IC101 30622MEP-A01GP MICROPROCESSOR IC
R509 RK73GB1J220J CHIP R 22 J 1/16W IC201 M62364FP MOS-IC
R510 RK73GB1J183J CHIP R 18K J 1/16W IC211 NJM2100V MOS-IC
R511 RK73FB2A220J CHIP R 22 J 1/10W IC213 BU4066BCFV MOS-IC
R513 RK73GB1J333J CHIP R 33K J 1/16W IC214,215 BA10358FV MOS-IC

R514 RK73FB2A222J CHIP R 2.2K J 1/10W IC241 AQUA-L MOS-IC
R515 R92-1217-05 CHIP R 0 OHM IC281 2B LA4600 BI-POLAR IC
R517 R92-0670-05 CHIP R 0 OHM IC321 TK14489V BI-POLAR IC
R519 RK73EB2B330J CHIP R 33 J 1/8W IC401 MB15A02 MOS-IC
R520 RK73GB1J333J CHIP R 33K J 1/16W IC402 UPB1509GV BI-POLAR IC

R521 RK73GB1J183J CHIP R 18K J 1/16W IC651 TA75W01FU MOS-IC
R522 RK73EB2B331J CHIP R 330 J 1/8W Q41 2SJ645 FET
R523 RK73GB1J101J CHIP R 100 J 1/16W Q42 KRC102S DIGITAL TRANSISTOR
R524 RK73GB1J393J CHIP R 39K J 1/16W Q43 12A02CH TRANSISTOR
R525 RK73GB1J563J CHIP R 56K J 1/16W Q44 KRC102S DIGITAL TRANSISTOR

R526 R92-1215-05 CHIP R 470 J 1/2W Q45 12A02CH TRANSISTOR
R527 R92-1261-05 CHIP R 150 J 1/2W Q46 KRC102S DIGITAL TRANSISTOR
R601-603 RK73GB1J223J CHIP R 22K J 1/16W Q81 RT1N441U TRANSISTOR
R651 RK73GB1J474J CHIP R 470K J 1/16W Q82,83 2SK1830 FET
R652 RK73GB1J471J CHIP R 470 J 1/16W Q84 KRC414RTK DIGITAL TRANSISTOR

R653 R92-1252-05 CHIP R 0 OHM J 1/16W Q201 2SC3928A TRANSISTOR
R654 RK73GB1J241J CHIP R 240 J 1/16W Q211 2SC4919 TRANSISTOR
R655 RK73GB1J153J CHIP R 15K J 1/16W Q212,213 2SK1830 FET
R657 RK73GB1J473J CHIP R 47K J 1/16W Q241 RT1P141U TRANSISTOR
R658 R92-1252-05 CHIP R 0 OHM J 1/16W Q242,243 2SC4649(N,P) TRANSISTOR

R659,660 RK73GB1J471J CHIP R 470 J 1/16W Q281 DTC363EU DIGITAL TRANSISTOR
R661 RK73GB1J473J CHIP R 47K J 1/16W Q282 KRC102S DIGITAL TRANSISTOR
R662,663 R92-1252-05 CHIP R 0 OHM J 1/16W Q301 2SC3928A TRANSISTOR
R665,666 R92-1252-05 CHIP R 0 OHM J 1/16W Q341 2SC3928A TRANSISTOR
R800 R92-1061-05 JUMPER REST 0 OHM Q351 2SC5488 TRANSISTOR

R801 RK73HB1J104J CHIP R 100K J 1/16W Q352,353 3SK318 FET
VR1 R12-6427-05 TRIMMING POT. (47K) Q421 2SA1832(GR) TRANSISTOR
Q422 2SC4738(GR) TRANSISTOR
D1-11 DA221 DIODE Q431 2SC4649(N,P) TRANSISTOR
24
TK-7160
PARTS LIST
TX-RX UNIT (X57-7080-10)
Ref. No. New
nation nation
Q441 2SK508NV(K52) FET
Q442 2SJ347 FET
Q443 KRX102U TRANSISTOR
Q444 2SK508NV(K52) FET
Q445 2SC3928A TRANSISTOR
Q446 2SC5636 TRANSISTOR

Q447 2SC4649(N,P) TRANSISTOR
Q501 2SC3357 TRANSISTOR
Q502 RD00HVS1 PREDRIVE FET
Q503 PD55003TR DRIVE FET
Q504 2B RD70HVF1-01 FINAL FET

TH301 B57331V2104J THERMISTOR
TH672,673 B57331V2104J THERMISTOR
25
TK-7160
EXPLODED VIEW
A B
A M2.6 x 8 : N67-2608-48
1
B M2 x 8 : N80-2008-48
C M2.6 x 6 (Br-Tap) : N87-2606-48
D M2.6 x 14 (Br-Tap) : N87-2614-48
26
25
Dx8
14
12
21 A A 17
18 24
2
Cx12
Display unit A
18 IC281 10
B
Q504
103 B
101
102
19x2 TX-RX unit
20 23
104
37
C
C
8
3
701
Chassis
11
4 6
704
Caution sticker
(K only) 2
41 27 703 702
Caution sticker S/No. label
26 Parts with the exploded numbers larger than 700 are not supplied.
TK-7160
PACKING
C D
31 Protection bag
(H25-2341-04)
5 Instruction manual 705

(B62-1829-00) Pamphlet
29 Packing fixture
(H12-3178-05)
1
29 Packing fixture
(H12-3178-05)
31 Protection bag
(H25-2341-04)
42 Microphone
(T91-0639-05) : K
2
32 Item carton case
(H52-2081-02)
706
UPC code label
39 Screw set
(N99-0395-05)
9 DC cord
(E30-3339-05)
35 Bracket
3 15 Fuse (6 x 30) 10A (J29-0662-03)
(F51-0016-15) x 2
34 MIC holder 30 Carton board

(J19-1584-05) : K (H13-1190-02)
Parts with the exploded numbers larger than 700 are not supplied. 27
TK-7160
ADJUSTMENT
Test Equipment Required for Alignment

Test Equipment Major Specifications
1. Standard Signal Generator Frequency Range 136 to 175MHz
(SSG) Modulation Frequency modulation and external modulation
Output 127dBm/0.1V to greater than 7dBm/100mV
2. Power Meter Input Impedance 50
Operation Frequency 136 to 175MHz or more
Measurement Capability Vicinity of 100W
3. Deviation Meter Frequency Range 136 to 175MHz
4. Digital Volt Meter Measuring Range 1 to 20V DC
(DVM) Accuracy High input impedance for minimum circuit loading
5. Oscilloscope DC through 30MHz
6. High Sensitivity Frequency Range 10Hz to 1000MHz
Frequency Counter Frequency Stability 0.2ppm or less
7. Ammeter 20A
8. AF Volt Meter Frequency Range 50Hz to 10kHz
(AF VTVM) Voltage Range 1mV to 3V
9. Audio Generator (AG) Frequency Range 20Hz to 20kHz or more
Output 0 to 1V
10. Distortion Meter Capability 3% or less at 1kHz
Input Level 50mV to 10Vrms
11. 4 Dummy Load Approx. 4, 10W or more
12. Regulated Power Supply 13.6V, approx. 20A (adjustable from 9 to 17V)
Useful if ammeter requipped
13. Spectrum Analyzer Center frequency 50KHz to 600MHz
14. Tracking Generator Output Voltage 100mV or more
Test cable for microphone input (E30-3360-08) Tuning cable (E30-3383-05)

GREEN Adapter cable (E30-3383-05) is required for
1 1
RED injecting an audio if PC tuning is used.
2 2
See PC Mode section for the connection.
BLACK E
3 3
BLUE PTT
4 4
SHIELD MIC-E
5 5
WHITE MIC
6 6
GRAY HK
7 7
YELLOW
8 8
MIC connector
(Front view)
Lead wire +
8 1
1 : BLC Shield wire
2 : PSB MIC
3:E
4 : PTT
5 : ME
6 : MIC
7 : HOOK
8 : CM
28
TK-7160
ADJUSTMENT
Adjustment Location Notes

EEPROM
Switch
The tuning data (Deviation, Squelch, etc.) for the EEP-
Volume Channel ROM, is stored in memory. When parts are changed, re-
Power up/down Display up/down Speaker adjust the transceiver.
AF PA IC (IC281)
How to mounting the IC281.
MIC jack Function key
Adjustment Points
Pin 1 marker
IC281
TX-RX UNIT
DC
TX-RX UNIT Component side
HOR
Component side
F501
PA
+ Part name label face down

Q504
R526
Q503
R519 TEMP1
Speaker Cable
R517
8T PC
RF 8T
VR1
The speaker cable should be formed before mounting the
shield cover as below.
IC281
CNVSS 5M
BPF
IGN
RESET RXD
TXD
CV AFV
POWER
Speaker
cable
ANT Locator
TX-RX UNIT
Foil side
BPF
TC441
TC442
L321
Fuse
To mount the fuse, the cable terminal direction must be as
follow.
This side up This side up
Fuse
Cable terminal Cable terminal
29
TK-7160
ADJUSTMENT
Test Frequency 3 or 5 Reference Level Adjustment Frequency

Channel RX (MHz) TX (MHz) Tuning point RX (MHz) TX (MHz)
1 155.05 155.10 Low 136.05 136.10
2 136.05 136.10 Low 145.55 145.60
3 173.95 173.90 Center 155.05 155.10
4 155.00 155.10 High 164.55 164.60
5 155.20 155.20 High 173.95 173.90
6 155.40 155.40
Test Signaling Ref 20 dBm Atten 0 dB

Peak
RX TX Log
136.1MHz 155.1MHz 174.0MHz
10
1 None None dB/
40.5dBm 40.58dBm 42.81dBm
2 None 100Hz Square

3 QT : 67.0Hz QT : 67.0Hz
4 QT : 151.4Hz QT : 151.4Hz
5 QT : 210.7Hz QT : 210.7Hz
6 QT : 254.1Hz QT : 254.1Hz W1 S2
S3 FC
7 DQT : 023N DQT : 023N AA
8 DQT : 754I DQT : 754I

9 DTMF : 159D DTMF : 159D
Center 160.1 MHz Span 100 MHz
10 None DTMF Code 9 #Res BW 30 kHz VBW 30 kHz Sweep 277.8 ms (401 pts)
11 FleetSync 1200 bps FleetSync 1200 bps
: 100~1000 : 100~1000 Fig. 1
12 FleetSync 2400 bps FleetSync 2400 bps
: 100~1000 : 100~1000
13 None Single Tone : 1000Hz
14 2-Tone 2-Tone
A : 304.7Hz, B : 3106.0Hz A : 304.7Hz, B : 3106.0Hz
15 Signle Tone : 979.9Hz Signle Tone : 979.9Hz
PCB Section
Measurement Adjustment Specifications/
Item Condition
Test equipment Terminal Parts Method Remarks
1. Setting 1) Power supply voltage
DC Power supply terminal : 13.6V
2. VCO lock 1) CH : TX high Digital voltmeter CV TC442 5.5V 0.1V

voltage*
2) CH : RX high TC441 5.5V 0.1V
3) CH : TX low Check 0.7V or more
4) CH : RX low
3. IF coil 1) CH : RX center (Wide) SSG AFV L321 3.25~3.35V (DC)

2) SSG output : 53dBm (501V) Digital voltmeter
Mod : 1kHz, Dev : 3kHz
30
TK-7160
ADJUSTMENT
Item Condition
4. RF 1) CH : RX center (Wide) Tra generator ANT PC key Adjust the BPF waveform
bandpass CH : RX low (Wide) Spectrum analyzer BPF to Fig. 1
filter CH : RX high (Wide)
2) Tra generator output : 30dBm
Connect the spectrum analyzer
to BPF terminal
* Adjustment of TX VCO lock voltage

1. Remove R517, F501, R519 and R526 (all on component side).
2. Remove PCB from chassis.
3. Transmit and check voltage at [CV] point.
Warning : Do not transmit if step 1. is not complete.
4. Adjust of voltage can be done by tuning TC442.
Receiver Section
Item Condition
1. Seisitivity 1) CH : RX low (Wide/Narrow) SSG ANT Check SINAD
CH : RX center (Wide/Narrow) Oscilloscope EXT. SP : 12dB or higher
CH : RX high (Wide/Narrow) AF V.M
2) SSG output Distortion meter
: 118dBm (0.28V) (Wide)
: 116dBm (0.35V) (Narrow)
Mod : 1kHz
Dev : 3.0kHz (Wide)
Dev : 1.5kHz (Narrow)
2. Squelch 9 1) CH : RX low (Wide) PC key Adjust to open the squelch

CH : RX center (Wide/Narrow)
CH : RX high (Wide)
2) SSG output
: 12dB SINAD+7dB
Mod : 1kHz
Dev : 3.0kHz (Wide)
3. Squelch 1 1) CH : RX low (Wide)

CH : RX center (Wide/Narrow)
CH : RX high (Wide)
2) SSG output
: 12dB SINAD+2dB
Mod : 1kHz
Dev : 3.0kHz (Wide)
Transmitter Section
Item Condition
1. Frequency 1) CH : TX center Frequency counter ANT PC key Adjust to center frequency Within 100Hz
2) Transmit
2. Maximum 1) CH : TX high Power meter VR1 28W 1W

power 2) Transmit
limitting
31
TK-7160
ADJUSTMENT
Item Condition
3. High 1) CH : TX low Power meter ANT PC key 25W 1.0W
power CH : TX low
CH : TX center
CH : TX high
CH : TX high
2) Transmit
4. Low 1) CH : TX low 5W 1.0W

power CH : TX low
CH : TX center
CH : TX high
CH : TX high
2) Transmit
5. DQT 1) CH : TX low (Wide) Modulation analyzer Adjust the waveform as below

balance CH : TC center (Wide/Narrow) or Linear detector
CH : TX high (Wide) (LPF : 3kHz)
2) Transmit Oscilloscope
6. MAX 1) CH : TX low (Wide) Modulation analyzer ANT PC key 4.0kHz (Wide) 50Hz
balance CH : TC center (Wide/Narrow) or Linear detector MIC 2.0kHz (Narrow)
CH : TX high (Wide) (LPF : 15kHz) According to the large +,
2) AG : 1kHz/50mV Oscilloscope
3) Transmit AG
AF V.M
7. MIC 1) CH : TX center (Wide/Narrow) Check 3kHz 0.2kHz
sensitivity 2) AG : 1kHz/5mV (Wide)
3) Transmit 1.5kHz 0.1kHz
(Narrow)
8. DQT 1) CH : TX center (Wide/Narrow) Modulation analyzer 0.75kHz (Wide) 0.05kHz

deviation 2) Transmit or Linear detector 0.35kHz (Narrow)
(LPF : 3kHz)
9. QT 1) CH : TX center (Wide/Narrow) Oscilloscope 0.75kHz (Wide) 0.05kHz
deviation 2) Transmit 0.35kHz (Narrow)
10. DTMF/MSK 1) CH : TX center (Wide/Narrow) LPF : 15kHz 3.0kHz (Wide) 0.2kHz

deviation 2) Transmit 1.5kHz (Narrow)
11. Single tone 1) CH : TX center (Wide/Narrow)

deviation 2) Transmit
If normal power is not obtained, please follow the 4. Connect 50 load at the ANT location.
step below Transmit and check current drain at High power mode.
Open the shielding cover (upper), and screw 3 locations If the current drain is less than 1A, then Final FET is bro-
around ANT pin. ken.
1. Switch off the transceiver. If the current drain is less than 5.0A, short the Drive FET
Impedance of Final FET (Q504) and Drive FET (Q503) can gate to ground, and check the current drain.
be measured easily using DVM mode. If the current drain is not 0.1A less than the original value,
Normal condition Gate : 20k~50k, Drain : 1M~2M then the Drive FET is broken.
The above impedance values are rough estimations. 5. Check input power level at Drive FET gate location.
2. Switch on the transceiver. Check the voltage at F501 out- Connect the wire to [RF] location.
put point. Transmit and check for power to be within the range of
The voltage is around 13.6V in receiving condition. The 0.3W~0.6W.
voltage will be 12.6V~ in transmitting condition. If found If power found is less than 0.3W, check the circuit before
0V at this point then F501 is broken. the Drive FET.
3. Remove R517.
32
TK-7160
TERMINAL FUNCTION
CN2 CN3
No. Name I/O Function No. Name I/O Function
1 SB O Battery voltage DC supply 1 IGN I Ignition sens input
2 NC - - 2 DATAI I External transmit signal input
3 GND O Ground 3 DETO O FM detector output
4 DETO O FM detector output 4 TXAFI I TX audio input from scrambler board
5 FNC1 I/O Programable I/O (programmed by FPU) 5 TXAFO O TX audio output to scrambler board
6 FNC2 I/O Programable I/O (programmed by FPU) 6 EMGMIC I Emergency MIC input (1kHz/1.2mVrms)
7 FNC3 I/O Programable I/O (programmed by FPU) 7 RXAFO O RX audio output to scrambler board
8 FNC4 I/O Programable I/O (programmed by FPU) 8 ALTI I External alert tone signal input
9 FNC5 I/O Programable I/O (programmed by FPU) 9 RXAFI I RX audio input from scrambler board
10 FNC6 I/O Programable I/O (programmed by FPU) 10 5C O 5V DC power supply (50mA MAX)
11 FNC7 I/O Programable I/O (programmed by FPU) 11 8C O 8V DC power supply (50mA MAX)
12 FNC8 I/O Programable I/O (programmed by FPU)
Function Port Assignment

KDS-100, KGP-2A/2B
Name I/O
FNC1 - -
FNC2 - -
FNC3 Data Channel I
FNC4 PTT I
FNC5 Carrier Operated Relay O
FNC6 Audio Mute I
FNC7 Mic Mute I
FNC8 TX Relay O
Scrambler
Name I/O
FNC1 - -
FNC2 - -
FNC3 TX Relay O
FNC4 Scrambler O
FNC5 Scrambler Code1 (1) O
Port Function is Low Active. (Exclude : Scrambler Code)
33
A B C D E F G H I J
1 TK-7160 PC BOARD
DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)
2
POWER VOL UP
3 D18 D11 D16 D13
R31
D1
LCD
D22
R29
4 D17 D10 D7
D12
VOL DOWN
5 CM
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
HOOK
MIC
ME J1
PTT MIC JACK
GND
6 SB
MBL
D2
S A B
DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)

8
D20
C1
R1
C6
9
MBL
C10
R2
C9
SB
GND
PTT
ME
10 MIC
HOOK
CM
C27
32 17
11 33 16
R7
C19
R6
IC1
C20
12 R8
C18
R23
R22
C7 R5 48 1
C17
49 64 C11
C12
R4
C16
R3
R27
R26
CP1
C15
C13
C14
L1
C21
R9
Q8 R25 Q7 R24
13
34
14
J K L M N O P Q R S
PC BOARD TK-7160 1
DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)

Ref. No. Address 2
D1 4D
D2 6G
D3 4N
CH UP
D4 6K
D8 R30
D5 6N 3
D15 D6 6O
D3 D7 4I
D8 3K
R28
D9 4L
D14 4
D10 4H
D9 D11 3G
D12 4F
CH DOWN D13 3I
D14 4K 5
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
COM3
COM2
COM1
COM0
D15 3L
D16 3H
D17 4G
D18 3F
D22 4C 6
D4
D5
D6
B C
Component side
Layer 1
J72-0959-09 Layer 2
7
Foil side
DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)

8
Ref. No. Address

J72-0959-09
IC1 12H
Q1 11N
Q2 11O 9
Q3 10O
Q4 10M
Q4
C25 Q3
Q7 13C
C24
R10 Q8 13B
10
D20 9C
D21
R19
R21 R11
D21 10M
C23 C22
R18
E
Q2 C
B
R14
1 11
R20
DO
DI
4 3
5 1
Q1
CE R17
CL
CM
BL
BUSY
TX
CN1
NC
R15
R16
5C
8C
SB
POWER
HOOK
PTT
12
GND
ME
MIC 18
C14
Component side
C30
L1
Layer 1
13
Layer 2
Foil side
35
14
A B C D E F G H I J K L M N O P Q R S
1 TK-7160 PC BOARD PC BOARD TK-7160 1
DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)
2 Ref. No. Address 2
D1 4D
D2 6G
D3 4N
POWER VOL UP CH UP
D4 6K
D18 D11 D16 D13 D8 R30
3 D5 6N 3
D15 D6 6O
R31
D1 D3 D7 4I
LCD D8 3K
D22
R29 R28
D9 4L
4 D17 D10 D7 D14 4
D10 4H
D12 D9 D11 3G
D12 4F
VOL DOWN CH DOWN D13 3I
5 D14 4K 5
CM
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
COM3
COM2
COM1
COM0
HOOK D15 3L
MIC D16 3H
ME J1
MIC JACK
D17 4G
PTT
GND D18 3F
6 SB D22 4C 6
MBL
D2
D4
D5
D6
S A B C
Component side
Layer 1
J72-0959-09 Layer 2
7 7
Foil side
DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09) DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)
8 8
Ref. No. Address

J72-0959-09
IC1 12H
D20
Q1 11N
C1
R1
C6
9 Q2 11O 9
MBL Q3 10O
C10
R2
C9
SB
Q4 10M
Q4
GND C25 Q3
PTT Q7 13C
C24
ME
R10 Q8 13B
10 MIC 10
D20 9C
D21
R19
HOOK
R21 R11
CM D21 10M
C23 C22
R18
E
Q2 C
B
R14
C27
32 17
11 1 11
R20
DO
33 16 DI
4 3
5 1
Q1
CE R17
CL
CM
BL
BUSY
R7 TX
C19
CN1
R6
IC1 NC
R15
R16
5C
C20 8C
SB
POWER
12 R8 HOOK 12
C18
PTT
R23
R22
R5 GND
C7 C17 48 1 ME
49 64 C11 MIC 18
C12
R4
C16
R3
R27
R26
CP1
C15
C13
C14
Component side
C30
L1
C21
R9
Q8 R25 Q7 R24 Layer 1
13 13
Layer 2
Foil side
14 14
A B C D E F G H I J
1 TK-7160 PC BOARD
TX-RX UNIT (X57-7080-10) Component side view (J72-0955-09)
SB 1
J1
EXT. SP
CN6
PA
HOR
3 C529
GND 6
DC
HOR
C530
Smartrunk
PA
F501
C533
C41
C46
C42
C532
4 C47
C531 +
F41
L505
5
S
KAP-2 C535
G Q503 D
R526
6
S
R525
C527
R524
7
L503 L504
R519
C520 R521
R659
CN5 C523 R520 R
C518
5
C519
C517
R651
C651
IC6
SP
E
8
R523 8T
8 R6
R517
RF
C528
C652
D503
1
9
C112
C110
C111
C117
C289
C115
C113
C116
C515
C288 R286
CN3
Q282
EMGMIC
RXAFO
TXAFO
DATAI
RXAFI
TXAFI
DETO
ALTI
IC281
1 IGN
11 8C
5C
10 R101 CNVSS 5M
R224
R87
C13 IGN
Q212 Q201
C22
C281
R281
C17
R233
G
C16
C15
R88
C20
C21
C23 D
C284
C202
S
RESET
R98
SB 1 C96 R223 C19

R221
Q281 NC +
D11
C201
R201 C218
R97
C293
C14
C219
R99
R108
C282
GND R202
R219
R283 D211 C18

R109
CP1
DETO Q84 R96 R222

C213
11 R277
R282
Q211
R284
FNC1 TXD R276 R208 C227 R215

C273
R278
C94 C93 R212

RXD
C214 C217
R214 C215
FNC2
D10
R218
CN2
R94 1 8
C212
C274
10 R92 C216 + R213

C283
R113
R279
R217
IC211
R95
FNC3
C21
R93
FNC4 C261 4 5
D212
R115
R216
C223
FNC5
D9
C224
D8
Q213
Q46 R408
D
R232
G
S
FNC6
R125
C59 + C415
D1
L404
D6
R430 CV C416
FNC7
D7
R402
R403
12 C405
D401 R407
C63
R424
FNC8 12
C423
R46
C422
R45 C413
Q421
C66 + C427 + R429 R401 11 10

D4
R47
D5
C404
R4
G IC43
R421 R423
+ C4
R428
R427
D3
C65 C67 POWER C403

C426 +
IC401
O
R2
Q45
R426 D421 L40

+
GND 17
Q422
DI 1
D2
C425
C64
CE
CM
BSYLED
DISPID
8C
POWER
PTT
C424 20 1
R425
R3 R422
L211 C410
13
GND
TXLED
HOOK
MBL
18 MIC
C409
R220
2 DO
C60 +
SB
CL
5C
R1
CN1
36
14
J K L M N O P Q R S
PC BOARD TK-7160 1
TX-RX UNIT (X57-7080-10) Component side view (J72-0955-09)
Ref. No. Address

2
J72-0955-09 IC43 12B
IC201 11N
IC211 11J
IC213 10P
R800 IC214 12Q
C550 3
C617
IC215 12P
C552 IC241 11P
IC281 10B
C549
IC401 13J
C613
C548 IC651 8J 4
Q45 13C
Q46 12C
C626
Q84 11F
L506
Q201 10J
C608
Q211 11I 5
Q212 10I
G Q504 D
Q213 12F
Q241 12P
C545
R526
C605 Q281 11D

6
Q282 10D
L507
TH672
Q341 13K
C602
C603
Q421 12H
C527 C672
C546 Q422 13H
D603
TEMP1 Q503 6G 7
D602
TH673
Q504 5K
C673
C553
R661
R659
L508
D1 12D
R662
R660 C560 TEMP2

R666
5 4 C556 D2 13F
R663 D651 C555
R651
C651
IC651 PC
VR1
R658
C554
8 1 R655 R657 D3 12F

523 R665
R653
R654
8T R652 L509 D4 12E 8

C528
C652
D5 12E
8T
D6 12E
D7 12E
D8 12E
D9 12E 9
D10 11E
Scrambler + C231
D11 11E
R381
C222
D211 11H
C263
1 14
C392
D212 11I
C253
C254
C204
C260
IGN
R266 IC213 10
R255 D331 12N
C251
24
13
R251 7 8
R256
D332 13O
C266
C202
R231
+ C461 R254 C221

C252
R257
C255
R252
IC201
R253
+
BPF R258 C257
R259
D401 12J
R247 C247
C256
R355
C218 C402 R206

R260
25 17
D421 13I
C259
R262
R248 C248
12
R202 26 16
1
R205 R246 C246

R263 IC241 D503 8J
C213
R245 C245
11
C401
C356
C264
R204 R264 R244 C244

R212 C206 C262 R265 32 10
C349 R243 C243 D602 7P
R227
R228
C233
1 9
8
C212
R213 R203 AFV R207 R275

R261
R267
R268
C242
C275
C205
C211 R211 C267 R271 C271 R242 D603 7Q

R229
5 C203 C226
R269 C265 C268 R272 R241
R303
C228
R270
D651 8L
C276
Q241
R273
C326
D331
1
4
C224 R274 R230

R322 R331
R392 R393
R324
C406
IC214
L404 R323 C324 C229

C303 R306
R404
D401 + C412 12
8
R407
C225
R305
5
C305
8
C413 R405
IC215
0
R801
X401 TH301
R409
+ C414 C310 R304

R406
C304 Component side

R334
C411 R313 R225

R314
4
1
C331
R332
R312
C407 R342 C332 R226 Layer 1
L343
C344 C325 +
C345 L342
L402
C333
C341
R335
L341
+ Layer 2
Q341
C343
1 R341 R336 +
C230
R333
C270
C410 Layer 3
C346 13
D332
C409
Layer 4
Foil side
37
14
TX-RX UNIT (X57-7080-10) Component side view (J72-0955-09) TX-RX UNIT (X57-7080-10) Component side view (J72-0955-09)
Ref. No. Address

2 2
J72-0955-09 IC43 12B
IC201 11N
SB 1
J1
EXT. SP IC211 11J
IC213 10P
CN6
PA
HOR R800 IC214 12Q
3 C529 C550 3
GND 6 IC215 12P
DC C617
HOR
C530 C552 IC241 11P
IC281 10B
Smartrunk
PA C549
F501
C533
IC401 13J
C41
C46
C42 C613
4 C47
C532
C548 IC651 8J 4
+
C531 Q45 13C
F41 Q46 12C
C626
+ Q84 11F
L506
Q201 10J
L505
5 C608
Q211 11I 5
S Q212 10I
G Q504 D
Q213 12F
KAP-2 C535
Q503 Q241 12P
C545
G D
R526
C605 Q281 11D
6 6
Q282 10D
L507
S TH672
Q341 13K
R525
C602
C603
Q421 12H
C527 C672
Q422 13H
R524
C546
D603
7 TEMP1 Q503 6G 7
L503 L504
D602
R519
TH673
Q504 5K
C673
C553
C520 R521 R661
R659
L508
D1 12D
R662
CN5 C523 R520 R660 C560 TEMP2
C518
R666
5 4 C556 D2 13F
C519 D651 C555
C517
R663
R651
C651
IC651 PC
SP
E
VR1
R658
C554
8 1 R655 R657 D3 12F
R523 R665
R653
R654
8 8T R652 L509 D4 12E 8
R517
RF
C528
C652
D503
D5 12E
8T
D6 12E
1
D7 12E
D8 12E
9 D9 12E 9
C112
C110
C111
C117
C289
D10 11E
C115
C113
C116 Scrambler + C231

D11 11E
C515
R381
C288 R286
CN3
Q282
C222
D211 11H
EMGMIC
RXAFO
TXAFO
C263
DATAI
1 14
RXAFI
TXAFI
DETO
C392
D212 11I
ALTI
C253
C254
IC281
1 IGN
C204
11 8C
5C
C260
10 R101 CNVSS 5M
R224
R266 IC213 10
R87
IGN
C13
Q212 Q201 R255 D331 12N
C251
24
13
C22
C281
R281
C17
R233
G
C16
R251 7 8
C15
R88
C20
C21
R256
D332 13O
C266
C23 D
C284
C202
R231
S + C461 R254 C221
C252
RESET
R257
C255
R252
IC201
R98
SB 1 R223 R253
C96 C19
R221
+
BPF R258 C257
D401 12J
Q281 NC R259 R247
D11
C201
C247
C256
R355
R201 C218 C402 R206
R260
R97
C293
C14
25 17
C219
D421 13I
R99
C259
R262
R248
R108
C248
C282
GND
12
R202 26 16
R219
1
R283 D211 C18 R205 R246 C246
R109
CP1
DETO Q84 R263

R96 R222 IC241 D503 8J
C213
R245 C245
11 R277
11
C401
R282
Q211 C356
R284
C264
TXD R204 R264
FNC1 R208 C227 R215 R244 C244
C273
R278
C94 R276 R212 C206 C262

C93 R265 32 10
RXD C349 R243 C243 D602 7P
C214 C217
R214 C215
R227
R228
C233
FNC2 1 9
D10
R218
CN2
R94 1 8
C212
C274
10 R92 R213 AFV R207 R275

C216 + R203
R261
R267
R268
C283
R113
R279 C242
R217
C275
IC211
R95
FNC3
C205
C211 R211 C267 R271 C271 R242 D603 7Q
R229
R93
4 5 C203 C226
FNC4 C261 R269 C265 C268 R272 R241
R303
D212
C228
R270
R115
R216
D651 8L
C276
Q241
C223 R273
C326
D331
1
FNC5
4
D9
C224 R274 R230

D8
Q213
Q46 R322 R331
R392 R393
R408
D
R232
R324
G
S
C406
FNC6
IC214
R125
C59 + C415 R323 C324

D1
L404 C229
D6
R430 CV C416
FNC7
C303 R306
R404
D7
R402
R403
12 D401 + C412 12
5
R407
C405
C63
C225
R305
R424
FNC8 12
C423
R46
C422
5
C305
8
R45 C413
Q421
C427 + R405
IC215
C66 + R429 R401 11 10
D4
R47
D5
R801
C404 X401 TH301
R409
R4
R304
G IC43
C310
R421 R423
+ C414
R428
R427
R406
Component side
D3
C304
R334
C65 C67 POWER C403 C411 R313 R225
C426 + R314
4
1
IC401
O
C331
R332
I
R312
R2
Layer 1
Q45
C407 R342 C332 R226

L343
R426 C344 C325 +

C345 L342
D421 L402
+ C333
C341
R335
GND 17
Q422
L341
DI 1
Layer 2
D2
+
C425
Q341
C64
C343
+
CE
CM
BSYLED
DISPID
8C
POWER
PTT
C424 20 1 R341 R336

R425
R422
C230
R3 R333
C270
L211 C410 Layer 3
13 C346 13
D332
GND
TXLED
HOOK
MBL
18 MIC
C409
R220
2 DO
C60 +
SB
CL
5C
R1
Layer 4
CN1
Foil side
14 14
A B C D E F G H I J
1 TK-7160 PC BOARD
TX-RX UNIT (X57-7080-10) Foil side view (J72-0955-09)
2
J72-0955-09
ANT
3
C616 C615
D608
L605
L604
C620
C611
4
R603
C619
C610
R602
D607
C607 C606
L603
C618
5 D606
R601
L602
L601
7
C387
C390
C391
D605
C388
C558
C557
R376
C386
D354
C385
R527
8 L357
C559
C384
D353
C381
9
C380
C383 R375
L356
C382
Q352
D352
R361
C362
C363
R363
C377
C509
23
14
C376
R368
C374
C372
C370
R365
R359
Q501
C360
R370
C483
C484
R374
C379
C373 C368 C367

Q353
C375
L501
R360 C501 R503 C503
B
C
E
R362 C359
10 R373
L354
41
C369
R364
L352
R501
C502
R502
R504
R505
R506
C361
C364 R358 R462 R509

R371 32 R367
L355 C504
C487 C366
D351
R369
C505
R507
C507
R510
C378 C513
C506
R366
C371
C358
C357
D501
L351
R356
D447
D448
L458
R372
BPF
11 Q443
Q351
R249
C443
C479
C444
C353 R352
C451
R354
R444
L445 R441
51
C354
R250
R240
C249
C446
TC441
L457
R460
R445
C272
C350
C480 32
L442
R353
C235
C234 R239
+ C269 XF351 L444

L452
C478 C477
G
S
C241 + R351
R459
L456
C442
C351
D
S
R443
C4
Q442
Q242
D446 R433
R458
Q441
C220 1 20 L443
R431
C434
Q447
X241
R235 C302 R456 C445

C355
R457
C476
R447
R449 L451 C
R236 R238
R210
C238
C323
C447
12 R301 Q431
C309
C306
R461 C431
R448
C463
C236 IC321 R432

C482
Q445 C471
L4
C301 + L455
C464
D301
R451
C469
C322
Q243 R310 C481

NARROW
Q446 C459
R307
R302
C472
C470
L453
CF301
10 11
C237
R237
CF302
WIDE
R455 C475 C467 Q444

R452
L454
R309 S
C321
C460
C458
C250 5 4 G
C466
R321 C308 IC402 R454 D

C465 + R453 L450
L321 8 1
C307 C45
C468
R446
R442
L449
13
Q301
R311 C473 C474

C45
38
14
J K L M N O P Q R S
PC BOARD TK-7160 1
TX-RX UNIT (X57-7080-10) Foil side view (J72-0955-09)
Ref. No. Address

IC41 12Q 2
IC42 13O
IC44 13M
C290
IC45 12L
R131 IC81 11L
R285
R132 IC101 11N 3
IC321 12E
D41
IC402 13G
Q41 5P
D82 Q42
Q42 4P
D81
Q81
Q43 12P
R105
C43 4
C82 Q44 12P
R41 C50 Q81 4P
C48
R86
R42
C51 Q82 10N
+ C52
Q83 10N
Q242 12A
C53
Q243 12A 5
G
S
Q301 13F
Q41
D42
Q351 11E
Q352 10F
Q353 10B
D
Q431 12I
6
Q441 12I
C28
Q442 12I
C29
C25 Q443 11H
C26 Q444 13J
C287
R522 C525 C31 Q445 12I

C30 Q446 12I 7
C24
C27
Q447 12G
+
Q501 10I
Q502 10K
D41 3N
D42 5Q 8
D81 4P
D82 4P
C49
D301 12F
D351 10D
+ D352 10C
9
D353 9B
+
D354 8B
C516 D441 11K
C114
C510
X86
D442 11J
C286
C509 L502
R89
D443 13K
R511
Q82
G
D
S
R515
L501
C89
S C90 R91
G
R514
Q83 S
Q502
D444 12K 10
D
C88 D
R509 G
C85
R90 C91
C514
R104 R103 C86 R100 D445 12K

C507
R510
C513
R513
R102 +
D446 12H
C285
25 1 D447 10G
R85
26 100
R82
R83 D448 10G

R84
D501 10I
C106 11
D605 7B
R110
R81
1 8 R130
TC441
D441
D606 5B
L442
D442
L101
IC81 R111 IC101

D607 4B
C442
C441 L441 4 5 R112

D608 3A
CP2 CP3 CP4
L443 Q44
R450
C54
D445 C81 I
R5
449 L451 C455 R126

R127
R129
L421
12
Q43
IC41 G
R448
C463
R128
L448 L446
C454 C453
50 76
R49
R44
D444 51 75 O
C71
C70
C459 Component side

IC45
1 5
3 4
7 Q444
L447
R51
R50
S C102
CP5
Layer 1
R43
R48
0
C458
G C101 CP7 CP6 + C56

D443
D IC42
0 Layer 2
TC442
1 5
3 4
IC44
C55
C69
C68
R124 I
C457
R442
L449
Layer 3 13
C10
C456 G
C57
+ C58
O Layer 4
Foil side
39
14
TX-RX UNIT (X57-7080-10) Foil side view (J72-0955-09) TX-RX UNIT (X57-7080-10) Foil side view (J72-0955-09)
Ref. No. Address

2 IC41 12Q 2
J72-0955-09 IC42 13O
IC44 13M
C290
IC45 12L
R131 IC81 11L
R285
3 ANT R132 IC101 11N 3
C616 C615 IC321 12E
D608
D41
IC402 13G
L605
Q41 5P
D82 Q42
L604
C620 Q42 4P
D81
Q81
Q43 12P
C611
R105
4 4
R603
C43
C619
C610 C82 Q44 12P
R602
D607
R41 C50 Q81 4P
C48
R86
R42
C51 Q82 10N
+ C52
Q83 10N
C607 C606
L603 Q242 12A
C53
C618
5 D606 Q243 12A 5
G
S
Q301 13F
Q41
R601
D42
Q351 11E
Q352 10F
L602
Q353 10B
D
Q431 12I
6 6
Q441 12I
C28
Q442 12I
C29
C25 Q443 11H
L601 C26 Q444 13J
C287
R522 C525 C31 Q445 12I
7 C30 Q446 12I 7
C387
C390
C391
C24
Q447 12G
D605
C388
C27
C558
+
C557 Q501 10I
R376
C386 Q502 10K

D354
C385
R527 D41 3N
8 D42 5Q 8
L357
C559 D81 4P
D82 4P
C49
C384
D301 12F
D351 10D
D353
C381
+ D352 10C
9 9
C380
C383 R375
D353 9B
L356
D354 8B
C382
+
Q352
C516 D441 11K
C114
C510
X86
D352
R361
C362
C363
R363
C377 D442 11J
C286
C509 L502
23
14
C376
R368
C374
C372
C370
R89
R365
R359
Q501
C360
R370
C483
C484
R374 D443 13K

C379
C367
R511
C373 Q82
G
C368
D
S
R515
Q353
C375
L501
R360 C501 R503 C503 C89
B
C
E
S C90 R91
G
R514
S
R362 C359
Q502
10 R373 10
L354
41 D444 12K
D
C369
R364
C88 D
L352
R501
G
C502
R502
R504
R505
R506
Q83
C361
C364 R358 R462 R509 R90 C91

R371 32 C85
C514
L355 R367 D445 12K
C487 C366 C504 R104 R103 C86 R100
D351
R369
C505
R507
C507
R510
C378 C513
R513
C506
R366
C371
+
C358
C357
D501 R102
L351 D446 12H
R356
D447
D448
L458
C285
R372
25 1 D447 10G
R85
26 100
R82
BPF
R83 D448 10G
R84
D501 10I
11 Q443 C106 11
Q351
R249
D605 7B
R110
R81
C443
C479
C444
C353 R352
C451
R354
R444
L445 R441
51 1
C354
8 R130
R250
R240
C249
C446
TC441
L457
R460
R445
C272
D441
D606 5B
C350
C480 32
L442
R353 D442
L101
IC81 R111
C235
C234 R239
+ C269 XF351 L444 IC101

L452
C478 C477 D607 4B

G
S
C241 + R351
R459
L456
C442
C351
D
S
R443
C441 L441 R112

Q442
Q242
4 5
D608 3A
D446 R433
R458
Q441
CP2 CP3 CP4

C220 1 20 L443 Q44
R431
R450
C54
I
C434
Q447 D445 C81

X241
R5
R235 C302 R456 C445
C355
C476
R457
R447
R449 L451 C455 R126

R236 R238
R210
R127
C238
R129
C323
C447
L421
12 R301 Q431 12
C309
Q43
IC41 G
C306
C431
R448
C463
C236 IC321 R461 R432 R128

C482
Q445 C471
L448 L446
C454 C453
C301 + L455 50 76
R49
C464
D301
R451
C469
R44
C322
Q243 R310 C481 D444 51 75 O

NARROW
C71
C459 C70
Component side
IC45
1 5
3 4
Q446
R307
R302
C472
C470
L453
CF301
10 11
C237
R237
CF302
WIDE
R455 C475 C467 Q444

L447
R51
R452
L454
R50
S C102
CP5
R309
Layer 1
R43
R48
C321
C460
C458
C250 5 4 G C101 CP7 CP6 + C56

D443
IC42
C466
R321 C308 IC402 R454 D

R453 L450 Layer 2
TC442
C465 +
1 5
L321 3 4
IC44
C55
C69
C68
C307 8 1 R124 I
C457
C468
R446
R442
L449
13 Layer 3 13
Q301
C473 C474
C10
R311 C456 G
C57
+ C58
O Layer 4
Foil side
14 14
A B C D E
TK-7160 TX-RX UNIT (X57-7080-10)

SCHEMATIC DIAGRAM
R424
1 470
C423
1000p
C422
CV
1000p
R423
5.6k
C445
VOLTAGE
DROPPED 4.5p
R430
10k
D421 R421 Q421,422 RX VCO
CHARGE PUMP RX VCO R:5.98V Q441 R:1.15V
HZU5ALL 8.2k Q421
2SA1832(GR) R426 R427 R429 L421 L441 D442 C441 L443 2SK508NV(K52) C447
Q422 1k 2.7k 1.5k 270n 30p 33n 0.3p

R422 2SC4738(GR) MA2S304
C442
L444
27u
L445
27u
R428
8p
1k
10k
0.047u35
MA2S304
D441
C444
0.1u35
C446
R425
270n
L442
10k
C425
C424
C427
1p
5p
470p
2.2u10
TC441
C426
R441
C443
470p
10p
220
RX VCO
R401 1k
R402 1k Q442,443
R:0V Q442
R403 1k 2SJ347 T/R SW
T:6.79V
6.88V
20
19
18
17
16
15
14
13
12
11
Q443
R442
270
C404
C401
C402
1000p
C403
KRX102U
1000p
L452
C405
100p
100p
100p
R443
R
NC5
FOUT
NC4
FC
LE
DATA
NC3
CLK
PLL SYSTEM 220 R445
R444
C451
100k
470p
IC401
OSCOUT
1k
MB15A02
OSCIN
Q444
GND
VCC
NC1
NC2
R:4.78V
FIN
DO
VP
LD
TX VCO T:0V
2 C458
3
4
6
7
9
10
X401 RF AMP TX VCO 4.31V T:0.93V
1.52V L77-1944-05 5.0V Q444 10p
4.93V 6.89V Q431
0.701V L446 D444 C453 L448 2SK508NV(K52) C460
R404 R409 C413 C431 R431 2SC4649(N,P)
VC 5C 270n MA2S304 150p 47n 0.5p
C454
C455
L449
27u
0.75p
10p
C410
2.2k 100 0.1u 1000p
L450
0
27u
0.1u
MA2S304
16.8MHz
R405
C414
C406
L402
10k
R432
C457
D443
2p
270n
C459
L447
0.75p
220k
11p
GND XOUT
1SV278
10u6.3
TC442
C456
10u
D445
R446
470p
R407
10p
180
10
R406
C409
TX VCO
1SS355
22p
1.5k
D401
RIPPLE
C415
0.01u
TCXO
R433
FILTER
470
7.93V Q445 6.88V
L404
2SC3928A
R408 R449 L451 MODULATION
R450
1000p
C407
1SS355
C464
C466
Q445
R451
D446
470p
100k 100k 47k
470p
4.96V
4.7k
RIPPLE
10u6.3
10u6.3
C434
C461
C416
R447
C412
C411
R448
C463
470p
470p
47k
0.1u
0.1u
39k
FILTER
22u10
RIPPLE 7.58V
C465
FILTER
5C
8C
8C
8C
3
8R
8C
TX/RX
UL
R341
W:4.94V
100 WIDE
N:0V
C332
C346
R333
R332
0.1u
0.01u
10k
10k
CF301
L343
330n
C343
L72-0993-05
R:7.21V 68p
1 20
R305
50.4MHz
R306
L341
8.2k
C341
1.8k
OSC(B) RFIN
IF SW IF SW 2 19
330n
C304
C305
100p OSC(E) GND
330p
560p
D332 D331
R324
R342
220k
L342
330n
MC2858 MC2858 0 7.92V 3 18

CF302 NC Hy_C
L72-0999-05 C324 0.1u 4 17
MIX_O SCAN
R304
C303
4700p
R307
22k
Q341 5 16
C344
R:0.64V
C345
270p
56p
R331
2SC3928A VCC
10k
SCAN 270k
R336
R335
R334
C333
6 15
10k
10k
0.1u
10k
BUFFER AMP IF_IN

SQLIN
C323 0.1u 7 DEC1 14
NARROW
FLAMPO
C322 0.1u 8 DEC2 13
FLAMPI
W:0V R323 2.2k 9 12 AFV
N:4.94V PH_S RSSI
C231 R322 12k 10 11
4 QUCO AFO
C331
0.1u
R303
4.7k
15u
R302
0.01u
FLAMPO
C321
R321
4.7k
33k
6.3 IC321
15u6.3
C326
C325
TK14489V
0.01u
24
23
22
21
20
19
18
17
16
15
14
13
FM IF
R301
1000p
C302
SYSTEM
1M
4.7u6.3
L321
FREQI
FREQO
BLO
BLI
GND
RESET
VDref
DO
DTM/HSDI
DTM/HSDO
W/NO
W/NI
C301
L34-4554-05
IC201
M62364FP
PC/TVO
DIGITAL
PC/TVI
MODO
RSSI
MODI
POTENTIO
VDD
AFO
TVO
CLK
DAT
NARROW
TVI
AFI
LD
METER WIDE
PLLE
1
2
4
5
7
8
10
11
12
1k
1k
1k
5.01V
C206
1000p
R204
R205
R206
C204
1000p
DTM/HSDI
DT
CK
EVLLD
DETSW
SCRSW
Q213 HSDSW
C223 2SK1830 AFW
5 0.1u
R232
R233
SB MIC MUTE
68k
68k
5.0V
5M
CN2
D5
DA221
D7
DA221
D9
DA221
D11
DA221
1 SB 1 14
TXAFO I/O1 VDD
2 2 13
TXAFI O/I1 C1
3 GND 3 12
RXAFI O/I2 C4
D4 D6 D8 D10
4 DETO DA221 DA221 DA221 DA221 4 11
DETO RXAFO I/O2 I/O4
5 FNC1 R201 5 10
FNCI 5C C2 O/I4
6 FNC2 120k 6 9
C201
C3
0.1u
FNC2 O/I3
C203 C222 8
7 FNC3 7
FNC3 VSS I/O3
0.033u
R203
8 FNC4 C202 Q201 0.1u

91k
FNC4 DETO 2SC3928A

9 FNC5 IC213
R202
4.7u6.3
560
FNC5 8C TX AF BU4066BCFV
C221
0.1u
10 FNC6 R:7.9V (DETO)

FNC6 QUAD ANALOG SW
11 FNC7 DUAL GROUND
470p
FNC7
0.1u
22k
SENSE OP-AMP
22k
1u
1u
12 FNC8 D212
FNC8 IC214
MC2858
6 D4-11 BA10358FV R216 MICMT1
C233
R227
C228
C225
R218
C229
R226
SURGE 1 8 0 LSDI
oUT VCC R217
ABSORPTION 820
2 7 D211
CN3 -IN1 100 1SS372 AGC
oUT2
2.2u10
C216
1 IGN 5.0V
R228
3 6 C215
R211
IGN OR GATE
22k
30k
+IN1 -IN2
2 DATAI 4 5 MIC AMP
R225
DATAI 0.1u
22k
VEE +IN2
3 DETO IC211
Q211
C217
R208
470p
DETO NJM2100V R212

2SC4919
0
4 TXAFI C214 39p

TXAFI AGC/MIC MUTE R214 330k 1 8 75k
R221 V+
1500p
5 TXAFO
C212
TXAFO 5C L211 C218 R219 C227 R215 2 7

6 EMGMIC 4.7k
0.1u 22k 0.1u 2.2k 2.5V 3 6 R213
R801
R220
R229
7 RXAFO
680
100k
RXAFO 4 5 75k
8 ALTI 100k
ALTI DUAL GROUND C219 R222 2.5V
9 RXAFI IC215 SENSE OP-AMP
470p
RXAFI BA10358FV 0.1u 22k C213 C211

39k
10 5C R223
5C 5 4 C220 0.1u 0.018u
11 8C +IN2 VEE Q212 1k
C226
R230
8C 6 3 0.1u 2SK1830
-IN2 +IN1
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
7 2 EMERGENCY MIC R231

oUT2 -IN1
8 1 C230 68k
5C VCC oUT MICEM
C13
C14
C15
C16
C17
C18
C19
C20
C21
C26
C22
C23
C27
C28
C29
C30
C31
C24
C25
8.0V 10u6.3
40
X57-708 1/4
UL
DT
CK
AFW
RSSI
PLLE
C467 R452
WIDE
LOSDI
8R
EVLLD
0.76V
MICEM
DETSW
HSDSW
SCRSW
MICMT1
0
120k
NARROW
C353 470p
DTM/HSDI
R454
33p
C351
3.3k
0.01u
R309
TX/RX
R352 R351
FLAMPO C306
R:1.63V
1000p
Q446
R:5.01V
2SC5636
R310 100 470

C468
BUFFER AMP
R453 L454
330k
220p 100 33n
100k
R353
F
6p
C469
5.92V
TX-RX UNIT (X57-7080-10)
Q351
C307
IF AMP
C471
2SC5488
Q301
SQL AMP
2SC3928A
0.022u 3p
470
R354
C472
R:0.75V
2p
ALTI R311
C470
5.01V
1000p
1k
C350
4
3
2
1
0.01u
R:4.28V
R:1.10V
Q241
IN
IN
C270
RT1P141U
C308
GND
C354
VCC1
W/N SW / TX
C241 470p 10u6.3 1000p
4
IC402
C242 470p 3p 2
C275
C309
0.022u
3
UPB1509GV
C243 470p
(D)
OUT
VCC2
5
SW1
SW2
180k
VCO 1/2 DIVIDER
R273
C244 470p 1000p
XF351
6
5
6
7
8
C245 470p R275 R274 R272 C269 R224 L453
1
L71-0624-05
C355
D301
5C
MA742
C246 470p 56k 3.3k 56k 560 18p
4.7u6.3 R455 C473
C247 470p (D) (D) (D) C356
5.0V
RECTIFICATION
2.5V
1k 220p
C248 470p C276 C268
R313 R312 C357 6p
2.5V
C475
1000p
L455 C474
1000p 180p
0.01u
C349
47k 33k 0.01u
R241 0 R270 C267 100n 1000p
DTRLOADN R271 TH301 C358
18p
R242 0
C476
STD 56k 18k 0.1u -t R456

1000p
330
1.2V
100k
R355
C310 R358 L351 22k
C271 C266 R356
0.1u 820n R457
0.1u 0.33u 220 1k
(D)
68k
G
R269
47k
TP
8p
C272 C265
560n
L352
C359
390p
0.52V
R314
9
8
7
6
5
4
3
2
1
4.7u6.3 R458
R268 100k
100
Q447
VDD
STD
TXIN
MOD
RF AMP
LIMLV
R243 10 32 150k(D)
TXINO
0 C477
AGNDIN
TCLK/DTRDO AGND
TCLK/DTRDO
2SC4649(N,P)
EXTLIMIN
DTRLOADN
R244 0 11 31
33p
R267 1000p
R:6.30V
RXIN
C264
TDATA/DTRCLK TDATA/DTRCLK
D
C366 C362
R:1.26V S
R245 0 12 30 68k(D) L456
DIO DIO RXINO
0.1u 1000p 150n
R246 0 13 29 C263 C363 C478
AUDIO
RDF/FD RDF/FD FILTERO
7.40V
Q352
IC241
G2
G1
10p
AQUA-L
0 14 28 R266 0.01u
3SK318
R247
MIXER
SCLK EXPOUT
0.01u
R:2.53V
R461 R459
PROCESSOR
R248 0 15 27 3.3k R265 C262 R361 C360 8C
DIR DIR RXAFIN 100 100
R249 16 26 47k 1u 180 1000p C482 C481
100n
L457
XOUT RXAF
1k R359 R360 1000p 1000p C479
8R 8R
0.047u
R262
XIN
VSS
AMP3P
AMP3N
AMP3O
AMP4P
AMP4N
AMP4O
DTRAIN
R264 C261
C251
220k 470k 22p
C361 C483
100p
56k
C480
17
18
19
20
21
22
23
24
25
47k 0.1u
T:0V
1k
R460
R462
4.86V
1000p
R:3.19V
1000p
R:5.65V
R261 C259 R263 C260

C484 D447 2.2k
47k
R363 R362
R251
8R
0 220p 100k 0.47u 330k 470k 220p HSC277
C364
11p
C487
150p
C367
D448
1000p L458
RF SW
RF SW
(TX/RX)
(TX/RX)
HSC277
C257
100k
330p
C370 R365
R252
C256
56n C501 R501
56p
0
180k
470k
C255
R254
R257
9p
H
1000p 1M C368 D351 R364 1000p 1k
0.1u
27p
C252
HVC376B
R:0V
C502
1000p
R258
R259
C369 R502
390k(D)
200k(D)
T:5.61V
DATAI
R260
68k 2.5p 270
18
5.6k
L354
R503
R253
TEMPERATURE
R504
COMPENSATION
50n
2p
270
C371
C375 R367 R366 D501
18k
D351,352
C503
100p
R207
1000p 47 470 1SS355
T:1.21V
47k
R238
RF BPF TUNING
C205 C372 L355 C504 R505

R239
1000p 50n 1000p 2.2k
470k C253 C273 1800p C224
C235 C373 C505 R506
1000p 680p 0.01u 7p
1000p 1000p 10k
R278
D352 C374 R507
Q501
82k
2SC3357
RF AMP
HVC376B 27p 10
0
0
Q242
T:0.43V
R369
R240
22k
R:6.96V
150k
R255
C506
R276
C376 R368
2SC4649(N,P)
RF AMP
R279 1000p
1000p R370
D
1M
82k C507 L501
C254 C274 56
68n
Q353
5p
1000p
R:1.71V
3SK318
C234
C377
R:4.37V
3300p 680p R509

G1
G2
C249
15p
R:1.09V
I
1000p
C509
22
T:6.92V
5p R372 R371 C510
47k
R513
22k
R256
R277
47k 39k
R235
C378 33k 8p
SCHEMATIC DIAGRAM
R:2.84V
R510 R511
1M
R250
X241
1000p
47k
3.6864MHz
Q242,243
8R 22
Q502
L77-1968-05
18k
R374 R373
RD00HVS1
C513
AQUA BEAT SHIFT

C250
PRE DRIVE AMP
27k 47k
T:3.37V
C379 1000p
5p C514 L502
5p
100p
C380
C236
1000p
R210 68n
C381 8p(B) 1000p
47k C515 R515 R514
D353
T:7.6V
C382
1000p 0 2.2k
C383 R375 33p HVC376B
Q243
8T
27p
C237
C516
1000p 1M L356
2SC4649(N,P)
1000p
43n
0
R237
1p
R517
D353,354
C384
470k C385 10p

RF BPF TUNING
R:1.69V
47k
D354
R236
C386
820p
C517
C238 C518
C387 R376 36p HVC376B
1000p
1000p 1M L357 3p
35.5n C519
100k
7p
R381
J
33p
C388
27n
L503
C392 C390
1000p 9p C520
NARROW
16p
R392 0
C391
82p
R393 0
27n
L504
X57-708 2/4
41
TK-7160
TX/RX
DTMF/MSK
QT/DQT
HSDI
LIMSW
MICEM
LSDI
NICMT1
AFM
HSDSW
SCRSW
DETSW
EVLLD
CK
DT
PLLE
WIDE
RSSI
SQIN
8TC
ABS
UL
K L M N O
TK-7160 SCHEMATIC DIAGRAM TX-RX UNIT (X57-7080-10)
TEMP1
TEMP2
1000p
C530
C529
220p
F501
R:13.6V
T:12.5V
TH673
TH672
1000p
47u25
C672
C549
1000p
1000p
C673
1000p
1000p
C550
C552
C548
220p
C531
C532
C533
100k
L506
L505
0.47u
0.47u
18.5n
100k
9.5T
-t
-t
R522
330
R92-1061-05
C525
680p
R800
C560
Q503 1000p C626
Q504
PD55003TR
RD70HVF1-01 ANT SW 3p
C555 C603
C535 L507 L508 1000p D602 1000p L602 L603 L604
100p 1T 2.5T MA4PH633 5T 5T 5T
R519
33
FINAL AMP
C545
C546
C613
C608
C602
C556
C605
C617
C606
C610
220p
L605
9.5T
C553
C554
68p
27p
27p
15p
22p
12p
0.5p
R526
0.5p
1000p
7p
10p
470
18p
C10
DRIVE AMP POWER CN1
L601
L509
1
9.5T
T:2.62V T:2.37V
6T
DI
R521 R524 2
T:7.02V
C615
DO
0.5p
18k 39k 3
C523
1000p
XB15A709
R520
XB15A709
CE
1000p
0.01u
33k
C527
1000p
C557
C558
R527
R525
150
56k
D605
D603
C607
C611
4
2p
4p
CL
C616
2p
R4 3.3k 5
CM
0.01u
C559
6
D603,605 MBL
ANT SW D606 D607 D608 7
MA742 MA742 MA742 BSYLED
8
TXLED
02DZ5.1(Y)
COMPARATOR(APC)
9
D503
C528
R602
R601
1000p
R603
R523
1000p
1000p
1000p
C618
C619
C620
DISPID
100
22k
IC651
22k
22k
TA75W01FU 10
5C
R663
5 4 11
0
VEE 8C
C651
R651
470k
0.01u
6 3 R655 R658 D651 12

VOLTAGE SB
7 2 15k 0 13
R665
PROTECTION 1SS355 D606-608 POWER

0
T:12.2V
8 1 14
R12-6427-05
R3 1k
R654
T:7.86V VCC APC

240
D651 VOLTAGE HOOK
VR1
15
R653
C652
47k
R2 100
470p
TEMPERATURE DETECT PTT

0
R652 COMPENSATION R5 DA221 DA221 16
R666
5M D3 D1
DA221
470 22k 17
D2
R659 R661 R662
R1 0 18
470
R657
47k 0
R660
47k
470
8T
8T
B
5M
D1-3
SURGE
ABSORPTION
TX/RX
UL
DISPID
MBL
CM
DO
CE
CL
DI
R125 R124
47k 0
C102
CP5 1k
CP6 1k
CP7 1k
0.1u
C101
1000p
8TC
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
SQIN
RSSI
MICMT2
MICEM
MICMT1
IGN
DI
CE
DO
CL
CM
DISPID
MBL
NC
NC
VSS
NC
VCC
DST3
DST2
DST1
NC
NC
CK
DT
AMPSW
SPM
NARROW
0.01u
0.01u
0.01u
0.01u
0.01u
0.01u
0.01u
0.01u
WIDE 76 50
PLLE 8RC AFM
CP2 1k
77 49
8TC FNC8 FNC8
C110
C111
C112
C113
C114
C115
C116
C117
78 48 FNC7
SBC FNC7
CP3 1k
79 47
LIMSW FNC6 FNC6
80 46 FNC5
DT DTRLOADN DTRLOADN FNC5
CP4 1k
CK 81 45
EVLLD STD STD FNC4 FNC4
82 44 FNC3
TCLK/DTRDO TCLK/DTRDO CEFLS
83 43
TDATA/DTRCLK TDATA/DTRCLK FNC3
DETSW 84 42
SCRSW DIO DIO HSDSW
HSDSW 85 41 R115
AFM RDF/FD RDF/FD DETSW
MICMT1 86 40 47k
LSDI DIR DIR SCRSW
MICEM 87 MICROPROCESSOR 39 R113
LIMSW HSDI EMPFLS
88 38 47k
R128
R129
IC101
8.2k
12k
R126 LSDI NC
30622MEP-A01GP
1k 89 37 RXD
TEMP2 TEMP2 ABS
R127 90 36 R112 1k
TEMP1 TEMP1 HOOK HOOK
1k 91 35
BATT PTT PTT
92 34 TXD SPM
RSSI RXD
93 33 R110 1.5k R111
SQIN TXD 5M
R130 0 94 32 R109 47k 47k
AVSS BSYFLS 5M
95 31 R108 47k
C106
0.1u
HSDI NC CLKFLS SAMPSW

L101 96 30
FNC2 CP1 1k
VREF
97 29 FNC2
AVCC FNC1 FNC1
4.97V 98 28
NC EEPDT
99 27
DTMF/MSK
BSYLED BSYLED EEPCK

DTMSTD
100 26
POWER
BSHIFT
TXLED
CNVSS
RESET
Narrow
EVLLD
QT/DQT
EEPWP
TX/RX
TXLED
XOUT
PLLE
Wide
GND
GND
HOR
VCC
VSS
XIN
INT
NC
NC
NC
UL
PA
1
5
6
7
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
DTMF/MSK
1k
R101
R103
R102
R104
47k
47k
1k
1k
8TC
5M
R100
R90
1k
PA
5M
QT/DQT HOR
ABS
47k
47k
5M
5M
5M
5M
SB
FB
FB
EEPROM
R85
47k
X86
R91 L77-1970-05 IC81
47k
AT24C12810SU18
R131
R132
0
R99
R98
47k
1k
0
R86
BATT
470
12.0MHz
1000p
1 8
0.1u
C90
DETECT
C89
A0 VCC
6p
6p
R87
R88
2 7
02DZ18(X,Y)
IGNITION
130k
R95
R93
A1 WP
4.7k
(D)
3 6
C85
1SS355
C86
D81,82
D81
Q84 8RC
C88
C91
A2 SCL
D82
18p
18p
KRC414RTK Q82,83 OVER VOLTAGE 4 5 R81

R:3mV 4.69V
DETECTION GND SDA
R96 R94 BEAT SHIFT
1000p
C96
10k
1M 1k Q83 Q82
2SK1830 2SK1830 R84 0
1000p
1000p
C93
100k
R97
C94
R92
470k
18k
R89
R82
(D)
R83 0
1000p
C82
POWER
Q81 C81 1000p 10k

IGN
RT1N441U
OVER VOLTAGE INT
DETECTION RESET
SBC
42
X57-708 3/4
P Q R S T

SCHEMATIC DIAGRAM TK-7160
LCD
1
J1
R1
MBL
SB
GND 100 SURGE
0.01u
PTT ABSORPTION
C1
ME
MIC D20
MC2850
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
HOOK
COM3
COM2
COM1
COM0
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
CM KMO1
1000p
A <B C>
1000p
C6
C7
R2
10 KMO2
CN1 CH CH
MIC UP DN
18
ME KMO3
17
VOL VOL
GND S
16 UP DN
1000p
0.01u
PTT 100p
C27
C10
C9
KMI1
KMI2
KMI3
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
15
HOOK 2
SEG27
NC
NC
KM03
KM02
KM01
COM0
COM1
COM2
COM3
NC
NC
NC
SEG30
SEG29
SEG28
14
POWER 49 32
R4
R5
R3
13
1k
NC
1k
1k
SEG26
SB 50 31
12 KMI3 SEG25
8C 51 30
11 KMI2 SEG24
5C L1 52 29
10 KMI1 SEG23
NC 53 28
470p
1000p
C15
NC SEG22
C16
C30
1u
TX 54 27
8 NC SEG21
BUSY 5.01V 55 26
7 NC SEG20
BL 56 LCD CONTROLLER
25
6 VDD SEG19
CM IC1
57 LC75854W 24
5 VDD1 SEG18
CL 58 23
4 VDD2 SEG17
CE 59 22
3 VSS SEG16
DI CP1 60 21
2 R90-0724-05 OSC SEG15
DO 61 20
1 DO SEG14
DC SW DC SW 62 19
R26
1k
CE SEG13
R27
Q7 Q8
1k
63 18
2SC3928A 2SC3928A CL SEG12
1000p
1000p
1000p
1000p
C11
C14
C12
C13
64 SEG11 17
DI
SEG10
SEG0
SEG1
SEG9
SEG2
SEG5
SEG8
SEG3
SEG4
SEG7
SEG6
3
BRI
NC
NC
NC
BL
R24
R25
10k
10k
T:3.71V
3
4
5
6
7
8
9
R21
10
11
12
13
14
15
16
T:3.74V BUSY:3.71V
0
R22
R23
180
82
T:1.71V
R6 R7 R8
0.01u
1000p
0.1u
C17
C18
C24
C25
TX BUSY 10k 10k 10k

1u
RED LED GREEN LED

100p
100p
C19
C20
680p
C21
R9
56k
D22
B30-2151-05 R14
TX/RX LED 47k
DIMMER
FUNCTION SW 0.64V
Q1 D7 D8 D9
RN47A4 R28
B30-2281-05 B30-2281-05 B30-2281-05 39
R16
R15
0.64V
33
33
D1 D2 D10 D11 D12
R17
KEY R29
BACKLIT SW 39 39
B30-2282-05 B30-2282-05 LCD BACKLIT SW B30-2281-05 B30-2281-05 B30-2281-05
3.92V 7.84V Q3 0.64V
D3 D4 KRA225S Q2 D13 D14 D15
R10 R18 2SB1132(Q,R) R20 R30
330 39 0 39
1000p
B30-2282-05 B30-2282-05 B30-2281-05 B30-2281-05 B30-2281-05
C22
D5 D6
R11
C23
D16 D17 D18
0.64V 4
R31
1000p
3.9k
R19
B30-2282-05 B30-2282-05 330
D21 B30-2281-05 B30-2281-05 B30-2281-05 39
D1-6 MC2850
D7-18
KEY BACKLIT DC CONTROLLER
LCD BACKLIT
Q4
KRC102S
DC SW
TX-RX UNIT (X57-7080-10)
AF AMP
HOR PA
HOR
PA
AUDIO AMP
IC281
LA4600
10 5 1
CN6 5
1
C293 R283 R284 C283 C287 R285 2
1u 68k 2.2k 0.22u 470u16 0 3
R282
47k
4.7u16
47u16
4
0.1u
390
AF MUTE
R:3.13V 5
SPM R281 Q281 6
C286
C285
C284
R286
DTC363EU
4.7k
C281
C282
1000p
1u
J1
AMPSW
C289
1000p
1000p
C288
1000p
C290
Q282 CN5
KRC102S
BSB
SB
5C
Q41 AF MUTE
DC SW (SB)
C52
BSB
Q45,46
SB
FB
8T
D42 13.6V 1000p 13.60V F41

DC SW (8T) Q45 1812L110PR Q41
8T 12A02CH 2SJ645 F53-0246-05
T:7.87V
Q46
KRC102S
R46
SB 6
1000p
4.0A
22u10
1.5k 1.1A
220p
220p
470p
220p
C60
330u25
ZSH5MA27
1000p
1000p
1000p
C53
C51
C49
R47
C48
CURRENT
R41
47k
8TC REVERS
D41
R45 PROTECTION CONNECTION

10k
PROTECTION
0.01u
C47
C46
C43
C42
C41
C63
47k
VOLTAGE
1000p
12.6V REGULATOR/5V
C50
7.98V
IC43
R42
4.7k
4.97V NJM78L05UA
8R
5M 1 3
Q43 VOLTAGE OUT IN
REGULATOR/8V
22u10
Q43,44 12A02CH COM

10u6.3
C59
1000p
C66
C64
0.01u
0.01u
C67
C65
IC41
DC SW (8R) 8R KIA7808AF 2
7.93V
8C
R44 R43 3 1 R105 Q42
Q44 OUT IN
4.7k 47k 1k KRC102S
KRC102S COM
22u10
IC45 IC44
C56
C55
C54
0.1u
0.1u
VOLTAGE DC SW (SB)
470k
R49
2 BD4740G BD4740G
8RC REGULATOR/5V IC42
5.01V NJM78L05UA 1 5 5.77V 1 5 4.97V
NC VCC NC VCC
5C 2
1 3 2
330k
R51
390k
R50
OUT IN SUB SUB

330k
R48
COM 3 4 3 4
22u10
0.01u
VoUT VoUT
C57
GND GND
C58
2
5M
5C
8C
1000p
C70
C71
0.1u
1000p
0.1u
VOLTAGE
C68
C69
VOLTAGE
INT
RESET
DETECTOR/INT DETECTOR/RESET 7
SBC
Note : The components marked with a dot () are parts of layer 1. 43

X57-708 4/4, X54-351 1/1
TX-RX UNIT (X57-7080-10) DISPLAY UNIT (X54-3510-10)
R424 TEMP1
VCO 1/2 DIVIDER LCD
470 5.01V TEMP2
C423
1000p
C530
1000p
C422
C529
CV
220p
1000p
R423
5.6k
F501
C445
1000p
C473
C474
220p
VOLTAGE IC402
UPB1509GV RF AMP R:13.6V
DROPPED 4.5p T:12.5V
BUFFER AMP 7.40V
R430
Q447
10k
D421 R421 Q421,422 RX VCO 5.92V 1 8 1.2V
R:5.98V R:1.15V 0.76V Q446 VCC1 VCC2 2SC4649(N,P) L457 C480
CHARGE PUMP RX VCO Q441 2SC5636 C469 C470
Q421 2 7 C475 C476
8.2k
TH673
TH672
HZU5ALL
1000p
100n
47u25
C672
C549
1000p
1000p
C673
1000p
1000p
2SK508NV(K52) C447
C550
C552
D442
C548
L441
220p
L421 C441 IN OUT
C531
C532
C533
100k
R427 R429 100p
L506
L505
0.47u
R426
0.47u
18.5n
100k
9.5T
2SA1832(GR) L443 J1
-t
-t
6p 2p 3 6 1000p 18p
C478
R459
R1
C479
10p
22p
Q422 270n 33n IN SW2
100
2.7k 1.5k
R460
1k 0.3p MBL
2.2k
MA2S304 30p 0.52V
L454
R422
33n
2SC4738(GR)
R452
C442
L444
27u
L445
4 R522 SB
120k
5
R456
27u
1000p
R428
8p
C472
R455
22k
100
L455
100n
GND SW1 SURGE
1k
GND
1k
0.01u
10k
0.047u35
MA2S304
330
1000p
PTT ABSORPTION
D441
C444
R457
C1
0.1u35
R92-1061-05
C446
R425
C525
R458
L456
270n
150n
C477
680p
L442
47k
10k
C425
C424
C427
1p
5p
100
470p
ME
R800
PRE DRIVE AMP C560 D20
MIC
2.2u10
1000p C626
TC441
Q503
R453
C426
R441
MC2850
C443
C471
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
C467
470p
470p
HOOK
L453
RF AMP
10p
220
COM3
COM2
COM1
COM0
100
RF SW Q502 Q504
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
3p
RX VCO PD55003TR CM
(TX/RX) R:0V T:6.92V RD00HVS1 T:7.6V RD70HVF1-01 ANT SW 3p KMO1
R401 1k T:5.61V T:1.21V Q501 C555 C603
D448 2SC3357 C509 C516 R517 C517 L503 L504 C535 L507 L508 1000p D602 1000p L602 L603 L604
1000p
A <B C>
1000p
R402 1k Q442,443 HSC277 C502 R503 C503
C6
C7
R461
Q442
C481
1000p
R:0V 4.86V
100
15p 27p 0 820p 27n 27n 100p 1T 2.5T MA4PH633 5T 5T 5T
R403 1k
R2
2SJ347 T/R SW
10
T:6.79V
R519
1000p 18 100p
L502
R511
R514
33
KMO2
C510
L501
FINAL AMP
C545
C546
68n
68n
C613
C608
C602
2.2k
C556
C605
C617
8p
22
C606
C610
220p
L605
9.5T
C553
C554
68p
27p
27p
15p
22p
12p
T:0.43V
0.5p
R526
0.5p
C520
1000p
C519
7p
C518
10p
470
82p
33p
6.88V
R505
18p
C10
3p
R504
R502
DRIVE AMP POWER
2.2k
20
19
18
17
16
15
14
13
12
11
270
Q443 CN1
270
R442
CN1 CH CH
270
C404
C401
C402
1000p
C403
KRX102U
1000p
L452
L601
C405
100p
100p
100p
R454 MIC UP DN
L509
1
9.5T
R443 T:2.62V T:2.37V
6T
HSC277
R
NC5
FOUT
NC4
FC
LE
DATA
NC3
CLK
C482
T:3.37V
1000p
DI 18
D447
R501
R515
KMO3
1k
PLL SYSTEM 220 R445 0 R521 R524 2 ME
0
R506
C514
R444
1000p
1000p
R507
R509
1000p
C468
T:7.02V
C451
17
C506
C507
C615
100k
DO
220p
470p
10k
0.5p
22
10
IC401 VOL VOL
OSCOUT
1k 18k 39k 3 GND S
UP DN
C523
1000p
XB15A709
R520
XB15A709
MB15A02
OSCIN
CE 16
1000p
1SS355
R:5.65V
C504
0.01u
33k
C527
1000p
C557
C558
R527
D501
1000p
R525
RF SW TEMPERATURE
1000p
0.01u
150
Q444
100p
56k
D605
D603
GND
C607
C611
PTT
VCC
C27
4
C10
NC1
NC2
R:4.78V
C9
1000p
T:0V
C513
R510
R513
2p
4p
(TX/RX) COMPENSATION
FIN
KMI1
KMI2
KMI3
18k
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
DO
C515
VP
1000p
33k
LD
TX VCO CL 15
C616
C458 T:0V
2p
R4 3.3k 5 HOOK
SEG27
NC
NC
KM03
KM02
KM01
COM0
COM1
COM2
COM3
NC
NC
NC
SEG30
SEG29
SEG28
14
1
3
4
6
7
9
CM
10
X401 RF AMP TX VCO 4.31V T:0.93V
Q444 10p
0.01u
C559
1.52V L77-1944-05 5.0V 4.93V 6.89V 6 POWER 49 32
R4
R5
Q431
R3
L446 D444 C453 2SK508NV(K52) D603,605 13
1k
NC
1k
C460 MBL
1k
0.701V L448 SEG26
R404 R409 C413 C431 R431 2SC4649(N,P) D606 D607 D608 7 SB 50 31
VC 270n 47n ANT SW
5C MA2S304 150p 0.5p MA742 MA742 MA742 BSYLED 12 KMI3 SEG25
C454
C455
L449
27u
0.75p
10p
C410
2.2k 100 0.1u 1000p 8 8C 51
L450
30
C501
1000p
0
1000p
C505
27u
0.1u
MA2S304
16.8MHz TXLED 11 KMI2 SEG24
02DZ5.1(Y)
R405
C414 COMPARATOR(APC)
C406
L402
10k
R432
C457
L1
D443
2p
270n
C459
9 5C 52
L447
0.75p
220k
29
11p
D503
C528
GND XOUT
R602
R601
1000p
R603
R523
1000p
1000p
1000p
10 KMI1 SEG23
C618
C619
C620
DISPID
100
IC651
22k
22k
22k
1SV278
10u6.3
TC442
C456
10u
D445
R446
470p
10 NC 53 28
R407
TA75W01FU
10p
180
470p
1000p
10
9
C15
5C NC SEG22
C16
C30
R406
C409
R663
1u
TX VCO
1SS355
22p
1.5k
C487 5 4 11 TX 54
0
R462 27
D401
RIPPLE
C415
0.01u
TCXO VEE 8C 8 NC SEG21
C651
R651
R433
FILTER
470k
0.01u
470
7.93V Q445 6.88V
L404
1k 11p 6 3 R655 R658 D651 12 BUSY 5.01V 55 26

2SC3928A VOLTAGE SB 7 NC SEG20
R449 L451 MODULATION 2 15k 0 13 BL 56 LCD CONTROLLER
R408 7
R665
R450 25
1000p
C407
PROTECTION 1SS355 D606-608 POWER 6 VDD SEG19
0
T:12.2V
1000p
C483
C484
1SS355
L458
220p
IC1
C464
56n
C466
Q445
R451
D446
470p
100k 100k 47k CM
470p
8 1 14 57
R12-6427-05
R3 1k 24
R654
4.96V T:7.86V APC
4.7k
VCC LC75854W
240
RIPPLE D651 HOOK 5 VDD1 SEG18
10u6.3
10u6.3
VOLTAGE
C434
C461
C416
R447
C412
C411
R448
VR1
C463
470p
470p
15 CL 58
R653
C652
23
47k
47k
R2 100
0.1u
0.1u
39k
FILTER
470p
TEMPERATURE DETECT PTT 4 VDD2 SEG17
0
COMPENSATION R5 DA221 DA221
22u10
R652 16 CE 59 22
R666
RIPPLE 7.58V
C465
5M D3 D1 3 VSS SEG16
0
FILTER
DA221
470 22k 17 DI CP1 60 21
D2
R659 R661 R662 2 R90-0724-05 OSC SEG15
R1 0 18 DO 61 20
470 1 DO SEG14
R657
47k 0
R660
47k
62 19
470
DC SW DC SW
R26
1k
CE SEG13
R27
5C
8C
8C
8C
5C
8C
8R
Q7
8T
8T
8T
Q8
1k
5M 63 18
2SC3928A 2SC3928A CL SEG12
1000p
1000p
1000p
1000p
C11
C14
C12
C13
D1-3 64 SEG11 17
DI
SEG10
SEG0
SEG1
SEG9
SEG2
SEG5
SEG8
SEG3
SEG4
SEG7
SEG6
SURGE
BRI
NC
NC
NC
BL
8R
8C
8R
8R
8R
8R
R24
R25
ABSORPTION
10k
10k
T:3.71V
TX/RX TX/RX TX/RX TX/RX
3
4
6
7
8
9
R21
10
11
12
13
14
15
16
T:3.74V BUSY:3.71V
UL UL UL UL
0
R22
R23
TP
180
82
1000p
C360
R360
470k
R341
R356
R:5.01V R:0.75V XF351 T:1.71V
1k
R6 R7 R8
R371
W:4.94V L71-0624-05 R:2.53V
39k
100 WIDE R:4.37V
0.01u
L352
1000p
C351
0.1u
N:0V R354 C350 C349
C17
C18
R355
C24
R353 4 1
C25
TX BUSY
C332
10k 10k 10k
1u
C346
R333
R332
0.1u
0.01u
R359
C361
1000p
220k
10k
10k
C364
1000p
R362
RF AMP
1000p
470k
R373
C379
CF301 100k 560n RED LED GREEN LED
100p
100p
L343
330n
0.01u 330
C19
C20
MIXER
680p
C343 33p 0.01u
47k
Q353
C21
470
R9
56k
L72-0993-05 R:6.30V D351,352 D353,354
1000p
R372
3p 2
3
5
6
3SK318
C378
R:6.96V
R351
47k
Q352 D22
470
R:7.21V RF BPF TUNING
820n
L351
C354
C356
68p RF BPF TUNING
6p
1 20 R14
R305
50.4MHz 3SK318 B30-2151-05
R306
L341
8.2k
C341
1.8k
C367
C355
OSC(B) RFIN D G2 R364 C371 R369 D
18p
IF SW IF SW G2
2 19 C380 C384 TX/RX LED 47k
330n
C304
C305
100p OSC(E) GND 0 2p 0
330p
560p
D332 D331 Q351 150p
R324
R:3.19V S DIMMER
R342
C359 R:1.26V S G1 G1 100p 1p

220k
L342
330n
3 18
0
0.01u
C353
C374
MC2858 MC2858 7.92V 2SC5488 R:2.84V 0.64V
HVC376B
FUNCTION SW
C369
R366
27p
2.5p
CF302
L354
NC Hy_C
470
D7 D8 D9
L355
Q1
50n
50n
R363
D351
330k
R374
27k
HVC376B
IF AMP
HVC376B
L72-0999-05 C324 0.1u 4 17 8p R:1.09V R28
RN47A4
D353
D354
MIX_O SCAN
8p(B)
R304
C303
4700p
C373
R307
22k
7p
HVC376B
10p
Q341
1000p
1000p
5 16 39
0.01u
0.01u
C344
C357
C358
R358
C362
C363
R361
R:0.64V B30-2281-05 B30-2281-05 B30-2281-05
C345
270p
220
180
56p
R331
C388 C391
R16
R15
2SC3928A VCC
D352
0.64V
10k
SCAN
33
33
270k
L356
43n
R367
R352
C372
R336
R335
R334
1000p
1000p
C333
6 15 D1 D2 D10 D11 D12
100
10k
R370
C377
10k
0.1u
10k
C368
47
BUFFER AMP IF_IN R17
27p
56
7p 16p R29
C385
C381
SQLIN KEY
C382
C386
L357
35.5n
33p
C323 7 14
36p
NARROW 0.1u DEC1 BACKLIT SW 39
C390
B30-2282-05 B30-2282-05 LCD BACKLIT SW B30-2281-05 B30-2281-05 B30-2281-05 39
9p
FLAMPO
C322 0.1u 8 DEC2 13 R309 3.92V 7.84V Q3 0.64V
Q2
DISPID
D3 D4 KRA225S D13 D14 D15
MBL
FLAMPI
CM
DO
C366
R365
C375
1000p
CE
R368
CL
2SB1132(Q,R)
0.1u
R323 9 12 R10 R18 R20 R30
1M
2.2k
1M
DI
W:0V AFV 3.3k RECTIFICATION
R375
R376
PH_S RSSI SQL AMP
1M
N:4.94V R:1.69V
1M
R:4.28V
R310
330 39 0 39
330k
1000p
C231 R322 12k 10 11 B30-2282-05 B30-2282-05 B30-2281-05 B30-2281-05 B30-2281-05
C22
Q301 R:1.71V
QUCO AFO C309 R381 R125 R124
C331
2SC3928A 0.64V
0.1u
D5 D6 C23
R303
FLAMPO C306
4.7k
15u D16 D17 D18
R302
0.01u
FLAMPO 100k
C321
R321
4.7k
47k 0 R11
C370
C376
33k
1000p
1000p
R31
R312
6.3
33k
IC321 0.022u
0
1000p
15u6.3
0
1000p C102
C326
C392
1000p
1000p
C325
1000p
C383
3.9k
C387
TK14489V
R19
330
0.01u
R:1.10V D301 B30-2282-05 B30-2282-05
CP5 1k
CP6 1k
CP7 1k
39
C310
B30-2281-05 B30-2281-05 B30-2281-05
0.33u
R:1.63V
R314
D21
100k
24
23
22
21
20
19
18
17
16
15
14
13
FM IF MA742 0.1u D1-6 MC2850
R301
1000p
R393
R392
C302
SYSTEM
1M
4.7u6.3
L321 C101 D7-18
TH301
FREQI
FREQO
BLO
BLI
GND
RESET
VDref
DO
DTM/HSDI
DTM/HSDO
W/NO
W/NI
1000p
C301
R311
100k
0.022u
C308
R313
C307
KEY BACKLIT
47k
L34-4554-05 DC CONTROLLER
1k
IC201
-t
LCD BACKLIT
M62364FP 1000p
8TC 8TC
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
SQIN SQIN
PC/TVO
DIGITAL
PC/TVI
MODO
RSSI RSSI RSSI RSSI Q4

MODI
POTENTIO
VDD
MICMT2
MICEM
MICMT1
IGN
DI
CE
DO
CL
CM
DISPID
MBL
NC
NC
VSS
NC
VCC
DST3
DST2
DST1
NC
NC
CK
DT
AMPSW
SPM
AFO
TVO
CLK
DAT
NARROW NARROW NARROW NARROW KRC102S

TVI
AFI
LD
0.01u
0.01u
0.01u
0.01u
0.01u
0.01u
0.01u
0.01u
METER WIDE WIDE WIDE WIDE 76 50
PLLE PLLE PLLE PLLE 8RC AFM DC SW
CP2 1k
1
2
4
5
7
8
10
11
12
77 49
8TC FNC8 FNC8
1k
1k
1k
C110
C111
C112
C113
C114
C115
C116
C117
78 48 FNC7
5.01V SBC FNC7
CP3 1k
C206
1000p
79 47
R204
R205
R206
C204
1000p
DTM/HSDI DTM/HSDI LIMSW FNC6 FNC6

80 46 FNC5
DT DT DT DT DTRLOADN DTRLOADN FNC5
CP4 1k
CK CK CK CK 81 45
EVLLD EVLLD EVLLD EVLLD STD STD FNC4 FNC4
82 44 FNC3
TCLK/DTRDO TCLK/DTRDO CEFLS
83 43
TDATA/DTRCLK TDATA/DTRCLK FNC3 AF AMP
DETSW DETSW DETSW DETSW 84 42
SCRSW SCRSW SCRSW SCRSW DIO DIO HSDSW HOR PA
HOR
Q213
PA
C223 HSDSW HSDSW HSDSW HSDSW 85 41 R115 AUDIO AMP
2SK1830 AFW AFW AFM AFM RDF/FD RDF/FD DETSW IC281
0.1u NICMT1 MICMT1 86 40 47k LA4600
LSDI LSDI DIR DIR SCRSW
R232
R233
SB MIC MUTE CN6

68k
68k
5.0V MICEM MICEM 87 39 R113 10 5 1

MICROPROCESSOR EMPFLS 1
5M LIMSW LIMSW HSDI
88 38 47k C287
R128
R129
IC101
C224
8.2k
C293 R283 R284 C283 R285 2
0.01u
12k
R126 LSDI NC
30622MEP-A01GP
1k 89 37 RXD 1u 68k 2.2k 0 3
0.22u 470u16
R282
TEMP2 TEMP2 ABS
C261
47k
0.1u
R127
4.7u16
90
C262
R269 36 R112 1k
47u16
C260
4
0.1u
100k 0.47u
C263
HOOK
1u
0.01u
CN2 TEMP1 TEMP1 HOOK
390
AF MUTE
D5
DA221
D7
DA221
D9
DA221
D11
DA221
68k 1k 91 35
C267
1 1 14 R:3.13V 5
150k(D)
SB
0.1u
68k(D)
PTT
R267
BATT PTT
R268
I/O1 (D)
R224
R264
TXAFO VDD
560
47k
R265
R263
TXD R281
R260
92 34 SPM SPM Q281
47k
68k
2 2 13 RXD 6
C286
C285
C284
R286
O/I1 RSSI
C266
C265
C1 DTC363EU
390p
TXAFI
0.1u
93 33 R110 1.5k R111 4.7k
C281
3 GND 3 12
C282
1000p
O/I2 C264 SQIN TXD 5M
1u
C4
C259
R262
RXAFI
220p
R266
R270
D4 D6 D8 D10 94 32 47k 47k
3.3k
R130 0
56k
R109
18k
4 DETO DA221 DA221 DA221 DA221 4 11 2.5V BSYFLS J1
DETO RXAFO I/O2 I/O4 AVSS 5M
33p
2.5V 95 31 R108 47k
C106
0.1u
5 FNC1 R201 5 10 R207 HSDI HSDI CLKFLS SAMPSW AMPSW
FNCI 5C C2 O/I4 NC
C289
1000p
L101 96 30
32
31
30
29
28
27
26
1000p
C288
6 FNC2 120k 6 9 18k FNC2 CP1 1k
R261
C201
C205
C3 VREF
0.1u
O/I3
1800p
FNC2
1000p
C290
C203 97 FNC2
0
AGND
RXIN
RXINO
FILTERO
EXPOUT
RXAFIN
RXAF
7 FNC3 C222 7 8 29 Q282 CN5
VSS AVCC FNC1 FNC1
FNC3 I/O3 1 25 R259 4.97V KRC102S
0.033u 98 28
4.7u6.3
10u6.3
R203
8 FNC4 C202 Q201 0.1u AGNDIN
C270
DTRAIN
91k
1000p
C275
C269
C268
R271
EEPDT
BSB
180p
NC
SB
5C
56k
FNC4 DETO Q41 AF MUTE
C257
2SC3928A 2 24 390k(D)
99 27
9p
9 FNC5 IC213 TXIN AMP4O
R202
DTMF/MSK
4.7u6.3 BSYLED BSYLED EEPCK DC SW (SB)
560
FNC5 8C TX AF BU4066BCFV 3 23 R258
DTMSTD
C221
AUDIO 100 26
POWER
0.1u
BSHIFT
(DETO) TXINO TXLED
CNVSS
FNC6 AMP4N
RESET
10
Narrow
EVLLD
QT/DQT
R:7.9V EEPWP
TX/RX
QUAD ANALOG SW TXLED
XOUT
PROCESSOR C52
PLLE
FNC6 22 C256 200k(D)
Wide
4
GND
GND
HOR
VCC
VSS
XIN
INT
LIMLV
NC
NC
NC
11 FNC7 AMP4P
UL
DUAL GROUND
PA
BSB
Q45,46
SB
FB
8T
470p
B
FNC7 21 330p 1000p
0.1u
5
22k
SENSE OP-AMP IC241 D42 13.6V 13.60V F41

22k
1u
1u
12 FNC8 D212
EXTLIMIN AMP3O DC SW (8T) Q45 1812L110PR Q41
AQUA-L 8T
5
6
7
9
IC214 F53-0246-05
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
FNC8 MC2858 5.0V 6 20 R257 R276 R277 DTMF/MSK DTMF/MSK 12A02CH T:7.87V 2SJ645
D4-11 BA10358FV R216 MOD AMP3N Q46 R46
MICMT1 MICMT1 180k 22k 22k SB
C233
19
R227
C228
C225
R218 7
C274
C229
KRC102S
R226
C273
R279
1000p
R278
8 4.0A
680p
680p
22u10
1k
SURGE 1
R101
1.1A
82k
R103
82k
LSDI 1.5k
R102
R104
220p
0 LOSDI
220p
470p
220p
VDD AMP3P C255
47k
C60
47k
R217
330u25
oUT
1k
ZSH5MA27
1k
ABSORPTION VCC
1000p
1000p
1000p
820
C53
C51
C49
18 R47
C48
8 CURRENT
R41
47k
7 D211 8TC 8TC REVERS
TDATA/DTRCLK
2 DTRLOADN
D41
CN3 100 AGC VSS 56p
5M
R100
TCLK/DTRDO
-IN1 oUT2 1SS372 R45 PROTECTION CONNECTION
2.2u10
R272
C216
IGN 5.0V 9 17 10k
R90
1
56k
1k
R228
(D)
3 6 PA PROTECTION
0.01u
C215 STD
R211
IGN OR GATE XIN
C47
C46
C43
C42
C41
C63
5M
22k
RDF/FD
30k
+IN1 -IN2 R254 R255 R256 QT/DQT QT/DQT HOR 47k
XOUT
DATAI
SCLK
2 5 MIC AMP VOLTAGE
DIO
4
DIR
4.7u6.3
R225
DATAI 0.1u R273
1000p
22k
Q241
C271
VEE 470k 12.6V
C272
47k
0.1u
+IN2 150k REGULATOR/5V
3300p
C50
1000p
ABS ABS
C253
C254
3 DETO IC211 RT1P141U 7.98V
Q211
C217
R208
R274
470p
DETO NJM2100V R212 180k IC43
10
11
12
13
14
15
16
3.3k
R42
2SC4919
0
(D)
C214 39p
4.7k
4 TXAFI W/N SW / TX (D) 4.97V NJM78L05UA
0
0
TXAFI 75k
1000p
AGC/MIC MUTE R214 1 8 R235 47k 8R
C276
330k
0
0
0
0
0
47k
47k
R221 V+ 5M 1
1500p
5 TXAFO 3
C212
R249
VOLTAGE
5M
5M
5M
5M
SB
FB
FB
L211 C218 R219 C227 OUT IN
1k
TXAFO 5C R215 EEPROM Q43
R275
R85
2 7
47k
56k
(D)
X86 REGULATOR/8V
R241
R242
R240
22u10
6 EMGMIC 4.7k Q43,44 12A02CH
C238
COM
1000p
R210
10u6.3
IC81
C59
R243
R244
R245
R246
R247
R248
47k
L77-1970-05
1000p
R91
C66
2.2k 3 R213
C64
0.01u
0.01u
0.1u 6
C67
47k
C65
0.1u 22k 2.5V AT24C12810SU18 IC41
R131
R132
R801 R250 DC SW (8R)
R220
8R
R229
7 RXAFO 0 2
0
KIA7808AF
680
7.93V
R99
100k
R98
47k
1k
RXAFO 0 8C
R86
4 5 75k BATT
470
12.0MHz
1000p
100k Q242 1M Q243 1 8
ALTI R44 3
0.1u
8 R43 1 R105 Q42
C90
DETECT
C89
X241 C236 A0 VCC OUT IN
6p
6p
ALTI C219 R222 C251 R251 R252 C252 R253 2SC4649(N,P) C234 2SC4649(N,P) Q44
R87
2.5V
R88
DUAL GROUND 2 7 KRC102S
02DZ18(X,Y)
9 RXAFI IC215 0.047u 47k 100k 0.1u 5.6k R238 R236 KRC102S 4.7k 47k COM 1k
SENSE OP-AMP IGNITION
22u10
130k
R95
R93
A1 WP IC45 IC44
470p
4.7k
RXAFI C213 C211
C56
C55
C54
0.1u
0.1u 22k
(D)
5p L77-1968-05 5p
0.1u
BA10358FV VOLTAGE
39k
3 DC SW (SB)
470k
R49
6 BD4740G BD4740G
C85
470p
470p
470p
470p
470p
470p
470p
470p
1SS355
C86
D81,82
D81
10 5C 47k 3.6864MHz 47k Q84 2
C249
C250
8RC 8RC
C88
REGULATOR/5V
C91
R223 A2 SCL
D82
18p
18p
1000p
IC42
1000p
R237
C220
C237
5p
C235
5p
R239
5
470k
5C 4 0.1u
470k
0.018u KRC414RTK Q82,83 OVER VOLTAGE 4 5 R81 1 5 1
R:3mV NJM78L05UA
TDATA/DTRCLK
11 8C +IN2 VEE Q212 4.69V 5.01V 5.77V 5 4.97V
TCLK/DTRDO
1k DETECTION GND SDA NC VCC NC VCC
C226
R230
8C 6 3 0.1u R96 R94 BEAT SHIFT 5C
1000p
2SK1830 2
C96
10k 1 3 2
DTRLOADN
-IN2
C244
C248
C241
C242
C243
C245
C246
C247
+IN1
330k
R51
390k
R50
OUT IN
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
470p
EMERGENCY MIC SUB SUB
DATAI
7 2 1M 1k Q83 Q82
330k
R231
R48
3 4 3
DIR
RDF/FD
oUT2 -IN1 2SK1830 2SK1830 R84 0 COM 4
22u10
0.01u
VoUT VoUT
C57
Q242,243 GND GND
C58
1000p
ALTI
STD
8 1 C230 68k
1000p
C93
100k
R97
C94
DIO
R92
470k
2
18k
R89
R82
(D)
MICEM R83 0
1000p
5C VCC oUT MICEM
C82
AQUA BEAT SHIFT
POWER
C13
C14
C15
C16
C17
C18
C19
C20
C21
C26
C22
C23
C27
C28
C29
C30
C31
C24
C25
5M
5C
8C
1000p
C70
C71
10u6.3
0.1u
8.0V Q81 C81 1000p 10k
1000p
IGN
0.1u
VOLTAGE
C68
C69
RT1N441U VOLTAGE
DETECTOR/INT DETECTOR/RESET
OVER VOLTAGE INT INT
DETECTION RESET RESET
SBC SBC
TK-7160
BLOCK DIAGRAM
DISPLAY UNIT TX-RX UNIT

Q431
2SC4649(N,P)
RF
8C Q4
MBL POWER
SB 2SK508
MIC Q421
PTT(TXD) IC401 8C CHARGE 2SA1832(GR) R
ME MB15A02 PUMP VC
MIC PLLE
HOOK(RXD) DT LOOP CV Q442
CM CK PLL IC
A <B C> KMO1 FILTER 2SJ347
LD
16.8MHz CHARGE Q422 S
5C 16.8MHz PUMP 2SC4738(GR)
CH CH KMO2
UP DN 5C TCXO TCXOMOD
T
X401 Q445
VC
2SC3928A
VOL VOL S KMO3 D/A LIPPLE 8CL VCO

UP DN CONV AMP 8C
FILTER
IC201 IC215
KMI1 KMI2 KMI3 M62364FP BA10358FV
M
(1/6)
IC1 SQIN
LC75834W
or
PT6554LQ IC211 IC213 TCXOMOD
CE NJM2100V BU4066BCFV IC241 IC201
COM0~3 CL (1/2) (1/2) AQUA-L (1/2) M62364FP
LCD LCD DRIVER
SEG0~30 DO
MIC AUDIO D/A
KMI1~3 MIC/IDC
ME PROCESSOR CONV
GND
BRI PTT
DI HOOK QT/DQT
BL POWER AGC
AGC IC201
KMO1~3 SB DET M62364FP (2/6)
8C Q211
2SC4919 D212
5C D/A
NC MC2858 CONV
MICMT
TX D211
D7~18 1SS372
B30-2281-05 BUSY
BL
LCD BACK LIGHT
D21 CM
MC2850 CL
Q1 Q2 QT/DQT SB
CE DTMF/MSK 8T
RN47A4 2SB1132(Q,R) DI 8R
NARROW
DO WIDE AB
8C SW SW DT PL
CK EV
CL BS
CE TX
DO AF
Q84 FB BSYLED SP
KRC414RTK TXLED AM
BRI PA MI
IGN SW HOR MI
D1~6 DIR MB
Q3 LIMSW
KRA225S B30-2282-05 Q81 DTRLOADN
KEY RT1N441U TDATA/DTRCLK
SW
INT SW
PTT (TXD)
HOOK (RXD)
OVER POWER
VOLTAGE CM
SW BL DET DI
STD UL
Q4 TCLK/DTRDO INT
KRC102S RDF/FD RESET
44
TK-7160
BLOCK DIAGRAM
D602
MA4PH633
Q441 Q446 IC402 Q447 8T 8R Q501 Q502 Q503 Q504 D603,605
2SK508NV(K52) 2SC5636 UPB1509GV 2SC4649(N,P) 2SC3357 RD00HVS1 PD55003 RD70HVF1 XB15A709
PRE
RX T/R DRIVE FINAL
BUFF DIVIDER RF RF DRIVE ANT SW LPF ANT
VCO SW AMP AMP
AMP
CV Q442 Q443 D447,448 Vg
2SJ347 KRX102U 8CL 5C 8C HSC277 8T
POW. POW. POW.
SW SW Q341 DET DET DET
) 2SC3928A
D606 D607 D608
MA742 MA742 MA742
TX/RX
16.8MHz TRIPLER
TX
VCO Q444 IC201 Vg
M62364FP IC651
2SK508NV(K52) 50.4MHz IC321 BUFFER TA75W01FU
L (5/6) TK14489V
VCOMOD (1/2)
D/A IF Q351 Q352 Q353
CONV DEMODULATOR 2SC5488 3SK318 3SK318 IC651
D301 Q301 TA75W01FU
MA742 2SC3928A APC (2/2)
IF MCF MIX BPF RF BPF
8C CONTROL PC
SQIN DET NOISE 8T
XF351
8R 49.95MHz 8R 8R
OMOD VCOMOD IC201
D351,352 RF BPF RF BPF D353,354 M62364FP
IC201 D332 CF301 D331 HVC376B TUNE TUNE HVC376B (4/6)
M62364FP (3/6) MC2858 (WIDE) MC2858
D/A
D/A SP
SW 450kHz SW CONV
CONV
CF302 DTMF/MSK IC201
(NARROW) IC241 M62364FP IC281
Q281
AQUA-L (2/2) (6/6) LA4600
DTC363EU
NARROW
IC201 WIDE AUDIO D/A
62364FP (2/6) AF
PROCESSOR CONV SW
PA
D/A
DTMF/MSK FNC1 FNC2
CONV IC81 3.6864MHz MUTE EXT.
FNC3 FNC4 5M EEPROM AT24C12810SU18 X241
FNC5 FNC6 AFM SP
SW
FNC7 FNC8 SPM
EEPWP SW
Q242,243 Q213 Q282
EEPCK
EEPDT 2SC4649(N,P) 2SK1830 KRC102S
QT SBC SW 8C BATT AMPSW
F/MSK 8TC TEMP1 Q45 IC41 Q41
ROW 8RC
TEMP2 12A02CH KIA7808AF 2SJ645
ABS ABS
PLLE AVR
EVLLD 8T SW SW +B
8V
BSHIFT IC43
TX/RX RSSI Q46 E
SQIN SB NJM78L05UA
AFM CPU KRC102S
ED SPM IC101
D AMPSW 30622MEP-A01GP 8TC SW SBC SW 5M AVR
MICEM
MICMT IGN Q43 Q42 IC45
MBL BATT 12A02CH KRC102S
W BD4740G
OADN 8R SW
A/DTRCLK INT INT
HSD
Q44
KRC102S
IC44
D) 8RC SW BD4740G
BUFF
Q83 X86 Q82 LSD
2SK1830 2SK1830 RESET RESET 5M
IC211
UL NJM2100V (2/2) AVR
BSHIFT SW SW 5C
DO INT 12.0MHz 5V IC42
RESET NJM78L05UA
45
TK-7160
LEVEL DIAGRAM
Receiver Section
Center Frequency 49.95MHz 450kHz

W : 78.5dBm
N : 76.5dBm
W : 121.5dBm W : 120.0dBm W : 106.5dBm W : 111.0dBm W : 110.5dBm W : 99.0dBm CF301

N : 121.5dBm N : 120.5dBm N : 106.5dBm N : 110.5dBm N : 110.0dBm N : 96.5dBm /CF302
Q353 Q352 IC321

XF351 Q351
G2 D G2 D
ANT 20
BPF BPF
G1 S G1 S
To make measurements in the RF section, connect the RF level meter.

In the RF section, use a 0.01F coupling capacitor.
(The display shows the SSG input value required to obtain 12dB SINA
Transmitter Section
Display
Unit TX-RX Unit TX-RX Unit (VCO)
X54-351 W/N
5.0mVrms
W/N W/N W/N W/N W : 0.49Vrms

0.18Vrms 0.20Vrms 0.30Vrms 0.80Vrms N : 0.26Vrms 12dBm
MIC IC211 IC213 IC241 IC241 IC201

Q444 Q446
2 1 1 2 2 6 20 21 9 10
To make measurements in the AF section, connect the AC level meter.

AG is set so that MIC input becomes 3kHz/1.5kHz (Wide/Narrow) DEV at 1kHz MOD. To make measuremen
46
TK-7160
LEVEL DIAGRAM
450kHz Audio Frequency

W : 93.5dBm
N : 90.0dBm
CF301 W : 0.58Vrms W/N W/N W/N W/N W/N W/N W/N
/CF302 N : 0.49Vrms 0.28Vrms 0.28Vrms 0.29Vrms 0.28Vrms 15mVrms 0.55Vrms 0.45Vrms
IC321 IC201 IC241 IC213 IC241 IC241 IC201 IC281
11 13 14 23 24 8 9 5 6 31 26 12 11 10 1 J1
4ohm
vel meter.
2dB SINAD.)
To make measurements in the AF section, connect the AC level meter.

(ANT input : 53dBm, 1kHz FM, 3kHz DEV (Wide)/1.5kHz DEV (Narrow))
The AF output level is adjusted for a 0.45V/4 by the front panel AF VOL control.
nit (VCO) TX-RX Unit FINAL Amp TX-RX Unit
12dBm 12dBm 5dBm 10dBm 15dBm 19dBm 25W
IC402 Q502 Q503 Q504

Q446 Q447 Q501
D D D
2 1 D448 D602 ANT
G S G S G S
asurements in the RF section, connect the RF Wattmeter (50).
47
TK-7160
SPECIFICATIONS
GENERAL
Frequency Range ............................... 136 to 174MHz
Channels / Zone .................................. Max 128 CH / Max 128 zone
Channel Spacing ................................. Wide : 25kHz, 30kHz Narrow : 12.5kHz, 15kHz
Operating Voltage ............................... 13.6V DC 15%
Current Drain ...................................... Less than 0.4A on standby
Less than 1.0A on receive
Less than 8.0A on transmit
Operating Temperature Range ........... 30C to +60C
Dimensions & Weight ........................ 6.30 (160) W x 1.70 (43) H x 5.40 (137) D inch (mm), 2.60 lbs (1.18kg)
Channel Frequency Spread ................ 38MHz
RECEIVER (Measurements made per EIA standard EIA/TIA-603)

Sensitivity (12dB SINAD) .................... Wide : 0.28V Narrow : 0.35V
Selectivity ........................................... Wide : 75dB Narrow : 65dB
Intermodulation ................................... Wide : 70dB Narrow : 60dB
Spurious Response ............................. 75dB
Audio Power Output ........................... 4.0W
Frequency Stability ............................. 2.5ppm
TRANSMITTER (Measurements made per EIA standard EIA/TIA-603)

RF Power Output ................................ High : 25W Low : 5W
Spurious and Harmonics ..................... 70dB
Modulation .......................................... Wide : 16K0F3E Narrow : 11K0F3E
FM Noise ............................................ Wide : 45dB Narrow : 40dB
Audio Distortion .................................. Less than 3%
Frequency Stability ............................. 2.5ppm
KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan
KENWOOD U.S.A. CORPORATION
P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A.
KENWOOD ELECTRONICS CANADA INC.
6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8
KENWOOD ELECTRONICS DEUTSCHLAND GMBH
Rembrcker Str. 15, 63150 Heusenstamm, Germany
KENWOOD ELECTRONICS BELGIUM N.V.
Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium
KENWOOD ELECTRONICS FRANCE S.A.
13, Boulevard Ney, 75018 Paris, France
KENWOOD ELECTRONICS U.K. LIMITED
KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB United Kingdom
KENWOOD ELECTRONICS EUROPE B.V.
Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
KENWOOD ELECTRONICS ITALIA S.p.A.
Via G. Sirtori, 7/9 20129 Milano, Italy
KENWOOD IBERICA S.A.
Bolivia, 239-08020 Barcelona, Spain
KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.
(A.C.N. 001 499 074)
16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113 Australia
KENWOOD ELECTRONICS (HONG KONG) LTD.
Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong
KENWOOD ELECTRONICS SINGAPORE PTE LTD.
1 Ang Mo Kio Street 63, Singapore 569110

Manual TK 7160

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Manual TK 7160

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Copyright 2006 by Kenwood Corporation. All rights reserved.

Modular jack Key top Panel assy Badge

RF coaxial receptacle (M)

INTRODUCTION 3. PRE-INSTALLATION CHECKOUT

5-2. Radio location

License and frequency allocated by FCC

Transceiver programming See page 5.

1. Modes 3-2. Connection Procedure

Flow Chart (Master radio) Note :

2. Stick the pad to the DC cord ( 3 ) and chassis ( 4 ), both

5. Connect the KCT-39 to the external accessory by inserting

Accessory Port Function

7. Ignition Sense Cable (KCT-18) 1. PA/HA Unit (KAP-2 : Option)

7-2. Connecting the KCT-18 to the Transceiver Installation Procedure

7-3. Modifying the Transceiver Fig. 1

Chassis Wire harness

CN1 Connect Set Up

Black lead Tabs

3. When mounting the front panel, match the 4 tabs of the

Frequency Configuration IF Amplifier

Fig. 1 Frequency configuration Table 1 Crystal filter (L71-0624-05) : XF351

ANT CF302 (Narrow)

TV IC402 X401 Q341

Fig. 2 Receiver system

MIC IC211 IC213 IC241

MIC KEY CPU D/A

IC201 Q444 Q446 IC402 Q447 Q501 Q502 Q503 Q504

Fig. 9 APC circuit

Control Circuit Key Matrix Circuit

Fig. 12 Display circuit

Fig. 16 Power supply circuit

Microprocessor : 30622MEP-A01GP (TX-RX unit IC101)

Q3 KRA225S DIGITAL TRANSISTOR

DISPLAY UNIT (X54-3510-10)

C56 C92-0795-05 CHIP-TAN 22UF 10WV C262 CK73GB1A105K CHIP C 1.0UF K

C66 C92-0560-05 CHIP-TAN 10UF 6.3WV C267 CK73HB1A104K CHIP C 0.10UF K

C85 CK73HB1H102K CHIP C 1000PF K C272 C92-0507-05 CHIP-TAN 4.7UF 6.3WV

C93,94 CK73GB1H102K CHIP C 1000PF K C283 CK73FB1C224K CHIP C 0.22UF K

C110-117 CK73HB1C103K CHIP C 0.010UF K C288-290 CK73GB1H102K CHIP C 1000PF K

C205 CK73HB1H182K CHIP C 1800PF K C304 CC73GCH1H331J CHIP C 330PF J

C214 CC73HCH1H390J CHIP C 39PF J C309 CK73GB1E223K CHIP C 0.022UF K

C222,223 CK73HB1A104K CHIP C 0.10UF K C326 CK73GB1H103K CHIP C 0.010UF K

C228,229 CK73GB1A105K CHIP C 1.0UF K C345 CC73GCH1H271J CHIP C 270PF J

C235 CK73HB1H102K CHIP C 1000PF K C354 CC73GCH1H030B CHIP C 3.0PF B

C251 CK73HB1A473K CHIP C 0.047UF K C359 CC73GCH1H080B CHIP C 8.0PF B

C372 CK73GB1H102K CHIP C 1000PF K C473 CK73GB1H221K CHIP C 220PF K

C381 CC73GCH1H080B CHIP C 8.0PF B C479 CC73GCH1H220J CHIP C 22PF J

C386 CC73GCH1H360J CHIP C 36PF J C501,502 CK73GB1H102K CHIP C 1000PF K

C392 CK73GB1H102K CHIP C 1000PF K C513-515 CK73GB1H102K CHIP C 1000PF K

C407 CK73GB1H102K CHIP C 1000PF K C520 CC73GCH1H820J CHIP C 82PF J

C414 C92-0560-05 CHIP-TAN 10UF 6.3WV C530 CK73GB1H221K CHIP C 220PF K

C425 C92-0555-05 CHIP-TAN 0.047UF 35WV C545 CM73F2H221J CHIP C 220PF J

C441 CC73GCH1H300J CHIP C 30PF J C552 CK73GB1H221K CHIP C 220PF K

C446 CC73GCH1H050B CHIP C 5.0PF B C557 C93-0603-05 CHIP C 1000PF K

C455 CC73GCH1HR75B CHIP C 0.75PF B C605 C93-0562-05 CHIP C 15PF J

C460 CC73GCH1H0R5B CHIP C 0.5PF B C611 CC73GCH1H020B CHIP C 2.0PF B

R240-248 R92-1368-05 CHIP R 0 OHM R358 RK73GB1J221J CHIP R 220 J 1/16W

R447 RK73GB1J473J CHIP R 47K J 1/16W D212 MC2858 DIODE

R452 RK73GB1J124J CHIP R 120K J 1/16W D421 HZU5ALL DIODE

R457 RK73GB1J473J CHIP R 47K J 1/16W D501 1SS355 DIODE

R501 RK73GB1J102J CHIP R 1.0K J 1/16W D606-608 MA742 DIODE

R506 RK73GB1J103J CHIP R 10K J 1/16W IC81 AT24C12810SU18 ROM IC