For the month of Dec-16

At 62% solids At 59.08%

SBL solids fired 369.5 369.5 MT
BL solids % 62 59.08 %
Steam generation 47 45.96 T/Hr

Loss in steam generation @SBL- 59.08% against 62.0% 1.04 T/Hr

Per month @ Rs.1400/MT 773.76 MT
Monetary loss Rs 10.83 Lacs
Lime loss through Grits
Grits quantity (Lime 1863 MT*3%) 55.89 MT
CaO % 2.08 %
Tolerable losses 1 %
Excess loss 1.08 %
Quantity of CaO loss per month 0.60 MT
Monetary loss @ 4500/Ton Rs 2717
Alkali losses through grits
Grits quantity 55.89 MT
NaOH% 1.19 %
Tolerable losses 1 %
Excess loss 0.19 %
Quantity of excess NaOH loss per month 0.11 MT
Monetary loss @ Rs. 30000/Ton Rs 3261
CaO. losses through Filter Cake
Quantity of Mud generated on dry basis 2980.8 MT
CaO % 0.26 %
Tolerable losses 0.4 %
Excess loss -0.14 %
Quantity of NaOH loss per month -4.05 MT
CaO % losses are below the tolerable limits

Alkali losses through Filter Cake

Quantity of Mud generated 2980.8 MT
NaOH% 0.94 %
Tolerable losses 0.8 %
Excess loss 0.14 %
Quantity of excess NaOH loss per month 4.0 MT
Monetary loss @ Rs.30000/Ton Rs 1.21 lacs

Filterate gpl is 2.8 which totally re-used as as washing agent in LMW 2B