ROTAX 582 UL

PEIPORT ----by Paul

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 Safety


582UL

ROTAX 582UL

Rotax



ROTAX
ROTAX


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 Safety

ROTAX

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 Safety

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 Safety

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 Description of Design

582UL DCDI mod.99

65

CDI

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 Description of Design

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 Description of Design

(BCE)
()

2.00 :1
2.24 :1
2.58 :1
2.62 :1
3.00 :1
3.47 :1
4.00 :1
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 Technical Data
582UL DCDI 99
: 76mm
: 64mm
: 580.7ccm
: 48kw (64.4ph) @ 6500rpm
: 75Nm @ 6000rpm
: 6800rpm
: 170W(AC) @ 6000rpm
: 18 deg
: BR8ES
: 0.5mm
: 90
: API-TC, 1:50
: API-GL5GL6, SAE140EP85W-140EP

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 Operating Parameters
6800rpm ()
6500rpm
2000rpm ()
150 (300)
110-130 (230-270 )
80 (175 )
65 (150 )
650 (1200 )
500-620 (930-1150 )
25 (43 )
0.4bar (6psi)
0.2bar (3psi)
50 (120 )
-25 (-13 )
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 Description of System

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

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 Description of System

Fuel Tank
Drain Cock
Fuel Filter
T tube
Fuel Pump
Carburetor
Impulse Line
Fuel Line
Primer
Fuel Line

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 Description of System
-
1. (14) Idle Jet
0 - 1/4



2. (4,15)
Needle and Needle Jet
1/4 - 3/4

(4)(15)
(5)
3. (17) Main Jet
3/4 -

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 Description of System
-

1. (27)
Idle position adjusting
screw (27)

2. (25)
Idle mixture control
screw(25)


(rich)
(lean)

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 Description of System

-

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 Description of System

()

,

1.
2.
3.

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 Description of System

1:50



1:100
,

5% (The oil tank size should
be more than 5% of the fuel
tank capacity)

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 Description of System

GNE, 12
(12-pole generator)
LA,
(lighting coil)
LC1,
(charging coil)
LC2,
(charging coil)
P1/P2, (pick-up)
D,
(charging control diode)
C, (capacitor)
S,
(control SCR)
H1, (primary coil)
H2, (secondary coil)
K, (ignition switch)

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 Description of System
264870

170W
16A

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 Installation

,(SZ)
,(SS)

,(HS)
,(HZ)

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 Installation

Loctite Anti-Seize(297431)

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 Installation

0


(5)
(3)

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 Installation

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 Installation

1. 6. 11.
2. 7. 12.
3. 8. 13.
4. 9. 14.
5. 10. 15. 16.
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 Installation

1. 6. 11.
2. 7. 12.
3. 8. 13.
4. 9. 14.
5. 10. 15. 16.
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 Installation

ROTAX P/N: 966405

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 Installation

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 Maintenance
(1)

(Fuel, oil, gear oil, coolant)

447, 503 only

447, 503 only

(1) (4)5mm (7)SI-05-1991 (10) 12.5

(2) (5),, (8) (11)
(3) (6) (9)5300
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 Maintenance
(2)

(1) (4)5mm (7)SI-05-1991 (10) 12.5

(2) (5),, (8) (11)
(3) (6) (9)5300
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 Maintenance
ROTAX
- OFF
-
-
-
-
-
-
-
-
-
-
- /
-
-
-
-
-
- C
- OFF
-
-
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 Maintenance

OFF
/ /






,

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 Maintenance

BR8ES

Fouled Normal Overheat

(black) (brownish) (light gray)

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 Maintenance

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 Maintenance
(582)
H
(mm) (mm) (mm)

888590 75.94 75.95 75.935 75.945 2 20.5 0.06-0.08 0.15

A<=1mm
<=0.2mm

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 Maintenance

(mm) (mm)
0.00-0.02 0.05

0.00-0.03 0.08

() 76.01-76.02 76.10

() 76.02-76.03 76.10

() 76.26-76.27 76.35

() 76.27-76.28 76.35

() 76.51-76.52 76.60
:
() 76.52-76.53 76.60
90

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 Maintenance

(mm) (mm)
17.997-18.000 17.97

31

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 Maintenance

(1)
(2)
(3)
(4)
,
(5)<=0.03mm

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 Maintenance

(6800rpm)

(150 / 300)

(80 / 175 )

(650 / 1200 )

(<0.2bar)

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 Maintenance
Tightening Torques ()

M4 4 Nm;
M5 6 Nm;
M6 10 Nm;
M8 24 Nm;
M10 35 Nm

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 Maintenance
Tightening Torques ()
Rotax -
Crankcase stud M10x29/20 (p/n 940190) 12 Nm
Crankcase hex. Nut M10 (p/n 242091) 38 Nm
Rotory valve shaft lock nut M6 (p/n 842042) 6 Nm
Water pump housing screw M6x25 (p/n 841540) 8 Nm
Crankshaft hex. nut M22x1.5 (p/n 842239) 105 Nm
Cylinder stud M8x79 (p/n 941390) 7 Nm
Cylinder stud M8x84 (p/n 240490) 7 Nm
Cylinder head cap nut M8 (p/n 842471) 22 Nm
Cylinder head bent socket stud M6x20/10 (p/n 941080) 3 Nm
Cylinder head hex. nut M6x8 (p/n 841580) 8 Nm
Cylinder head hose nipple M6 (p/n 940558) 8 Nm
Carb. flange hex. screw M8x20 (p/n 940591) 14 Nm
Rotory val. cover hex. screw M8x20 (p/n 940591) 20 Nm
Rotory val. cover hex. screw M8x25 (p/n 240276) 20 Nm
Oil pump banjo bolt M6x16 (p/n 241830) 6 Nm
Oil pump gear lock nut M6 (p/n 842040) 8 Nm
Electronic box supporting lock nut M6 (p/n 842040) 8 Nm
Flywheel hex. nut M22x1.5 (p/n842239) 105 Nm
Spark plug, on cold engine (p/n 897055) 27 Nm
Electronic box supporting hex. screw M6x25 (p/n 240036) 3 Nm

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 Maintenance

ROTAX3005()

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