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This presentation is made by STRABAG SE (the "Company") solely for use at the not be interpreted as having been adopted or endorsed by the Company as being
Bridges and Highways Oman 2014 conference and is furnished to you solely for accurate.
your information. This presentation may contain forward-looking statements relating to the business,
This presentation speaks as of July 2014. The facts and information contained financial performance and results of the Company and/or the industry in which the
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TUNNELING EXPERIENCE
Gotthard Base Tunnel/Switzerland, Rohtang Tunnel/India, NATM
STRABAG
INTERNATIONAL MARKET POSITION

According to the 2013


Engineering News
Report
STRABAG is ranking
in 6th Place of the
TOP 250
International
Contractors,
and in
15th place of the
TOP 250 Global
Contractors.

4
INTERNATIONAL MARKET POSITION

According to the 2013


Engineering News
Report
STRABAG is ranking
in 6th Place of the
TOP 250
International
Contractors,
and in
15th place of the
TOP 250 Global
Contractors.

5
INTERNATIONAL MARKET POSITION
In the category Region STRABAG is Europes No. 1 Contractor.

By market segments STRABAG ranks globally as

No. 5 in Transportation,
No. 4 in Buildings,
No. 6 in Water, and
No. 3 in Sewer/Waste.

6
COMPREHENSIVE COUNTRY NETWORK
CURRENT GLOBAL PRESENCE CORE MARKETS
MIDDLE EAST AND MARKET POSITION

Qatar

#1 #2 UAE
Saudi
#2 Arabia
#1
#4 #1
#1
#3#1 #1

Region-wide presence
Direct Export business1)
Mixed according to region

1) ONLY COUNTRIES WITH A MINIMUM ANNUAL


OUTPUT VOLUME OF 1 M ARE CONSIDERED.

7
KEY FACTS
74000 Employees
Annual Construction Volume
EUR 14 bn equivalent to OMR 7 bn
Five main brands:
STRABAG, Dywidag, Heilit+Woerner, Mbius, Zblin
STRABAGs activities span the entire construction
industry and cover the entire value chain in the field of
construction
8
CONSTRUCTION FIELDS

Building Construction and Civil Engineering


Transportation Infrastructures
Special Divisions

9
BUILDING CONSTRUCTION AND CIVIL ENGINEERING

Bridge Construction
Prefabricated Elements
Commercial and Industrial Facilities
Power Plants
Public Buildings
Environmental Technology
10
KEY PROJECTS BUILDINGS AND CIVIL ENGINEERING
Power Plant Alto Maipo Chile Taunusturm Germany
Size: 380m [OMR 190mn] Construction of Two Towers
Project schedule: 20122017 Size: 190m [OMR 95mn]
Project scope: Planning and Project schedule: 20112014
construction of tunnels and Project scope: Turnkey ready
engineering construction works construction of a 41 floor
near Santiago de Chile commercial tower and a 18 floor
residential tower

Central Train Station Vienna Austria Project Kautschuk Russia


Size: 59m [OMR 30mn] Multifunctional Complex
(=27% share) Size: 580m [OMR 290mn]
Project schedule: 20092015 Project schedule: 20082018
Project scope: The Project scope: Erection of
construction includes all adjoining residential and commercial
buildings, shopping facilities and buildings, premises and
underground parking underground car parks

11
TRANSPORTATION INFRASTRUCTURES

Road Construction
Airport Construction
Railway Construction
Rock Engineering and Protective Structures
Ground Engineering
Hydraulic Engineering, Waterway Construction
12
KEY PROJECTS Transportation Infrastructures
Expressway S8 Poland Bus rapid transit system Tanzania
Size: 254m [OMR 127 mn] Dar es Salaam
Project schedule: 20122014 Size: 134m [OMR 67 mn]
Project scope: Construction of Project schedule: 20122015
two expressway segments, Project scope: Renewal and
bridges and service area expansion of three main traffic
arteries, linking the city with the
inland, Burundi and Rwanda

Motorway Pedemontana Italy PPP-Motorway A8 Germany


Construction of the northern Upgrading and operation of A8
bypass of Milan from Ulm to Augsburg
Size: 1bn (=60% share) Size: 205m (=50% share)
Project schedule: 20122015 Project schedule: 20112016
Project scope: Construction of Project scope: Upgrading to a
50 km dual carriageway motorway six-lane motorway and operate
with tunnels and bridges in the and maintain it for 30 years.
North of Italy

13
SPECIAL DIVISIONS

Tunneling
Infrastructure Development (PPP)
Operation and Maintenance
Offshore Wind
Real Estate Development

14
KEY PROJECTS SPECIAL DIVISIONS
Koralm Tunnel - Austria Underground line U1 Austria
Austrias longest railway Extension of the underground
tunnel line U1 in Vienna
Size: 570m (=85% share) Size: 90m
Project schedule: 20112019 Project schedule: 20122016
Project scope: Construction Project scope: Civil engineering,
tunnelling and special ground
of two 33 km long tunnels each
engineering works

PPP school project Germany


PPP order for 15 vocational
colleges in Hamburg
Size: 700m
Project schedule: 20122017
Project scope: Planning, new
construction, renovation and
operation over a period of 30
years

15
STRABAG IN OMAN

continuously present in Oman for 43 years since 1971


local contractor STRABAG Oman LLC since 1985
Focus on transportation infrastructures
several thousand kilometers of roads and highways in Oman
several airports and air bases in Oman have been built or
rehabilitated by us
various dam projects have been built or rehabilitated by us
2500 employees, a stable employer for our local work force

16
PROFILE STRABAG TUNNELING

17
PROFILE STRABAG TUNNELING
FIELDS OF ACTIVITY IN TUNNELING
INFRASTRUCTURE PROJECTS (COMBINING TUNNELING AND
GROUND ENGINEERING)
TUNNELING IN MINING ENVIRONMENT
HYDROPOWER PLANTS
MARKET FOCUS IN TUNNELING
EUROPE
SOUTH AMERICA: CHILE
NORTH AMERICA: CANADA, USA
GULF REGION: OMAN, UAE, QATAR
NORTH AFRICA: ALGERIA, MOROCCO

18
PROFILE STRABAG TUNNELING
CORE COMPETENCES
CONVENTIONAL TUNNEL DRIVE (NATM, D&B)
MECHANIZED HARD ROCK TUNNEL DRIVE (TBMS)
MECHANIZED SOFT GROUND TUNNEL DRIVE (EPB, SLURRY SHIELD)
CUT & COVER METHOD
IMMERSED TUNNELS
PIPE JACKING AND MICRO-TUNNELING
GROUND ENGINEERING
PLANNING, IN-HOUSE DESIGN

19
TUNNELING

REFERENCES

20
STRABAG
References Hydropower Projects
NIAGARA TUNNEL FACILITY PROJECT
Niagara
Canada

Description
Design & Build, TBM Diversion Tunnel, Intake, Outlet,
10.4 km Tunnel,
14.4 m Dia.

Client
Ontario Power Generation

Construction period
8 / 2005 7 / 2013

Contract value
EUR 730 Mio.

21
STRABAG
References Hydropower Projects
HYDROPOWER PLANT GOLDISTHAL
Thuringia
Germany

Description
1.060 MW Pumped Storage Power Plant, 12 Mio m3 reservoir,
2x920 m Headrace Tunnels, 2 Underground Caverns

Client
Vattenfall Europe

Construction period
11 / 1997 12 / 2003

Contract value
EUR 125 Mio.

22
STRABAG
References Hydropower Projects
BIRECIK DAM & HYDROPOWER PROECT
Euphrates River
Turkey

Description
672 MW, 8,5 Mio m3 Earth fill dam, Powerhouse,
Intake and Outlets

Client
Birecik Baraj ve Hidroelektrik
Santrali Tesis ve Isletme S.A., Ankara

Construction period
04 / 1996 10 / 2001

Contract value
Civil works EUR 350 Mio.

23
STRABAG
References Hydropower Projects
HYDROPOWER PLANT HIEFLAU
Styria
Austria

Description
Upgrade of Powerstation, 4,918 m
Headracetunnel, 6.18m Dia.

Client
Verbund Austrian Hydropower AG

Construction period
05 / 2007 08 / 2010

Contract value
EUR 43 Mio.

24
STRABAG
References Hydropower Projects
HYDROPOWER PLANT
Vianden
Luxembourg

Description
200 MW Hydropower Plant,
Tunnels, Cavern, Intakes, Outlets

Client
Socit lectrique de lOur S.A.

Construction period
1 / 2010 2 / 2013

Contract value
EUR 72 Mio.

25
STRABAG
References Drill & Blast
TUNNEL H5 - VOMP-TERFENS
Vomperbach
Austria

Description
8,5 km Railway Tunnel
two-track with rescue gallery

Client
BEG Brenner Eisenbahn GmbH

Construction period
8 / 2003 03 / 2009

Contract value
EUR 203 Mio.

26
STRABAG
References Drill & Blast with Back-Up and Conveyor
LTSCHBERG BASE TUNNEL LOT MITHOLZ
Mitholz
Switzerland

Description
2 one-track railway tunnels
Total Length 25,25 km

Client
Alp Transit AG

Construction period
02/2000 02/2006

Contract value
EUR 341 Mio.

27
STRABAG
References Drill & Blast with Back-Up and Conveyor
ROHTANG-TUNNEL HIMALAYA
Leh-Manali-Highway
India

Description
8,8 km long Road-Tunnel,
3.100 m above sea-level

Client
Border Roads Organization

Construction period
06/2010 02/2015

Contract value
EUR 250 Mio.

28
STRABAG
References Tunneling in Mining
MINE CANDELARIA
Copiapo
Chile
Copiap:
Description 820 Km.
Copper Ore Production, 500 m Tunneling
Development per Month

Client
Minera Aurex Ltda

Construction period
8 / 2006 actual

Contract value
EUR 65 Mio.

29
STRABAG
References Tunneling in Mining
MINE EL TENIENTE
Rancagua
Chile
Rancagua:
Description 140 Km.
Maintenance and Develop-
ment works in Underground Mine

Client
Codelco

Construction period
2 / 2007 actual

Contract value
EUR 37,5 Mio.

30
STRABAG
References Tunneling TBM
TUNNEL CHAIN PERSCHLING
Vienna-St. Plten
Austria

Description
3 double-track railway tunnels
Total Length 12,6 km; 13,03m Dia.

Client
BB-Infrastruktur Bau AG, Wien

Construction period
3 / 2005 5 / 2010

Contract value
EUR 107 Mio.

31
STRABAG
References Tunneling TBM
METRO BUDAPEST LINE 4
Budapest, Hungary

Description
Design & Build Tunnel
Total Length 10,5 km;
6,14m Dia.

Client
BKV Budapest Transport, Budapest

Construction period
2 / 2006 4 / 2011

Contract value
EUR 207 Mio.

32
STRABAG
References Tunneling TBM
GOTTHARD BASE TUNNEL 1/3
2 Lots Erstfeld & Amsteg
Switzerland

Description
2 x 17,8 km single-track railway tunnels,
9.58m Dia.

Client
Alptransit AG

Construction period
2002 2012

Contract value
EUR 861 Mio.

33
STRABAG
References Tunneling TBM
GOTTHARD BASE TUNNEL 2/3
Lot Erstfeld
Switzerland

Description
2 x 7,4 km single-track railway tunnels,
9.58m Dia.

Client
Alptransit AG

Construction period
2007 2012

Contract value
EUR 345 Mio.

34
STRABAG
References Tunneling TBM
GOTTHARD BASE TUNNEL 3/3
Lot Amsteg
Switzerland

Description
2 x 11,4 km single-track railway tunnels;
9.58m Dia.

Client
Alptransit AG

Construction period
2002 2012

Contract value
EUR 516 Mio.

35
STRABAG
References Tunneling Infrastructure
SDERSTRMSTUNNELN
Stockholm, Sweden

Description
Immersed Tunnel , Cut & Cover Tunnel,
Drill-and-Blast Rail Tunnels

Client
Trafikverket, Stockholm

Construction period
1 / 2008 12 / 2013

Contract value
EUR 140 Mio.

36
STRABAG
References Tunneling Infrastructure
STATENTUNNEL RANDSTAD RAIL
Rotterdam, Netherlands

Discription
TBM Tunnels,Cut & Cover Stations

Client
Gemeentewerke Rotterdam

Construction period
3 / 2004 10 / 2008

Contract value
EUR 237 Mio.

37
Success is in the details
38
TUNNELING
BASICS
40
TUNNELING - STATICS
Tension, which expands, or pulls on a
material
Compression, which shortens, or
squeezes material
Shearing, which causes parts of a
material to slide past one another in
opposite directions
Torsion, which twists a material
The tunnel must oppose these forces

41
DEPENDENCY OF METHOD OF GROUND CONDITIONS

Difference soft ground, soft rock,


hard rock, underwater.
Strong ground and small
diameter tunnels: Full-face
method
Soft ground: top-heading-and-
bench method

42
NEW AUSTRIAN
TUNNELING
METHOD [NATM]
NATM METHOD
Excavation in stages, topheading and bench
excavation
Geologists identify rock type and assess behavior
Initial lining of sprayed fiber-reinforced concrete
(shotcrete), rockbolts, and latice girders
Initial lining is flexible and allows rock to deform in
controlled fashion until equilibrium is reached
Deformation measurement

48
NATM METHOD
Final lining of traditional reinforced concrete

Flexibilityof the Method allows engineers to adjust


reinforcing elements based on observed behavior
Result: Reasonable cost, without sacrificing safety
by variable support measures
Flexibility at changing ground conditions
Applicable in nearly all ground conditions

49
Main Principle

NATM In the past

The main load-bearing component of the tunnel is the surrounding rock


mass.

INSTALLATION OF ARCH AND REINFORCEMENT


NATM In the past

Maintain strength of the rock mass.


NATM In the past

Avoid detrimental loosening.

INSTALLATION OF ARCH AND REINFORCEMENT


Load bearing ring

NATM In the past

Mobilization of the strength of rock mass.

INSTALLATION OF ARCH AND REINFORCEMENT


Deformations

Measurements the deformations of the rock mass during the


excavation must be measured.

INSTALLATION OF ARCH AND REINFORCEMENT


NATM In the past

Flexible support - The primary lining is thin.

INSTALLATION OF ARCH AND REINFORCEMENT


Rock bolts
Mesh steel
Steel arches

NATM In the past


Additional support requirement shall not be added by increasing lining
thickness but by additional rock bolts and wire mesh

INSTALLATION OF ARCH AND REINFORCEMENT


lining
Load bearing ring

NATM In the past


Statically the tunnel is considered as a thick-walled tube consisting of
the rock and lining.

INSTALLATION OF ARCH AND REINFORCEMENT


NATM NEW AUSTRIAN TUNNELLING METHOD
NATM NEW AUSTRIAN TUNNELLING METHOD
NATM NEW AUSTRIAN TUNNELLING METHOD

EXCAVATOR TUNNELING
NATM NEW AUSTRIAN TUNNELLING METHOD

EXCAVATOR TUNNELING
NATM NEW AUSTRIAN TUNNELLING METHOD

PIPE ROOF UMRELLA INSTALLATION


NATM NEW AUSTRIAN TUNNELLING METHOD

DRILL AND BLAST TUNNELLING


TO DRILL HOLES IN EXCAVATION FACE
NATM NEW AUSTRIAN TUNNELLING METHOD

Excavation

Cross section

Excavating the top heading

Excavating the bench

Excavating the invert

SHOTCRETE
NATM NEW AUSTRIAN TUNNELLING METHOD

Mucking
Mucking will usually be done by means of a wheel loader, which loads the articulated
dump trucks. After excavating, the tunnel excavator moves back, providing the wheel
loader enough place to load the dump truck. Waste will be collected in the portal area.

SHOTCRETE
NATM NEW AUSTRIAN TUNNELLING METHOD

Wire mesh and steel arches

Wire meshes and At work


steel arches

Built-in

SHOTCRETE
NATM NEW AUSTRIAN TUNNELLING METHOD

Shotcrete

ROCKBOLT
NATM NEW AUSTRIAN TUNNELLING METHOD

Rock bolts

Drilling jumbo Drilling at the Drilling at the top


heading face heading

ROCKBOLT
NATM NEW AUSTRIAN TUNNELLING METHOD

SURVEYING
NATM NEW AUSTRIAN TUNNELLING METHOD

GRAPHIC OF PROFIL SPECIFICATION


NATM NEW AUSTRIAN TUNNELLING METHOD

GRAPHIC
SETTLEMENT
AND
DISPLACEMENT
NATM NEW AUSTRIAN TUNNELLING METHOD

ADVANTAGES:

LOWER COSTS FOR TUNNELLING BY VARIABLE SUPPORT MEASURES

FLEXIBILITY AT CHANGING GROUND CONDITIONS

NEARLY IN ALL GROUND PROPERTIES APPLICABLE


NATM NEW AUSTRIAN TUNNELLING METHOD
NATM NEW AUSTRIAN TUNNELLING METHOD
NATM NEW AUSTRIAN TUNNELLING METHOD

THANK YOU FOR YOUR ATTENTION


GOTTHARD
BASE TUNNEL
SWITZERLAND
KEY FACTS AND SPECIFICATIONS
2 single track railway tunnels
Tube diameters 8.83 to 9.58 meters
Line length 57 km
All tunnels and shafts together 151.84 km
Worlds longest railway tunnel
Total cost USD 10 bn, about OMR 3.86 bn
Total construction time 20 years (1996 2016)

83
PURPOSE AND ADVANTAGES
Tenfold increase of traffic on roads since 1980
Transfer of transport from road to rail
Increase total transport capacity across the Alps
Reduce environmental impact of truck transports
Shorten travel time between Switzerland and Italy

84
MAJOR CHALLENGES
Hightemperatures in the tunnels, up to 46 degree
Massive overburden up to 2100m

85
The Alps The obstacle

86
Solution for the railroad freight transportation through the Alps
Ltschberg base tunnel 2007 and Gotthard base tunnel 2016

87
Concept of the flat rail link at the Gotthard

88
89
90
CONTRACTOR
ARGE Gotthard Nord
Joint Venture of
STRABAG Switzerland and STRABAG Austria
2 hard rock Tunnel Boring Machines, dia. 9.58m
550 personnel
24 hour operation 340 days/year

91
Schematic of the Gotthard base tunnel

92
Location STRABAG AG, Erstfeld

93
Geology
Rock covering max. 2100 m Rock temperature max. 46C

AGN AGN
Lot Amsteg: preliminary underground works
Installations at the access tunnel Amsteg
INFRASTRUCTURES AMSTEG
Conditioning of material Technical installations

Lecture room

Offices

Canteen
Accommodations
Technical Infrastructures Amsteg

Concrete mixing facility

Workshop

Cooling facility
Conveyor belt facility

Ventilation facility

Control center

Portal access tunnel


Logistics in the access tunnel

Ventilation conduits

Cooling water conduits

Conduits for
mountain water
Conveyor belts
excavated rock
TBM east/west

Double-tracks for the construction


Logistics in the single-track tunnel

Ventilation
conduits
Conveyor belts
excavated rock
TBM east/west

Cooling water conduits

Double-tracks for the construction


TBM drive Cable shaft KW Amsteg (1800 m, 3.70 m)
Drill and blast of the branching and the TBM assembly caverns
Lot Amsteg - TBM assembly, march 2003, underground
Lot Amsteg - TBM assembly back-up, april 2003

Crusher integrated
in the TBM back-up
Lot Amsteg TBM east, ready to start 27.05.2003
Installations Erstfeld at the start of construction in april 2007
Installations Erstfeld at the end of june 2008
Lot Erstfeld preliminary works above ground
Lot Erstfeld - TBM assembly
Lot Erstfeld - TBM assembly
Lot Erstfeld - TBM assembly
Lot Erstfeld - TBM assembly
Lot Erstfeld TBM east ready to start 04.12.2007
Lot Erstfeld TBM east ready to start 04.12.2007
Technical data TBM

Manufacturer TBM Herrenknecht AG (D)

Manufacturer back-up ROWA Engineering AG (CH)

Boring diameter 9.58 m

Number of cutters / type 62 / 17

Drive power of the TBM head 3500 kW (10 engines)

Engine speed of the head variable, 0 6 rotations/min

Total installed power 7800 kVA

Thrust power 27500 kN (at 350 bar)

Weight of the total equipment 3000 t (TBM 1300 t)

Total length of the equipment 450 m

Amount of investment per TBM CHF 30 Mio [OMR 12.5 mn]


Back-up logistics

Pendant back-up stage

Rear of the back-up


Supply and disposal logistics TBM drive
Conveyor belt for the excavated rock

Diesel traction with smoke filter

Transport of shotcrete containers /


Station for the handling of goods
Monorail
Suspension of the
Suspension
track pendant back-up stage
Back-up

Cooling water conduits

Conveyor belt

Monorail, supply and disposal logistics


Wire mesh erector / anchor drilling devices at the head of the TBM
Systematical safeguarding of the excavation / shotcrete at the back-up

Shotcrete robot at the back-up


Mobile shotcrete device
on the upper deck of the TBM
Sole concrete under the pendant back-up stage

Max. daily output 30 m/day


Crossways: drill and blast works every 312 m
TBM dismantling underground
Heavy lift transport TBM (600 t)
Arrival of the heavy lift transport TBM (600 t) in the assembly cavern
Drill and blast 185 m till the boundary of the lot: advance devices
Drill and blast:
opening and safeguarding of the circular tunnel section in 20 part sections
Drill and blast: steel arches with relocatable braces
Breakthrough Amsteg Sedrun 17.10.2007
STRABAG AG

ARGE Gotthard-Basistunnel Nord (AGN)

Logistics concrete works


Concrete casting of the counterfort of the vault "Kicker"

Kicker

Drainage of the vault


Concrete casting of the counterfort of the vault "Kicker"

Shuttering unit of the drainage

Shuttering unit of the Kicker


Sealing / concrete lining of the single-track tunnel

Sealing

Lining
Sealing / concrete lining of the single-track tunnel

Mobile scaffolding for the sealing

Sealed single lane tunnel


Sealing / concrete lining of the single-track tunnel

Shuttering unit for the vault


Sealing / concrete lining of the single-track tunnel

Concrete allocator

Supply of concrete by rail


Sealing / concrete lining of the single-track tunnel

Construction for after treatment

Finished single lane tunnel


ROHTANG
TUNNEL,
HIMACHAL PRADESH, INDIA
KEY FACTS AND SPECIFICATIONS
Road tunnel, horseshoe shape
Length 8800 meters
Width 13 meters, final width 10 meters
One lane per direction
Operating speed 80 km/h

140
KEY FACTS AND SPECIFICATIONS
Drill
and Blast with New Austrian Tunneling
Method [NATM]
Total cost INR 17 bn, about OMR 109 mn
Total construction time 7 years (2010 2016)

141
PURPOSE AND ADVANTAGES
Builtunder Rohtang Pass
Pass only open 4 months per year
All-weather accessibility of the region
Secure military supplies into the area

142
MAJOR CHALLENGES
Height over 3000 meters
Heavy snowfalls in winter
46 avalanche sites on approaches to the tunnel
Geological surprises: Heavy water ingress (up to
3000 m3/day) requiring constant dewatering
Ingress of debris from encountered overhead
cavities, loose strata
Collapse of rooftop

143
LOCATION
SOUTHERN PORTAL
NORTHERN PORTAL
13 m

3,2 m 6m

2m

8m
Excavation with Rock-Bolt Support in stable rock
Excavation with rock bolts in unstable conditions
Pass during Summer
Site Installation North during Summer
Site Installation South during Winter
Pass during Winter
Avalanche Damages North
Excavation
SITE INSTALLATION SOUTH
SITE INSTALLATION SOUTH
SITE INSTALLATION NORTH
171
172
173
THANK YOU VERY MUCH
FOR YOUR ATTENTION

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