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UNIT I INTRODUCTION 9
Need for unconventional machining process-Advantages of UCM - Disadvantages of UCM -
Comparison of conventional and unconventional machining processes - Process parameters -
Processes based on type of energy required to shape the material- Processes based on
mechanism of material removal- Processes based on transfer media- Processes based on
source of energy
UNIT II MECHANICAL ENERGY BASED UCM PROCESSES 9
Principle of Mechanical energy based UCM Processes - Mechanical energy based
unconventional machining processes: Ultrasonic machining process, Abrasive Jet machining
process, Water Jet Machining process - Principle, Working of various elements, Mechanism
of metal removal, Applications, Advantages and Disadvantages. Comparison of Mechanical
energy based unconventional machining processes
UNIT III ELECTRICAL ENERGY BASED UCM PROCESSES 9
Principle of Electrical energy based UCM Processes - Electrical energy based unconventional
machining processes: Electric Discharge machining - Principle, Layout of EDM process,
Functions and types of dielectric fluid, Properties of different tool materials, Working of R-C
(Relaxation) circuit, R-C-L circuit, rotary pulse generator circuit, controlled pulse generator
circuit, Process parameters in EDM Process, Mechanism of metal removal, Applications,
Advantages and Disadvantages. Wire cut EDM (WCEDM) process: Layout, Construction and
working of various elements, Applications, Advantages and Disadvantages. Drilling and Die
sinking by EDM process. Comparison of Electrical energy based unconventional machining
processes
UNIT IV CHEMICAL & ELECTRO CHEMICAL ENERGY BASED UCM
PROCESSES 9
Principle of Chemical & Electro chemical energy based UCM Processes - Chemical &
Electro chemical energy based unconventional machining processes: Chemical machining,
Electro chemical machining, Electro chemical grinding, Electro chemical honing processes -
Principle, Working of various elements, Mechanism of metal removal, Applications,
Advantages and Disadvantages. Comparison of Chemical & Electro chemical energy based
unconventional machining processes
WEB REFERENCES
https://en.wikipedia.org/wiki/Machining
https://en.wikipedia.org/wiki/Laser_beam_machining
https://en.wikipedia.org/wiki/Electrical_discharge_machining
http://mechteacher.com/manufacturing-technology/
http://www.engineershandbook.com/MfgMethods/nontraditionalmachining