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KENR2763

January 1996

Electrical Schematic Symbols And Definitions Harness And Wire Electrical Schematic Symbols

A AA 1 1
1 2 2

Typical representation of a Typical representation of a


T Deutsch connector. The Sure-Seal connector. The
Plug Receptacle plug contains all sockets plugand receptacle contain
Pressure Temperature Level Flow
Symbol and the receptacle contains both pins and sockets.
Symbol Symbol Symbol
2 all pins.

Pin or Socket
Number

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Wire, Cable, or Harness Component
Assembly Identification Part Number
Single Wire
Normally open switch that is closed due to an applied condition, and will open again with a Connector
specific decrease in that condition. C A A AA 9X-1123
325-PK-14 1 325-PK-14

Pin Socket Wire


Normally closed switch that will open with an increase of a specific condition. Color

Normally closed switch that is open due to an applied condition, and will close again 2 200-BK-14 CP-323C And CS-323C
with a specific decrease in that condition.
Circuit Number Wire
Vibratory Compactor
The circle indicates that the component has screw terminals and a wire can be disconnected
Identification Gauge
Electrical System
from it.
Electrical Schematic Symbols And Definitions
CP-323C CS-323C:
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
No circle indicates that the wire cannot be disconnected from the component. through it. 1EN1-UP 6DM1-UP
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

This indicates that the component has a wire connected to it that is connected to ground.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
T gauge of the temperature or pressure.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil


that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
1996 Caterpillar Printed in U.S.A.
All Rights Reserved
Electrical Schematic
128-2332
OPTIONAL
123-WH
ROTARY
PROPEL
INTLK BRAKE VIB CONT LOW CHRG
NEUTRAL/
ST SW
BEACON
IGN ENG OIL 9 5 3 7 1 6 4 8
PR
COOL.
SOL SOL SOL PRESS. SW 7R-3397 DIAGNOSTIC LIGHT
1 2 4
SIG
TEMP
3 OPTIONAL CLUSTER AS.

+
VIB TACH GND
86-8835
78-0594 HYD

450
2 1 FLTR HYD OIL
+

+
607
TEMP

450
BEACON HARNESS
RD
BU

BK

200
B920-GN
200-BK

200-BK
603-PK
308-YL

330-YL
5 6 A B C D E F

C A B

1
2

1
2
DIODE AS. 1

R13

P13
105-3542

C931-
406
465
123

428
405
2
1
777-PU

777-PU
200-BK

200-BK

276-BK
200-BK
465-OR 21 465-OR 6

1
2
450-YL 11 450-YL 7
788-YL 14 788-YL N/A 465-OR 568-GN 5

200-BK
603-PK
B920GN
200-BK
447-PK 13 447-PK 405-GY 405-GY 4

R15

P15
377-OR 9 377-OR 377-OR 568-GN 8
BKUP
121-YL 326-PU 8 326-PU 326-PU 406-PU 1
ALM
321-BR B920-GN 18 B920-GN 400-GN 4 400-GN 400-GN 2
3T-1815
17 B921-WH 309-GY 3 309-GY 3
20 751-GN 406-PU 5 406-PU
121-YL 121-YL 2 121-YL 123-WH 16 123-WH
321-BR 321-BR 13 321-BR 428-OR 6 428-OR DIODE AS. 3
608-GN 12 608-GN 405-GY 12 405-GY 105-3542
607-PK 10 607-PK 568-GN 19 568-GN 6
603-PK 24 603-PK C931-OR 2 C931-OR 7
221-BK 5 221-BK 200-BK 20 200-BK ALT IND LAMP FUEL SOL RES 568-GN 5
226-BK 6 226-BK 22 7N-5876 LAMP 5L-2854 465-OR 4
330-YL 7 330-YL 308-YL 1 308-YL 309-GY 326-PU 308-YL 8

20
304-WH-6 308-YL 8 308-YL 24 308-YL 1
GND ST
220-BK 15 220-BK C938-BR 18 C938-BR 376-GN 377-OR 2
DIODE
777-PU 777-PU 19 777-PU 23 ST AID RES 3
MOT BAT.
7X-8831 ST AID SW
2
101-RD-6 123-WH 21 123-WH 307-OR 7 307-OR
7 FUEL LEVEL
22 607-PK 10 607-PK 9D-3721
7W-1251
6 8 10 15 12 16 13 14 18 17 19 11
SENDER 118-8316
ST 276-BK 23 276-BK 105-BR 15 105-BR 7
2 1
MOTOR 200-BK 447-PK 447-PK 16 447-PK 148-WH 17 148-WH 148-WH 376-GN 377-OR N/A 568-GN 5
309-GY 3 309-GY 428-OR 4
788-YL 11 788-YL 148-WH N/A 400-GN 8
RD-00 FRAME 326-PU 326-PU 14 326-PU C938-BR C938-BR 1
BK-00 GND 377-OR 377-OR 1 377-OR 607-PK 2
400-GN 4 400-GN 200-BK 3
BK-00 BK-00 309-GY 450-YL 9 450-YL WARN HORN 308-YL
+ - + - 109-OR-6 123-WH DIODE AS. 2
7T-0969
200-BK

400
304-WH-6 447-PK 105-3542
DISCONNECT SW IGN
101-RD-6 568-GN
7N-0718 B+
BATTERY BATTERY 109-OR-6 C938-BR 308-YL KEY ST SW SEND

R16

P16
3T-5760 3T-5760 D+ R 450-YL 450-YL 308-YL
R
9G-7641 - +
B- 304-WH-6 304-WH-6 308-YL GND

9 10 11
C
ALT OFF

9
ALT CKT BKR 308-YL
118-8314 9S-0174 307-OR
S ON
200-BK 200-BK 10 15 12 7

P17
ENG ST SERVICE METER
B
105-BR 450-YL
BLOCK FUEL LVL GA (HR GA)
101-RD-6 101-RD-6 101-RD-6 105-BR
200-BK 200-BK 308-YL 4W-2141 6T-7337
13 20 4 8 19 11
326-PU 109-OR-6

R18
109-OR-6 INSTRUMENT HARNESS 117-0839
BK C 200-BK 109-OR-6 109-OR-6
FUEL PUMP RD A C938-BR
SOL (ENGINE) WH B 226-BK C931-OR
ST AID
(ENGINE) 377-OR
428-OR
406-PU
1 6
HYD OIL 221-BK
MAIN RLY
12 13 TEMP SW 101-7740
226-BK 14
110-0514 330-YL

109-OR-6
FUNCTIONAL

C938-
1 308-YL 220-BK
LIGHT RLY
BK C 221-BK 221-BK 2 200-BK 777-PU
3E-5239
RD A 220-BK ENG OIL PR COOL. TEMP WARN LIGHT HYD TEMP
WH B 200-BK 123-WH RLY 3E-5239 RLY 5E-5239 RLY 3E-5239 RLY 3E-5239 C938-BR
400-GN 112-PU-10 123-WH 220-BK 123-WH 221-BK 200-BK C930-BR 123-WH 226-BK 200-BK
85 86 85 86 85 86 85 86 85 86
PLATF GND
COOL. TEMP 1 123-WH 87 30 87 30 87 30 87 30 87 30

SW 108-1224 2 400-GN 405-GY 406-PU 200-BK C931-OR 428-OR

ST RLY 18 200-BK
P1
200-BK
P2 P3
200-BK
P4 P5
608-GN
200-BK
200-BK
607-PK

200-BK

109-OR-8
788-YL
87a 87a 87a 87a 87a
3E-0075
ENG OIL
PR SW 1 306-GN 200-BK 200-BK

C930-
103-4977 2 200-BK
4
3
2
1

2
1

15 16 1 200-BK 123-WH 123-WH


HARNESS 131-1217

2 220-BK 200-BK
304-WH-6 405-GY 123-WH
ROPS LIGHTS

307-OR
608-GN

OPTIONAL ENG
200-BK
200-BK
607-PK

ENG OIL 143-BR


RD
BK

SP SENSOR

PR SW 306-GN
107-0611 17
6V-2455

B765-BR
776-YL 776-YL
MAIN HARNESS 124-7490

200-BK 200-BK
608-GN

608-GN
200-BK

200-BK

200-BK
607-PK

607-PK
200-BK

322-GY
276-BK 123-WH 330-YL 200-BK 200-BK 330-YL 776-YL 200-BK
85 86 85 86 85 86 85 86 85 86
FWD HORN
7T-0969 87 30
87 30 87 30 87 30 87
30

200-BK 143-BR 306-GN 307-OR 776-YL B765-BR


465-OR 777-PU
REAR FRONT 87a P10 87a P9 87a P8 87a P7 87a
P6

101-RD-10

112-PU-10
5 16 3 2 14 18 17

B921-WH
B920-GN
FLOODS

B765-BR
FLOODS

123-WH

148-WH
C720-BU

751-GN

608-GN
322-GY
143-BR

105-BR

321-BR
200-BK

607-PK

607-PK

603-PK
776-YL

121-YL
9X-1439 9X-1439 BK #1 RLY
HYD OIL CHR N/ST #2 RLY N/ST #1 RLY 3E-5239
R12 P33 R11 PR RLY 3E-5239 3E-5239 3E-5239 BK #2 RLY
3E-5239

9
4
2
3

6
8
5
22
23
24
15
12
14
13

16

17
18
19
20
21
11

10
P12 R33 P11 PLATFORM HARNESS 117-0842
d47618

123-WH

148-WH

B921-WH
751-GN

608-GN
ABBREV COLOR

321-BR
322-GY

B920-GN

607-PK

603-PK
143-BR

105-BR
COMPONENT ARE SHOWN INSTALLED
200-BK

607-PK

121-YL
B765-BR
776-YL

101-RD-10

112-PU-10
ON A FULLY OPERABLE MACHINE
VIB ON/OFF SW
WITH THE KEY AND ENGINE OFF.
RD RED (PROPEL LEVER)
WH WHITE Item
N/A CKT OR PARTIAL CKT IS NOT
OR ORANGE BKUP ALM SW Component
APPLICABLE TO THIS MODEL
YL YELLOW B919-GN 1 (PROPEL LEVER)
P1 P2 P3 P4 P5
No.
PK PINK 103-YL 2
BLADE, SPADE, RING
OR SCREW TERMINAL BK BLACK FWD HORN SW
1 Propel Brake Intlk. Solenoids
GY GRAY 3T-2357 321-BR 1
PU PURPLE 200-BK 2 2 Vibration Control Solenoids (Part Of Propel Pump)
B919-GN

CIRCUIT CONNECTED
BR BROWN
GN GREEN 322-GY 112-PU-10
CIRCUIT NOT CONNECTED
BU BLUE P9 P8 P7 P6
3 Propel Low Charge Pressure Switch
128-PK
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
123-WH GAGE/RLY 10A 4 Operator's Gauge Panel
3 2

INTERNAL ELECTRICAL 2 1
B920-GN
603-PK 115-PK 115-PK FR FLOOD 10A
5 Propel Brake Solenoids
CONNECTION TO SURFACE
B921-WH 121-YL BKUP ALM 10A
OF COMPONENT
3 BEACON SW OPTION 6 Neutral Start Switch
CONNECTOR VIB ON/OFF 8D-2676 148-WH ST AID 10A
P10 RELAY BANK
ATCH WIRE, CABLE,
SWITCH
8D-2676 103-YL VIB ON/OFF 10A
112-PU-10
LAYOUT 7 Starter And Solenoid
COMPONENT

116-BR REAR FLOOD 10A 8 Diode Assemblies (Under Panel)


B765-BR
143-BR BRAKE 10A 19 20 9 Batteries
105-BR KEY ST 10A
2

4
1

3
143-BR 101-RD-10 RELAY# DESCRIPTION 10 Main Disconnect Switch
143-BR 128-PK FWD HORN 10A P1 ENG. OIL PRESS.

11 Alternator Circuit Breaker


X1
776-YL P2 COOLANT TEMP.
X2
200-BK P3 WARN LIGHT CLUSTER
P4 HYD. TEMP
776-YL
1

2
P5 FUNCTIONAL LIGHT 12 Fuel Solenoid
115-PK 143-BR P6 BRAKE REL.#1
3

BK SW
607-PK
607-PK
751-GN P7
P8
BRAKE REL.#2
NEUTRAL START #1
13 Hydraulic Oil Pressure Switch
4
103-PK
116-5275 P9 NEUTRAL START #2
& 122-7344
608-GN
6 5
116-BR 103-PK
P10 HYDRAULIC OIL CHARGE 14 Relay Bank (10 Relays)

FLOOD
15 Engine Coolant Temperature Switch
LIGHT SW
7T-3946 16 Engine Oil Pressure Switches
d47613
CONTROL HARNESS 117-0841
17 Start Relay
18 Main Relay
19 Fuse Block
20 Operator's Controls
Note: Item 6 is located on the Propel Pump.

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