Internship Training program

MACHINERY MAINTENANCE Duration: (Two Weeks)

Reference Material / Area
Study Area
Visits Allocation

Safety Procedures

Working of Machinery Maintenance

Orientation
Area Engineer Ammonia +
01 Week Centrifugal Workshop Facilities & capabilities API Pilot + Area visit Urea
Pumps
Theory (Rating, Capacity, Head,
NPSH, performance Curves etc)

Construction
Operation

Common pump problems Operation &

Centrifugal
01 Week Maintenance manual
Compressors Knowledge of sectional drawings, of P-108/105
spec. sheets & Troubleshooting

Operating Principle & theory

(Capacity, pressure, surging etc)

Construction API Pilot + Area Visit

Centrifugal Operation &
01 Week
Compressors Operation Maintenance manual
Knowledge of Journal & Thrust of K-101
Bearings
Knowledge of sectional drawings,
spec. sheets & Troubleshooting
Operating Principle & Types of
steam Turbines

Construction API Pilot + Area visit

Steam Operation &
02 Week Utility
Turbines Operation Maintenance manual
Knowledge of Lubrication, Governing of TP-800/601
& Trip system
Knowledge of sectional drawings,
spec. sheets & Troubleshooting
Operating Principle & Types of PD
Compressors

Positive Construction
02 Week Displacement API Pilot + Area visit
Compressors Operation

Knowledge of Lubrication & cooling

system

MACHINE SHOP Duration: (One Week)

Sr. # Activities Remarks
Introduction to Machine/Vehicle Shop working and
1 Presentation (1st Day)
facilities

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 Orientation to Machine Shop and Tool Room facilities
2 Workshop (2nd Day)
thru visit

Introduction to machining operations like Turning,

3 Machine Shop (3rd Day)
Boring, Milling, Slotting, Balancing & drilling etc.

Introduction of Industrial Vehicles i.e. P&H crane,

4 Locatelli crane, Tadano crane, Aerial Lift, fork Lifts & Vehicle Shop (4th Day)
study of Load Charts etc.
Study of Rigging Operations and use of rigging tools i.e.
5 Chain blocks, Wire Rope Slings, Web Belt Slings, Eye Vehicle Shop (5th Day)
Bolts and Shackles etc.

6 Basics of Automobile Maintenance Vehicle Shop (6th Day)

Introduction and study of materials (physical &

chemical properties) used at fertilizer plant thru books
available at TTC-MM i.e: Cast Iron Carbon Steel To be studied / observed along with
7
Stainless Steels like SS 304, 3304 L, 316, 316 L, 310, above mentioned activities
Nitronic 50 Aluminum, Copper, Brass , Bronze Teflon
(Plain, graphite & glass filled), PVC etc.

EQUIPMENT MAINTENANCE Duration: (Three Weeks)

Reference Material / Area Allocation
Study Area
Visits

01 Week Orientation Safety Procedures

Working of Equipment Area Engineer
Maintenance
Workshop Facilities &
capabilities

Ammonia / Urea
Study of piping /materials Workshops
Types and construction of heat
Piping/Heat Piping Guide+API Pilot
01 Week exchangers
Exchnagers + Area visit
Heat exchangers repair and
maintenance

Types of gaskets and

02 Week Gaskets and
slection of gaskets
gland
Gaskets used for heat
packings API Pilot + Area visit Utility
exchangers
Gland packings replacement
procedure
02 Week Insulation / Hot and cold insulation
Painting
Installation techniques
Wrapping API Pilot + Area visit
Types of paints
Coating Wrapping

03 Week Valves Types and maintenance of valves

Types of welding machines API Pilot + workshop

Fabrication Shop
Understanding of welding visit
03 Week Welding
processes
Welding defects

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