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Revision History
Document Serial
Product Version Reason for Revision
Version Number
V3 R1.0 This is the initial release.
Adding instructions for GPS
antenna on the cabinet top
V3 R1.1
cover; adding instructions and
diagrams of DCPD7A.
Adding instructions for second
disconnection of DCPD7A;
V3 R1.2
adding instructions for one more
DCPD7A.
1. Changing the data of the
cabinet base diagram of Chapter
4.3;
2.Adding instructions for
DCPD6A of Chapter 1.1;
3.Changing the system diagram
of Diagram 5-1 and Diagram 5-2;
4.Adding Diagram 5-3 and
V3 R1.3 Diagram 5-4 for B900 with
DCPD6and B900 with DCPD7A;
5.Changing instructions for Table
7-2 of Power Cable for the Fan of
PC8910A Cabinet;
6. Changing instructions of one
end of Power Cable for the Fan
of PC8910A Cabinet in Chapter
7.2.2.
Author
Document
Date Prepared by Reviewed by Approved by
Version
2015-1-26 R1.0 Liu Zhe
2015-3-26 R1.1 Liu Zhe
2015-5-26 R1.2 Liu Zhe
2015-9-18 R1.3 Liu Zhe
Proposal: Before reading this document, you had better have the following knowledge and skills:
SEQ Knowledge and skills Reference material
Knowledge of ZXSDR B8200 system ZXSDR B8200 TL200(V2.00)TD-LTE
1 features, technical specifications, and Baseband Resource Unit Hardware
operation and maintenance. Description
Knowledge of ZXDU58 B900 system
ZXDU58 B900 (V4.5R99M01) DC Power
2 features, technical specifications, and
System Product Description
operation and maintenance.
3
4
5
Follow-up document: After reading this document, you may need the following information:
SEQ Reference material Information
ZXSDR BS8900A L200 (V2.00) Outdoor LTE Detailed description of the maintenance of
1
Macro eNodeB Maintenance Guide BS8900A
ZTE Confidential Proprietary 2015 ZTE CORPORATION. All rights reserved. III
LTE TDD ZXSDR BS8900A Outdoor Cabinet Quick Installation Guide (B900)
Summary
Chapter Description
1 Overview This chapter introduces the purpose of this document and
provides information such as the production configuration,
installation workflow and scenario.
2 Installation Workflow This chapter describes in details the cabinet installation
workflow.
3 Installation Preparation This chapter describes the installation precautions.
4 Installing the BS8900A Cabinet This chapter describes how to safely install the BS8900A
cabinet in details.
5 Cables Installation Preparation This chapter describes in details the install the cable
installation preparation.
6 Connecting Cables Outside the This chapter describes how to safely install the cables outside
BS8900A Cabinet the BS8900A cabinet in details.
7 Connecting Cables Inside the This chapter describes how to safely install the cables inside
BS8900A Cabinet the BS8010A cabinet in details.
8 Installation Check This chapter briefs the dos and don'ts during the installation
check.
TABLE OF CONTENTS
1 Overview ......................................................................................................... 1
1.1 Product Configuration ....................................................................................... 1
1.2 Installation Scenario ......................................................................................... 2
4 Cabinet Installation......................................................................................... 7
4.1 The BC8910A Cabinet Top Cover Installation................................................... 7
4.2 The GPS Antenna Installation on the Cabinet Top (optional) ............................ 8
4.3 The PC8910A Cabinet Base Installation ........................................................... 9
4.4 The BC8910A Cabinet and the PC8910A Cabinet Stack ................................ 11
4.5 Batteries Installation ....................................................................................... 12
4.6 BS8900A Installation Diagram ........................................................................ 13
7.2.3 Connecting the Power Cable for the Fan of PC8910A Cabinet ....................... 37
7.2.4 Connecting the Heater Power Cable of PC8910A Cabinet (optional) .............. 37
FIGURES
TABLES
ZTE Confidential Proprietary 2015 ZTE CORPORATION. All rights reserved. VII
LTE TDD ZXSDR BS8900A Outdoor Cabinet Quick Installation Guide (B900)
1 Overview
This document describes how to install the BS8900A cabinet based on the following
production configuration and installation scenario.
If DCPD6A is needed to match with DCPD7A, it is suggested that the second disconnection terminals of 20A of
DCPD7A indicated as 1 or 2 above, connecting DCPD6A
Note:
The height of the concrete base at the bottom of the cabinet must be greater than
200 mm.
Note:
For stacke installation scenarion, the size of the concrete base at the bottom of the
cabinet must be no less than 1600 mm1500 mm..
Note:
For side by side installation scenario, the distance between the two BS8910A
cabinets should be more than 100mm and be less than 500mm.
100mmL500mm.
Note:
For side by side installation scenarion, the size of the concrete base at the bottom of
the cabinet must be no less than 2200 mm1500 mm.
2 Installation Workflow
Figure 2-1 BS8910A Installation Workflow
Start
Cabinet
Installation
External Cables
Installation
Internal Cables
Installation
Inspection
Power On &
Power Off
End
3 Installation Precautions
Task Purpose
This document is designed to provide installation specifications for the outsourcing team
before commissioning.
Task Staff
Installation Supervisor
Outsourcing Employee
Prerequisites
The installation site meets the engineering design requirements
The installation site meets the first environment acceptance requirements
Goods Unpacking Inspection and Distribution on site is finished.
Tools
Pliers
To create cable connectors
Workflow
1. Cabinet installation (including cabinet base installation, cabinet top installation, and
BC8910A cabinet and PC8910A cabinet stack);
2. External cables installation (including grounding cable, AC power cable, GPS feeder,
RRU power cable, optical cable, ETH cable, monitoring cable and so on );
3. Internal cables installation (including battery power cable, battery heat detecting
cable, water monitoring extension cable, access control cable, fan power cable,
heater power cable and so on);
Instructions
1. Read ZXSDR B8200 TL200 TD-LTE Baseband Unit User Manual and
ZXDU58 B900 DC Power System User Manual before the installation so as to learn the
system structure.
2. Remove watches, hand chains, rings or other conductive objects before the
operation. Wear special gloves for protection.
4. Pay attention to the safety tags or warnings attached to the equipment. Do not cover
the tags and warnings or even remove them off the equipment under any conditions.
5. Never install the equipment in a place where there is a risk of liquid or objects falling
inside the equipment as short circuit may occur and damage the equipment!
6. Do not stack heavy objects on top of the cabinet so as prevent damage to the
equipment!
7. While drilling, operators should take measures to prevent dust from entering
people's respiratory tracks or eyes.
8. Wear safety helmets on site as objects falling from heights might cause severe
physical injuries or even deaths. It is forbidden to stand right under the heavy
objects!
10. People working at heights should be qualified with related certificates. They should
conform to the local laws, regulations, and instruction guides.
11. Never work at heights (e.g. on the tower) in severe weather (e.g. in rains or fogs).
12. When working at or around the transmit antenna, ensure that the antenna is in a
disconnected state or its power is reduced to a safety level.
(1) The batteries should be of the same type. Old and new batteries must not be
used together;
(2) The battery packs must not be short-circuited in any way during the operation;
(3) Before the cables are connected to the battery, power off the battery to prevent
any possible physical injuries.
14. Insulated tools should be used for electrical connection. Connection terminals and
exposed parts should be fully insulated.
(2) When the colors of the power cables indicated in this document differ from
those in the local area, adopt the cables of different colors in that local area.
Remember to use the black heat shrinkable sleeve or insulation tapes for a
black power cable so as to prevent any confusion.
Protective measures are taken for your eyes so as to prevent them from direct sight of the
optical ports.
4 Cabinet Installation
2. Fix the top cover using the hexagon spanner and four M12 inner hexagon bolts with
steel washers.
1. Remove the four M12 inner hexagon bolts on the cabinet top, align the eyebolt with
the installation holes of the GPS installation accessories and the cabinet top, and
screw the eyebolts to fasten the GPS installation accessories on the cabinet top.
Note: For better procedure, the GPS feeder should be connected to the GPS
antenna and be sealed with waterproof tapes before the GPS antenna is clamped with
the fixture.
3. Fasten the fixture on the GPS installation accessories with two bolts.
531mm
80mm
413mm
3. Put the M12 bolt into the expansion tube, and then place the flat washer, spring
washer, and nut onto the bolt in order. Use the nail hammer to set the bolt into the
hole, and then tighten the nut clockwise. Leave a clearance of 30 mm between the
tightened nut and the ground, and then remove the nut, spring washer, and flat
washer off the bolt.
4. Put the insulating spacer onto the bolt, and then place the base into the bolt.
Place the insulating flange, flat washer, and spring washer onto the bolt in order,
and then tighten the nut. Finally, use a multimeter to test whether the base is
insulated from the ground.
5. Fix the front cabinet door using the cabinet door support. Disassemble the
baseboard of the PC8910A cabinet to expose the four bolt holes.
6. Use four M12 inner hexagon bolts with rubber washers and the matched spanner to
fasten the PC8910A cabinet to the base.
(1) Use the Philips screwdriver to remove one screw of the rectangular cover plate,
and then you can remove the cover plate.
(2) Use the Philips screwdriver to remove four screws on the round cable hole cover
plates inside the PC8910A cabinet, and then you can remove the cover plate.
2. Stack the BC8910A cabinet onto the PC8910A cabinet, and then align the BC8910A
cabinet with the PC8910A cabinet.
Use the delivered inner hexagon spanner and four M12 bolts with rubber spacers to fix
the BC8910A cabinet and the PC8910A cabinet through the quadrangular bolt holes at
the bottom of the BC8910A cabinet.
Note:
1. If there is a heater in the BC8910A cabinet, before assembling the four M12 bolts to
stack the BC8910A cabinet up the PC8910A cabinet, disassemble the screws of the
heater and pulled out the heater. Meanwhile, the power cable of the heater should
not be disassembled.
2. before assembling the four M12 bolts to stack the BC8910A cabinet up the
PC8910A cabinet, disassemble the two dummy panels.
When only four batteries are installed, place them at the bottom of the compartment.
1. Use the double offset ring spanner at the bottom of the base to loosen the screw of
the screen at the side of the base where the cable hole is located.
3. Loosen the six screws of the front screen in the base and then remove the screen.
Note: The dust screen and the baffle should be installed after all of the installation
and connection: Put the dust screen in the trough in the front of the base; and then
fasten the baffle of the base with six screws.
1. Use the Philips screwdriver to remove the four screws off the rectangular cable hole
cover plate inside the BC8910A cabinet, and then you can remove the cover plate.
2. Insert the cylinder-shaped cabling through into the position where the cover plate is
removed within the PC8910A cabinet, and insert the cylinder-shaped rubber
waterproofing plug into the cabling through.
Note:
Pay attention that the cylinder-shaped cabling assembly and the rubber waterproofing plug
are fixed inside the PC8910A cabinet, bundled with the white cable ties with shipment.
Remove the rectangular cable guiding rails on the left and right sides of the PC8910A
cabinet.
2. Select the proper cable holes (as described in sections 6.1 and 6.2) according to the
cable diameters. Then, insert the cables into the rubber waterproofing plugs..
3. Bind the cables along the cable through inside the cabinet, and adjust the cable
length inside the cabinet.
4. Insert the rubber waterproofing plugs into the original cable holes.
Note:
Cable have already been connected at factory, and cable has to be assembled
at site. Water sensing extension cable is needed when cabinets are stacked.
Table 6-1 Cabling Combination for Left-Sided Waterproofing Module of the BC8910A
Cabinet
Connecting Point Connecting Connecting
Identificati Diamet Quantit inside BC8910A Point inside Point outside
Cables
on er y Cabinet PC8910A Cabinet
Cabinet
BC8910A cabinet PC8910A Outdoor
Grounding grounding busbar cabinet grounding
V 17mm 2
Cable grounding busbar
point
AC Power B900 AC Input AC Power
W 19mm 1 /
Cable
N-type connector for / GPS Antenna
J 9.5mm GPS feeder 1 the GPS surge
protector
1. Determine the proper length of the grounding cable according to the distance
between the grounding point of the PC8910A cabinet and the grounding busbar of
the BC8910A cabinet;
2. Connect on end of the grounding cable to the general grounding busbar of the
BC8910A cabinet, and lead the cable through the cylinder-shaped cabling through
on the right of the PC8910A cabinet. Connect the other end of the cable to the
grounding point of the PC8910A cabinet and fix it;
grounding busbar of the BC8910A cabinet and the other end to the adjacent outdoor
copper grounding busbar.
Remove the rust from the surface of the copper grounding busbar before connection.
Apply antirust paint around the grounding bolt on the busbar and attach a label onto
the ground cable.
Note:
Make sure that the AC input power is cut off during the operation to connect the AC input
cables.
1. Disassemble the screws on the cover of ZXDU58 B900 and remove the cover;
2. Determine the appropriate length of the power cable, make connecting ends of the
cable with special crimping plier and insert the connector into the connecting holes.
1 Strip the insulation sheath of the power cable, insure the length of the wire
core exposed is left 0.5~1mm after the tubular terminal is plugged.
0.5~1mm
3 Press the locking button with a slotted screwdriver, insert the tubular terminal
into the appropriate connector. Pay attention that the tubular terminal can not
be pulled out easily.
Note:
For single-phrase AC, connect the cable ends to B900 indicated by AC Input L and N;
connect the PE end of the AC power cable to the grounding busbar within the
BC8910A cabinet.
1. Lead one end of the GPS feeder into the cabinet from its left-sided cable hole, and
join the cable to the N-type connector for the GPS surge protector fastened on the
left side of the cabinet. Then, tighten the joint clockwise using a spanner whose
torque ranges from 1.7 Nm to 2.0 Nm.
2. Connect the other end of the GPS feeder to the outdoor GPS antenna port and then
perform waterproofing and sealing for it.
Note: The GPS feeder should be connected to the GPS antenna before the GPS
antenna is installed.
Knowledge:
The GPS jumper should be connected to the REF port on the CC board.
Note:
The cable holes without cable in the waterproofing module should be sealed with the
waterproofing rubber!
Table 6-3 Cabling Combination for Right-Sided Waterproofing Module of the BC8910A
Cabinet
Connecting Point Connecting
Identificati Diamet Quanti
Cables inside BC8910A Point outside
on er ty
Cabinet Cabinet
RRU Power DCPD6/DCPD7A RRU
V 17mm 3
Cable
Optical cable/ BBU RRU/Transmiss
D 7mm 1
ETH cable ion
1. Determine the appropriate length of the power cable, make connecting ends of the
cable with special crimping plier and insert the connector into the connecting holes.
1 Strip the insulation sheath of the power cable, insure the length of the wire
core exposed is left 0.5~1mm after the tubular terminal is plugged.
0.5~1mm
3 Press the locking button with a slotted screwdriver, insert the tubular terminal
into the appropriate connector. Pay attention that the tubular terminal can not
be pulled out easily.
When the wire is assembled, press the locking button with a slotted
screwdriver and pull out the wire.
1
Note: Connect the ends of the ETH cable to ETH01 on CC board! If the
optical fiber is used, please refer to 4.3.2.2 for the fiber operation specifications.
1. On the BBU side, remove the white dust cap off the end of the optical cable.
Ensure that the blue lever on the BBU optical module face in a same direction with
the blue clip of the optical cable connector.
Press the blue lock tab and then align the optical cable connector with the port on
the optical module on the BBU before you insert the lock tab into the optical module. If
you want to unplug the optical cable connector, also press the blue lock tab and use care
to pull the connector out.
2. Attach labels to the tail of the optical fibers so as to identify different sectors.
The bending radius of the optical cable should be 20 times the length of its diameter.
In most cases, greater than 40 mm is recommended.
At the BBU side, the optical fibers inside the cabinet should be protected using coil
tubes.
Note:
Connect the ends of the optical fibers of sectors 1, 2 and 3 to TX0 RX0, TX1 RX1, and
TX2 RX2 ports on the BPL board in the BBU. Connect the other ends of the optical fibers
to the OPT1 ports of the corresponding RRU.
The cable holes without cable in the waterproofing module should be sealed with the
waterproofing rubber!
Figure 7-1 Cabling Combination for Waterproofing Module of the PC8910A Cabinet
Note: Cable hole 1-12 for scenario stack and cable hole 13-20 for scenario
side by side.
9. Heat Detecting Cable for Battery 10. Power Cable for Battery
11. Power Cable for Battery 12. Power Cable for Battery
15. Heat Detecting Expansion Cable for Battery/Heat Detecting Cable for Battery
16. Heat Detecting Expansion Cable for Battery/Heat Detecting Cable for Battery
17.Power Cable for Heating Sheet 18. Power Cable for Battery
19. Power Cable for Battery 20. PE Cable for PC8910A Cabinet
Table 7-1 Cabling Combination for Left-Sided Cylinder-shaped Cabling Through of the
PC8910A Cabinet
Connecting Point Connecting Point
Quantit
No. Cables inside BC8910A inside PC8910A
y
Cabinet Cabinet
Battery Power B900 BATT Input Battery Switch of
1 4
Cable PC8910A Cabinet
Battery Heat B900 FAN/BATT Battery within
2 1
Detecting Cable PC8910A Cabinet
1. To remove the cover plate over the battery switch, use a screwdriver to remove two
screws for fixing the plate cover on top of the PC8910A cabinet.
2. Lead the black cable and the red cable through the left-sided cylinder-shaped cable
hole.
(1) As shown in the figure below, connect the A1 end of the black cable to the BATT
input (-48 V) terminal on the left side of the B900 power supply in the BC8910A
cabinet; connect the A2 end to the battery switch terminal on top of the PC8910A
cabinet BAT-.
(2) As shown in figure below, connect the B1 end of the red cable to the "+"3
terminal on the left side of the B900 power supply in the BC8910A cabinet;
connect the B2 end to the battery switch terminal BAT+ on top of the PC8910A
cabinet.
3. Lead one end of another black cable to the black cable terminal (low potential), that
is, C1 or E1 as indicated in the figure below; lead one end of another red cable to
the red cable terminal (high potential), that is, D1 or F1 as also indicated in the figure
below.
Note: In step 3, the ends of the black and red cables at the switch side were
already connected to the battery switch before delivery.
Warning:If only batch batteries (four pieces) are required, the left cable terminals
(e.g. C1 and D1) need to be wrapped with insulation tape.
5. Install the cover with the two screws when the battery cables are installed.
1. Connect one end of the heat detecting cable to the socket printed with FAN/BATT on
the B900 power supply within the BC8910A.
2. Attach the heat detector (after the label is ripped off the detector) to the side of the
battery at the center. The connection of the heat detecting cable for the battery is
finished.
Note:
The cable holes without cable in the waterproofing module should be sealed with the
waterproofing rubber!
Table 7-2 Cabling Combination for Right-Sided Cylinder-shaped Cabling Through of the
PC8910A Cabinet
Connecting Point Connecting Point
Quantit
No. Cables inside BC8910A inside PC8910A
y
Cabinet Cabinet
Water Sensing BFAN5 Water Sensor Socket
1 1
Extension Cable WATER/HUMIDITY within PC8910A
2. Join the water sensing extension cable (delivered part) to the water sensing cable
labeled with WATER and the detector.
3. Tighten the water detector clockwise in the PC8910A cabinet, as shown in the figure
below.
1. Lead the access control cable (bundled at the side of the BC8910A cabinet) into the
PC8910A cabinet.
Note: One end of the access control cable has been connected to port printed
with TEC/DOOR on FCE of the BC8910A at factory.
2. Connect the access control cable to the cable terminal of the PC8910A cabinet so as
to finish the connection of the access control cable.
Note: One end of the access control cable is composed of two sub-cables. One
of the two sub-cables on the left is the dry contact cable as indicated below, and the
other on the right as indicated below is the cable terminal of connecting the access
control cable.
7.2.3 Connecting the Power Cable for the Fan of PC8910A Cabinet
1. Lead the power cable for the fan of PC8910A cabinet, bundled at the side of the
BC8910A cabinet, through the right-sided cylinder-shaped cabling through into the
PC8910A cabinet.
2. Connect the other end of the fan power cable to the cable terminal of the PC8910A
cabinet. The connection of the power cable for the fan is finished.
1. Connect on end of the power cable for the heater to port indicated by L and N on
the left of B900 power within the BC8910A cabinet, live wire to L and null wire to N,
shown as the figure below.
2. Connect the other ends of the fan power cable to the heater socket within the
PC8910A cabinet. The connection of the power cable for the heater is finished.
Note: As to the specific cabling hole on the waterproofing module, please refer
to fig 6-1 Cabling Combination for Waterproofing Module within PC8910A Cabinet.
Tip: Assemble the screen with the six screws of the front screen in the base
when all cables both outside and inside the cabinet are installed. And do not forget to
close the screen at the side of the base!
The bending radius of the cables in the base should be no less than 20 times of the
cable diameter!
Note:
The cable holes without cable in the waterproofing module should be sealed with the
waterproofing rubber!
8 Post-Installation Check
Label Check whether the labels are filled correctly and pasted properly.