Nickel-Based Alloy Recommended for to Protect Against

Wear or Corrosion Control

Eutalloy 11496

Ideal for protective coating, joining and cladding applications

The deposit is easy to machine with standard cutting tools

Exceptionally heat resistant

Ideal for protection against metal-to-metal friction

 DESCRIPTION: PROCEDURE FOR USE:
Eutalloy 11496 is a multi-component nickel-base alloy Finishing Procedure:
powder used to produce hard, low friction overlay deposits Grinding Wheel Type: Green Silicon Carbide
for wear or corrosion control. Composition based on AMS Grit Size: 60 - 80
4775C and precise particle sizing ensures consistent Grade: H (soft)
deposition, fusing and hardness. It is a hot process powder Structure: 5
designed to be applied and fused using a puddle type Bond Type: Vitried
torch such as the Eutalloy or Ultrajet Eutalloy thermal spray Wheel Speed: Use Manufacturers Recommendation
processes. For applications on surfaces of steels, stainless Work Speed: 50 -65 surface feet per minute
steels, cast irons and nickel-base alloy that are subject to Traverse Speed
abrasion, metal to metal wear or in some cases corrosion. Roughing: 5-15 inches per minute
Finishing: 3-8 inches per minute
In-Feed
TECHNICAL DATA: Roughing: 0.001 inches per pass
Powder Properties Finishing: 0.0005 inches per pass or less
Nominal Composition: Nickel, Balance Chromium, 15.5% Coolant: Flood coolant with rust inhibitors in 2-5%
Boron, 3.2% Silicon, 3.8% Iron, 3.5% Carbon, 0.7% concentration
Magnetic Properties: This alloy contains enough
Chromium, Boron, and Silicon to make it Notes:
non-magnetic (ie Primarily Austenitic Structure). 1. Before grinding, all edges and ends of coating must be
Nominal Particle Size: -125 micron x down chamfer ground.
Hall Flow Rate: 15 seconds 2. Frequently dress the grinding wheel face to reduce
Bulk Density: 4.3 g/cc friction and heat.
Approximate Melting Range: Solidus: 1750F (955C)
Liquidus: 1950F (1065C) APPLICATIONS:
Powder Coverage: 50 inch2 per pound @ 1/16 thickness.
Cams Screws
Coating Properties Ceramic die cutters
Hardness: Rockwell C scale 59 Camshafts
Density: 7.6 g/cc Ball joints
Approximate Thermal Expansion: 200-1000 F 7.4 x 10-6/F Plug gauges
1000-1400F 7.2 x 10-6/F Molds Nozzles
Mandrels
1400-1800F 8.0 x 10-6/F
Tool rests
Electrical Conductivity: Should be similar to NiChrome (80/20)
alloy Valve seats
Tappets

HEALTH & SAFETY:

Observe normal spraying practices, respiratory protection and proper air ow pattern advised. For general spray practices,
see AWS Publications AWS C2. 1-73, Recommended Safe Practices for Thermal Spraying and AWS TSS-85, Thermal Spray-
ing, Practice, Theory and Application. Thermal spraying is a completely safe process when performed in accordance with
proper safety measures. Become familiar with local safety regulations before starting spray operations. DO NOT operate
your spraying equipment or use the spray material supplied, before you have thoroughly read the equipment instruction
manual.
Refer to the Eutectic web site for Material Safety Data Sheet (MSDS) information.

DISREGARDING THESE INSTRUCTIONS MAY BE HAZARDOUS TO YOUR HEALTH

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic Corporation Eutectic Canada Eutectic Mexico
N94 W14355 Garwin Mace Drive 52 Hymus Blvd. Suite 220 KM 36.5 Autopista
Menomonee Falls, WI 53051 USA Pointe-Claire, Quebec H9R 1C9 Mexico-Quertaro
P 800-558-8524 F 262-255-5542 Phone: (800) 361-9439 54730 Cautitlan-Izcalli
Estado de Mexico, Mexico
Fax: (514) 695-8793
Phone: 011 (52) 55-5872-1111
www.eutectic-na.com e-mail: eutectic.mexico@eutectic.com.mx

Statement of Liability: Due to variations inherent in specic applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without
representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of tness for a particular purpose. Each process and application must be fully evaluated by the user in
all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its afliates shall have no liability in respect thereof.
11496 01-20-10 2008, Eutectic Corporation, Reg. T.M., Printed in the U.S.A.