Risk Assessment Reference No: RAM/DM/LIFT 005

Risk Assessment Form

Department: Lifting & Rigging RA Leader: Sarowar ( Supervisor ) Approved By Reference No:

Process: Transporting of material with forklift RA Member 1: Hazali ( Supervisor ) RAM / DM / LIFT 005

Process / Activity Location: Yard/workshop RA Member 2: Adie ( Supervisor ) Signature: Revision 02

Original Assessment Date: 15.02.2012 RA Member 3: Lawrance ( Supervisor ) Name: Joseph Choy
Designation: Head of
Last Review Date: 31.08.2013 RA Member 4: Akbar ( Supervisor )
Department
Next Review Date: 30.08.2016 RA Member 5: Monowar Ahmed Date:31.08.2013

HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL

Possible
Additional Implementatio
Ref Work Activity Hazard injury/ill- Existing Risk Controls S L RPN S L RPN Due Date
Controls n Person
health
Preparations and pre- Trip and fall Minor injuries - Use proper access way 2 2 4-L Nil 2 2 4-L Supervisor in Prior to
checks on forklift by - Good housekeeping to keep forklift clean and charge and commence
1.
forklift operator oil/grease free especially at access Forklift the job
operator
Securing of material Toppling of Minor injuries - Use lashing wire to secure bulky materials 2 2 4-L Nil 2 2 4-L Supervisor in Prior to
material and/or - Wedging of materials with cylindrical profile charge and commence
property Forklift the job
damages operator

2. Hand and finger Minor injuries Manual handling 1 2 3-L Nil 1 2 3-L Supervisor in Prior to
injury charge and commence
-Wearing of proper PPE(hand gloves) for manual Forklift the job
handling operator
Keep hands away from pinch point.
-Cover/tap off edges.

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 HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL
Possible
Additional Implementatio
Ref Work Activity Hazard injury/ill- Existing Risk Controls S L RPN S L RPN Due Date
Controls n Person
health
Lifting and transporting of Collision due to Major injuries Forklift Operator 3 2 5-M when lifting at 3 1 4-L Supervisor in Prior to
material technical defects/ and/or blind spot to charge and commence
problems/ property - Operator to ensure and use correct type of appoint Forklift the job
limitations of damages forklift (rotating fork type) with sufficient carrying competent and operator
forklift capacity for the load intended experience
- Perform daily checks on forklift intended for banks man
use using forklift truck checklist that is provided
4. to all forklift operators.
- Ensure that forklift is in good operating
condition with green tag displayed (at least yellow
tag). Report any defects to supervisor immediately.
Forklifts with red tags should not be operated and
must be taken out of service immediately.
- Forklift is to be parked at the designated area
if not in use.

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 HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL
Possible
Additional Implementatio
Ref Work Activity Hazard injury/ill- Existing Risk Controls S L RPN S L RPN Due Date
Controls n Person
health
Lifting and transporting of Collision due to Major injuries Forklift Operator 3 2 5M when lifting at 3 1 4-L Supervisor in Prior to
material incompetent and/or blind spot to charge and commence
operator: property - Comply with SOP for forklift operator appoint Forklift the job
damages - Use trained and experience forklift operator competent and operator
- crash into - No speeding and keep safe distance from experience
other other vehicles banks man
vehicles - No overtaking of other vehicles at
- knock intersections, blind spots and other dangerous
down/ injure places
pedestrians - Before driving the forklift, ensure vision is not
- damage obstructed by load/ waste bins.
yard/ ship - Never transport passengers on forklift or use it
owners as a personnel lift
properties - Always keep hands and feet inside forklift
during operation
- Always watch load and mast overhead
clearance
- Watch rear end swinging of forklift when
changing direction
5. - Drive backwards for better vision if bulky
load is obstructing view

Transport Supervisor
- To report all defects to maintenance
department in written format
- Perform occasional spot checks to ensure that
operator carry out their duties.
- Brief operators and ensure their compliance to
all relevant statutory regulations for forklift
operations during safety briefing
Toppling of Major injuries - Ensure weight of load is within limit of 3 2 5M Competent and 1 2 4-L Supervisor in Prior to
waste bins: and/or forklift experience charge and commence
property - Ensure sure load is evenly distributed on the supervisor only Forklift the job
- improper damages fork for proper balance allowed operator
lifting of - Always drive with load uphill when on ramp.
waste bins E.g: reverse driving
- unbalance
load
Unloading of material by - Damage Minor - Clear area and make sure there are no objects/ 2 2 4L Nil 2 2 4L Supervisor in Prior to
forklift yard/ ship damages people around before lowering load charge and commence
owners Forklift the job
7.
properties operator
- Injure
bystanders

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 Table of Risk Matrix: 5 x 5 Matrix

CONSEQUENCE PROBABILITY

Property damaged
SEVERITY

Injuries /ill health

1 2 3 4 5

environment
to people

Harm to
So unlikely it can Likely to occur
Probable , but not Likely to occur 1 Likely to occur 2
be assumed more than
likely to occur in time in Dyna-Mac to 5 times in Dyna-
occurrence may not > 5 in Dyna-Mac
Dyna-Mac annually Mac annually
happen annually
Extensive damage
5 Fatality Massive effect 6M 7H 8H 9H 10H
Permanent Total
4 Major damage Major effect 5M 6M 7H 8H 9H
Disablement Injury
Major injuries or ill
3 Localised damage Localised effect 4L 5M 6M 7H 8H
health
Minor injuries / ill
2 Minor damage Minor effect 3L 4L 5M 6M 7H
health
No/Slight injury / ill
1 No/Slight damage No/Slight effect 2L 3L 4L 5M 6M
health

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