1.

0 WORK METHODOLOGY

1.1 INSTALLATION OF DOORS MANUFACTURER

1.1.1 MATERIALS AND TOOLS
A-door, lock systems, door holders (clamps), screws (bolts), steel treatment
tools (drill, thread...), Measure tools, Installation drawing
1.1.2 MANUFACTURER INSTRUCTION
All doors should be installed according to door plan and accommodation drawings.
Cut-outs should be prepared based on door list.
A-door are installed in steel bulkhead. Make sure that doors are levelled
during and after installation.
Pay attention that top line of all doors in common areas are at the same
level. Keep in mind to secure space for additional accessories (door holders,
door closers and other if specified). Strictly follow door plan, door list and
lock system scheme.
1.1.3 INSTALLATION PROCEDURE
1. Check that the size of the steel cut out is correctly measured and cut,
distance between frame and cut out to be 15 mm (2 mm)
2. Check that the steel bulkhead is straight and has the correct angles.
Tolerance for length in range 400-2500 mm : 2mm
3. Place the door in the cut out, bulkhead and frame should overlap 40 mm
( 2 mm), once again check if bulkhead adhere frame (length 400-2500
mm : 2mm).
4. Fasten the hinge side of frame with clamps, after ensuring is vertical
and distance between frame and bulkhead all side is 15 mm, bolt the
frame to the bulkhead in position 1 and 2.
5. Check distances between door leaf and door frame, adjust by lifting and
lowering the lock side part of the frame. Check width and diagonals in
positions indicated on enclosed drawing and bolt in pos. 3. Tolerances
for lengths 2 mm, tolerance for diagonal difference 4 mm
6. Limited corrections of inequalities can be made before placing 4th bolt
by pressing the down corner inwards or outwards door leaf.
7. Fasten the frame with remaining bolts (max. distance between bolts can
not be grater than 300 mm). Force used for screwing can not cause
frame or bulkhead deformation! ( we recommend to stop screwing after
reaching first screw resistance when using hand wrench - around 15
Nm).
8. Make opening and closing test, adjust the hinges if necessary.
Note: hinges and locks should be oiled from time to time.
1.2 INSTALLATION OF DOORS (MANUFACTURER)

1.2.1 PRODUCT DESCRIPTION

Hinged Single & Two leaf A60 Rated Hinged Door with a pressed steel frame.
1.2.2 HARDWARE
Emergency exit panic bar operation fitted to the inside face of the door leaf.
Lockable Lever handle fitted to the outside face of the door leaf.
Overhead door closer fitted to the inside face of the door leaf.
Perimeter neoprene rubber seals and seal trims, fitted to the doorframe.

Vision panel fitted to the Active door leaf.

Lift off stainless steel hinges, fitted to the door leaf & frame.
Top & Bottom shoot bolt fitted to the Passive leaf (Two Leaf Door Sets).
1.2.3 INSTALLATION PERSONNEL
Installation should be carried out by experienced door installers under strict
supervision.
1.2.4 TOOLS AND EQUIPMENT
All hand tools should be fit for purpose and periodically checked for damage.
All electrical tools to be no greater than 110V and have current PAT test
certificates.
All lifting equipment to have current test certificates (Client assistance).
1.2.5 LIFTING EQUIPMENT
The installation should be assisted by mechanical lifting equipment e.g. -
crane, fork truck, chain blocks with lifting beam, etc.
The installation area itself would govern the choice of lifting equipment to be used.
1.2.6 PREINSTALLATION
Barrier off the installation area, as reasonably practical, ensuring emergency
access / egress is always available.
Check the structural opening dimensions against the approved detailed drawings.
Check the supplied door assembly components against the approved detailed
drawings.
Any major deviations to the dimensions should be reported to the site
supervisor before any other works are carried out.
1.2.7 INSTALLATION DOORFRAME (WEIGHT 45 KG-APPROX)
The doorframe supplied in one piece and have pre-drilled fixing holes at the
required positions.
The hinge pin half of the door hinges will be bolted to the frame ready to
install the door leaf onto them, via the door leaf half hinge.
Manually, insert the frame into the structural opening, and clamp it to the
structure temporarily with suitable G clamps.
M10 x 30mm long hexagon head bolts will be supplied to fix the doorframe to the
structure.
 The frame fixing holes can now be drilled into the structure using the frame
itself as template, insert the M10 fixings and securely tighten them.
Remove the temporary clamps.
1.2.8 INSTALLATION DOOR LEAF (WEIGHT 161 KG APPROX)
The door leaf should be installed via mechanical lifting equipment where possible.
If mechanical lifting equipment cannot be used due to a restricted /
inaccessible area, enough labour should be available for manual handling.
With the door leaf placed horizontally on the floor, with timber blocks under
to support, sling the door leaf, top to bottom, with a suitably long 1T
capacity webbing sling, choking the sling at the top of the door.
Connect the sling to your chosen mechanical lifting equipment, i.e. fork lift
truck, manual genie lift, etc, and raise it to the vertical position.

Manoeuvre the door into position at 90 degrees (door open) to the installed
doorframe and engage the door leaf hinges onto the frame hinge pins.
Remove the lifting equipment.
Repeat the above procedure to install the second door leaf on a Two Leaf Door Set.
Check the operation of the door by opening & closing it.
Check that the door seals are effective. The seals are adjustable by
loosening the M6 x 12 long cap head seal holder trim fixing bolts, adjust as
necessary via the slots in the seal holder trim, and re-tighten the bolts.
Using the door closer installation instructions, supplied with the closer, fit
the door closer with the fixings that are supplied with it.
The door & frame will be already prepared with the fixing holes (drilled & tapped).
The door closer can be adjusted (speed & pressure) as per the closer instructions.

1.3 INSTALLATION OF WINDOWS (MANUFACTURER)

1.3.1 DESCRIPTION
Holes in the plating for windows and portholes should be laid out according
to the fixed frames, if possible. The size of the slit between the edge of the
burnt-out hole and the adjacent surface of the frame must not exceed 1.5
mm.
The plating within the hole should be levelled and checked with a ruler.
Straightening of walls after assembly windows is forbidden. In assembly of
screwed-on windows and portholes, particular attention should be paid to
precise sealing of the slit between the wall surface and the window or
porthole frame flange and the holes for clamping screws. Arrangement of
holes for clamping screws should be done according to the pattern or laid
out according to the frame.
1.3.2 MODE OF PROCEDURE
1. Clean and degrease the sealing surfaces of the flange and the wall.
2. Place a seal or apply a sealing compound (e.g. Sika 221) on both sides of the
clamping holes.
3. Apply the compound to the wall around each clamping hole.
 4. Place a window or a porthole in the hole. In case of a porthole, the
flange holes should be placed in the wall holes right in the desired
position.
5. Screw on the bolts.
6. Remove excessive sealing compound.

1.4 REPLACING WINDOW GLASS (MANUFACTURER)

Before installing the glass onto the frames, check the thickness of glass (t)
and glass laying area (s) and compare with drawing
Clean the glass laying area on the main frame and check the requirement of
surface coating, if necessary get painted by Client.
Check the gasket for its appropriateness (selected acc. to IBH-038) cut for
length off and stick on frames. Place of joint should be on t op, Seal the
joint of gaskets with seawater resistant, flexible sealant (for ex. SIKA221)
Put glass pane (5) into the frame keep gap between glass and frame approx. 4mm
Align it using wooden (oak tree) spacers (on bottom 3pcs, other sides 2pcs,
1pc. on every radius) and secure with i.e. IKA221.
Screw glass list using H6x16 screws and set proper torque (for brass screw
4Nm & Steel Screw 8Nm), Conduct water Hose Test if required by Client.
Protect the Glass if required per site conditions.

2.0 ENVIRONMENTAL, SAFETY AND HEALTH

The HSE rules and regulations at site shall be maintained as per Platform HSE
policy and project specific HSE PLAN (if any).

2.1 SPECIFIC EMERGENCY PROCEDURES

A Certified First aider shall be on site at all times whilst a First Aid Clinic
shall be available for treatment of light injuries.
In the event of an emergency, all workers will assemble at an area which
shall be allocated by a post sign and wait for further instructions. This point
will be normally marked with a sign as MUSTER POINT or ASSEMBLY
POINT. The supervisor can assist employees and direct them to the
assembly point.