Shaft design and calculation Shaft calculation Clear table of results

i Calculation without errors.

ii Project information
Author Date Project No.
Mech. Team 14/07/2016 111-111
File name
Copy of shaft_01.xls
Project Name
Shaft Calculation Reclaim Feeder
Basic Info
Shaft: L = 2200 , Dmax. = 135 , Mat: (Rm/Su) = 1100 [MPa]
Project Notes
Comments

? Input sectinon
1.0 Preliminary shaft diameter design
1.1 Calculation units SI Units (N, mm, kW)
1.2 Transmitted power 90,00 [kW] 1.6 Type of shaft load
1.3 Shaft speed 49,6 [/min] BStatic torsion + bending
1.4 Torsion moment 17328,63 [Nm] 1.7 Material of the shaft
1.5 Preliminary min. diameter 131,52 [mm] C...High-strength structural steel (1200)
2.0 Shaft shape and dimensions
2.1 The scale of the displayed shaft diameter. Calculation units SI Units (N, mm, kW)

800
600
400
200
0
-500 -200 0 500 1000 1500 2000 2500
-400
-600
-800

2.2 Table 1 2 3 4 5 6 7 8 9 10
Origin 0,00 410,00 560,00 1440,00 1590,00 2200,00 2200,00 2200,00 2200,00 2200,00
L 410,000 150,000 880,000 150,000 610,000 0,000 0,000 0,000
Da 125,000 125,000 135,000 135,000 125,000 0,000 0,000 0,000
Db 125,000 135,000 135,000 125,000 125,000 0,000 0,000 0,000
da 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
db 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
R 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
2.3 Total length of the shaft 2200,00 [mm] 2.6 The shaft surface (Roughness Ra)
2.4 X-coordinate of the left support (bearing) Fixed 55,00 [mm]
C G r o u n d ( 0 , 8 )

2.5 X-coordinate of the right support (bearing) Free 1855,00 [mm]

3.0 Notches and necking-down on the shaft
3.1 The ultimate tensile strength (Su, Rm) 1100,0 [MPa]
3.2 Notch sensitivity factor (q) 0,8
3.3 A. Transverse hole
X[mm] d[mm] c b t -500 0 500 1000 1500 2000 2500
1,00 1,00 1,00
1,00 1,00 1,00
3.4 B. Necking-down
X[mm] d[mm] r[mm] c b t
1,00 1,00 1,00
1,00 1,00 1,00
1,00 1,00 1,00
3.5 C. General notch
X[mm] b[mm] c b t
290,00 120,00 1,86 1,86 2,32 Keyway (slotting cutter)

1590,00 120,00 1,86 1,86 2,32 Keyway (slotting cutter)

2020,00 180,00 2,38 2,38 2,32 Keyway (end mill)
1,00 1,00 1,00 User values
1,00 1,00 1,00 User values
3.6 D. Rounding between cylindrical sections of the shaft
1 2 3 4 5 6 7 8 9
c 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
b 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
t 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
4.0 Loading of the shaft
 -500 0 500 1000 1500 2000 2500

4.1 Loading X Fx F alfa Mt Mb alfa Q b alfa

[mm] [N] [] [Nm] [] [N/mm] [mm] []
1 347,50 0,0 0 8750,00 13750,00
2 1647,50 0,0 0 8750,00 13750,00
3 2100,00 0,0 90 -17500,00 0,00
4
5
6
7
8
9
10
5.0 Rotating masses
5.1 Additional rotating masses (resonance speed)
5.2 Use loading from the weight of disks in the calculation? No
5.3 X D d b Ro m
[mm] [kg/m^3] [kg]
M1 0,00 0,00 0,00 0,00 7800,0 0,00
M2 0,00 0,00 0,00 0,00 7800,0 0,00
M3 0,00 0,00 0,00 0,00 7800,0 0,00
M4 0,00 0,00 0,00 0,00 7800,0 0,00
M5 0,00 0,00 0,00 0,00 7800,0 0,00
6.0 Material and the type of loading
6.1 Shaft material (Ultimate tensile strength min-max) 6.17 Dead load No
CCase-hardened steel (700 - 1200) 1100 [MPa] 6.18 Max. displayed coefficient of safety 20 20
6.2 Ultimate tensile strength Su/Rm 1100 [MPa] 6.19 Stress ratio factor 0 0,85
6.3 Yield strength in tension SY/Re 660 [MPa] 6.20 Coefficient of maximum loading
6.4 Yield strength in bending SYb/Reb 858 [MPa] 6.21 Bending 1,50
6.5 Yield strength in shear SYs/Res 396 [MPa] 6.22 Radial load 1,50
6.6 For reversed loading 6.23 Torsion 1,50
6.7 Fatigue limit - tension-pressu C 462 [MPa] 6.24 Tension/Compression 1,50
6.8 Fatigue limit - bending eC 506 [MPa] 6.25 Loading conditions
6.9 Fatigue limit - torsion C 330 [MPa] 6.26 Loading from bending moment CReversed
6.10 For cyclic loading 6.27 Loading from radial force CReversed
6.11 Fatigue limit - tension-pressu hC 693 [MPa] 6.28 Load from torsional moment BRepeated
6.12 Fatigue limit - bending ehC 759 [MPa] 6.29 Loading from tension/pressure force BRepeated
6.13 Fatigue limit - torsion hC 429 [MPa] 6.30 Dynamic strength check
6.14 Specific mass Ro 7850,0 [kg/m^3] 6.31 Impact from shaft surface Yes
6.15 Modulus of elasticity in tensio E 210000 [MPa] 6.32 Impact from shaft size Yes

6.16 Modulus of elasticity in shear G 80000 [MPa] 6.33 Impact from stress concentration (notc Yes
? Results section
7.0 Results - summary
x y z y+z 7.17 Graph
7.1 Reaction in the support R1 0 0 -15277,778 15277,778 [N] 41Safety coefficient (static)
7.2 Reaction in the support R2 0 0 15277,778 15277,778 [N] 42Safety coefficient (dynamic)
7.3 Total shaft weight m 228,84 [kg]
25 25
7.4 Maximum deflection y 0,2057 [mm]
7.5 Maximum angular deflection 0,5114 []
20 20
7.6 Angular deflection in R1 0,0111 []
7.7 Angular deflection in R2 0,0342 []
15 15
7.8 Max. bending stress e 59,8 [MPa]
7.9 Max. stress in shear s 1,3 [MPa]
10 10
7.10 Max. stress in torsion t 48,0 [MPa]
 7.11 Max. stress in tension/pressu g 0,0 [MPa]
7.12 Max. equivalent stress r 74,7 [MPa] 5 5

7.13 Min. static safety SFSt 5,28

7.14 Min. dynamic safety SFD 2,33 0 0
7.15 Critical speed (A) nc 0,0 [/min] 0 500 1000 1500 2000 2500

Critical speed (B) nc 5333,5 [/min]

Critical speed (C) nc 4683,5 [/min] Shaft freely rotating in bearings, rotating disc between the bearings (K=1)

7.16 Results for X co-ordinate 174,63 1371,60 1397,00 2095,50 2127,25 2127,25 2127,25 2127,25
04Z - Deflection [mm] -0,0242673 0,1988665 0,2011822 -0,1427059 -0,1610658 -0,1610658 -0,1610658 -0,1610658
42Safety coefficient (dynamic) 20 9,5125396 9,0207105 4,5291387 20 20 20 20
31Total coefficient - bending 1,8754689 1,8754689 1,8754689 4,4636159 4,4636159 4,4636159 4,4636159 4,4636159
42Safety coefficient (dynamic) 20 9,5125396 9,0207105 4,5291387 20 20 20 20
43Empty graph 0 0 0 0 0 0 0 0
8.0 Graph - Deflection, Bending angle
8.1 Curves in graph XZ Plane XY Plane Sum Angle
Deflection [mm] Bending angle []
0,25 200 0,05 200

0,2 180 0,04 180

0,15 160 0,03 160

0,1 140 0,02 140

0,05 120 0,01 120

0 100 0 100

-0,05 0 500 1000 1500 2000 250080 -0,01 0 500 1000 1500 2000 250080

-0,1 60 -0,02 60

-0,15 40 -0,03 40

-0,2 20 -0,04 20

-0,25 0 -0,05 0

9.0 Graph - Bending moment, Bending stress

9.1 Curves in graph XZ Plane XY Plane Sum Angle
Bending moment [Nm] Bending stress [MPa]
15000 200 80 200

180 180
60
10000
160 160
40
140 140
5000
20
120 120

0 100 0 100
0 500 1000 1500 2000 250080 0 500 1000 1500 2000 250080
-20
-5000
60 60
-40
40 40
-10000
-60
20 20

-15000 0 -80 0

10.0 Graph - Radial force, Stress in shear

10.1 Curves in graph XZ Plane XY Plane Sum Angle
Radial force [N] Stress in shear [MPa]
20000 200 1,5 200

180 180
15000
1
160 160
10000
140 140
0,5
5000
120 120

0 100 0 100
0 500 1000 1500 2000 250080 0 500 1000 1500 2000 250080
-5000
-0,5
60 60
-10000
40 40
-1
-15000
20 20

-20000 0 -1,5 0

11.0 Graph - Axial force, Torsional moment

Tensile-Compressive stress [MP Axial force [N] Stress in torsion [MPa] Torsional moment [Nm]
1 1 60 20000
0,9 0,9 18000
50
0,8 0,8 16000
0,7 0,7 14000
40
0,6 0,6 12000
0,5 0,5 30 10000
0,4 0,4 8000
20
0,3 0,3 6000
02 02 4000
 0,2 0,2 4000
10
0,1 0,1 2000
0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500

12.0 Graph - Torsional angle, Reduced stress, Safety coeficient

Reduced stress [MPa] Torsional angle [] Dynamic safety Static safety
80 0,6 25 25

70
0,5
20 20
60
0,4
50
15 15
40 0,3

30 10 10
0,2
20
0,1 5 5
10

0 0
0 500 1000 1500 2000 2500 0 0
0 500 1000 1500 2000 2500

13.0 Graphical output, CAD systems