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STW
4-Aug-15 5-Aug-15 XPS EOS AFI-P1-0866 EOSCS/FW-B89001-009-4/9 HOLIDAY TEST FINAL OF FIRE WATER LINE ACCEPTABLE CEMENT LINED PIPING SALAI SAN KYAR CLOSED 6-Aug-15
STW 8-Sep-15 9-Sep-15 XPS EOS AFI-P1-1243 EOSCS/FW-B89001-009-2/9, 3/9 & 4/9 HYDRO TEST FINAL FOR FIRE WATER LINE ACCEPTABLE CEMENT LINED PIPING SALAI SAN KYAR CLOSED 10-Sep-15
STW
17-Sep-15 18-Sep-15 XCO EOS AFI-P1-1331 EOSCS/FW-B89001-009-6/9,7/9,8/9 & 9/9 HOLIDAY TEST FINAL OF FIRE WATER LINE ACCEPTABLE CEMENT LINED PIPING SALAI SAN KYAR CLOSED 18-Sep-15
EOSCS/FW-B89001-009-3/9, 5/9
STW
6-Oct-15 7-Oct-15 XPS EOS AFI-P1-1496 EOSCS/FW-B89002-010-3/3 HOLIDAY TEST FINAL OF FIRE WATER LINE ACCEPTABLE CEMENT LINED PIPING SALAI SAN KYAR CLOSED 7-Oct-15
STW 15-Aug-16 16-Aug-16 XPS (EOS) AFI-P1-2036 EOSCS/FW-B89001-009-2/9, 3/9 & 5/9 HOLIDAY TEST FINAL FOR FW LINE ACCEPTABLE CEMENT LINED PIPING Salai / M.Sivamani CLOSED 17-Aug-16
STW 19-Aug-16 20-Aug-16 XPS (EOS) AFI-P1-2046 EOSCS/FW-B89001-009-1/9 HOLIDAY TEST FINAL FOR FW LINE ACCEPTABLE CEMENT LINED PIPING Salai / M.Sivamani CLOSED 23-Aug-16
42
OPEN 15
301
CLOSED 1647
FW-E29-B
AFI-P1-1151 EOSCS/FW-B89001-009-2/9 & 3/9
AFI-P1-1193 EOSCS/FW-B89001-009-2/9
AFI-P1-2036 EOSCS/FW-B89001-009-2/9, 3/9 & 5/9
FW-E29-A
HOLIDAY TEST OF FIRE WATER LINE AT SANDBAG AREAS
HOLIDAY TEST OF FIRE WATER LINE AT SANDBAG AREAS
HOLIDAY TEST FINAL FOR FW LINE
CLOSED 20-Oct-09
HVAC Duct Density test for the compacted sand east of
005 SHIMIZU 5-Oct-09 6-Oct-09 SPP2 FIR-SPP2-SMZ-CSA-1596 Support SS-310 NOT ACCEPTABLE FAILED 92% (REQUIRED 95%) W.DELACRUZ
CLOSED
FIT-UP INSPECTION FOR LOOP REACTOR CRACKS OBSERVED ON THE TACK WELDS
006 UTOC 7-Oct-09 8-Oct-09 SPP2 FIR-LZ-UE-ME(SE)-0087 LBR 12 PIPING NOT ACCEPTABLE NO WPS WAS AVAILABLE AT SITE J.WESLEY 12-Oct-09
CLOSED
SME REBAR AND INSPECTION OF REBAR AND FORM FOR
007 SHIMIZU 7-Oct-09 8-Oct-09 POLY FIR-SME-SMZ-CSA-2619 FORM/MLFIL01A/B FOUNDATION MLFIL01A/B AT ML AREA. NOT ACCEPTABLE ANCHOR BOLTS LOCATION NOT AS PER DRAWING. J.VELASCO RECTIFIED 10-12-09
OBSERVATIONS:
- Welder not qualified to F4 welding rod.
CLOSED
- Welder not qualified to 4F position. 1/19/2010 BY MARK
013 KKC 15-Oct-09 SPP2 AS PER EM COMMENT TEAL AREA WELDER QUALIFICATION NOT ACCEPTABLE - Electrodes flux have evidence of moisture MAX NG EBORDE
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
PIPE SUPPORTS&
PLATFORM FOR MU
MAGNATIC PARTICLE TEST WITNESSING, T
JOINTS FILLET WELD ON PIPE SUPPORTS&
CLOSED
AREA, SS410 & MR PLATFORM OF MU AREA, SS410 & MR NOTE: VISUALLY REJECTED DUE TO LACK OF WELD FUSION, WELD SPATTERSAT & FLUXES
016 SHIMIZU 22-Oct-09 23-Oct-09 SME POLY FIR-SME-SMZ-CSA-2879 AREA AREA FABRICATED ITEMS - 6 Nos NOT ACCEPTABLE NOT CLEANED. AT XING YUAN'S STEEL FABRICATION YARD, BENOI ROAD SARATHY 26-Oct-09
CLOSED
SS310 HVAC DUCT STAILESS JACKETING OF HVAC DUCT ON
017 SHIMIZU 28-Oct-09 29-Oct-09 SPP-2 FIR-SPP2-SMZ-CSA-1764 JACKETING ROOF NORTH PART NOT ACCEPTABLE WRONG LAPPING @ THE ELBOW SIDE TO RECTIFY W.DELACRUZ 19-Jan-10
WELDING CONSUMABLES/
monitoring the activities or controlling the welding consumables properly.
Another thing I observed is improper technique to rectify the misalignment. I have
CLOSED
MISALLIGNMENT RECTIFICATION observed that one of a 6 butt weld joint was half grind till the hot pass region so as to
021 APECO 30-Oct-09 SPP2 TECHNIQUE NOT ACCEPTABLE weld back to align it with the adjacent piping spool. J.WESLEY 19-Jan-10
OBSERVED
MCD
PROCESS)WAS
FILLER ROD
11 Equipment WAS
in the
NOT BAKED
Top of flange elev. IsIN
RUSTY(GTAW
Catalyst
4mmTHEhigher,
PROCESS)
Structure MC Area&/LB52(E7016)
OWENleveling
ACCORDING
SME.
TO THE
0.02 four
ELECTRODE (SMAW
MES SPECIFICATION
location within acceptable
CLOSED
LBR-11 & LBR-12 AT BOTTOM FIT-UP PIPE 087Q50008 WELDING MATERIAL CONTROL PROCEDURE.
vendor
027 UTOC 5-Nov-09 SPP2 NA LOOP REACTOR SPOOLS WAS APPROVED FOR WELDING NOT ACCEPTABLE ADVISEDRequirement
TO UTOC QC( TO
0.05RECTIFY THE
), center COMMENTS
line 1mm diff.. However, the bottom alignment / SREEHARI 16-Dec-09
orientation
Has -6mm west direction and -6mm south direction. Therefore, UTOC was
instructed to
vendor
Assess the situation and refer to our mechanical dept. with regards to mechanical / CLOSED
ALIGNMENT CHECK AND LEVELING OF Equipment installation requirement ( mixer ) for your info.
028 UTOC 6-Nov-09 7-Nov-09 SME FIR-MZ-UE-ME(SE)-0082 MCD11 EQUIPMENT NOT ACCEPTABLE TO VERIFY RESULT WITH VENDOR / MECHANICAL DEPT. W.DELACRUZ 17-Dec-09
PROPYLENE
1) GL; N2-NA- C125 JOIST MISSING -TO INSTALL
GRATING CLIPS-TO REMOVE
2)TEMPORARY
3) HILTI DISC LAPPING WITH
CLOSED
SME REFRIGERATION VISUAL INSPECTION OF HILTI-CLIP FOR EACH OTHER- TO RECTIFY 4)TOO WIDE GAP BETWEEN THE
037 SHIMIZU 19-Nov-09 20-Nov-09 POLY FIR-SME-SMZ-CSA-3421 STRUCTURE GRATING COVER (EL+ 7000) NOT ACCEPTABLE GRATINGS - TO ADJEST SARATHY 10-Mar-10
CLOSED
BUTT JOINT AND PIPE SUPPORT SHOE JOINTS WELDS NOTED EVIDENT OF MASKING
041 STK 24-Nov-09 25-Nov-09 POLY NA A2 PIPE RACK SUREILLANCE INSPECTION OBSERVATION NOT ACCEPTABLE TAPE/ RUST & PAINTING/ COATING NOT REMOVED DURING FIT-UP SARATHY 16-Dec-09
CLOSED
HVAC DUCT JACKETING WORK EAST OF
042 SHIMIZU 25-Nov-09 26-Nov-09 SPP-2 FIR-SPP2-SMZ-CSA-1927 SS310 SUB STATION LAPPING OF STAINLESS JACKET ON ELBOW NOT GOOD RECTIFICATION IS REQUIRED W.DELACRUZ 16-Jan-10
CLOSED
043 STK 25-Nov-09 26-Nov-09 NA COMMON PR SUREILLANCE INSPECTION OBSERVATION NOT ACCEPTABLE SHOP WELDED JOINT- LACK OF SIDE WALL FUSION ARAVINDAN 10-Mar-10
CLOSED
ELEVATION, CENTERING AND
044 UTOC 26-Nov-09 28-Nov-09 SPP2 FIR-LZ-UE-ME(SE)-0172 LAD 15 VERTICALITY CHECK NOT ACCEPTABLE ELEVATION READING IS OUT OF TOLERANCE: -15.5 mm - engineering to decide E.FERNANDO 11-Feb-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
ELEVATION, CENTERING AND
045 UTOC 26-Nov-09 28-Nov-09 SPP2 FIR-LZ-UE-ME(SE)-0173 LCD 15 VERTICALITY CHECK NOT ACCEPTABLE ELEVATION READING IS OUT OF TOLERANCE: -4 mm - engineering to decide E.FERNANDO 11-Feb-10
CLOSED
VISUAL INSPECTION FOR MPI TEST OF CAT SS210-A43 - HAS CRACKS, 2 HAIR LINE CRACK ON THE PARENT METAL. 290MM 250MM
047 APECO 7-Dec-09 8-Dec-09 FABSHOP FIR-SPTOF-SMZ-CSA-0980 CAT LADDER LADDER SS-210 HAND RAIL 6 - PCS. NOT ACCEPTABLE LENGTH . NON ACC. R.ROSALES 14-Jan-10
CLOSED
SOUTH / WEST BOLT WAS FOUND
048 UTOC 14-Dec-09 15-Dec-09 SME FIR-MZ-UE-ME-(SE)-0158 MCP 20C A. BOLTS TIGHTENING INSPECTION NOT ACCEPTABLE CUT OR DAMAGED DURING THE INSPECTION W.DELACRUZ 9-Feb-10
P&S SH-35001-6''-G6A-3-
H2MZPCS HYDRO TESTING OF HIGH STEAM LINE
CLOSED
AREA SL-35001-6''-G1A-3- HYDRO TESTING OF MEDIUM HIGH STEAM LINE PRESSURE DROP:- NON-ACCEPTABLE MEDIUM STEM LINE:- NO
049 STK 17-Dec-09 18-Dec-09 24A FIR-SME-STK-PI-607 H2MZPCS STEAM LINE NOT ACCEPTABLE PRESSURE DROP / LEAK - ACCEPTABLE SARATHY 10-Mar-10
1.0 No available APECO & Barrier Supervisor to control/monitor the painting activities at
work place.
CLOSED
SME CONCRETE FIRE PROOFING OF STEEL 2.0 No available sand paper, wire brush and thinner to clean the surface to be painted.
052 SHIMIZU 29-Dec-09 30-Dec-09 POLY FIR-SME-SMZ-CSA-4036 PROPYLENE REF STR SUPPORTS NOT ACCEPTABLE USING
3.0 GI WIRE AS A FORMWORK
Intermediate/Top TIE NOT
coat application IN ACCORDANCE
already WITH
started even the METHOD
surface STATEMENT
are not yet cleaned W.DELACRUZ 16-Jan-10
(please see attached photographs), this improper work practice is not acceptable.
4.0 Kindly provide proper instruction, briefing & orienttation to your Painters that applying
paint on contaminated surfaces without surface preparation will result to coating defects
PAINTING ACTIVITIES ON PIPING ON THE
such as Peel off, Poor Adhesion, etc.
5.0 Please submit FIR on Surface cleaning and Primer touch up prior to proceed any top
CLOSED
2ND coat application as per the approved ITP.
053 APECO 6-Jan-10 6-Jan-10 SPP2 N/A DRYER STR LEVEL OF DRYER STR NOT ACCEPTABLE M.SANTOS 10-Mar-10
CLOSED
LUBRICANTS SHALL BE APPLIED FOR
055 STK 15-Jan-10 16-Jan-10 SME FIR-SME-STK-PI-768 TEST PACKS REINSTATEMENT FOR 7 TEST PACKS NOT ACCEPTABLE STUDS,PAINT DAMAGES SHALL BE REPAIRED ARAVINDAN 12-Apr-10
CLOSED
SME EQUIPMENT INSPECTION PRIOR TO REPAIR AND TOUCH-UP TO BE
056 STK 18-Jan-10 19-Jan-10 POLY FIR-SME-STK-PI-787 MXD10 PAINTING TOUCH-UP NOT ACCEPTABLE DONE J.PAEZ 10-Mar-10
CLOSED
SME FIRST COUPLING INSPECTION SOFT FOOT READING
057 UTOC 16-Jan-10 18-Jan-10 POLY FIR-MZ-UE-ME(SE)-0263 MFP 12A / WITH SOFT FOOT CHECK NOT ACCEPTABLE (ON MOTOR BASE) IS OUT OF TOLERANCE E.FERNANDO 11-Feb-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
SME INSPECTION PRIOR TOP PAINTING TOUCH- DEFFECTIVE TSA /
058 STK 20-Jan-10 20-Jan-10 POLY FIR-SME-STK-PI-799 MLD02 UP NOT ACCEPTABLE RUST BLOOMING IN MANY M.SANTOS 10-Mar-10
CLOSED
SOME RT FILM NEED TO RESHOOT
059 UTOC 21-Jan-10 22-Jan-10 SPP2 FIR-LZ-UE-ME(SE)-0262 SUCTION PIPING RT FILM REVIEW FOR LBR 10, 11 & 12 NOT ACCEPTABLE & NEED TO REPAIR ON THE COMMENTED JOINTS. SREEHARI 10-Mar-10
CANCELLED BY APECO:
CLOSED
PIPE SUPPORT BASE REF PREPARATION FOR GROUTING OF PIPE CHAMFERS ARE HIGHER / SAME LEVEL WITH BASE PLATES, NO PROPER CHIPPING OF
062 APECO 25-Jan-10 26-Jan-10 SPP2 FIR-SPP2-P2-F-250 AREA SUPPORTS BASE NOT ACCEPTABLE CONCRETE SURFACE AND NO SOAKING DONE PRIOR TO GROUTING PLACEMENT W.DELACRUZ 3-Mar-10
CANCELLED BY APECO:
CLOSED
STAINLESS STEEL CHAMFERS ARE HIGHER / SAME LEVEL WITH BASE PLATES, NO PROPER CHIPPING OF
063 APECO 25-Jan-10 26-Jan-10 AREA 17 FIR-SPTOF-P2-F-162 SPOOLS PMI WITNESS OF 118 SPOOLS NON ACCEPTABLE CONCRETE SURFACE AND NO SOAKING DONE PRIOR TO GROUTING PLACEMENT R.ROSALES 10-Mar-10
UTOC
HYDRO TEST DUE TO CORROSION
PROTECTION 17169 TO APPLY ON
CLOSED
WORKSH INTERNAL SURFACES.MR.MAX(EM) WAS
064 UTOC 26-Jan-10 27-Jan-10 OP NA LBR-11 & 12 ATTEND THE INSPECTION. NOT ACCEPTABLE WAS OBSERVED RUSTY SURFACE WAS CLEANED SREEHARI 10-Mar-10
CLOSED
SURFACE CLEANING
068 APECO 29-Jan-10 30-Jan-10 SPP2 FIR-SPP2-P2-F-262 LAFIL25 INSPECTION NON-ACCEPTABLE GREASE & SPOT RUST TO BE REMOVED J.PAEZ 10-Mar-10
CLOSED
MOTOR FOUNDATION BOLT
071 UTOC 3-Feb-10 4-Feb-10 SPP2 FIR-LZ-UE-ME(SE)-0281 LEC45 TIGHTENING/ SHAFT DEFLECTION NOT ACCEPTABLE NOT READY FOR INSPECTION: SOFT READING IS OUT OF TOLERANCE: 20mm E.FERNANDO 11-Feb-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
SME
CLOSED
POLY MP FLANGE SERRATED SURFACE CONDITION
072 STK 8-Feb-10 9-Feb-10 AREA FIR-SME-STK-PI-912 CHECK VALVE VISUAL INSPECTION NOT ACCEPTABLE PITTING CORROSION NOTED INLET SIDE FLANGE SARATHY 10-Mar-10
CLOSED
SME
074 STK 10-Feb-10 11-Feb-10 POLY FIR-SME-STK-PI-922 PIPE SPOOL FINAL PAINTING INSPECTION NOT ACCEPTABLE LOW DFT READINGS J.PAEZ 10-Mar-10
069
AREA 24
CLOSED
LAYDOW
076 APECO 20-Feb-10 22-Feb-10 N FIR-SPP2-P2-F-291 PIPE SPOOLS FINAL PAINTING INSPECTION NOT ACCEPTABLE PINHOLES & BITTINESS/INCLUSIONS WERE FOUND ON THE PAINT FILM/SURFACE. J.PAEZ 10-Mar-10
CLOSED
077 APECO 20-Feb-10 22-Feb-10 SPP2 FIR-SPP2-P2-F-290 RF AREA HYDRO TEST FOR TEST PACK PP-04-6 NOT ACCEPTABLE LEAK WAS OBSERVED. RESCHEDULED TO TOMORROW. J.WESLEY 10-Mar-10
CLOSED
078 APECO 20-Feb-10 22-Feb-10 SPP2 FIR-SPP2-P2-F-290 RF AREA HYDRO TEST FOR TEST PACK PP-04-6 NOT ACCEPTABLE LEAK WAS OBSERVED. RESCHEDULED TO TOMORROW. J.WESLEY 10-Mar-10
CLOSED
SME INTERNAL FLUSH GRINDING INSPECTION
081 STK 25-Feb-10 26-Feb-10 P&S FIR-SME-STK-PI-1021 AIR CONVY LIST NOT ACCEPTABLE FOUND UNEVEN GRINDING ARAVINDAN 24-May-10
CLOSED
INSPECTION OF T-UP (PRIMER) FOR BUTT
082 SHIMIZU 27-Feb-10 1-Mar-10 SME POLY FIR-SME-SMZ-CSA-4989 A3 PIPERACK (E & W) WELDING JTS. OF STEEL BEAMS NOT ACCEPTABLE LOW DFT J.PAEZ 10-Mar-10
TOPMAR
K CLOSED
WORKSH INSPECTION OF BLASTING AND & SURFACE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
083 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1301 K-POT BEAM PREP. PRIOR TO 1ST COAT (L & T) NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
TOPMAR
K CLOSED
WORKSH INSPECTION OF SURFACE APPEARANCE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
084 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1302 K-POT BEAM PRIOR TO APLICATION OF 2ND COAT NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10
TOPMAR
K CLOSED
WORKSH INSPECTION OF SURFACE APPEARANCE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
085 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1303 K-POT BEAM PRIOR TO APLICATION OF 3RD COAT NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10
TOPMAR
K CLOSED
WORKSH INSPECTION OF BLASTING AND & SURFACE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
086 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1301 K-POT BEAM PREP. PRIOR TO 1ST COAT (L & T) NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10
TOPMAR
K CLOSED
WORKSH INSPECTION OF SURFACE APPEARANCE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
087 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1302 K-POT BEAM PRIOR TO APLICATION OF 2ND COAT NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10
TOPMAR
K CLOSED
WORKSH INSPECTION OF SURFACE APPEARANCE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
088 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1303 K-POT BEAM PRIOR TO APLICATION OF 3RD COAT NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10
STK
CLOSED
WORKSH OVERTHICKNESS. SAGGINGS AND PINHOLES
089 STK 3-Mar-10 4-Mar-10 OP FIR-SME-STK-PI-1096 PIPE SPOOLS FINAL PAINTING INSPECTION NOT ACCEPTABLE WERE FOUND ON THE PAINTED SURFACE J.PAEZ 5-Apr-10
TOPMAR
K
CLOSED
WORKSH INSPECTION OF 1ST COAT PRIOR TO
090 SHIMIZU 3-Mar-10 4-Mar-10 OP FIR-SPTOF-SMZ-CSA-1310 K-POT BEAM (L & T) APPLICATION OF 2ND/FINAL COAT NOT ACCEPTABLE NOT COMPLYING TO THE REQUIREMENT J.PAEZ 10-Mar-10
LANDING SEVERE DAMAGE DURING FIT - UP ALMOST 5MM DAMAGE TO THE INNER
CLOSED
FIT UP- (SERVICE- FURNACE PORTION OF PARENT METAL, WHICH SUBJECT FOR BUTTERING WELDS. PT TEST REQUIRED
092 APECO 4-Mar-10 5-Mar-10 UNIT A5 FIS/APECO/002 SPTOF SITE/UNIT A EFFLUENT)MATERIAL-CS,LINE ID HC-1033A) NOT ACCEPTABLE PRIOR FOR FINAL FIT -UP R.ROSALES 10-Mar-10
CLOSED
SME POLY CRITICAL FLANGE JOINT FIT UP AND BOLT
094 STK 5-Mar-10 6-Mar-10 FIR-SME-STK-PI-1155 PIPING TORQUE TIGHTENING NOT ACCEPTABLE TORQUE WRENCH ADAPTOR NOT SUITABLE TO TIGHTENING SARATHY 24-May-10
CLOSED
NO REPAIR WAS ATTENDED BEFORE DOING THE RADIOGRAPH. REPAIR TO BE ATTENDED
095 APECO 11-Mar-10 12-Mar-10 SPP2 FIR-SPP2-P2-F-375 N/A RT FILM REVIEW FOR PIPING NOT ACCEPTABLE AND RE-RADIOGRAPHED. J.WESLEY 11-May-10
CLOSED
PINHOLES, BLISTERS, SAGS & INCLUSIONS
096 APECO 14-Mar-10 15-Mar-10 SPP2 FIR-SPP2-P2-F-385 PIPE SPOOLS PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE WERE FOUND ON THE SURFACE J.PAEZ 5-Apr-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
PROPYLENE
USE THE CORRECT PAINT SYSTEM AS PER THE
SPECIFICATION. REMOVE THE OLD YELLOW
CLOSED
REFRIGERATION INSPECTION OF CLEANING / SURFACE PRIMER. CLEAN & REMOVE THE OLD PAINT &
097 SHIMIZU 13-Mar-10 14-Mar-10 SME POLY FIR-SME-SMZ-CSA-5170 STRUCT. PREPARATION PRIOR TO TOUCH-UP NOT ACCEPTABLE CORROSION. M.SANTOS 20-Apr-10
CLOSED
FIR-SME-SMZ-CSA-5181 / PIPE SUPPORT P&S ALIGNMENT AND BOLT TIGHTENING FOR
098 SHIMIZU 15-Mar-10 16-Mar-10 SME P&S 5208 AREA WEST THE STEEL PIPE SUPPORTS NOT ACCEPTABLE NO A. BOLTS ( HILTI ) INSTALLED W.DELACRUZ 12-Apr-10
CLOSED
FIR-SME-SMZ-CSA-5182 / PIPE SUPPORT P&S
099 SHIMIZU 15-Mar-10 16-Mar-10 SME P&S 5209 AREA WEST CHEMICAL ANCHOR BOLTS INSTALLATION NOT ACCEPTABLE NOT READY / HOLES FULL OF WATER W.DELACRUZ 12-Apr-10
CLOSED
FIT-UP INSPECTION FOR LED-V4002-10"- 2 LOCATION WAS OBSERVED 4.2MM GAP, ROOT FACE NOT PROPERLY PREPARED &
102 APECO 17-Mar-10 18-Mar-10 SPP2 NA LED-45-D1 PIPING 150CS-1-PP-CPCS. (1JT) NOT ACCEPTABLE TACKING WAS NOT DONE AT BEVEL SURFACE.APECO QC WAS NOT INSPECTED THE JOINT. SREEHARI 11-May-10
L&P
CLOSED
WORKSH SUBSTATION 210 (CR21- INSPECTION OF 2ND COAT PRIOR TO 3RD CONTAMINATION FROM SANDPAPER AND
103 SHIMIZU 17-Mar-10 18-Mar-10 OP FIN-SPTOF-SMZ-CSA-1438 R/S) COAT NOT ACCEPTABLE SANDING DISK MUST BE REMOVED. J.PAEZ 5-Apr-10
CLOSED
SME POLY CRITICAL FLANGE FIT UP ASSEMBLY AND
105 STK 17-Mar-10 18-Mar-10 FIR-SME-STK-PI-1300 PIPING HAND TIGHTENING ONLY JT.No.212 NOT ACCEPTABLE FLANGE SERRATED (RF) SURFACE NOTED WITH MACHANICAL DAMAGED SARATHY 12-Apr-10
CLOSED
WELDING VISUAL INSPECTION FOR DRCS- APECO QC (ASISTANT) CAN'T IDENTIFIED ALL THIS WELDING JOINTS AT INSPECTION ON
107 APECO 23-Mar-10 24-Mar-10 SPP2 FIR-SPP2-P2-F-410 PIPING 30JTS , CPCS-3JTS & PRCS-12JTS NOT ACCEPTABLE GOING TIME.(APECO QC WAS NOT AROUND) SREEHARI 11-May-10
CLOSED
FIT-UP INSPECTION FOR V-4006-8"-150CS- THIS JOINT WAS ACCEPTED BY APECO QC ACTUALLY AT INSPECTION TIME THE JOINT IS
108 APECO 22-Mar-10 23-Mar-10 SPP2 NA PIPING 1-A-CPCS JOINT-M3 NOT ACCEPTABLE NOT AS PER THE ACCEPTANCE CRITERIA(HI-LOW & GAP TO NARROW OBSERVED) SREEHARI 11-May-10
CLOSED
LOW DFT ON DAMAGED AREAS.
110 APECO 22-Mar-10 23-Mar-10 SPP2 FIR-SPP2-P2-F-415 LED 43 PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE STAINS AND DUST ARE NOT YET REMOVED. J.PAEZ 5-Apr-10
CLOSED
FIT-UP INSPECTION FOR -TBH -2020-20"-
113 APECO 23-Mar-10 24-Mar-10 SPP2 NA PIPING/MAIN PIPE RACK BTCS-SHT032-2/2 JT NO: 19 NOT ACCEPTABLE ROOT GAP WAS SEEN 7.0MM MAX.APECO QC NOT AT LOCATION SREEHARI 11-May-10
CLOSED
FIT-UP INSPECTION FOR V-4006-8"-150CS- THIS JOINT WAS ACCEPTED BY APECO QC ACTUALLY AT INSPECTION TIME THE JOINT IS
117 APECO 23-Mar-10 24-Mar-10 SPP2 NA PIPING 1-A-CPCS JOINT-M3 NOT ACCEPTABLE NOT AS PER THE ACCEPTANCE CRITERIA(HI-LOW & GAP TO NARROW OBSERVED) SREEHARI 24-May-10
CLOSED
120 APECO 26-Mar-10 27-Mar-10 SPP2 FIR-SPP2-P2-F-432 LEDC 52 PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE PINHOLES WERE FOUND ON THE SURFACE. J.PAEZ 5-Apr-10
CLOSED
FIT-UP INSPECTION FOR V-4004-10"-
122 APECO 26-Mar-10 27-Mar-10 SPP2 NA PIPING 150CS0-1-N-CPCS JT NO: 5 NOT ACCEPTABLE HI-LOW OBSERVED 2MM AT INSPECTION TIME. SREEHARI 11-May-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
FIT-UP INSPECTION FOR 2111-24"-150CA- FIT-UP JOINT OBSERVED WITHOUT ROOT GAP.APECO QC NOT INSPECTED THE JOINTS AND
123 APECO 26-Mar-10 27-Mar-10 SPP2 NA PIPING S:PRCS JT-3 & 3M NOT ACCEPTABLE ARRANGED FOR THE INSPECTION. SREEHARI 11-May-10
CLOSED
PIPING/DRYER HYDRO TEST INSPECTION FOR TEST PACK
126 APECO 30-Mar-10 31-Mar-10 SPP2 FIR-SPP2-P2-F-447 STRUCTURE NO:PP-16A-9 & PP-16A-11 NOT ACCEPTABLE PRESSURE CAN'T HOLD DUE TO AIR POCKET SREEHARI 11-May-10
CLOSED
PNEUMATIC TEST INSPECTION FOR
127 APECO 30-Mar-10 31-Mar-10 SPP2 FIR-SPP2-P2-F-453 PIPING PACKAGE NO : PP-13-1 NOT ACCEPTABLE VALVE PASSING CANT HOLD THE PRESSURE SREEHARI 11-May-10
CLOSED
VISUAL INSPECTION OF WALL CLADDING
128 SHIMIZU 30-Mar-10 31-Mar-10 SME P&S FIR-SME-SMZ-CSA-5363 P&S STR. HIGH BAY 2 INSTALLATION GL: S2 / SC-SF NOT ACCEPTABLE LAP LENGTH OF FLASHING NOT ACCEPTABLE SHIMIZU TO VERIFY AND RECTIFY W.DELACRUZ 20-May-10
CLOSED
VISUAL INSPECTION OF THE VENTILATOR
129 SHIMIZU 31-Mar-10 1-Apr-10 SPP2 FIR-SPP2-SMZ-CSA-2120 CATALYST STR. HOOD FLASHING WEST CLADDING NOT ACCEPTABLE SEALING OF HOOD FLASHING ARE NOT PROPERLY DONE W.DELACRUZ 12-Apr-10
CLOSED
SME POLY VALVES FLANE FACE (RF) VISUAL VALVE SERRATION SURFACE DAMAGED IN ONE VALVE, OTHER ONE OBSERVED WITH
130 STK 31-Mar-10 1-Apr-10 FIR-SME-STK-PI-1456 VALVES INSPECTION 2 NO'S NOT ACCEPTABLE PROTRUSIONS SARATHY 24-May-10
TEST PACK NO
CLOSED
PS-2000-013-03 HYDROTEST OF FIRE WATER SPRINGLER FOUND LEAKAGE DURING INSPECTION
133 STK 6-Apr-10 7-Apr-10 SME P&S FIR-SME-STK-PI-1505 PS-200-013-06 SYSTEM NOT ACCEPTABLE REPAIR REQUIRED ARAVINDAN 24-May-10
PROGRES
S
CLOSED
WORKSH KPOT COL. (A-4B & A- INSPECTION OF 1ST COAT PRIOR TO 2ND
135 SHIMIZU 6-Apr-10 7-Apr-10 OP FIN-SPTOF-SMZ-CSA-1636 100B UNIT B) COAT NOT ACCEPTABLE LOW DFT J.PAEZ 19-Apr-10
CLOSED
WELDING VISUAL INSPECTION FOR RECS-
136 APECO 6-Apr-10 7-Apr-10 SPP2 FIR-SPP2-P2-F-474 PIPING 111JTS , BTCS-9JTS , BTSS-8JTS & DRCS-3JTS NOT ACCEPTABLE QC ASSISTANT CAN'T LOCATE ALL THIS JOINT'S SREEHARI 11-May-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
AREA 24
CLOSED
LAYDOW
137 APECO 7-Apr-10 8-Apr-10 N FIR-SPP2-P2-F-488 PIPE SPOOLS FINAL PAINTING INSPECTION NOT ACCEPTABLE VERY LOW &VERY HIGH DFT READING J.PAEZ 20-Apr-10
TEST PACK NO
CLOSED
PS-2000-013-03 HYDROTEST OF FIRE WATER SPRINGLER FOUND LEAKAGE DURING INSPECTION
138 STK 7-Apr-10 8-Apr-10 SME P&S FIR-SME-STK-PI-1517 PS-200-013-06 SYSTEM NOT ACCEPTABLE REPAIR REQUIRED ARAVINDAN 24-May-10
CLOSED
MDD 20 (MIDDLE & EQUIPMENT INSPECTION (AFTER HEAT SCRATCHES/DAMAGES DUE TO HEAT PANEL
141 STK 9-Apr-10 10-Apr-10 SME POLY FIR-SME-STK-PI-1528 BOTTOM ) PANEL INSTALLATION) NOT ACCEPTABLE INSTALLATION NEED TO BE TOUCHED-UP. J.PAEZ 20-Apr-10
CLOSED
OVERTHICKNESS & SAGS WERE FOUND.
142 APECO 10-Apr-10 12-Apr-10 SPP2 FIR-SPP2-P2-F-505 PIPE SPOOLS FINAL PAINTING INSPECTION NOT ACCEPTABLE BAD APPEARANCE. J.PAEZ 1-Jul-10
CLOSED
INSPECTION WAS OBSERVED FLANGE SIE LEAKGAE AND BOLTS USES UNDER SIZE.
146 APECO 9-Apr-10 9-Apr-10 SPP2 FIR-SPP2-P2-F-489 DRYER PACKAGES PP-16A-1 ; PP-16A-2 ; PP-16A-3 NOT ACCEPTABLE (COMMENTS BY MR WINSTON) SREEHARI 11-May-10
CLOSED
SME POLY MDD 20 (BOTTOM & EQUIPMENT INSPECTION (AFTER
147 STK 9-Apr-10 9-Apr-10 FIR-SME-STK-PI-1528 MIDDLE PORTION) CONTROTRACE PANEL INSTALLATION) NOT ACCEPTABLE SCRATCHES & DAMAGES DUE TO HEAT PANEL INSTALLATION NEED TO BE TOUCHED UP J.PAEZ 20-Apr-10
CLOSED
P&S HIGH BAY-1 STR. VISUAL INSPECTION OF THE EAST SHIMIZU TO VERIFY DRAWING FOR THE PROVISION OF SCREW / STITCHING ON THE TOP &
148 SHIMIZU 13-Apr-10 14-Apr-10 SME P&S FIR-SME-SMZ-CSA-5486 EAST CLADDING GL:SH-SG/S8 EL12070-18500 NOT ACCEPTABLE BOT. EDGES
SOME OF CLADDING
SPOOLS/LINE AND LAP
HAVE LOW DFT.JOINTS, DENTS AND SCRATCHES MUST BE RECTIFIED W.DELACRUZ 19-Apr-10
VALVES ARE NOT YET DONE. NEED REPAIR ON
DAMAGED COATING.
NUTS ARE NOT TO BE PAINTED. REMOVE THE
COATING ON BOLTS & NUTS.
GALVANIZED GRATINGS DON'T REQUIRE
CLOSED
PAINTING. REMOVE THE PAINTING
149 APECO 13-Apr-10 14-Apr-10 SPP2 FIR-SPP2-P2-F-517 PIPES FINAL PAINTING INSPECTION NOT ACCEPTABLE CONTAMINATION. M.SANTOS 12-Jun-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
PIPING/DRYER
150 APECO 13-Apr-10 14-Apr-10 SPP2 FIR-SPP2-P2-F-512 STRUCTURE HYDRO TEST FOR PACKAGE NO: PP-16A-14 NOT ACCEPTABLE CORRECT SIZE BLIND FLANGE NOT AVAILABLE SREEHARI 11-May-10
CLOSED
HYDRO TEST INSPECTION FOR PACKAGE
151 APECO 13-Apr-10 14-Apr-10 SPP2 FIR-SPP2-P2-F-521 PIPING NO: PP-16A-14 NOT ACCEPTABLE CORRECT SIZE BLIND FLANGE NOT AVAILABLE SREEHARI 11-May-10
TEST PACK NO
CLOSED
PS-2000-013-08 HYDROTEST OF FIRE WATER SPRINGLER
152 STK 12-Apr-10 13-Apr-10 SME P&S FIR-SME-STK-PI-1571 SYSTEM NOT ACCEPTED FOUND LEAKAGE IN 2" ELBOWS; PRESSURE DROPPED ARAVINDAN 24-May-10
CLOSED
INSPECTION OF THE METAL JACKET OF
154 ASK 14-Apr-10 15-Apr-10 SPP2 FIR-LZ-ASK-IL-229 LAD 09 EQUIPMENT IN LOOP REACTOR NOT ACCEPTABLE MINOR TOUCH UP OF SEALANT AT THE BOTTOM OF EQUIPMENT NOZZLE W.DELACRUZ 20-Apr-10
CLOSED
P&S HIGH BAY-1 STR. VISUAL INSPECTION OF THE EAST SHIMIZU TO VERIFY DRAWING FOR THE PROVISION OF SCREW / STITCHING ON THE TOP &
155 SHIMIZU 14-Apr-10 15-Apr-10 SME P&S FIR-SME-SMZ-CSA-5486 EAST CLADDING GL:SH-SG/S8 EL12070-18500 NOT ACCEPTABLE BOT. EDGES OF CLADDING AND LAP JOINTS, DENTS AND SCRATCHES MUST BE RECTIFIED W.DELACRUZ 19-Apr-10
CLOSED
PIPING/PROPYLENE
158 APECO 17-Apr-10 19-Apr-10 SPP2 FIR-SPP2-P2-F-550 AREA AIR LEAK TEST FOR PACKAGE NO: TL-01-1 NOT ACCEPTABLE QC DOCUMENT ISSUE. SREEHARI 11-May-10
CLOSED
159 APECO 17-Apr-10 19-Apr-10 SPP2 FIR-SPP2-P2-F-552 PIPING/TEAL AREA SERVICE TEST FOR PACKAGE NO: TL-01-22 NOT ACCEPTABLE QC DOCUMENT ISSUE. SREEHARI 24-May-10
SANKO WELDER WAS SEEN WELDING STEEL
BRACKETS WITHOUT MES WELDER
PAS.LB52(7016) ELECTRODES WAS USED
WITHOUT HEATING IN THE OWEN.COLD
ELECTRODE WAS OBSERVED IN THE
CLOSED
SUPPORT/FABRICATION PORTABLE OWEN.SANKO QC WAS NOT
160 SANKO 17-Apr-10 19-Apr-10 SPP2 NA BAY TAKEN ANY ACTION TO SOLVE THIS ISSUE. NOT ACCEPTABLE THE WELDER WAS NOT COMPLY TO MES PROCEDURE. SREEHARI 24-May-10
CLOSED
SME POLY VALVE AND STRAINER FLANGE SURFACE VALVE-FINISH OF THE GASKET CONTACT FACE (SERRATION) NOT IN STANDARD AND
161 STK 17-Apr-10 19-Apr-10 FIR-SME-STK-PI-1637 PIPING VISUAL INSPECTION NOT ACCEPTABLE STRAINER- GASKET CONTACT FACE (SERRATION) FOUND TO CORRODED/DAMAGED SARATHY 12-Jun-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
SME POLY DURING WELDING SPOT VISUAL CONTINUING WELDING WITH RUSTY ON ROOT PASS (THOSE INVOLED WELDERS WAS
163 STK 17-Apr-10 19-Apr-10 NA PIPING INSPECTION NOT ACCEPTABLE VERBALLY WARNED) SARATHY 24-May-10
CLOSED
RT FILM REVIEW FOR 12 JTS SOCKET AND
164 APECO 24-Apr-10 26-Apr-10 SPP2 FIR-SPP2-P2-F-583 PIPING BUTT JOINTS NOT ACCEPTABLE WRONG IDENTIFICATION AND WELD DEFECT SEEN IN THE RT FILM. SREEHARI 11-May-10
CLOSED
SURFACE INSPECTION OF EQUIPMENT'S
168 ASK 28-Apr-10 29-Apr-10 SPP2 FIR-LZ-ASK-IL-263 LBR 10 LUG NOT ACCEPTABLE PAINT DAMAGES NEED TO BE TOUCHED-UP J.PAEZ 10-May-10
LOOSE FASTENING SCREWS, SOME NO WASHERS, HOLES TO PROPERLY CLOSE AND PLUG
CLOSED
METAL JACKETING INSPECTION @ LOWER WITH SEALANT, DENTS OF THE METAL JACKET TO MINIMIZE / RECTIFY, SEALING ON SOME
171 ASK 4-May-10 5-May-10 SME POLY FIR-MZ-ASK-IL-138 MLD 01 PART / CONE AREA NOT ACCEPTABLE PART OF THE JOINTS NOT COMPLETE W.DELACRUZ 20-May-10
CLOSED
SME POLY MC AREA- DRG.No.:P-11007A-3''-G3A-1N;MCPCS= 4 FLANGE JOINT ASSEMBLY
172 STK 6-May-10 7-May-10 FIR-SME-STK-PI-1807 PIPING FLANGE JOINT FIT-UP INSPECTION NOT ACCEPTABLE ALIGNMENT OUT OF TOLERANCES SARATHY 12-Jun-10
CLOSED
P & S STRUCTURE HIGH INSPECTION OF TOUCH-UP PAINT (FINAL) UNFEATHERED
SURFACES EDGES
TO BE OF DAMAGED
PAINTED WERE NOTAREAS
PRE-
175 SHIMIZU 13-May-10 17-May-10 SME P&S FIR-SME-SMZ-CSA-5725 BAY 1 FOR GUSSET PLATE NOT ACCEPTABLE HAVE
PAREDBEEN LIFTED.
PROPERLY. J.PAEZ 2-Jun-10
FEATHERING HAS TO BE DONE ON THE EDGES
OF DAMAGED AREAS.
INCLUSIONS, BLISTERS, SAGS & TEARS WERE
FOUND ON THE PAINTED SURFACES CLOSED
P & S STRUCTURE HIGH INSPECTION OF TOUCH-UP PAINT (FINAL) BAD APPEARANCE DUE TO POOR WORKMAN-
176 SHIMIZU 14-May-10 15-May-10 SME P&S FIR-SME-SMZ-CSA-5730 BAY 1 FOR FRAME, BRACING & WALL GIRT NOT ACCEPTABLE SHIP. J.PAEZ 24-May-10
CLOSED
STAINS ARE NOT FULLY REMOVED
178 APECO 15-May-10 17-May-10 SPP2 FIR-SPP2-P2-F-701 LEE 48 FINAL PAINTING INSPECTION NOT ACCEPTABLE SOME DAMAGES ARE NOT BEING TOUCHED-UP J.PAEZ 1-Jul-10
CLOSED
179 APECO 15-May-10 17-May-10 SPP2 FIR-SPP2-P2-F-717 LDDR 51 FINAL PAINTING INSPECTION NOT ACCEPTABLE SOME PORTION NEED TO BE TOUCHED-UP. J.PAEZ 2-Jun-10
CLOSED
CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1500-
187 STK 20-May-10 21-May-10 FIR-SME-STK-PI-1988 PIPING 001-01 NOT ACCEPTABLE 11 JOINT LOCATIONS LEAKING SARATHY 12-Jun-10
CLOSED
188 STK 25-May-10 26-May-10 SME POLY FIR-SME-STK-PI-2016 TP-PO-1500-001-01 PNEUMATIC TEST FOR AI LINE NOT ACCEPTABLE FOUND LEAKS ARAVINDAN 14-Jun-10
CLOSED
199 APECO 4-Jun-10 5-Jun-10 SPP2 FIR-SPP2-P2-F-820 TEAL AREA FINAL ALIGNMENT FOR FLANGES OF LCP22 NOT ACCEPTABLE BOTH VERTICAL & HOROZONTAL ALIGNMENT ARE OUT OF THE MAX ALLOWABLE LIMIT. J.WESLEY 18-Jun-10
WORKING PILE/
CLOSED
WEIGHT BRIDGE-1 AND
204 SHIMIZU 11-Jun-10 12-Jun-10 PLY A3 FIR-PLY-SMZ-CSA-0134 SSB WITNESS FOR TEST PILE DRIVING. NOT ACCEPTABLE EQUIPMENT NOT WORKING J.VELASCO 1-Jul-10
CLOSED
REBAR AND FORM/ INSPECTION OF REBAR AND FORM FOR
219 SHIMIZU 19-Jun-10 21-Jun-10 PLY A3 FIR-PLY-SMZ-CSA-0187 MANHOLE-8 MANHOLE-8 WALL. NOT ACCEPTABLE BLOCK-OUT OPENNING NOT CORRECT J.VELASCO 6-Jul-10
CLOSED
7/6/2010 FIR-LZ-UE-
223 UTOC 22-Jun-10 23-Jun-10 SPP2 FIR-LZ-UE-ME(SE)-0409 LCD29 INTERNAL & FINAL BOX-UP NOT ACCEPTABLE WATER INSIDE OF VESSEL M.PARUNGAO ME(SE)-0409
CLOSED
DENSITY TEST/ WITNESS FOR DENSITY TEST ON
242 SHIMIZU 3-Jul-10 5-Jul-10 PLY A3 FIR-PLY-SMZ-CSA-0286 HANDHOLE BASE HANDHOLE (HH-13) BASE LEVEL. NOT ACCEPTABLE TEST-FAILED J.VELASCO 6-Jul-10
CLOSED
019 SHIMIZU 26-Oct-09 SPP2 AS PER EM COMMENT LBR10 NOT ACCEPTABLE NO TEMPORARY PROTECTION ON EPOSED COLD INSULATION. MAX NG 27-Jul-10
CLOSED
020 SHIMIZU 26-Oct-09 SPP2 AS PER EM COMMENT LBR11 NOT ACCEPTABLE Damaged insulation at Leg 3, EL. 36M. MAX NG 27-Jul-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
026 UTOC 5-Nov-09 SPP2 AS PER EM COMMENT LOOP REACTOR NOT ACCEPTABLE OBSERVATION - INSULATION DAMAGE AT LBR 11 LEG R5 MAX NG 27-Jul-10
ACTION:
1) MES NEED TO COME UP WITH AN ACCEPTABLE QUALITY SOLUTION FOR A SUITABLE
CABLE ENTRY SYTEM THAT MAINTAINS A MINIMUM OF OP31 INGRESS PROTECTION FOR
THESE PANELS
2) MES NEED TO CHECK TO ENSURE THIS VERTICAL DRIPPING WATER PROTECTION AND
CORRECTIVE ACTION GENERAL INSPECTION OF IP RATING OF IP31 PROTECTION IS PROVIDED ON ALL THE PANELS THAT ARE TO BE INSTALLED INSIDE ANG TIONG
035 SHIMIZU 9-Nov-09 16-Nov-09 REQUEST (EM-MES-CAR-017 SS410 WALL MOUNTED PANELS NOT ACCEPTABLE SS310, SS410 AND SS411 PENG OPEN
167 UTOC 27-Apr-10 28-Apr-10 SME POLY FIR-MZ-UE-ME(SE)-0698 MDEX 20 ANCHOR BOLT TIGHTENING (HAND TIGHT) NOT ACCEPTABLE 3 Nos. anchor bolt not straight per actual inspection / rectify and issue new FIR E.FERNANDO CLOSED 15-Sep-10
CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1500-
200 STK 5-Jun-10 7-Jun-10 FIR-SME-STK-PI-2144 PIPING 001-03 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10
CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1500-
201 STK 8-Jun-10 9-Jun-10 FIR-SME-STK-PI-2147 PIPING 001-06,& 07 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10
CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1500-
202 STK 8-Jun-10 9-Jun-10 FIR-SME-STK-PI-2240 PIPING 001-03 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1400-
203 STK 9-Jun-10 10-Jun-10 FIR-SME-STK-PI-2243 PIPING 001-01 NOT ACCEPTABLE LEAKING AT THREADED JOINTS SARATHY 7-Aug-10
206 APECO 14-Jun-10 15-Jun-10 SPP2 FIR-SPP2-P2-F-926 VALVE FINAL PAINTING INSPECTION NOT ACCEPTABLE CORROSION NOT YET REMOVED & CLEANED M.SANTOS CLOSED 20-Sep-10
16-SEPT-2010
some of the bolts are
tightened. Remaining
CHECK THE BOLT TIGHTENING OF are located @ the
HANDRAIL POST CONN., HANDRAIL damaged / cracked
207 SHIMIZU 14-Jun-10 15-Jun-10 SME P&S FIR-SME-SMZ-CSA-5944 SS411 BRACKET EXP. BOLTS NOT ACCEPTABLE BOLTS OF HANDRAIL POST AND EXP. BOLTS OF BRACKETS ARE ALL LOOSE ( stairs ) W.DELACRUZ CLOSED conc. Of stairs.
CLOSED
VISUAL TEST INSPECTION FOR TEST PACK
215 APECO 18-Jun-10 19-Jun-10 SPP2 FIR-SPP2-P2-F-943 PIPING NO : TL-01-1 , TL-01-2 & TL-01-3 NOT ACCEPTABLE SHORT LENGTH BOLT OBSERVED NEED REPLACED TO CORRECT BOLT SIZE SREEHARI 8-Jul-10
CLOSED
VISUAL TEST INSPECTION FOR TEST PACK
216 APECO 18-Jun-10 19-Jun-10 SPP2 FIR-SPP2-P2-F-952 PIPING NO : TL-01-1 , TL-01-2 & TL-01-3 NOT ACCEPTABLE SHORT LENGTH BOLT OBSERVED NEED REPLACED TO CORRECT BOLT SIZE SREEHARI 8-Jul-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
SME POLY SPACE FOR BOLT REMOVAL NEAR THE
225 ASK 23-Jun-10 24-Jun-10 FIR-MZ-ASK-IL-297 MTT 20 FINAL INSPECTION (JACKETING) NOT ACCEPTABLE EQUIPMENT FLANGES NOT PROVIDED. J.PAEZ 16-Jul-10
CLOSED
SME POLY HYDROSTATIC TEST FOR WI LINE
228 STK 24-Jun-10 25-Jun-10 FIR-SME-STK-PI-2435 PIPING TEST PACK No. PO-1600-001-01 NOT ACCEPTABLE FLANGE JOINT LEAKING SARATHY 7-Aug-10
CLOSED
SME POLY HYDROSTATIC TEST FOR WI LINE
230 STK 25-Jun-10 26-Jun-10 FIR-SME-STK-PI-2437 PIPING TEST PACK No. PO-1600-001-01 NOT ACCEPTABLE FLANGE JOINT LEAKING SARATHY 7-Aug-10
CLOSED
MECHANICAL VISUAL INSPECTION:
231 SHIMIZU 27-Jun-10 28-Jun-10 SME POLY FIR-MZ-SMZ-CSA-6040 P&S Structure INSTALLATION EXHAUST FAN NO. 6,&8 NOT ACCEPTABLE EXHAUST FAN NO. 7 AND 8 ONE BLADE EACH DAMAGED - TO CHANGE E.FERNANDO 9-Jul-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
PNEUMATIC TEST FOR AP LINE
SME POLY TEST PACK No. PO-1400-001-
232 STK 27-Jun-10 28-Jun-10 FIR-SME-STK-PI-2550 PIPING 01 NOT ACCEPTABLE THREADED JOINTS LEAKING SARATHY 7-Aug-10
18-SEPT-2010
NO INFO / FEEDBACK
FROM MES
INSPECTION OF THE VENT STACK FLASHING INSTALLATION IS NOT AS PER REQUIREMENT: SHIMIZU TO SUBMIT SITE TECHNICAL QUERY CONSTRUCTION AND
235 SHIMIZU 28-Jun-10 29-Jun-10 SME P&S FIR-SME-SMZ-CSA-6049 P&S HIGH BAY-2 STR. 2-NOS WEST ROOF AREA NOT ACCEPTABLE FOR ENGINEERING CONFIRMATION / APPROVAL W.DELACRUZ CLOSED SHIMIZU
CLOSED
INSPECTION OF 2ND LAYER PRIOR TO WRONG INSULATION MATERIAL ON THE TUBE
237 ASK 30-Jun-10 1-Jul-10 SME POLY FIR-MZ-ASK-IL-320 MTE 20 JACKETING INSTALLATION NOT ACCEPTABLE SIDE TO REPLACED. J.PAEZ 16-Jul-10
CLOSED
INSPECTION OF OVER LOAD LIFTING 27-aug-2010 Watabe-
238 SHIMIZU 1-Jul-10 1-Jul-10 SME P&S FIR-SME-SMZ-CSA-6066 GOOD HOIST ACTIVATION NOT ACCEPTABLE OVERLOAD DURING LIFTING M.PARUNGAO san
CLOSED
SME POLY TEST PACKAGES REVIEW BEFORE TESTING
239 STK 1-Jul-10 2-Jul-10 FIR-SME-STK-PI-??? PIPING 1 TEST PACKAGE NOT ACCEPTABLE CONTAINS INCONSISTENT DATA - UNACCEPTABLE SARATHY 7-Aug-10
CLOSED
242 STK 3-Jul-10 5-Jul-10 SME POLY FIR-SME-STK-PI-2572 PIPING PNEUMATIC TEST FOR AI LINE NOT ACCEPTABLE PRESSURE DROP AND JOINT LEAKING SARATHY 7-Aug-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
243 STK 3-Jul-10 5-Jul-10 SME POLY FIR-SME-STK-PI-2569 PO-1410-001-01 PNEUMATIC TEST FOR AI LINE NOT ACCEPTABLE PRESSURE DROP SARATHY 7-Aug-10
CLOSED
244 STK 3-Jul-10 5-Jul-10 SME POLY FIR-SME-STK-PI-2569 PO-1410-001-02 PNEUMATIC TEST FOR AI LINE NOT ACCEPTABLE UNION JOINT LEAK SARATHY 7-Aug-10
HYDROSTATIC TEST FOR PROCESS LINE 1. GAUGE PRESSURE WAS BELOW THE REQ.TEST PRESSURE 2.TWO PG PROVIDED ONLY AT
CLOSED
TEST PACKAGE No. PO- LOW POINT, NOTE: NO PG AT HIGH PONT
246 STK 6-Jul-10 7-Jul-10 SME POLY FIR-SME-STK-PI-2681 PIPING 100-003 NOT ACCEPTABLE 3. 500Kpag DIFFERENCE BETWEEN THE PG'S SARATHY 7-Aug-10
CLOSED
DUCT SUPPORT PREPARATION OF PEDESTAL FOR CONC. A. BOLTS LOCATION AND ALIGNMENT DIFF. 7Mmm to 20MM OUT OF CENTER
251 SHIMIZU 12-Jul-10 13-Jul-10 SPP2 FIR-SPP2-SMZ-CSA-2137 PEDESTALS SS310 PLACEMENT NOT ACCEPTABLE RECTIFICATION IS REQUIRED W.DELACRUZ 27-Jul-10
CLOSED
INSPECTION OF INTERNAL COATING (DIP
253 UTOC 12-Jul-10 13-Jul-10 SME POLY FIR-MZ-UE-ME(RO)-864 MDD 10 PIPING AS PER FIN 224) NOT ACCEPTABLE DAMAGED COATING ON THE BOTTOM EDGE. J.PAEZ 13-Aug-10
CLOSED
FFINAL ALIGNMENT INSPECTION FOR ALIGNMENT IS MARGINALLY OUT OF TOLLERANCE. ISSUE WILL BE DISCUSSED WITH EM
256 APECO 13-Jul-10 14-Jul-10 SPP2 FIR-SPP2-P2-F-1103 RE AREA LAP15 (FOR PIPE STRAIN) NOT ACCEPTABLE ENGINEERING FOR CONCLUSION. J.WESLEY 23-Jul-10
CLOSED
INSPECTION OF INTERNAL COATING (DIP
257 UTOC 14-Jul-10 15-Jul-10 SME POLY FIR-MZ-UE-ME(RO)-864 MDD 10 PIPING AS PER FIN 224) NOT ACCEPTABLE DAMAGED COATING ON THE BOTTOM EDGE. J.PAEZ 3-Sep-10
P & S STRUCTURE HIGH VISUAL INSPECTION OF TOUCH-UP PAINT UNAPPROVED PAINT HAS BEEN APPLIED ON
260 SHIMIZU 20-Jul-10 21-Jul-10 SME P&S FIR-SME-SMZ-CSA-6160 BAY 2 FOR WALL GIRT) NOT ACCEPTABLE THE DAMAGE AREA. J.PAEZ OPEN
CLOSED
AUG 5, 2010 by Manny
263 UTOC 17-Jul-10 19-Jul-10 SME POLY FIR-MZ-UE-ME(RO)-0875 MPC01-L.O. BASEPLATE HAMMER TEST (VOIDS CHECK) NOT ACCEPTABLE VOIDS- TO REPAIR AGAIN E.FERNANDO Parungao
CLOSED
264 APECO 27-Jul-10 28-Jul-10 SPP2 FIR-SPP2-P2-F-1164 LED 42 FINAL PAINTING INSPECTION NOT ACCEPTABLE LOW DRY FILM THICKNESS. J.PAEZ 6-Aug-10
CLOSED
PIPING (TP # PO-3300-
266 STK 27-Jul-10 28-Jul-10 SME POLY FIR-SME-STK-3218 004) FINAL PAINTING INSPECTION NOT ACCEPTABLE SOME SCRATCHES NEED TO BE TOUCHED-UP. J.PAEZ 13-Aug-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
CLOSED
PIPING (TP # PO- 3300-
267 STK 27-Jul-10 28-Jul-10 SME POLY FIR-SME-STK-3219 003) FINAL PAINTING INSPECTION NOT ACCEPTABLE SOME SCRATCHES NEED TO BE TOUCHED-UP. J.PAEZ 13-Aug-10
EYE LIGHTING
ASIA PACIFIC JURONG ML-23-24-25-26 (HIGH
280 LTD. 16-Aug-10 17-Aug-10 PORT FIR-PLY-EL-001 MAST LIGHTING ) VISUAL & DIMENSION INSPECTION NOT ACCEPTABLE BASE NOT CONFORM TO REQUIRE THICKNESS ( OVER THICKNESS) M.PARUNGAO OPEN
HYDRO TEST FOR PROCESS & UTILITY LINES REJECTED DUE TO LEAK.
281 STK 21-Aug-10 23-Aug-10 SME POLY FIR-SME-STK-PI-3548 ALL AREA PO-1170-007. NOT ACCEPTABLE J.WESLEY CLOSED 16-Sep-10
VISUAL INSPECTION OF THE WEST SOME SCREW/FASTENING MISSING, SEALING OF THE UNUSED HOLES NOT PROPER,
EXTERNAL CLADDING LINE-2 / SG-SJ EL800- CLEANING OF CLADDING SURFACE + PAINT TOUCH UP ON RUSTY AREA AND SCRATCHED
282 SHIMIZU 26-Aug-10 27-Aug-10 SME P&S FIR-SME-SMZ-CSA-6293 P&S HIGH BAY 2 STR. 8800 NOT ACCEPTABLE SURFACE. W.DELACRUZ OPEN
283 APECO 24-Aug-10 25-Aug-10 SPP2 FIR-SPP2-P2-F-1239 LEC 45 FINAL PAINTING INSPECTION REJECTED CONTAMINATION M.PARUNGAO CLOSED 20-Sep-10
284 APECO 27-Aug-10 28-Aug-10 SPP2 FIR-SPP2-P2-F-1245 LEC45 FINAL PAINTING INSPECTION NOT ACCEPTABLE CONTAMINATION M.PARUNGAO CLOSED 20-Sep-10
285 STK 30-Aug-10 31-Aug-10 SME POLY FIR-SME-STK-PI-3898 PIPING (PO-1020-006) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE WRONG PAINT SYSTEM. J.PAEZ CLOSED 20-Sep-10
286 STK 30-Aug-10 31-Aug-10 SME POLY FIR-SME-STK-PI-3899 PIPING (PO-1020-007) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE WRONG PAINT SYSTEM. J.PAEZ CLOSED 20-Sep-10
SME POLY
289 STK 5-Sep-10 6-Sep-10 (MU) FIR-SME-STK-PI-4000 MUP-02 A / B FINAL PUMP FLANGE ALIGNMENT NOT ACCEPTABLE Stress was not within the Tolerance limit K.KAMACHI CLOSED 7-Oct-10
SME POLY
290 STK 5-Sep-10 6-Sep-10 (MR) FIR-SME-STK-PI-4101 MXP 61 FINAL FLANGE ALIGNMENT NOT ACCEPTABLE Flanges are not aligned within the tolerance limit K.KAMACHI CLOSED 7-Oct-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
BY M.PARUNGAO 14-
292 UTOC 3-Sep-10 4-Sep-10 SME POLY FIR-MZ-UE-ME(RO)-0950 MUP02A PIPE STRESS NOT ACCEPTABLE PIPE STRESS READING IS OUT OF TOLERANCE E.FERNANDO CLOSED OCTOBER
BY M.PARUNGAO 14-
293 UTOC 3-Sep-10 4-Sep-10 SME POLY FIR-MZ-UE-ME(RO)-0950 MUP02B PIPE STRESS NOT ACCEPTABLE PIPE STRESS READING IS OUT OF TOLERANCE E.FERNANDO CLOSED OCTOBER
SME POLY
294 STK 6-Sep-10 7-Sep-10 [MU] FIR-SME-STK-PI-4104 MUP 01 A / B / C FINAL TIGHTENING NOT ACCEPTABLE FLANGE WAS NOT ALIGNED K.KAMACHI OPEN
SME POLY
295 STK 6-Sep-10 7-Sep-10 [MU] FIR-SME-STK-PI-4105 MUP 02 A / B FINAL TIGHTENING NOT ACCEPTABLE STRESS WAS NOT WITHIN THE TOLERANCE K.KAMACHI CLOSED 7-Oct-10
297 STK 8-Sep-10 9-Sep-10 SME POLY FIR-SME-STK-PI-4061 PIPING (PO-100-042) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE PRESENCE OF STAINS/RUST ON THE SURFACE. J.PAEZ OPEN
BY M.PARUNGAO 14-
298 UTOC 11-Sep-10 13-Sep-10 SME POLY FIR-MZ-UE-ME(RO)-0950 MUP02A PIPE STRESS NOT ACCEPTABLE PIPE STRESS READING IS OUT OF TOLERANCE E.FERNANDO CLOSED OCTOBER
BY M.PARUNGAO 14-
299 UTOC 11-Sep-10 13-Sep-10 SME POLY FIR-MZ-UE-ME(RO)-0950 MUP02B PIPE STRESS NOT ACCEPTABLE PIPE STRESS READING IS OUT OF TOLERANCE E.FERNANDO CLOSED OCTOBER
301 STK 15-Sep-10 16-Sep-10 SME POLY FIR-SME-STK-PI-4403 MDP - 30 C /D FINAL TIGHTENING NOT ACCEPTABLE STRESS NOT WITHIN THE TOLERANCE K.KAMACHI CLOSED 7-Oct-10
305 STK 20-Sep-10 21-Sep-10 SME POLY FIR-SME-STK-PI-4427 MXP - 61 FINAL FLANGE TORQUE TIGHTENING NOT ACCEPTABLE STRESS VALUE NOT WITHIN THE TOLERANCE LIMIT K.KAMACHI CLOSED 7-Oct-10
317 STK 24-Sep-10 25-Sep-10 SME POLY FIR-SME-STK-PI-4390 PIPING (PO-1200-003) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE DAMAGES AROUND THE NUTS WERE NOT FEATHERED BEFORE PAINT APPLICATION. J.PAEZ OPEN
323 STK 29-Sep-10 30-Sep-10 SME POLY FIR-SME-STK-PI-4715 MXC - 01 PUMP FLANGE ALIGNMENT INSPECTION NOT ACCEPTABLE NOT WITHIN TOLERANCE LIMIT K.KAMACHI OPEN
324 STK 1-Oct-10 1-Oct-10 SME POLY FIR-SME-STK-PI-4541 PIPING (PO-200-083) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE DAMAGES ARE NOT YET RECTIFIED. J.PAEZ OPEN
325 UTOC 4-Oct-10 5-Oct-10 SME POLY FIR-MZ-UE-ME(SE)-994 MTP12A PIPE STRESS NOT ACCEPTABLE LOOSE BOLT AT FLANGE CONN M.PARUNGAO OPEN
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
326 UTOC 4-Oct-10 5-Oct-10 SME POLY FIR-MZ-UE-ME(SE)-994 MTP12B PIPE STRESS NOT ACCEPTABLE LOOSE BOLT AT FLANGE CONN M.PARUNGAO OPEN
333 STK 14-Oct-10 15-Oct-10 SME POLY FIR-SME-STK-PI-4913 MDC - 30 A/B/C FINAL FLANGE ALIGNMENT NOT ACCEPTABLE TEMP. SUPPORTS PROVIDED & GAP WAS NOT UNDER TOLERANCE K.KAMACHI OPEN
42
OPEN 42
301
CLOSED 301