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QAQC

FIELD INSPECTION RECORD LIST (UG)


QSR CONTRA RECEIVED INSPECTION
REFERENCE NO.
ITEM/
DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS
NO CTOR DATE DATE EQUIP. NO.
AREA

STW
4-Aug-15 5-Aug-15 XPS EOS AFI-P1-0866 EOSCS/FW-B89001-009-4/9 HOLIDAY TEST FINAL OF FIRE WATER LINE ACCEPTABLE CEMENT LINED PIPING SALAI SAN KYAR CLOSED 6-Aug-15
STW 8-Sep-15 9-Sep-15 XPS EOS AFI-P1-1243 EOSCS/FW-B89001-009-2/9, 3/9 & 4/9 HYDRO TEST FINAL FOR FIRE WATER LINE ACCEPTABLE CEMENT LINED PIPING SALAI SAN KYAR CLOSED 10-Sep-15
STW
17-Sep-15 18-Sep-15 XCO EOS AFI-P1-1331 EOSCS/FW-B89001-009-6/9,7/9,8/9 & 9/9 HOLIDAY TEST FINAL OF FIRE WATER LINE ACCEPTABLE CEMENT LINED PIPING SALAI SAN KYAR CLOSED 18-Sep-15
EOSCS/FW-B89001-009-3/9, 5/9
STW
6-Oct-15 7-Oct-15 XPS EOS AFI-P1-1496 EOSCS/FW-B89002-010-3/3 HOLIDAY TEST FINAL OF FIRE WATER LINE ACCEPTABLE CEMENT LINED PIPING SALAI SAN KYAR CLOSED 7-Oct-15
STW 15-Aug-16 16-Aug-16 XPS (EOS) AFI-P1-2036 EOSCS/FW-B89001-009-2/9, 3/9 & 5/9 HOLIDAY TEST FINAL FOR FW LINE ACCEPTABLE CEMENT LINED PIPING Salai / M.Sivamani CLOSED 17-Aug-16
STW 19-Aug-16 20-Aug-16 XPS (EOS) AFI-P1-2046 EOSCS/FW-B89001-009-1/9 HOLIDAY TEST FINAL FOR FW LINE ACCEPTABLE CEMENT LINED PIPING Salai / M.Sivamani CLOSED 23-Aug-16

42
OPEN 15

301
CLOSED 1647
FW-E29-B
AFI-P1-1151 EOSCS/FW-B89001-009-2/9 & 3/9
AFI-P1-1193 EOSCS/FW-B89001-009-2/9
AFI-P1-2036 EOSCS/FW-B89001-009-2/9, 3/9 & 5/9

AFI-P1-1151 EOSCS/FW-B89001-009-2/9 & 3/9


AFI-P1-1193 EOSCS/FW-B89001-009-2/9
AFI-P1-2036 EOSCS/FW-B89001-009-2/9, 3/9 & 5/9
AFI-P1-1243

FW-E29-A
HOLIDAY TEST OF FIRE WATER LINE AT SANDBAG AREAS
HOLIDAY TEST OF FIRE WATER LINE AT SANDBAG AREAS
HOLIDAY TEST FINAL FOR FW LINE

HOLIDAY TEST OF FIRE WATER LINE AT SANDBAG AREAS


HOLIDAY T ACCEPTABLE
HOLIDAY TEST FINAL FOR FW LINE
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

1) COLOR SLEEVE FOR TERMINATION NOT PROVIDED AND PIN CONNECTOR


CLOSED 5/7/2010 J,VELASCO
INSPECTION OF EXTERNAL LIGHT FITTING 2) LIGHTING FIXTURE TAG MISSING.
001 SHIMIZU 1-Oct-09 6-Oct-09 SPP2 FIR-SPP2-SMZ-CSA-1571 SS310 AND CONDUIT PIPE NOT ACCEPTABLE 3) ALL JB W/O GASKET. TO RECTIFY M.HAMID

FIT-UP INSPECTION FOR GUSSET PALTE


WELDING ON EMBEDED PLATE OF
CLOSED 12-Oct-09
COLUMNS (EL +9750 - +12798) GL: H1-H2 /
002 SHIMIZU 3-Oct-09 5-Oct-09 SPP2 FIR-SPP2-SMZ-CSA-1583 LOOP REACTOR HA-HB NOT ACCEPTABLE NO PROPER FIT-UP WAS MADE. CORRECTIVE ACTION TO BE MADE AND REINSPECTED. J.WESLEY

Visual inspection of concrete surface


CLOSED Same as FIR 2642
- NCR Issued
SME Concrete Surface apperance for concrete floor screed.Prior CRACKS ON FLOOR SCREED TO BE
003 SHIMIZU 5-Oct-09 6-Oct-09 POLY FIR-SME-SMZ-CSA-2569 Apperance/SS410 application of epoxy sealer. NOT ACCEPTABLE REPAIRED J.VELASCO

Visual inspection for water proofing layer


CLOSED NCR ISSUED
SME Water Proofing on thumb block
004 SHIMIZU 5-Oct-09 6-Oct-09 POLY FIR-SME-SMZ-CSA-2570 Layer/SS410 (Duct Support) at SS410. NOT ACCEPTABLE DAMAGED CONCRETE TO BE REPAIRED J.VELASCO

CLOSED 20-Oct-09
HVAC Duct Density test for the compacted sand east of
005 SHIMIZU 5-Oct-09 6-Oct-09 SPP2 FIR-SPP2-SMZ-CSA-1596 Support SS-310 NOT ACCEPTABLE FAILED 92% (REQUIRED 95%) W.DELACRUZ

CLOSED
FIT-UP INSPECTION FOR LOOP REACTOR CRACKS OBSERVED ON THE TACK WELDS
006 UTOC 7-Oct-09 8-Oct-09 SPP2 FIR-LZ-UE-ME(SE)-0087 LBR 12 PIPING NOT ACCEPTABLE NO WPS WAS AVAILABLE AT SITE J.WESLEY 12-Oct-09

CLOSED
SME REBAR AND INSPECTION OF REBAR AND FORM FOR
007 SHIMIZU 7-Oct-09 8-Oct-09 POLY FIR-SME-SMZ-CSA-2619 FORM/MLFIL01A/B FOUNDATION MLFIL01A/B AT ML AREA. NOT ACCEPTABLE ANCHOR BOLTS LOCATION NOT AS PER DRAWING. J.VELASCO RECTIFIED 10-12-09

VISUAL INSPECTION OF CONCRETE


SURFACE
CLOSED
SME CONCRETE SURFACE APPEARANCE FOR FLOOR PRIOR TO NCR WAS ISSUED REGARDING THE Same as FIR 2569
008 SHIMIZU 8-Oct-09 9-Oct-09 POLY FIR-SME-SMZ-CSA-2642 APPEARANCE/SS410 APPLICATION OF EPOXY SEALER. NOT ACCEPTABLE CRACKS. J.VELASCO - NCR Issued

LINE CHECK & PUNCH CLEAR INSPECTION


CLOSED
FOR AGFW LINE # WF-7704-8"-150CG-N DIMENSION CHANGE WAS NOTICED.
009 APECO 8-Oct-09 9-Oct-09 SPP2 FIR-SPP2-P2-F-137 AGFW PIPES SHT010 REV 1 (SPL 1-3). NOT ACCEPTABLE NO FIN OR AS BUILT ATTACHED WITH TEST PACK. J.WESLEY 25-Nov-09

FIT UP INSPECTION FOR WELDING OF


CLOSED
EMBEDDED PLATE ON COLUMN & BEAMS TWO EMBEDDED PLATES WERE WELDED ON SPLICE PLATE OF JOINING MEMBERS.
010 SHIMIZU 9-Oct-09 10-Oct-09 SPP2 FIR-SPP2-SMZ-CSA-1608 LOOP REACTOR @ EL+9750 - EL+12798. GL: HA-HB / H1-H2 NOT ACCEPTABLE WELDING WAS COMPLETED BEFORE FIT-UP INSPECTION WAS MADE. J.WESLEY 12-Oct-09

WELDING INSPECTION OF EMBEDDED


CLOSED
PLATE ON COLUMN & BEAMS @ EL+9750 -
011 SHIMIZU 9-Oct-09 10-Oct-09 SPP2 FIR-SPP2-SMZ-CSA-1610 LOOP REACTOR EL+12798. GL: HA-HB / H1-H2 NOT ACCEPTABLE COMMENTS OF FIT-UP INSPECTION TO BE CLEARED. REF: FIR-SPP2-SMZ-CSA-1608 J.WESLEY 12-Oct-19

CLOSED Please refer to


SS-310 / SUPPLY AIR FIR-SPTOF-SMZ-CSA-
012 SHIMIZU 9-Oct-09 10-Oct-09 SPP-2 FIR-SPP2-SMZ-CSA-1620 DUCT JACKETING OF SUPPLY AIR DUCT ON ROOF NOT ACCEPTABLE DENT ON THE STAINLESS JACKET NEED REPAIR / REPLACEMENT W.DELACRUZ 0652

OBSERVATIONS:
- Welder not qualified to F4 welding rod.
CLOSED
- Welder not qualified to 4F position. 1/19/2010 BY MARK
013 KKC 15-Oct-09 SPP2 AS PER EM COMMENT TEAL AREA WELDER QUALIFICATION NOT ACCEPTABLE - Electrodes flux have evidence of moisture MAX NG EBORDE
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

TOUCH UP PAIN (FINAL COAT) INSPECTION


CLOSED Please refer to
FOR WELDING JOINTS ON BEAM A305 1. S1 / SA :TO INSTALL SAFETY GATE FIR-SPP2-SMZ-CSA-
014 SHIMIZU 19-Oct-09 20-Oct-09 SPP2 FIR-SPP2-SMZ-CSA-1685 RIE 29 ASSEMBLY @ EL+1115 NOT ACCEPTABLE COATING
2. DAMAGE
S1 : GUSSET WAS
PLATE FORNOTED
HANDRAIL SUPPORT J.WESLEY 1697
3. SB : MID-RAIL OF HAND RAIL IS BENDED
4. S3 / SB :TOE-PLATE OF HAND RAIL IS BENDED
VISUAL INSPECTION AND PUNCH LIST 5. EDGE OF GRATING BENDED
ITEMS FOR INSTALLED STEEL
STRUCTURES(PRE-HANDOVER)
6. SA : HILTI STOPPER IS MISSING
7. SA : TOUCH-UP PAINTING REQUIRED
CLOSED
SME GL: S1-S2-S3/SA-SB 8. SA : TOUCH-UP PAINTING REQUIRED FOR EDGE OF PLT.
015 SHIMIZU 21-Oct-09 22-Oct-09 POLY FIR-SME-SMZ-CSA-2844 MLD01 EL+18000 NOT ACCEPTABLE 9. S3 : TOUCH-UP PAINTING REQUIRED FOR STAIR STRINGER SARATHY 10-Mar-10

PIPE SUPPORTS&
PLATFORM FOR MU
MAGNATIC PARTICLE TEST WITNESSING, T
JOINTS FILLET WELD ON PIPE SUPPORTS&
CLOSED
AREA, SS410 & MR PLATFORM OF MU AREA, SS410 & MR NOTE: VISUALLY REJECTED DUE TO LACK OF WELD FUSION, WELD SPATTERSAT & FLUXES
016 SHIMIZU 22-Oct-09 23-Oct-09 SME POLY FIR-SME-SMZ-CSA-2879 AREA AREA FABRICATED ITEMS - 6 Nos NOT ACCEPTABLE NOT CLEANED. AT XING YUAN'S STEEL FABRICATION YARD, BENOI ROAD SARATHY 26-Oct-09

CLOSED
SS310 HVAC DUCT STAILESS JACKETING OF HVAC DUCT ON
017 SHIMIZU 28-Oct-09 29-Oct-09 SPP-2 FIR-SPP2-SMZ-CSA-1764 JACKETING ROOF NORTH PART NOT ACCEPTABLE WRONG LAPPING @ THE ELBOW SIDE TO RECTIFY W.DELACRUZ 19-Jan-10

INSPECTION OF TOUCH UP PAINT (FINAL


CLOSED
SME CATALYST COAT) FOR DAMAGED ADJACENT PORTIONS NEED
018 SHIMIZU 28-Oct-09 29-Oct-09 POLY FIR - SME - SMZ - CSA - 2977 STRUCTURE BUTT WELDING JOINTS ON STEEL BEAMS NOT ACCEPTABLE REPAIR M.SANTOS 17-Nov-09

APECO is using rusty filler rods for their


piping work at SPP2. It has been observed for quite a long time that APECO is not

WELDING CONSUMABLES/
monitoring the activities or controlling the welding consumables properly.
Another thing I observed is improper technique to rectify the misalignment. I have
CLOSED
MISALLIGNMENT RECTIFICATION observed that one of a 6 butt weld joint was half grind till the hot pass region so as to
021 APECO 30-Oct-09 SPP2 TECHNIQUE NOT ACCEPTABLE weld back to align it with the adjacent piping spool. J.WESLEY 19-Jan-10

PLATFORM FOR INSPECTION OF TOUCH UP PAINT (PRIMER


CLOSED
SME COMPRESSOR AREA - COAT) FOR BUTT WELD JOINTS ON STEEL ADJACENT DAMAGED
022 SHIMIZU 30-Oct-09 31-Oct-09 POLY FIR-SPT-SMZ-CSA-3017 MPC01 BEAMS NOT ACCEPTABLE AREA NEED REPAIR M.SANTOS 17-Nov-09

INSPECTION OF TOUCH UP PAINT (PRIMER


CLOSED
SME COAT) FOR BUTT WELD JOINTS ON STEEL ADJACENT DAMAGED
023 SHIMIZU 30-Oct-09 31-Oct-09 POLY FIR-SPT-SMZ-CSA-3018 A1 PIPERACK BEAMS NOT ACCEPTABLE AREA NEED REPAIR M.SANTOS 17-Nov-09
WORK INCOMPLETE
SURVEILLANCE INSPECTION AT P&S PIPERACK-N GL: BB-BC/A01-A03

VISUAL INSPECTION OF FIT UP WELD ON


During inspection observed that the sub con TOPMARK welders are using the unbaked
6013-RB/26 electrodes;
CLOSED
GUSSET PLATE PRIOR FOR FULL WELDING Advised to area sv to monitor, and keep the portable oven at working place to keep the
024 SHIMIZU 31-Oct-09 SME P&S PIPE RACK-N GL:BB-BC/A01-A03 NOT ACCEPTABLE electrodes properly; ARAVINDAN 10-Mar-10

OBSERVED
MCD
PROCESS)WAS
FILLER ROD
11 Equipment WAS
in the
NOT BAKED
Top of flange elev. IsIN
RUSTY(GTAW
Catalyst
4mmTHEhigher,
PROCESS)
Structure MC Area&/LB52(E7016)
OWENleveling
ACCORDING
SME.
TO THE
0.02 four
ELECTRODE (SMAW
MES SPECIFICATION
location within acceptable
CLOSED
LBR-11 & LBR-12 AT BOTTOM FIT-UP PIPE 087Q50008 WELDING MATERIAL CONTROL PROCEDURE.
vendor
027 UTOC 5-Nov-09 SPP2 NA LOOP REACTOR SPOOLS WAS APPROVED FOR WELDING NOT ACCEPTABLE ADVISEDRequirement
TO UTOC QC( TO
0.05RECTIFY THE
), center COMMENTS
line 1mm diff.. However, the bottom alignment / SREEHARI 16-Dec-09
orientation
Has -6mm west direction and -6mm south direction. Therefore, UTOC was
instructed to

vendor
Assess the situation and refer to our mechanical dept. with regards to mechanical / CLOSED
ALIGNMENT CHECK AND LEVELING OF Equipment installation requirement ( mixer ) for your info.
028 UTOC 6-Nov-09 7-Nov-09 SME FIR-MZ-UE-ME(SE)-0082 MCD11 EQUIPMENT NOT ACCEPTABLE TO VERIFY RESULT WITH VENDOR / MECHANICAL DEPT. W.DELACRUZ 17-Dec-09

This is on line # NL-3321-4-150SS-1-W:DRSS. A pipe sleeve was tack welded to the


process piping to provide pipe shoe. Later it was identified that it was a wrong sized sleeve
and was removed from the pipe by the use of grinder, which resulted in deep cut into the
CLOSED
pipe. FYI, its a 2 pipe and the schedule is only 10S. EM has noticed this and asking for
029 APECO 12-Nov-09 SPP2 DYER PIPING NOT ACCEPTABLE what kind of corrective action we are suggesting? J.WESLEY 25-Nov-09

Site Observation on TSA Coated Spools and


with Attached photographs on pain damages on pipeshoes and in correct working practice
during grinding /welding of spools by STK Piping at SME (Poly) main pipe rack.
CLOSED
SME Damaged Painting of Pipe shoes at SME
030 STK 12-Nov-09 POLY MPR (Poly) NOT ACCEPTABLE M.SANTOS 10-Mar-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

ALIGNMENT AND BOLT TIGHTENING AT


THE UPPER ELEV. DOWN TO LAST SPLICE
CLOSED
FIR-SPP2-SMZ-CSA-1861 / LOOP REACTOR STAIR JOINT GL:H1-H2 / HB-HBc GRADE: A
031 SHIMIZU 12-Nov-09 13-Nov-09 SPP2 1872 STRUCTURE INSPECTION NOT ACCEPTABLE DISCREPANCY IN THE BEAM ALIGNMENT ADJUSTMENT REQUIRED W.DELACRUZ

ALIGNMENT AND BOLT TIGHTENING AT


THE UPPER ELEV. DOWN TO LAST SPLICE
CLOSED
FIR-SPP2-SMZ-CSA-1860 / LOOP REACTOR STAIR JOINT GL:H1-H2 / HB-HBc GRADE: B
032 SHIMIZU 12-Nov-09 13-Nov-09 SPP2 1871 STRUCTURE INSPECTION NOT ACCEPTABLE DISCREPANCY IN THE BEAM ALIGNMENT ADJUSTMENT REQUIRED W.DELACRUZ

VISUAL INSPECTION OF FILLET WELD ON FOUND WELDING RODS


CLOSED
GUSSET PLATES AND SURFACE UN ATTENDED AT WELDING AREA
033 SHIMIZU 13-Nov-09 14-Nov-09 SME FIR-SME-SMZ-CSA-3304 A4 PIPE RACK PREPARATION FOR PAINTING NOT ACCEPTABLE NO PROPER STORAGE ARAVINDAN 10-Mar-10

VISUAL INSPECTION OF PIPE SUPPORT


STRUCTURE BEFORE HAND-OVER TO 1. SIZE OF THE NUTS(DOUBLE) NOT SAME ON ANCHOR BOLTS 2.
CLOSED
OTHER SUB-CONTRACTOR PSMLS- 1, 2, 3, DIAGONAL BRACINGS BOLTS FOUND TO BE LOOSE 3. TOUCH-
034 SHIMIZU 17-Nov-09 18-Nov-09 POLY FIR-SME-SMZ-CSA-3383 ML AREA 4, 7, 9 NOT ACCEPTABLE UP PAINT TO CARRY-OUT ON REPAIRED LOCATIONS SARATHY 10-Mar-10

VISUAL INSPECTION OF GROUT MORTAR


FOR STEEL
CLOSED 5/7/2010 J,VELASCO
SME GROUT STRUCTURE COLUMN BASE AT G.L. HA- CRACKS HAS BEEN FOUND AT THE GROUT OF COLUMN BASES.
036 SHIMIZU 19-Nov-09 20-Nov-09 POLY FIR-SME-SMZ-CSA-3413 SURFACE/PIPERACK A2 HB/H1-H20. NOT ACCEPTABLE TO SUBMIT METHOD TO REPAIR CRACKS. J.VELASCO

PROPYLENE
1) GL; N2-NA- C125 JOIST MISSING -TO INSTALL
GRATING CLIPS-TO REMOVE
2)TEMPORARY
3) HILTI DISC LAPPING WITH
CLOSED
SME REFRIGERATION VISUAL INSPECTION OF HILTI-CLIP FOR EACH OTHER- TO RECTIFY 4)TOO WIDE GAP BETWEEN THE
037 SHIMIZU 19-Nov-09 20-Nov-09 POLY FIR-SME-SMZ-CSA-3421 STRUCTURE GRATING COVER (EL+ 7000) NOT ACCEPTABLE GRATINGS - TO ADJEST SARATHY 10-Mar-10

VISUAL INSPECTION AND LISTING PUNCH-


1) HAND RAIL BOLTS TO BE TIGHTENED AT ALL CONNECTIONS
2) INSTALL HILTI CLIP AND REMOVE TEMPORARY CLIPS 3)BENDED
CLOSED
ITEMS (PRE-HANDOVER) FOR GRATING COVER TO REPAIR 4) GALVAZING COATING DAMAGED LOCATIONS TO
038 SHIMIZU 21-Nov-09 23-Nov-09 POLY FIR-SPTOF-SMZ-CSA-3427 SUB-PIPERACK MP INSTALLED STEEL STRUCTURES EL+16200 NOT ACCEPTABLE TOUCH-UP PAINT 5) MID & LOWER RAIL BEND TO BE STRAITENED AT ALL AROUND SARATHY 10-Mar-10

* WELDING & GRINDING COMMENTS TO BE CLEARED.


* AUXILIARY CABLE TRAY WAS NOT INSPECTED, AS IT WAS ALREADY PAINTED.
CLOSED
VISUAL INSPECTION OF FILLET WELD ON * BENT CABLE TRAY SUPPORTS (2 NOS) WERE NOTICED.
039 KKC 23-Nov-09 24-Nov-09 SPP2 FIR-SPP2-LZ-R1-058 MAIN PIPE RACK CABLE TRAY SUPPORT NOT ACCEPTABLE * REINSPECTION TO BE OFFERED. J.WESLEY 9-Dec-09

DURING SURVEILLANCE INSPECTION


FOUND AT SME MAIN PIPE RACK LINE
NUMBER 032AD5101-60-2/2 SPOOL NO-
10;JOINT NO-27;3" CARBON STEEL PIPE
CLOSED
WELDED WITHOUT FITUP INSPECTION BY VERBAL INSTRUCTION HAS GIVEN TO
040 STK 24-Nov-09 25-Nov-09 SME NA PIPING STK QC NOT ACCEPTABLE STK QC TO MONITOR/100%FIT UP INSPECTION ARAVINDAN 10-Mar-10

CLOSED
BUTT JOINT AND PIPE SUPPORT SHOE JOINTS WELDS NOTED EVIDENT OF MASKING
041 STK 24-Nov-09 25-Nov-09 POLY NA A2 PIPE RACK SUREILLANCE INSPECTION OBSERVATION NOT ACCEPTABLE TAPE/ RUST & PAINTING/ COATING NOT REMOVED DURING FIT-UP SARATHY 16-Dec-09

CLOSED
HVAC DUCT JACKETING WORK EAST OF
042 SHIMIZU 25-Nov-09 26-Nov-09 SPP-2 FIR-SPP2-SMZ-CSA-1927 SS310 SUB STATION LAPPING OF STAINLESS JACKET ON ELBOW NOT GOOD RECTIFICATION IS REQUIRED W.DELACRUZ 16-Jan-10

CLOSED
043 STK 25-Nov-09 26-Nov-09 NA COMMON PR SUREILLANCE INSPECTION OBSERVATION NOT ACCEPTABLE SHOP WELDED JOINT- LACK OF SIDE WALL FUSION ARAVINDAN 10-Mar-10

CLOSED
ELEVATION, CENTERING AND
044 UTOC 26-Nov-09 28-Nov-09 SPP2 FIR-LZ-UE-ME(SE)-0172 LAD 15 VERTICALITY CHECK NOT ACCEPTABLE ELEVATION READING IS OUT OF TOLERANCE: -15.5 mm - engineering to decide E.FERNANDO 11-Feb-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
ELEVATION, CENTERING AND
045 UTOC 26-Nov-09 28-Nov-09 SPP2 FIR-LZ-UE-ME(SE)-0173 LCD 15 VERTICALITY CHECK NOT ACCEPTABLE ELEVATION READING IS OUT OF TOLERANCE: -4 mm - engineering to decide E.FERNANDO 11-Feb-10

WITNESS FOR VISUAL INSPECTION OF


SURFACE ON CONCRETE PAVING AFTER
CLOSED
SME- CRACKS ON USING TEMPORARY ACCESS FOR HEAVY
046 SHIMIZU 28-Nov-09 30-Nov-09 POLY FIR-SME-SMZ-CSA-3543 PAVEMENT/PAVING LIFTING EQUIPMENT. DONE CRACKS HAS BEEN FOUND AT SEVERAL PLACES ON CONCRETE PAVEMENT. J.VELASCO 24-Mar-10

CLOSED
VISUAL INSPECTION FOR MPI TEST OF CAT SS210-A43 - HAS CRACKS, 2 HAIR LINE CRACK ON THE PARENT METAL. 290MM 250MM
047 APECO 7-Dec-09 8-Dec-09 FABSHOP FIR-SPTOF-SMZ-CSA-0980 CAT LADDER LADDER SS-210 HAND RAIL 6 - PCS. NOT ACCEPTABLE LENGTH . NON ACC. R.ROSALES 14-Jan-10

CLOSED
SOUTH / WEST BOLT WAS FOUND
048 UTOC 14-Dec-09 15-Dec-09 SME FIR-MZ-UE-ME-(SE)-0158 MCP 20C A. BOLTS TIGHTENING INSPECTION NOT ACCEPTABLE CUT OR DAMAGED DURING THE INSPECTION W.DELACRUZ 9-Feb-10

P&S SH-35001-6''-G6A-3-
H2MZPCS HYDRO TESTING OF HIGH STEAM LINE
CLOSED
AREA SL-35001-6''-G1A-3- HYDRO TESTING OF MEDIUM HIGH STEAM LINE PRESSURE DROP:- NON-ACCEPTABLE MEDIUM STEM LINE:- NO
049 STK 17-Dec-09 18-Dec-09 24A FIR-SME-STK-PI-607 H2MZPCS STEAM LINE NOT ACCEPTABLE PRESSURE DROP / LEAK - ACCEPTABLE SARATHY 10-Mar-10

PARTIALLY ACCEPTABLE EL11000 AND SOUTH PART OF EL 9000. EXP JT RECTIFICATION


CLOSED
SME BOLT TIGHTENING OF STEEL STRUCTURE EL9000 AND TIGHTENING OF BOLTS EL7000 REMAIN; RESCHEDULED FOR TOMORROW
050 SHIMIZU 19-Dec-09 20-Dec-09 P&S FIR-SME-SMZ-CSA-3894 P&S PIPERACK SOUTH GL: BC-BD / A07-A08 EL3000-13500 NOT ACCEPTABLE DEC.22,2009 W.DELACRUZ 16-Jan-10

NOT READY FOR HANDOVER A


VISUAL INSPECTION AND LISTING OF
PUNCH ITEMS FOR INSTALLED STEEL
LOT OF REMAINING WORK SUCH AS: GRATING ALIGNMENT, MODIFICATION, CONC. FIRE
PROOFING OF BEAMS AND COLUMNS, CLEANING AND HOUSE KEEPING, WELDING OF
CLOSED
SME STRUCTURE ( BEAMS, GIRDERS, GRATINGS BEAM JOINTS, FASTENING, PAINT TOUCH UP FORMWORK, FIXING OF LADDERS AND H.R
051 SHIMIZU 24-Dec-09 27-Dec-09 POLY FIR-SME-SMZ-CSA-3966 MDD 20 AND HANDRAILS EL5400, 6200, 16700 NOT ACCEPTABLE OF PLATFORM W.DELACRUZ 16-Jan-10

1.0 No available APECO & Barrier Supervisor to control/monitor the painting activities at
work place.
CLOSED
SME CONCRETE FIRE PROOFING OF STEEL 2.0 No available sand paper, wire brush and thinner to clean the surface to be painted.
052 SHIMIZU 29-Dec-09 30-Dec-09 POLY FIR-SME-SMZ-CSA-4036 PROPYLENE REF STR SUPPORTS NOT ACCEPTABLE USING
3.0 GI WIRE AS A FORMWORK
Intermediate/Top TIE NOT
coat application IN ACCORDANCE
already WITH
started even the METHOD
surface STATEMENT
are not yet cleaned W.DELACRUZ 16-Jan-10
(please see attached photographs), this improper work practice is not acceptable.
4.0 Kindly provide proper instruction, briefing & orienttation to your Painters that applying
paint on contaminated surfaces without surface preparation will result to coating defects
PAINTING ACTIVITIES ON PIPING ON THE
such as Peel off, Poor Adhesion, etc.
5.0 Please submit FIR on Surface cleaning and Primer touch up prior to proceed any top
CLOSED
2ND coat application as per the approved ITP.
053 APECO 6-Jan-10 6-Jan-10 SPP2 N/A DRYER STR LEVEL OF DRYER STR NOT ACCEPTABLE M.SANTOS 10-Mar-10

VISUAL INSPECTION OF HVAC DUCT


CLOSED
RETURN INSULATION CONNECTION TO MATERIAL IS DAMAGED,
054 SHIMIZU 4-Jan-10 5-Jan-10 SPP2 FIR-SPP2-SMZ-CSA-2021 SS310 AHU. NOT ACCEPTABLE REPLACEMENT IS REQUIRED. W.DELACRUZ 16-Jan-10

CLOSED
LUBRICANTS SHALL BE APPLIED FOR
055 STK 15-Jan-10 16-Jan-10 SME FIR-SME-STK-PI-768 TEST PACKS REINSTATEMENT FOR 7 TEST PACKS NOT ACCEPTABLE STUDS,PAINT DAMAGES SHALL BE REPAIRED ARAVINDAN 12-Apr-10

CLOSED
SME EQUIPMENT INSPECTION PRIOR TO REPAIR AND TOUCH-UP TO BE
056 STK 18-Jan-10 19-Jan-10 POLY FIR-SME-STK-PI-787 MXD10 PAINTING TOUCH-UP NOT ACCEPTABLE DONE J.PAEZ 10-Mar-10

CLOSED
SME FIRST COUPLING INSPECTION SOFT FOOT READING
057 UTOC 16-Jan-10 18-Jan-10 POLY FIR-MZ-UE-ME(SE)-0263 MFP 12A / WITH SOFT FOOT CHECK NOT ACCEPTABLE (ON MOTOR BASE) IS OUT OF TOLERANCE E.FERNANDO 11-Feb-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
SME INSPECTION PRIOR TOP PAINTING TOUCH- DEFFECTIVE TSA /
058 STK 20-Jan-10 20-Jan-10 POLY FIR-SME-STK-PI-799 MLD02 UP NOT ACCEPTABLE RUST BLOOMING IN MANY M.SANTOS 10-Mar-10

CLOSED
SOME RT FILM NEED TO RESHOOT
059 UTOC 21-Jan-10 22-Jan-10 SPP2 FIR-LZ-UE-ME(SE)-0262 SUCTION PIPING RT FILM REVIEW FOR LBR 10, 11 & 12 NOT ACCEPTABLE & NEED TO REPAIR ON THE COMMENTED JOINTS. SREEHARI 10-Mar-10

ASBUILT / ACTUAL LOCATION


THE 5-6mm MSFNO3 AND 7-9mm
MSDC80 DEVIATION OF HOLES CENTER FROM THE REQUIRED LOCATION ARE NOT
CLOSED
SME P&S STRUCTURE HIGH OF BOLT HOLES FOR MSFNO3 AND ACCEPTABLE, TOE PLATE AND CHKD PLATES WILL INTERFACE WITH EQUIPMENT BASE
060 SHIMIZU 23-Jan-10 25-Jan-10 P&S FIR-SME-SMZ-CSA-4488 BAY-1 MSDC80 EL9665 NOT ACCEPTABLE ADJUSTMENT IS A MUST W.DELACRUZ 9-Feb-10

REBAR AND INSPECTION OF REBAR AND FORM FOR


CLOSED
SME FORM/MISC. MISC WRONG ANCHOR BOLTS
061 SHIMIZU 25-Jan-10 26-Jan-10 POLY FIR-SME-SMZ-CSA-4519 FOUNDATION FOUNDATION AT MF AREA. NOT ACCEPTABLE LOCATION J.VELASCO 9-Feb-10

CANCELLED BY APECO:
CLOSED
PIPE SUPPORT BASE REF PREPARATION FOR GROUTING OF PIPE CHAMFERS ARE HIGHER / SAME LEVEL WITH BASE PLATES, NO PROPER CHIPPING OF
062 APECO 25-Jan-10 26-Jan-10 SPP2 FIR-SPP2-P2-F-250 AREA SUPPORTS BASE NOT ACCEPTABLE CONCRETE SURFACE AND NO SOAKING DONE PRIOR TO GROUTING PLACEMENT W.DELACRUZ 3-Mar-10

CANCELLED BY APECO:
CLOSED
STAINLESS STEEL CHAMFERS ARE HIGHER / SAME LEVEL WITH BASE PLATES, NO PROPER CHIPPING OF
063 APECO 25-Jan-10 26-Jan-10 AREA 17 FIR-SPTOF-P2-F-162 SPOOLS PMI WITNESS OF 118 SPOOLS NON ACCEPTABLE CONCRETE SURFACE AND NO SOAKING DONE PRIOR TO GROUTING PLACEMENT R.ROSALES 10-Mar-10

INTERNAL SURFACE INSPECTION AFTER

UTOC
HYDRO TEST DUE TO CORROSION
PROTECTION 17169 TO APPLY ON
CLOSED
WORKSH INTERNAL SURFACES.MR.MAX(EM) WAS
064 UTOC 26-Jan-10 27-Jan-10 OP NA LBR-11 & 12 ATTEND THE INSPECTION. NOT ACCEPTABLE WAS OBSERVED RUSTY SURFACE WAS CLEANED SREEHARI 10-Mar-10

MU AREA PIPING WAS INSPECT ON


CLOSED
SME COMPLETED WELD JOINT'S FOR PIPE UNDERCUT,ARC STRIKE & 2MM DEPTH GRINDING MARK WAS
065 STK 27-Jan-10 28-Jan-10 POLY NA UTILITY PIPING SHOE(3NOS) NOT ACCEPTABLE OBSERVED. SREEHARI 10-Mar-10

CANCELLED BY APECO: CHAMFERS ARE HIGHER / SAME LEVEL


CLOSED
PIPE SUPPORT BASE REF PREPARATION FOR GROUTING OF PIPE WITH BASE PLATES, NO PROPER CHIPPING OF CONCRETE SURFACE AND NO SOAKING
066 APECO 25-Jan-10 26-Jan-10 SPP2 FIR-SPP2-P2-F-250 AREA SUPPORTS BASE NOT ACCEPTABLE DONE PRIOR TO GROUTING PLACEMENT W.DELACRUZ 9-Feb-10

ATOMIC TECHNOLOGIES SHOULD COMPLY THE EXXON GP


CLOSED
STAINLESS STEEL REQUIREMENT. TO SECURE TEST BLOCK SPECIMENT FOR THE SAID 347-H 304 STAINLESS
067 APECO 25-Jan-10 26-Jan-10 AREA 17 FIR-SPTOF-P2-F-162 SPOOLS PMI WITNESS OF 118 SPOOLS NOT ACCEPTABLE MATERIALS. JUST DONE INHOUSE VERIFICATION. R.ROSALES 10-Mar-10

CLOSED
SURFACE CLEANING
068 APECO 29-Jan-10 30-Jan-10 SPP2 FIR-SPP2-P2-F-262 LAFIL25 INSPECTION NON-ACCEPTABLE GREASE & SPOT RUST TO BE REMOVED J.PAEZ 10-Mar-10

MU AREA PIPE SHOE


CLOSED
SME COMPLETED WELDING WAS VISUAL CHECK. WAS OBSERVED ARC STRIKE,UNDERCUT,SPATTER & IN PROPER
070 STK 3-Feb-10 4-Feb-10 POLY NA PIPING (2JTS) NOT ACCEPTABLE CAPPING. SREEHARI 10-Mar-10

CLOSED
MOTOR FOUNDATION BOLT
071 UTOC 3-Feb-10 4-Feb-10 SPP2 FIR-LZ-UE-ME(SE)-0281 LEC45 TIGHTENING/ SHAFT DEFLECTION NOT ACCEPTABLE NOT READY FOR INSPECTION: SOFT READING IS OUT OF TOLERANCE: 20mm E.FERNANDO 11-Feb-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

SME
CLOSED
POLY MP FLANGE SERRATED SURFACE CONDITION
072 STK 8-Feb-10 9-Feb-10 AREA FIR-SME-STK-PI-912 CHECK VALVE VISUAL INSPECTION NOT ACCEPTABLE PITTING CORROSION NOTED INLET SIDE FLANGE SARATHY 10-Mar-10

INSPECTION FOR MANHOLE CLEANING,


CLOSED
SME SURFACE TOUCH UP FINISHING WORK OF
073 SHIMIZU 10-Feb-10 11-Feb-10 POLY FIR-SME-SMZ-CSA-4815 CLEANING/MANHOLE WALL INSIDE MANHOLE MXTK51. NOT ACCEPTABLE DAMAGED CONCRETE TO BE REPAIRED J.VELASCO 10-Mar-10

CLOSED
SME
074 STK 10-Feb-10 11-Feb-10 POLY FIR-SME-STK-PI-922 PIPE SPOOL FINAL PAINTING INSPECTION NOT ACCEPTABLE LOW DFT READINGS J.PAEZ 10-Mar-10

069

INSPECTION OF TOUCH-UP PAINT (FINAL


CLOSED
SME P & S STRUCTURE LOW COAT) FOR STEEL STRUCT. MEMBERS (TOP
075 SHIMIZU 12-Feb-10 13-Feb-10 P&S FIR-SME-SMZ-CSA-4836 BAY CHORD) NOT ACCEPTABLE BLISTERS & INCLUSIONS WERE FOUND ON THE J.PAEZ 10-Mar-10

AREA 24
CLOSED
LAYDOW
076 APECO 20-Feb-10 22-Feb-10 N FIR-SPP2-P2-F-291 PIPE SPOOLS FINAL PAINTING INSPECTION NOT ACCEPTABLE PINHOLES & BITTINESS/INCLUSIONS WERE FOUND ON THE PAINT FILM/SURFACE. J.PAEZ 10-Mar-10

CLOSED
077 APECO 20-Feb-10 22-Feb-10 SPP2 FIR-SPP2-P2-F-290 RF AREA HYDRO TEST FOR TEST PACK PP-04-6 NOT ACCEPTABLE LEAK WAS OBSERVED. RESCHEDULED TO TOMORROW. J.WESLEY 10-Mar-10

CLOSED
078 APECO 20-Feb-10 22-Feb-10 SPP2 FIR-SPP2-P2-F-290 RF AREA HYDRO TEST FOR TEST PACK PP-04-6 NOT ACCEPTABLE LEAK WAS OBSERVED. RESCHEDULED TO TOMORROW. J.WESLEY 10-Mar-10

HYDROTEST OF FIRE WATER SPRINKLER


CLOSED
SME SYSTEM FOR TEST PACK NO:PS-2000-013- HYDROTEST WAS OBSERVED LEAK FOR TWO TIMES AT TESTING TIME.REPAIR WORK STILL
079 STK 25-Feb-10 26-Feb-10 POLY FIR-SME-STK-PI-1046 PIPING 01 NOT ACCEPTABLE IN PROGRESS. SREEHARI 10-Mar-10

HYDROTEST OF FIRE WATER SPRINKLER


CLOSED
SME SYSTEM FOR TEST PACK NO:PS-2000-013- HYDROTEST WAS OBSERVED LEAK FOR TWO TIMES AT TESTING TIME.REPAIR WORK STILL
080 STK 25-Feb-10 26-Feb-10 P&S FIR-SME-STK-PI-1044 PIPING 01 NOT ACCEPTABLE IN PROGRESS. SREEHARI 10-Mar-10

CLOSED
SME INTERNAL FLUSH GRINDING INSPECTION
081 STK 25-Feb-10 26-Feb-10 P&S FIR-SME-STK-PI-1021 AIR CONVY LIST NOT ACCEPTABLE FOUND UNEVEN GRINDING ARAVINDAN 24-May-10

CLOSED
INSPECTION OF T-UP (PRIMER) FOR BUTT
082 SHIMIZU 27-Feb-10 1-Mar-10 SME POLY FIR-SME-SMZ-CSA-4989 A3 PIPERACK (E & W) WELDING JTS. OF STEEL BEAMS NOT ACCEPTABLE LOW DFT J.PAEZ 10-Mar-10

TOPMAR
K CLOSED
WORKSH INSPECTION OF BLASTING AND & SURFACE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
083 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1301 K-POT BEAM PREP. PRIOR TO 1ST COAT (L & T) NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

TOPMAR
K CLOSED
WORKSH INSPECTION OF SURFACE APPEARANCE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
084 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1302 K-POT BEAM PRIOR TO APLICATION OF 2ND COAT NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10

TOPMAR
K CLOSED
WORKSH INSPECTION OF SURFACE APPEARANCE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
085 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1303 K-POT BEAM PRIOR TO APLICATION OF 3RD COAT NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10

TOPMAR
K CLOSED
WORKSH INSPECTION OF BLASTING AND & SURFACE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
086 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1301 K-POT BEAM PREP. PRIOR TO 1ST COAT (L & T) NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10

TOPMAR
K CLOSED
WORKSH INSPECTION OF SURFACE APPEARANCE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
087 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1302 K-POT BEAM PRIOR TO APLICATION OF 2ND COAT NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10

TOPMAR
K CLOSED
WORKSH INSPECTION OF SURFACE APPEARANCE LOCATION OF FABRICATION STILL NOT COMPLYING WITH THE REQUIREMENT.
088 SHIMIZU 2-Mar-10 3-Mar-10 OP FIN-SPTOF-SMZ-CSA-1303 K-POT BEAM PRIOR TO APLICATION OF 3RD COAT NOT ACCEPTABLE (COMMENTED BY SHIMIZU INSPECTOR) J.PAEZ 10-Mar-10

STK
CLOSED
WORKSH OVERTHICKNESS. SAGGINGS AND PINHOLES
089 STK 3-Mar-10 4-Mar-10 OP FIR-SME-STK-PI-1096 PIPE SPOOLS FINAL PAINTING INSPECTION NOT ACCEPTABLE WERE FOUND ON THE PAINTED SURFACE J.PAEZ 5-Apr-10

TOPMAR
K
CLOSED
WORKSH INSPECTION OF 1ST COAT PRIOR TO
090 SHIMIZU 3-Mar-10 4-Mar-10 OP FIR-SPTOF-SMZ-CSA-1310 K-POT BEAM (L & T) APPLICATION OF 2ND/FINAL COAT NOT ACCEPTABLE NOT COMPLYING TO THE REQUIREMENT J.PAEZ 10-Mar-10

FIT UP-(SERVICE- FEED,MATERIAL-CS) LINE-


CLOSED
ID(HC-1104A,HC-1204A, HC1304A,HCI- DIRECT TACK WELDS TO PARENT METAL , IT SHOULD BE BRIDGE TACKS TO AVOID
091 APECO 4-Mar-10 5-Mar-10 UNIT A5 FIS/APECO/002 SPTOF SITE/UNIT A 1404A) NOT ACCEPTABLE DAMAGES OF GROOVE AND LANDING. R.ROSALES 10-Mar-10

LANDING SEVERE DAMAGE DURING FIT - UP ALMOST 5MM DAMAGE TO THE INNER
CLOSED
FIT UP- (SERVICE- FURNACE PORTION OF PARENT METAL, WHICH SUBJECT FOR BUTTERING WELDS. PT TEST REQUIRED
092 APECO 4-Mar-10 5-Mar-10 UNIT A5 FIS/APECO/002 SPTOF SITE/UNIT A EFFLUENT)MATERIAL-CS,LINE ID HC-1033A) NOT ACCEPTABLE PRIOR FOR FINAL FIT -UP R.ROSALES 10-Mar-10

COSMETIC COAT HAS BEEN APPLIED ON THE


PIPES. CANNOT FIND THE TOUCH-UP
CLOSED
FIRE WATER SPRINKLER PAINTING TOUCH-UP INSPECTION (FINISH LOCATIONS. BITTINESS, PINHOLES & BLISTERS
093 STK 4-Mar-10 5-Mar-10 SME P&S FIR-SME-STK-PI-1151 SYSTEM COAT) NOT ACCEPTABLE WERE FOUND ON THE SURFACE. J.PAEZ 10-Mar-10

CLOSED
SME POLY CRITICAL FLANGE JOINT FIT UP AND BOLT
094 STK 5-Mar-10 6-Mar-10 FIR-SME-STK-PI-1155 PIPING TORQUE TIGHTENING NOT ACCEPTABLE TORQUE WRENCH ADAPTOR NOT SUITABLE TO TIGHTENING SARATHY 24-May-10

CLOSED
NO REPAIR WAS ATTENDED BEFORE DOING THE RADIOGRAPH. REPAIR TO BE ATTENDED
095 APECO 11-Mar-10 12-Mar-10 SPP2 FIR-SPP2-P2-F-375 N/A RT FILM REVIEW FOR PIPING NOT ACCEPTABLE AND RE-RADIOGRAPHED. J.WESLEY 11-May-10

CLOSED
PINHOLES, BLISTERS, SAGS & INCLUSIONS
096 APECO 14-Mar-10 15-Mar-10 SPP2 FIR-SPP2-P2-F-385 PIPE SPOOLS PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE WERE FOUND ON THE SURFACE J.PAEZ 5-Apr-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

PROPYLENE
USE THE CORRECT PAINT SYSTEM AS PER THE
SPECIFICATION. REMOVE THE OLD YELLOW
CLOSED
REFRIGERATION INSPECTION OF CLEANING / SURFACE PRIMER. CLEAN & REMOVE THE OLD PAINT &
097 SHIMIZU 13-Mar-10 14-Mar-10 SME POLY FIR-SME-SMZ-CSA-5170 STRUCT. PREPARATION PRIOR TO TOUCH-UP NOT ACCEPTABLE CORROSION. M.SANTOS 20-Apr-10

CLOSED
FIR-SME-SMZ-CSA-5181 / PIPE SUPPORT P&S ALIGNMENT AND BOLT TIGHTENING FOR
098 SHIMIZU 15-Mar-10 16-Mar-10 SME P&S 5208 AREA WEST THE STEEL PIPE SUPPORTS NOT ACCEPTABLE NO A. BOLTS ( HILTI ) INSTALLED W.DELACRUZ 12-Apr-10

CLOSED
FIR-SME-SMZ-CSA-5182 / PIPE SUPPORT P&S
099 SHIMIZU 15-Mar-10 16-Mar-10 SME P&S 5209 AREA WEST CHEMICAL ANCHOR BOLTS INSTALLATION NOT ACCEPTABLE NOT READY / HOLES FULL OF WATER W.DELACRUZ 12-Apr-10

WELDING VISUAL INSPECTION FOR DRCS-


CLOSED
20JTS , RECS-30JTS , CPCS- 10JTS , & DRSS- APECO QC WAS NOT INSPECTED ALL THE JTS & DONT AWARE ABOUT THE JT LOCATION AT
100 APECO 17-Mar-10 18-Mar-10 SPP2 FIR-SPP2-P2-F-391 PIPING 5JTS. NOT ACCEPTABLE INSPECTION TIME WITH EM (MR WINSTON). SREEHARI 11-May-10

WELDING VISUAL INSPECTION FOR BTCS-


CLOSED
15JTS , CPCS-2JTS , RECS-30JTS & DRCS- APECO QC WAS NOT INSPECTED ALL THE JTS & DONT AWARE ABOUT THE JT LOCATION AT
101 APECO 17-Mar-10 18-Mar-10 SPP2 FIR-SPP2-P2-F-395 PIPING 15JTS. NOT ACCEPTABLE INSPECTION TIME WITH EM (MR WINSTON). SREEHARI 11-May-10

CLOSED
FIT-UP INSPECTION FOR LED-V4002-10"- 2 LOCATION WAS OBSERVED 4.2MM GAP, ROOT FACE NOT PROPERLY PREPARED &
102 APECO 17-Mar-10 18-Mar-10 SPP2 NA LED-45-D1 PIPING 150CS-1-PP-CPCS. (1JT) NOT ACCEPTABLE TACKING WAS NOT DONE AT BEVEL SURFACE.APECO QC WAS NOT INSPECTED THE JOINT. SREEHARI 11-May-10

L&P
CLOSED
WORKSH SUBSTATION 210 (CR21- INSPECTION OF 2ND COAT PRIOR TO 3RD CONTAMINATION FROM SANDPAPER AND
103 SHIMIZU 17-Mar-10 18-Mar-10 OP FIN-SPTOF-SMZ-CSA-1438 R/S) COAT NOT ACCEPTABLE SANDING DISK MUST BE REMOVED. J.PAEZ 5-Apr-10

INSPECTION OF TOUCH-UP PAINT FOR


LOW THICKNESS ON DAMAGED AREAS (EDGES
NOT FEATHERED). PAINT HAS BEEN APPLIED
CLOSED
P & S STRUCTURE HIGH WALL GIRT, BEAM, BRACING AND ROOF OVER THE DIRT/STAINS. SOME DAMAGES ARE
104 SHIMIZU 17-Mar-10 18-Mar-10 SME P&S FIR-SME-SMZ-CSA-5227 BAY 1 FRAME NOT ACCEPTABLE NOT YET DONE/PAINTED. J.PAEZ 5-Apr-10

CLOSED
SME POLY CRITICAL FLANGE FIT UP ASSEMBLY AND
105 STK 17-Mar-10 18-Mar-10 FIR-SME-STK-PI-1300 PIPING HAND TIGHTENING ONLY JT.No.212 NOT ACCEPTABLE FLANGE SERRATED (RF) SURFACE NOTED WITH MACHANICAL DAMAGED SARATHY 12-Apr-10

ALIGNMENT AND BOLT TIGHTENING FOR


CLOSED
PIPE SUPPORTS P&S THE STEEL SUPPORTS PS-044, PS-045, PS- NO SPACE FOR THE 25MM GROUT REQUIREMENT, CRACKS IN THE FDN / PEDESTAL,
106 SHIMIZU 18-Mar-10 19-Mar-10 SME P&S FIR-SME-SMZ-CSA-5252 AREA WEST 046 NOT ACCEPTABLE LEVELING OF THE PIPE SUPPORT BASE USING WASHERS W.DELACRUZ 12-Jun-10

CLOSED
WELDING VISUAL INSPECTION FOR DRCS- APECO QC (ASISTANT) CAN'T IDENTIFIED ALL THIS WELDING JOINTS AT INSPECTION ON
107 APECO 23-Mar-10 24-Mar-10 SPP2 FIR-SPP2-P2-F-410 PIPING 30JTS , CPCS-3JTS & PRCS-12JTS NOT ACCEPTABLE GOING TIME.(APECO QC WAS NOT AROUND) SREEHARI 11-May-10

CLOSED
FIT-UP INSPECTION FOR V-4006-8"-150CS- THIS JOINT WAS ACCEPTED BY APECO QC ACTUALLY AT INSPECTION TIME THE JOINT IS
108 APECO 22-Mar-10 23-Mar-10 SPP2 NA PIPING 1-A-CPCS JOINT-M3 NOT ACCEPTABLE NOT AS PER THE ACCEPTANCE CRITERIA(HI-LOW & GAP TO NARROW OBSERVED) SREEHARI 11-May-10

POWER BRUSHED PORTIONS OF THE


CLOSED
PAINTING INSPECTION (AFTER TOUCH-UP EQUIPMENT HAVE BEEN RUSTED. TYPE OF
109 APECO 22-Mar-10 23-Mar-10 SPP2 FIR-SPP2-P2-F-414 LEDC 50 & CLEANING) NOT ACCEPTABLE CAP BRUSH USED HAS TO BE CHECKED. J.PAEZ 2-Jun-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
LOW DFT ON DAMAGED AREAS.
110 APECO 22-Mar-10 23-Mar-10 SPP2 FIR-SPP2-P2-F-415 LED 43 PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE STAINS AND DUST ARE NOT YET REMOVED. J.PAEZ 5-Apr-10

METAL JACKETING ON EQUIPMENT


CLOSED
( HEXANE FLUSH AND WASTE CEMENT DENTS ON METAL JACKETING TO BE MINIMIZED ADJUSTMENT AND RESEALING OF SOME
111 ASK 22-Mar-10 23-Mar-10 SME POLY FIR-MZ-ASK-IL-79 MXD 10 DRUM ) IN MR AREA NOT ACCEPTABLE JOINTS IS REQUIRED. REINSPECTION TOM 8:30AM 24/03/10 WEDNESDAY W.DELACRUZ 12-Apr-10

SME POLY FIT-UP INSPECTION FOR BUTT WELDING


CLOSED
MP AREA JOINTS ON STEEL STRUCTURE MP-B
112 SHIMIZU 23-Mar-10 24-Mar-10 FIR-SME-SMZ-CSA-5307 STEEL STRUCTURE (PLATFORM) NOT ACCEPTABLE BACKING STRIP MATERIAL & SIZE WERE NON-CMPATIBLE TO SPECIFICATION SARATHY 12-Apr-10

CLOSED
FIT-UP INSPECTION FOR -TBH -2020-20"-
113 APECO 23-Mar-10 24-Mar-10 SPP2 NA PIPING/MAIN PIPE RACK BTCS-SHT032-2/2 JT NO: 19 NOT ACCEPTABLE ROOT GAP WAS SEEN 7.0MM MAX.APECO QC NOT AT LOCATION SREEHARI 11-May-10

ISSUE REGARDING REMOVAL OF CONTAMINA-


TION (RUST) ON STAINLESS STEEL SURFACE
CLOSED
CAUSED BY USING OF CARBON STEEL CAP
114 APECO 23-Mar-10 24-Mar-10 SPP2 FIR-SPP2-P2-F-421 LEDC 50 PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE BRUSH NEED TO BE RESOLVED. J.PAEZ 2-Jun-10

ROTATING EQUIPMENT FLANGE


CLOSED
ALIGNMENT WITH PIPING FLANGE 1. SUCTION LINE NOT IN ALIGNMENT WITH PUMP NOZZLE.
115 APECO 23-Mar-10 24-Mar-10 SPP2 FIR-SPP2-P2-F-425 LCP20 A/B (SUCTION & DISCHARGE) NOT ACCEPTABLE 2.UPSTREAM LINE OF PRV NOT IN ALIGNMENT J.WESLEY 18-Jun-10

ROTATING EQUIPMENT FLANGE


CLOSED
ALIGNMENT WITH PIPING FLANGE
116 APECO 23-Mar-10 24-Mar-10 SPP2 FIR-SPP2-P2-F-426 LCP31 (SUCTION & DISCHARGE) NOT ACCEPTABLE GAP TO BE MAINTAINED PROPERLY FOR BOTH SUCTION & DISCHARGE NOZZLES. J.WESLEY 18-Jun-10

CLOSED
FIT-UP INSPECTION FOR V-4006-8"-150CS- THIS JOINT WAS ACCEPTED BY APECO QC ACTUALLY AT INSPECTION TIME THE JOINT IS
117 APECO 23-Mar-10 24-Mar-10 SPP2 NA PIPING 1-A-CPCS JOINT-M3 NOT ACCEPTABLE NOT AS PER THE ACCEPTANCE CRITERIA(HI-LOW & GAP TO NARROW OBSERVED) SREEHARI 24-May-10

ROTATING EQUIPMENT FLANGE


CLOSED
ALIGNMENT WITH PIPING FLANGE SUCTION LINE NOT IN ALIGNMENT WITH PUMP NOZZLE.
118 APECO 24-Mar-10 25-Mar-10 SPP2 FIR-SPP2-P2-F-428 LCP22 (SUCTION & DISCHARGE) NOT ACCEPTABLE J.WESLEY 9-Apr-10

WELDING VISUAL INSPECTION FOR PRCS-


CLOSED
20JTS , RECS-20JTS , RESS-4JTS , DRCS-
119 APECO 26-Mar-10 27-Mar-10 SPP2 FIR-SPP2-P2-F-430 PIPING 20JTS & BTSS-4JTS. NOT ACCEPTABLE QC ASSISTANT CAN'T LOCATE ALL THIS JOINT'S AT SITE AT INSPECTION TIME. SREEHARI 11-May-10

CLOSED
120 APECO 26-Mar-10 27-Mar-10 SPP2 FIR-SPP2-P2-F-432 LEDC 52 PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE PINHOLES WERE FOUND ON THE SURFACE. J.PAEZ 5-Apr-10

WELDING VISUAL INSPECTION FOR RECS-


CLOSED
15JTS , RESS-25JTS , BTSS-6JTS , PFCS-2JTS
121 APECO 26-Mar-10 27-Mar-10 SPP2 FIR-SPP2-P2-F436 PIPING & CTCS-15JTS NOT ACCEPTABLE QC ASSISTANT CAN'T LOCATE ALL THIS JOINT'S AT SITE AT INSPECTION TIME. SREEHARI 11-May-10

CLOSED
FIT-UP INSPECTION FOR V-4004-10"-
122 APECO 26-Mar-10 27-Mar-10 SPP2 NA PIPING 150CS0-1-N-CPCS JT NO: 5 NOT ACCEPTABLE HI-LOW OBSERVED 2MM AT INSPECTION TIME. SREEHARI 11-May-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
FIT-UP INSPECTION FOR 2111-24"-150CA- FIT-UP JOINT OBSERVED WITHOUT ROOT GAP.APECO QC NOT INSPECTED THE JOINTS AND
123 APECO 26-Mar-10 27-Mar-10 SPP2 NA PIPING S:PRCS JT-3 & 3M NOT ACCEPTABLE ARRANGED FOR THE INSPECTION. SREEHARI 11-May-10

BOLT TIGHTENING (TORQUING)


CLOSED
INSPECTION FOR INTERCONNECTING BEAM
124 UTOC 26-Mar-10 27-Mar-10 SPP2 FIR-LZ-UE-ME(SE)-0332 LBR 11 AT 21 MTR ELEVATION. (3 QTY) NOT ACCEPTABLE NO VALID CALIBRATION CERTIFICATE AVAILABLE FOR TORQUE WRENCH. J.WESLEY 9-Apr-10

METAL JACKETING ON EQUIPMENT


CLOSED
( HEXANE FLUSH AND WASTE CEMENT
125 ASK 23-Mar-10 24-Mar-10 SME POLY FIR-MZ-ASK-IL-79 MXD 10 DRUM ) IN MR AREA NOT ACCEPTABLE NOT READY W.DELACRUZ 12-Apr-10

CLOSED
PIPING/DRYER HYDRO TEST INSPECTION FOR TEST PACK
126 APECO 30-Mar-10 31-Mar-10 SPP2 FIR-SPP2-P2-F-447 STRUCTURE NO:PP-16A-9 & PP-16A-11 NOT ACCEPTABLE PRESSURE CAN'T HOLD DUE TO AIR POCKET SREEHARI 11-May-10

CLOSED
PNEUMATIC TEST INSPECTION FOR
127 APECO 30-Mar-10 31-Mar-10 SPP2 FIR-SPP2-P2-F-453 PIPING PACKAGE NO : PP-13-1 NOT ACCEPTABLE VALVE PASSING CANT HOLD THE PRESSURE SREEHARI 11-May-10

CLOSED
VISUAL INSPECTION OF WALL CLADDING
128 SHIMIZU 30-Mar-10 31-Mar-10 SME P&S FIR-SME-SMZ-CSA-5363 P&S STR. HIGH BAY 2 INSTALLATION GL: S2 / SC-SF NOT ACCEPTABLE LAP LENGTH OF FLASHING NOT ACCEPTABLE SHIMIZU TO VERIFY AND RECTIFY W.DELACRUZ 20-May-10

CLOSED
VISUAL INSPECTION OF THE VENTILATOR
129 SHIMIZU 31-Mar-10 1-Apr-10 SPP2 FIR-SPP2-SMZ-CSA-2120 CATALYST STR. HOOD FLASHING WEST CLADDING NOT ACCEPTABLE SEALING OF HOOD FLASHING ARE NOT PROPERLY DONE W.DELACRUZ 12-Apr-10

CLOSED
SME POLY VALVES FLANE FACE (RF) VISUAL VALVE SERRATION SURFACE DAMAGED IN ONE VALVE, OTHER ONE OBSERVED WITH
130 STK 31-Mar-10 1-Apr-10 FIR-SME-STK-PI-1456 VALVES INSPECTION 2 NO'S NOT ACCEPTABLE PROTRUSIONS SARATHY 24-May-10

OIL TESTING INSPECTION FOR TEST


PACKEGE'S NO: TL-01-4 , TL-01-5 , TL-01-6 , RT FAILED JOINT'S TO BE REPAIRED AND TRACERBILITY JOINT'S PERCENTAGE TO
CLOSED
TL-01-8 , TL-01-9 , TL-01-10 , TL-01-12 , TL- DONE.ONCE OIL TRANSFER ACTIVITY GOES ON WE SHOULD NOT DO ANY HOT WORK AT
131 APECO 5-Apr-10 6-Apr-10 SPP2 FIR-SPP2-P2-F-468 PIPING 01-15 , TL-01-16 & TL-01-17. NOT ACCEPTABLE THIS AREA. SREEHARI 24-May-10

HYDROTEST FOR FIRE WATER SPRINKLER


SYSTEM
CLOSED
TEST PACK# PS-2000-013-03 & PS-2000-
132 STK 5-Apr-10 6-Apr-10 SME P&S FIR-SME-STK-PI-1496 HIGH BAY-2 013-06 NOT ACCEPTABLE LEAK WAS OBSERVED J.WESLEY 12-Apr-10

TEST PACK NO
CLOSED
PS-2000-013-03 HYDROTEST OF FIRE WATER SPRINGLER FOUND LEAKAGE DURING INSPECTION
133 STK 6-Apr-10 7-Apr-10 SME P&S FIR-SME-STK-PI-1505 PS-200-013-06 SYSTEM NOT ACCEPTABLE REPAIR REQUIRED ARAVINDAN 24-May-10

PROGRES
S
CLOSED
WORKSH KPOT COL. (A-4B & A- INSPECTION OF 1ST COAT PRIOR TO 2ND
135 SHIMIZU 6-Apr-10 7-Apr-10 OP FIN-SPTOF-SMZ-CSA-1636 100B UNIT B) COAT NOT ACCEPTABLE LOW DFT J.PAEZ 19-Apr-10

CLOSED
WELDING VISUAL INSPECTION FOR RECS-
136 APECO 6-Apr-10 7-Apr-10 SPP2 FIR-SPP2-P2-F-474 PIPING 111JTS , BTCS-9JTS , BTSS-8JTS & DRCS-3JTS NOT ACCEPTABLE QC ASSISTANT CAN'T LOCATE ALL THIS JOINT'S SREEHARI 11-May-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

AREA 24
CLOSED
LAYDOW
137 APECO 7-Apr-10 8-Apr-10 N FIR-SPP2-P2-F-488 PIPE SPOOLS FINAL PAINTING INSPECTION NOT ACCEPTABLE VERY LOW &VERY HIGH DFT READING J.PAEZ 20-Apr-10

TEST PACK NO
CLOSED
PS-2000-013-03 HYDROTEST OF FIRE WATER SPRINGLER FOUND LEAKAGE DURING INSPECTION
138 STK 7-Apr-10 8-Apr-10 SME P&S FIR-SME-STK-PI-1517 PS-200-013-06 SYSTEM NOT ACCEPTABLE REPAIR REQUIRED ARAVINDAN 24-May-10

INSPECTION OF GROUTING WORK AT THE


CLOSED 5/7/2010 J,VELASCO
GROUTING WORK/ PIPE BASE OF STEEL STRUCTURE PIPE
139 SHIMIZU 9-Apr-10 10-Apr-10 SME POLY FIR-SME-SMZ-CSA-5453 SUPPORT SUPPORT(1NO.). NOT ACCEPTABLE ANCHOR BOLT PROJECTION NOT CORRECT J.VELASCO

INSPECTION OF GROUTING WORK AT THE


CLOSED
GROUTING WORK/ A3 BASE OF STEEL STRUCTURE COLUMN(1NO.)
140 SHIMIZU 9-Apr-10 10-Apr-10 SME POLY FIR-SME-SMZ-CSA-5454 PIPERACK GL.K1/HC. NOT ACCEPTABLE ANCHOR BOLT PROJECTION NOT CORRECT J.VELASCO 19-Apr-10

CLOSED
MDD 20 (MIDDLE & EQUIPMENT INSPECTION (AFTER HEAT SCRATCHES/DAMAGES DUE TO HEAT PANEL
141 STK 9-Apr-10 10-Apr-10 SME POLY FIR-SME-STK-PI-1528 BOTTOM ) PANEL INSTALLATION) NOT ACCEPTABLE INSTALLATION NEED TO BE TOUCHED-UP. J.PAEZ 20-Apr-10

CLOSED
OVERTHICKNESS & SAGS WERE FOUND.
142 APECO 10-Apr-10 12-Apr-10 SPP2 FIR-SPP2-P2-F-505 PIPE SPOOLS FINAL PAINTING INSPECTION NOT ACCEPTABLE BAD APPEARANCE. J.PAEZ 1-Jul-10

SOME DAMAGES ARE NOT BEING TOUCHED-UP


CLOSED
RUST/STAINS ON FLANGE AREAS ARE NOT YET
143 APECO 12-Apr-10 13-Apr-10 SPP2 FIR-SPP2-P2-F-508 LBR 11 PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE REMOVED. J.PAEZ 20-Apr-10

SOME DAMAGES ARE NOT BEING TOUCHED-UP


CLOSED
RUST/STAINS ON FLANGE AREAS ARE NOT YET
144 APECO 12-Apr-10 13-Apr-10 SPP2 FIR-SPP2-P2-F-509 LBR 12 PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE REMOVED. J.PAEZ 20-Apr-10

BLOWDOWN ROTATING EQUIPMENT FLANGE


CLOSED
LBFAN02, LAP02A & ALIGNMENT FOR SUCTION & DISCHARGE
145 APECO 12-Apr-10 13-Apr-10 SPP2 FIR-SPP2-P2-F-514 LEP01 LINES. NOT ACCEPTABLE ALIGNMENT WAS NOT PROPER. TO BE REINSPECTED AFTER RECTIFICATION. J.WESLEY 23-Jun-10

CLOSED
INSPECTION WAS OBSERVED FLANGE SIE LEAKGAE AND BOLTS USES UNDER SIZE.
146 APECO 9-Apr-10 9-Apr-10 SPP2 FIR-SPP2-P2-F-489 DRYER PACKAGES PP-16A-1 ; PP-16A-2 ; PP-16A-3 NOT ACCEPTABLE (COMMENTS BY MR WINSTON) SREEHARI 11-May-10

CLOSED
SME POLY MDD 20 (BOTTOM & EQUIPMENT INSPECTION (AFTER
147 STK 9-Apr-10 9-Apr-10 FIR-SME-STK-PI-1528 MIDDLE PORTION) CONTROTRACE PANEL INSTALLATION) NOT ACCEPTABLE SCRATCHES & DAMAGES DUE TO HEAT PANEL INSTALLATION NEED TO BE TOUCHED UP J.PAEZ 20-Apr-10

CLOSED
P&S HIGH BAY-1 STR. VISUAL INSPECTION OF THE EAST SHIMIZU TO VERIFY DRAWING FOR THE PROVISION OF SCREW / STITCHING ON THE TOP &
148 SHIMIZU 13-Apr-10 14-Apr-10 SME P&S FIR-SME-SMZ-CSA-5486 EAST CLADDING GL:SH-SG/S8 EL12070-18500 NOT ACCEPTABLE BOT. EDGES
SOME OF CLADDING
SPOOLS/LINE AND LAP
HAVE LOW DFT.JOINTS, DENTS AND SCRATCHES MUST BE RECTIFIED W.DELACRUZ 19-Apr-10
VALVES ARE NOT YET DONE. NEED REPAIR ON
DAMAGED COATING.
NUTS ARE NOT TO BE PAINTED. REMOVE THE
COATING ON BOLTS & NUTS.
GALVANIZED GRATINGS DON'T REQUIRE
CLOSED
PAINTING. REMOVE THE PAINTING
149 APECO 13-Apr-10 14-Apr-10 SPP2 FIR-SPP2-P2-F-517 PIPES FINAL PAINTING INSPECTION NOT ACCEPTABLE CONTAMINATION. M.SANTOS 12-Jun-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
PIPING/DRYER
150 APECO 13-Apr-10 14-Apr-10 SPP2 FIR-SPP2-P2-F-512 STRUCTURE HYDRO TEST FOR PACKAGE NO: PP-16A-14 NOT ACCEPTABLE CORRECT SIZE BLIND FLANGE NOT AVAILABLE SREEHARI 11-May-10

CLOSED
HYDRO TEST INSPECTION FOR PACKAGE
151 APECO 13-Apr-10 14-Apr-10 SPP2 FIR-SPP2-P2-F-521 PIPING NO: PP-16A-14 NOT ACCEPTABLE CORRECT SIZE BLIND FLANGE NOT AVAILABLE SREEHARI 11-May-10

TEST PACK NO
CLOSED
PS-2000-013-08 HYDROTEST OF FIRE WATER SPRINGLER
152 STK 12-Apr-10 13-Apr-10 SME P&S FIR-SME-STK-PI-1571 SYSTEM NOT ACCEPTED FOUND LEAKAGE IN 2" ELBOWS; PRESSURE DROPPED ARAVINDAN 24-May-10

FINAL INSPECTION OF THE CONC. FIRE


CLOSED
PROOFING OF EQUIPMENT SADDLES IN
153 ASK 14-Apr-10 15-Apr-10 SPP2 FIR-LZ-ASK-IL-228 LEE 41 DRYER STR. NOT ACCEPTABLE MINOR CHIPPING AROUND THE A. BOLTS IS REQUIRED FOR THE SLIDING SIDE W.DELACRUZ 20-Apr-10

CLOSED
INSPECTION OF THE METAL JACKET OF
154 ASK 14-Apr-10 15-Apr-10 SPP2 FIR-LZ-ASK-IL-229 LAD 09 EQUIPMENT IN LOOP REACTOR NOT ACCEPTABLE MINOR TOUCH UP OF SEALANT AT THE BOTTOM OF EQUIPMENT NOZZLE W.DELACRUZ 20-Apr-10

CLOSED

P&S HIGH BAY-1 STR. VISUAL INSPECTION OF THE EAST SHIMIZU TO VERIFY DRAWING FOR THE PROVISION OF SCREW / STITCHING ON THE TOP &
155 SHIMIZU 14-Apr-10 15-Apr-10 SME P&S FIR-SME-SMZ-CSA-5486 EAST CLADDING GL:SH-SG/S8 EL12070-18500 NOT ACCEPTABLE BOT. EDGES OF CLADDING AND LAP JOINTS, DENTS AND SCRATCHES MUST BE RECTIFIED W.DELACRUZ 19-Apr-10

KKC WELDER WAS SEEN USING LB52


ELECTRODE WITH OUT HEATING THE
ELECTRODES IN THE BAKING OWEN.COLD
CLOSED
SUPPORT/DRYER ELECTRODE WAS OBSERVED IN THE
156 KKC 16-Apr-10 17-Apr-10 SPP2 NA STRUCTURE PORTABLE OWEN. NOT ACCEPTABLE THE WELDER WAS NOT COMPLY TO MES PROCEDURE. SREEHARI 11-May-10

SANKO WELDER WAS SEEN WELDING STEEL


BRACKETS WITHOUT MES WELDER
PAS.LB52(7016) ELECTRODES WAS USED
WITHOUT HEATING IN THE OWEN.COLD
CLOSED
SUPPORT/FABRICATION ELECTRODE WAS OBSERVED IN THE
157 SANKO 16-Apr-10 17-Apr-10 SPP2 NA BAY PORTABLE OWEN. NOT ACCEPTABLE THE WELDER WAS NOT COMPLY TO MES PROCEDURE. SREEHARI 24-May-10

CLOSED
PIPING/PROPYLENE
158 APECO 17-Apr-10 19-Apr-10 SPP2 FIR-SPP2-P2-F-550 AREA AIR LEAK TEST FOR PACKAGE NO: TL-01-1 NOT ACCEPTABLE QC DOCUMENT ISSUE. SREEHARI 11-May-10

CLOSED
159 APECO 17-Apr-10 19-Apr-10 SPP2 FIR-SPP2-P2-F-552 PIPING/TEAL AREA SERVICE TEST FOR PACKAGE NO: TL-01-22 NOT ACCEPTABLE QC DOCUMENT ISSUE. SREEHARI 24-May-10
SANKO WELDER WAS SEEN WELDING STEEL
BRACKETS WITHOUT MES WELDER
PAS.LB52(7016) ELECTRODES WAS USED
WITHOUT HEATING IN THE OWEN.COLD
ELECTRODE WAS OBSERVED IN THE
CLOSED
SUPPORT/FABRICATION PORTABLE OWEN.SANKO QC WAS NOT
160 SANKO 17-Apr-10 19-Apr-10 SPP2 NA BAY TAKEN ANY ACTION TO SOLVE THIS ISSUE. NOT ACCEPTABLE THE WELDER WAS NOT COMPLY TO MES PROCEDURE. SREEHARI 24-May-10

CLOSED
SME POLY VALVE AND STRAINER FLANGE SURFACE VALVE-FINISH OF THE GASKET CONTACT FACE (SERRATION) NOT IN STANDARD AND
161 STK 17-Apr-10 19-Apr-10 FIR-SME-STK-PI-1637 PIPING VISUAL INSPECTION NOT ACCEPTABLE STRAINER- GASKET CONTACT FACE (SERRATION) FOUND TO CORRODED/DAMAGED SARATHY 12-Jun-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

GRP PIPE CRITICAL FLANGE ASSEMBLY


CLOSED
SME POLY FINAL BOLT TORQUE TIGHTENING VISUAL
MP AREA INSPECTION , JT.No. 773 AND JT.No.782,
162 STK 17-Apr-10 19-Apr-10 FIR-SME-STK-PI-1638 PIPING 785, 786, 788 NOT ACCEPTABLE THE TORQUE WRENCH WAS INAPPROPRIATE TO TIGHTEN AT CRITICAL POSITIONS SARATHY 24-May-10

CLOSED
SME POLY DURING WELDING SPOT VISUAL CONTINUING WELDING WITH RUSTY ON ROOT PASS (THOSE INVOLED WELDERS WAS
163 STK 17-Apr-10 19-Apr-10 NA PIPING INSPECTION NOT ACCEPTABLE VERBALLY WARNED) SARATHY 24-May-10

CLOSED
RT FILM REVIEW FOR 12 JTS SOCKET AND
164 APECO 24-Apr-10 26-Apr-10 SPP2 FIR-SPP2-P2-F-583 PIPING BUTT JOINTS NOT ACCEPTABLE WRONG IDENTIFICATION AND WELD DEFECT SEEN IN THE RT FILM. SREEHARI 11-May-10

BOLT TIGHTENING FOR THE WALL


STUDDING AND GIRTS OF SANDWICH
CLOSED
PANELS EL800-9300 BET. LINE-S4~S5,
165 SHIMIZU 24-Apr-10 26-Apr-10 SME P&S FIR-SME-SMZ-CSA-5572 P&S HIGH BAY-2 STR. SC~SF NOT ACCEPTABLE SOME BOLTS ARE LOOSE AND INSTALLATION OF CHANNEL IN PROGRESS W.DELACRUZ 20-May-10

BOLT TIGHTENING FOR THE WALL


CLOSED
STUDDING AND GIRTS OF SANDWICH
166 SHIMIZU 24-Apr-10 26-Apr-10 SME P&S FIR-SME-SMZ-CSA-5573 P&S HIGH BAY-2 STR. PANELS EL800-9300 LINE-C, S3~S5 NOT ACCEPTABLE BOLT TIGHTENING NOT DONE PROPERLY MANY ARE LOOSE W.DELACRUZ 20-May-10

CLOSED
SURFACE INSPECTION OF EQUIPMENT'S
168 ASK 28-Apr-10 29-Apr-10 SPP2 FIR-LZ-ASK-IL-263 LBR 10 LUG NOT ACCEPTABLE PAINT DAMAGES NEED TO BE TOUCHED-UP J.PAEZ 10-May-10

LOW DFT READINGS ON MANY LOCATIONS.


FLANGE FACE NOT FULLY COATED.
CLOSED
SOME LOCATIONS HAVE VERY HIGH DFT
169 APECO 4-May-10 5-May-10 SPP2 FIR-SPP2-P2-F-617 PIPES FINAL PAINTING INSPECTION NOT ACCEPTABLE READINGS. M.SANTOS 12-Jun-10

MISS COAT ON CORNERS & EDGES OF BEAMS


& COLUMNS.
CLOSED
P & S STRUCTURE HIGH INSPECTION OF TOUCH-UP PAINT (FINAL) YELLOW TOPCOAT IS MISSING ON HANDRAIL
170 SHIMIZU 4-May-10 5-May-10 SME P&S FIR-SME-SMZ-CSA-5641 BAY 1 ON STEEL STRUCTURE MEMBERS NOT ACCEPTABLE AT THE BACK OF CORNER COLUMN. M.SANTOS 12-Jun-10

LOOSE FASTENING SCREWS, SOME NO WASHERS, HOLES TO PROPERLY CLOSE AND PLUG
CLOSED
METAL JACKETING INSPECTION @ LOWER WITH SEALANT, DENTS OF THE METAL JACKET TO MINIMIZE / RECTIFY, SEALING ON SOME
171 ASK 4-May-10 5-May-10 SME POLY FIR-MZ-ASK-IL-138 MLD 01 PART / CONE AREA NOT ACCEPTABLE PART OF THE JOINTS NOT COMPLETE W.DELACRUZ 20-May-10

CLOSED
SME POLY MC AREA- DRG.No.:P-11007A-3''-G3A-1N;MCPCS= 4 FLANGE JOINT ASSEMBLY
172 STK 6-May-10 7-May-10 FIR-SME-STK-PI-1807 PIPING FLANGE JOINT FIT-UP INSPECTION NOT ACCEPTABLE ALIGNMENT OUT OF TOLERANCES SARATHY 12-Jun-10

SOME DAMAGES ARE NOT YET TOUCHED-UP.


SOME LOCATIONS ARE NOT YET CLEANED.
CLOSED
HEAVY STAINS ON STAINLESS STEEL SURFACES
173 APECO 12-May-10 13-May-10 SPP2 FIR-SPP2-P2-F-689 LDDR 51 PAINTING INSPECTION (AFTER TOUCH-UP) NOT ACCEPTABLE ARE NOT REMOVED.
SURFACES TO BE PAINTED WERE NOT PRE- J.PAEZ 2-Jun-10
PARED PROPERLY.
FEATHERING HAS TO BE DONE ON THE EDGES
OF DAMAGED AREAS.
INCLUSIONS, BLISTERS, SAGS & TEARS WERE
FOUND ON THE PAINTED SURFACES
CLOSED
P & S STRUCTURE HIGH INSPECTION OF TOUCH-UP PAINT (FINAL) BAD APPEARANCE DUE TO POOR WORKMAN-
174 SHIMIZU 13-May-10 17-May-10 SME P&S FIR-SME-SMZ-CSA-5724 BAY 1 FOR FRAME, BRACING & WALL GIRT NOT ACCEPTABLE SHIP. J.PAEZ 24-May-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
P & S STRUCTURE HIGH INSPECTION OF TOUCH-UP PAINT (FINAL) UNFEATHERED
SURFACES EDGES
TO BE OF DAMAGED
PAINTED WERE NOTAREAS
PRE-
175 SHIMIZU 13-May-10 17-May-10 SME P&S FIR-SME-SMZ-CSA-5725 BAY 1 FOR GUSSET PLATE NOT ACCEPTABLE HAVE
PAREDBEEN LIFTED.
PROPERLY. J.PAEZ 2-Jun-10
FEATHERING HAS TO BE DONE ON THE EDGES
OF DAMAGED AREAS.
INCLUSIONS, BLISTERS, SAGS & TEARS WERE
FOUND ON THE PAINTED SURFACES CLOSED
P & S STRUCTURE HIGH INSPECTION OF TOUCH-UP PAINT (FINAL) BAD APPEARANCE DUE TO POOR WORKMAN-
176 SHIMIZU 14-May-10 15-May-10 SME P&S FIR-SME-SMZ-CSA-5730 BAY 1 FOR FRAME, BRACING & WALL GIRT NOT ACCEPTABLE SHIP. J.PAEZ 24-May-10

BURN AREAS DUE TO WELDING WERE NOT


PREPARED & TOUCHED-UP PROPERLY.
BLISTERINGS ON PIPE SUPPORTS.
PAINT CONTAMINATION ON RED COLOR PIPE.
CLOSED
SOME DAMAGES WERE NOT BEING TOUCHED-
177 APECO 15-May-10 17-May-10 SPP2 FIR-SPP2-P2-F-700 PIPE / LINES FINAL PAINTING INSPECTION NOT ACCEPTABLE UP. J.PAEZ 1-Jul-10

CLOSED
STAINS ARE NOT FULLY REMOVED
178 APECO 15-May-10 17-May-10 SPP2 FIR-SPP2-P2-F-701 LEE 48 FINAL PAINTING INSPECTION NOT ACCEPTABLE SOME DAMAGES ARE NOT BEING TOUCHED-UP J.PAEZ 1-Jul-10

CLOSED
179 APECO 15-May-10 17-May-10 SPP2 FIR-SPP2-P2-F-717 LDDR 51 FINAL PAINTING INSPECTION NOT ACCEPTABLE SOME PORTION NEED TO BE TOUCHED-UP. J.PAEZ 2-Jun-10

NO PRIOR INSPECTION MADE BY APECO


INSPECTOR BEFORE SUBMISSION OF FIELD
INSPECTION REQUEST.
CLOSED
COMMENTS AS PER FIR-SPP2-P2-F-701 NOT
180 APECO 15-May-10 17-May-10 SPP2 FIR-SPP2-P2-F-715 LEE 48 FINAL PAINTING
WITNESS INSPECTION
FOR CBR TEST FOR ROAD SUB NOT ACCEPTABLE YET COMPLETELY RECTIFIED. M.SANTOS 12-Jun-10
GRADE AT SOUTH SIDE OF SUB STATION
180 SHIMIZU 18-May-10 19-May-10 SME POLY FIR-SME-SMZ-CSA-5764 CBR TEST/ ACCESS ROAD 410. NOT ACCEPTABLE CBR MACHINE NOT PROPERLY WORKING J.VELASCO CLOSED 24-May-10

WITNESS FOR DENSITY TEST ON


CLOSED
DENSITY TEST/ BACKFILLING AT WEST SIDE LAYDOWN
181 SHIMIZU 18-May-10 19-May-10 PLY FIR-PLY-SMZ-CSA-0028 LAYDOWN YARD YARD (EL-1000). NOT ACCEPTABLE SURFACE IS WET AND WITH WATER J.VELASCO 24-May-10

DAMAGED GALVANIZING DUE TO PIPE SUP-


PORTS WELDING NOT PROPERLY REPAIRED.
OVER MAX. DFT TOLERANCE OF 20% X 400 MIC-
CLOSED
RONS. MANY LOCATIONS ARE OVER 500 MIC.
TEMPORARY TACKWELD ON SLIDING PIPESHOE
NOT YET REMOVED AND ALREADY COATED.
NO PRIOR INSPECTION MADE BY APECO INSPECTOR BEFORE SUBMISSION OF FIR
182 APECO 18-May-10 19-May-10 SPP2 FIR-SPP2-P2-F-727 PIPE / LINES FINAL PAINTING INSPECTION NOT ACCEPTABLE RESULTING TO MORE COMMENT DUE TO INCOMPLETE WORK. M.SANTOS 12-Jun-10

DAMAGED COATING NOT YET TOUCH- UP. CLOSED


COROSSION NOT YET REMOVE COMPLETELY.
APECO INSPECTOR DON'T HAVE THE CAPABI-
LITY TO PUSH & REQUEST BARRIER TO EXECUTE
183 APECO 18-May-10 19-May-10 SPP2 FIR-SPP2-P2-F-730 LED 45S1 PAINTING INSPECTION NOT ACCEPTABLE THE REPAIR WORKS. M.SANTOS 24-May-10
COROSSION ON VESSEL SHELL NOT YET COM-
PLETELY REMOVED.
SAND PARTICLES IN BETWEEN TUBE & SHELL
NEED TO BE REMOVED BY AIR.
DAMAGED COATING NOT YET TOUCHED-UP.
CLOSED
NO PRIOR INTERNAL INSPECTION MADE BY APECO INSPECTOR BEFORE SUBMISSION OF
184 APECO 18-May-10 19-May-10 SPP2 FIR-SPP2-P2-F-731 LED 45D2 PAINTING INSPECTION NOT ACCEPTABLE FIR. M.SANTOS 24-May-10

WITNESS FOR DENSITY TEST ON EAST SIDE


CLOSED
DENSITY TEST/ LAYDOWN CONCRETE SLAB SUBGRADE
185 SHIMIZU 19-May-10 20-May-10 PLY FIR-PLY-SMZ-CSA-0038 LAYDOWN YARD (EL.-450) NOT ACCEPTABLE TEST RESULT-FAILED J.VELASCO 24-May-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

VISUAL INSPECTION OF WELDING JOINT


CLOSED
ON STRUCTURAL STEEL MEMBERS
186 SHIMIZU 19-May-10 20-May-10 SME P&S FIR-SME-SMZ-CSA-5768 HIGH-BAY 2 (EL+13000 ~ +14600) GL:SF-SG/S6 NOT ACCEPTABLE 2 JOINTS FOUND WITH INSUFFICIENT LEG LENGTH C.TAN 25-May-10

WITNESS FOR CBR TEST FOR ROAD SUB


CLOSED
SME POLY GRADE AT SOUTH SIDE OF SUB STATION
187 SHIMIZU 19-May-10 20-May-10 FIR-SME-SMZ-CSA-5772 CBR TEST/ ACCESS ROAD 410. NOT ACCEPTABLE TEST RESULT-FAILED J.VELASCO 24-May-10

WITNESS FOR DENSITY TEST ON EAST SIDE


CLOSED
DENSITY TEST/ LAYDOWN CONCRETE SLAB SUBGRADE(EL-
188 SHIMIZU 20-May-10 21-May-10 PLY FIR-PLY-SMZ-CSA-0042 LAYDOWN EAST 450). NOT ACCEPTABLE TEST RESULTS- FAILED J.VELASCO 24-May-10

CLOSED

WITNESS FOR DENSITY TEST ON LEAN


CONCRETE OF U-DITCH (EL.-650 TO EL.-
189 SHIMIZU 20-May-10 21-May-10 PLY FIR-PLY-SMZ-CSA-0040 DENSITY TEST / U-DITCH 1000). NOT ACCEPTABLE TEST RESULTS-FAILED J.VELASCO 24-May-10

CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1500-
187 STK 20-May-10 21-May-10 FIR-SME-STK-PI-1988 PIPING 001-01 NOT ACCEPTABLE 11 JOINT LOCATIONS LEAKING SARATHY 12-Jun-10

CLOSED

188 STK 25-May-10 26-May-10 SME POLY FIR-SME-STK-PI-2016 TP-PO-1500-001-01 PNEUMATIC TEST FOR AI LINE NOT ACCEPTABLE FOUND LEAKS ARAVINDAN 14-Jun-10

WITNESS FOR FIT UP & LAMINATION OF


CLOSED
GRP PIPE JOINT.
189 APECO 27-May-10 29-May-10 SPP2 FIR-SPP2-P2-F-788 LOOP REACTOR WS-1820-Jt1 & WS-1821-Jt1 NOT ACCEPTABLE IMPROPER FIT UP. TO BE RECTIFIED AND REINSPECTED. J.WESLEY 2-Jun-10

INSPECTION OF REBAR AND FORM FOR


CLOSED
REBAR AND FORM/ BOX CONCRETE CASTING OF BOX CULVERT 5
190 SHIMIZU 27-May-10 29-May-10 PLY A3 FIR-PLY-SMZ-CSA-0065 CULVERT BASE BASE FOUNDATION. NOT ACCEPTABLE INTERNAL WALL REBARS NOT AS PER DRWG J.VELASCO 1-Jun-10

DENSITY TEST/ HIGH WITNESS FOR DENSITY TEST ON


CLOSED
MAST LIGHT (ML-24) BACKFILLING AROUND THE STRUCTURE
191 SHIMIZU 27-May-10 29-May-10 PLY A3 FIR-PLY-SMZ-CSA-0066 FND ML-24 FOUNDATION (EL-1450). NOT ACCEPTABLE TEST FAILED J.VELASCO 1-Jun-10

1.0 SCRATCHES ARE STILL NOT TOUCHED-UP)


PNEUMATIC TEST FOR AI LINE
2.0 REMOVAL OF RUST BY POWER BRUSH AS CLOSED
PER FIN NOT OFFERED FOR INSPECTION/
SME POLY PO-1500-001-04, PO-1500- WITNESS.
192 STK 27-May-10 29-May-10 FIR-SME-STK-PI-2023 PIPING 001-05 NOT ACCEPTABLE AROUND
3.0 SOME25 LOCATIONS
PORTION NOTLEAKING
YET CLEANED & SARATHY 12-Jun-10
TOUCHED-UP PROPERLY.
4.0 CORROSION ON THE EQ. SURFACE NOT YET
CLEANED & TOUCHED-UP.
5.0 SOME PROTION IS NOT YET TOUCHED-UP -
STILL BARE METAL CASING.
CLOSED
6.0 BOLTS & BOLT HOLES NEED CLEANING &
193 UTOC 30-May-10 31-May-10 SME POLY FIR-MZ-UE-ME(RO)-810 MDP 10/20, MDP11/21 TOUCH-UP PAINTING (MZ-FIN-M1-186) NOT ACCEPTABLE TOUCH-UP - STILL RUSTY. M.SANTOS 12-Jun-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

VISUAL INSPECTION FOR GUSSET PLATE


WELDING JOINTS ON COLUMN AND BEAM
CLOSED
LOCATED AT MDSLPF101 X 2
194 SHIMIZU 31-May-10 1-Jun-10 SME POLY FIR-SME-SMZ-CSA-5850 PLATFORM JOINTS/MDNLPF103 X 4JOINTS NOT ACCEPTABLE REPAIR 2 JOINTS CLUSTER POROSITY + EXCESS CAPPING C.TAN 14-Jun-10

WITNESS FOR DENSITY TEST ON EAST SIDE


CLOSED
DENSITY TEST/ LAYDOWN CONCRETE SLAB SUBGRADE(EL-
197 SHIMIZU 4-Jun-10 5-Jun-10 PLY A3 FIR-PLY-SMZ-CSA-0087 LAYDOWN YARD 450) NOT ACCEPTABLE TEST RESULT-FAILED J.VELASCO 16-Jun-10

CLOSED
199 APECO 4-Jun-10 5-Jun-10 SPP2 FIR-SPP2-P2-F-820 TEAL AREA FINAL ALIGNMENT FOR FLANGES OF LCP22 NOT ACCEPTABLE BOTH VERTICAL & HOROZONTAL ALIGNMENT ARE OUT OF THE MAX ALLOWABLE LIMIT. J.WESLEY 18-Jun-10

WORKING PILE/
CLOSED
WEIGHT BRIDGE-1 AND
204 SHIMIZU 11-Jun-10 12-Jun-10 PLY A3 FIR-PLY-SMZ-CSA-0134 SSB WITNESS FOR TEST PILE DRIVING. NOT ACCEPTABLE EQUIPMENT NOT WORKING J.VELASCO 1-Jul-10

WITNESS FOR DENSITY TEST ON


BACKFILLING AROUND U-DITCH WALL AT
CLOSED
DENSITY TEST/ U-DITCH EAST SIDE LAYDOWN YARD(CENTER) AND
205 SHIMIZU 13-Jun-10 14-Jun-10 PLY A3 FIR-PLY-SMZ-CSA-0141 BASE NEAR THE FENCE. NOT ACCEPTABLE NOT READY J.VELASCO 1-Jul-10

CLOSED
REBAR AND FORM/ INSPECTION OF REBAR AND FORM FOR
219 SHIMIZU 19-Jun-10 21-Jun-10 PLY A3 FIR-PLY-SMZ-CSA-0187 MANHOLE-8 MANHOLE-8 WALL. NOT ACCEPTABLE BLOCK-OUT OPENNING NOT CORRECT J.VELASCO 6-Jul-10

CLOSED

7/6/2010 FIR-LZ-UE-
223 UTOC 22-Jun-10 23-Jun-10 SPP2 FIR-LZ-UE-ME(SE)-0409 LCD29 INTERNAL & FINAL BOX-UP NOT ACCEPTABLE WATER INSIDE OF VESSEL M.PARUNGAO ME(SE)-0409

WITNESS FOR DENSITY TEST ON


CLOSED
DENSITY TEST/ ML-24 BACKFILLING AROUND HIGH MAST LIGHT
226 SHIMIZU 23-Jun-10 24-Jun-10 PLY A3 FIR-PLY-SMZ-CSA-0208 FND (ML-24) FND. NOT ACCEPTABLE TEST-FAILED J.VELASCO 6-Jul-10

CLOSED
DENSITY TEST/ WITNESS FOR DENSITY TEST ON
242 SHIMIZU 3-Jul-10 5-Jul-10 PLY A3 FIR-PLY-SMZ-CSA-0286 HANDHOLE BASE HANDHOLE (HH-13) BASE LEVEL. NOT ACCEPTABLE TEST-FAILED J.VELASCO 6-Jul-10

CLOSED
019 SHIMIZU 26-Oct-09 SPP2 AS PER EM COMMENT LBR10 NOT ACCEPTABLE NO TEMPORARY PROTECTION ON EPOSED COLD INSULATION. MAX NG 27-Jul-10

CLOSED
020 SHIMIZU 26-Oct-09 SPP2 AS PER EM COMMENT LBR11 NOT ACCEPTABLE Damaged insulation at Leg 3, EL. 36M. MAX NG 27-Jul-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

Mr. Sarathy (proactive) brought to our


attention concerns with welding shelters. CLOSED
Some shelters are built without a pitch or
slope. When it rains the water collects in
the center and eventually leaks. Concern is
welders may have been welding just prior Recommendations:
to the rain. Welds which are hot should
not be quenched with cold water (rain). Shelter (roof) should be sloped to help this problem. Another way would be to fold fire
Quenching hot welds causes higher blankets several times and place over weld and then put plastic over the fire blanket to
025 5-Nov-09 hardness. NOT ACCEPTABLE keep dry. WD

CLOSED
026 UTOC 5-Nov-09 SPP2 AS PER EM COMMENT LOOP REACTOR NOT ACCEPTABLE OBSERVATION - INSULATION DAMAGE AT LBR 11 LEG R5 MAX NG 27-Jul-10
ACTION:
1) MES NEED TO COME UP WITH AN ACCEPTABLE QUALITY SOLUTION FOR A SUITABLE
CABLE ENTRY SYTEM THAT MAINTAINS A MINIMUM OF OP31 INGRESS PROTECTION FOR
THESE PANELS
2) MES NEED TO CHECK TO ENSURE THIS VERTICAL DRIPPING WATER PROTECTION AND
CORRECTIVE ACTION GENERAL INSPECTION OF IP RATING OF IP31 PROTECTION IS PROVIDED ON ALL THE PANELS THAT ARE TO BE INSTALLED INSIDE ANG TIONG
035 SHIMIZU 9-Nov-09 16-Nov-09 REQUEST (EM-MES-CAR-017 SS410 WALL MOUNTED PANELS NOT ACCEPTABLE SS310, SS410 AND SS411 PENG OPEN

METAL JACKETING WAS NOT PROPERLY FITTED


IN SOME LOCATIONS. BIG GAP BETWEEN THE
134 ASK 6-Apr-10 7-Apr-10 SME POLY FIR-LZ-ASK-IL-90 MFE 03 INSPECTION OF METAL CLADDING NOT ACCEPTABLE METAL AND INSULATION. J.PAEZ OPEN

167 UTOC 27-Apr-10 28-Apr-10 SME POLY FIR-MZ-UE-ME(SE)-0698 MDEX 20 ANCHOR BOLT TIGHTENING (HAND TIGHT) NOT ACCEPTABLE 3 Nos. anchor bolt not straight per actual inspection / rectify and issue new FIR E.FERNANDO CLOSED 15-Sep-10

AI LINE PNEUMATIC TEST INSPECTION


CLOSED
SME POLY PO-1500-001-06, PO-1500-
195 STK 3-Jun-10 4-Jun-10 FIR-SME-STK-PI-2137 PIPING 001-07 NOT ACCEPTABLE FEW THREADED JOINTS ARE LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AI LINE


CLOSED
SME POLY PO-1500-001-
196 STK 2-Jun-10 3-Jun-10 FIR-SME-STK-PI-2134 PIPING 03 NOT ACCEPTABLE 11 JOINTS LEAKING SARATHY 7-Aug-10

FINAL COUPLING ALIGNMENT / PIPE


198 UTOC 4-Jun-10 5-Jun-10 SPP2 FIR-LZ-UE-ME(SE)-0391 LCP22 STRESS NOT ACCEPTABLE ALIGNMENT IS OUT OF TOLERANCE / ENGINEERING TO DECIDE E.FERNANDO CLOSED 15-Sep-10

CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1500-
200 STK 5-Jun-10 7-Jun-10 FIR-SME-STK-PI-2144 PIPING 001-03 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1500-
201 STK 8-Jun-10 9-Jun-10 FIR-SME-STK-PI-2147 PIPING 001-06,& 07 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1500-
202 STK 8-Jun-10 9-Jun-10 FIR-SME-STK-PI-2240 PIPING 001-03 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
SME POLY PNEUMATIC TEST FOR AI LINE PO-1400-
203 STK 9-Jun-10 10-Jun-10 FIR-SME-STK-PI-2243 PIPING 001-01 NOT ACCEPTABLE LEAKING AT THREADED JOINTS SARATHY 7-Aug-10

206 APECO 14-Jun-10 15-Jun-10 SPP2 FIR-SPP2-P2-F-926 VALVE FINAL PAINTING INSPECTION NOT ACCEPTABLE CORROSION NOT YET REMOVED & CLEANED M.SANTOS CLOSED 20-Sep-10

16-SEPT-2010
some of the bolts are
tightened. Remaining
CHECK THE BOLT TIGHTENING OF are located @ the
HANDRAIL POST CONN., HANDRAIL damaged / cracked
207 SHIMIZU 14-Jun-10 15-Jun-10 SME P&S FIR-SME-SMZ-CSA-5944 SS411 BRACKET EXP. BOLTS NOT ACCEPTABLE BOLTS OF HANDRAIL POST AND EXP. BOLTS OF BRACKETS ARE ALL LOOSE ( stairs ) W.DELACRUZ CLOSED conc. Of stairs.

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACK NO. PO-1400-
208 STK 14-Jun-10 15-Jun-10 FIR-SME-STK-PI-2288 PIPING 001-01 NOT ACCEPTABLE THREADED JOINTS LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACK NO. PO-1400-
209 STK 16-Jun-10 17-Jun-10 FIR-SME-STK-PI-2293 PIPING 001-01 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AI LINE


CLOSED
SME POLY TEST PACK NO. PO-1510-001-
210 STK 16-Jun-10 17-Jun-10 FIR-SME-STK-PI-2296 PIPING 01, PO-1510-001-02, PO-1510-001-03 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AI LINE


CLOSED
SME POLY TEST PACK NO. PO-1510-001-
211 STK 17-Jun-10 18-Jun-10 FIR-SME-STK-PI-2298 PIPING 01, PO-1510-001-02, PO-1510-001-03 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

FLUSHING TEST FOR AP LINE


CLOSED
SME POLY TEST PACK NO. PO-1400-001-
212 STK 17-Jun-10 18-Jun-10 FIR-SME-STK-PI-2299 PIPING 01 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

FLANGE JOINT FIT-UP INSPECTION


032AD5151-036-1/2-SP1 (3/4'')
CLOSED
SME POLY 032AD5151-036-1/2-SP6
213 STK 17-Jun-10 18-Jun-10 FIR-SME-STK-PI-2402 PIPING (3/4'') NOT ACCEPTABLE FLANGE RF FACE NOTED WITH PITTING & CORROSION SARATHY 7-Aug-10

NOZZLE INSPECTION (MSDC60CP-


214 STK 17-Jun-10 18-Jun-10 SME P&S FIR-SME-STK-PI-2410 MS AREA 3/MSDC70-3/MSDC80-3) NOT ACCEPTABLE MSDC70-3 DAMAGED FLANGE FACE C.TAN OPEN

CLOSED
VISUAL TEST INSPECTION FOR TEST PACK
215 APECO 18-Jun-10 19-Jun-10 SPP2 FIR-SPP2-P2-F-943 PIPING NO : TL-01-1 , TL-01-2 & TL-01-3 NOT ACCEPTABLE SHORT LENGTH BOLT OBSERVED NEED REPLACED TO CORRECT BOLT SIZE SREEHARI 8-Jul-10

CLOSED
VISUAL TEST INSPECTION FOR TEST PACK
216 APECO 18-Jun-10 19-Jun-10 SPP2 FIR-SPP2-P2-F-952 PIPING NO : TL-01-1 , TL-01-2 & TL-01-3 NOT ACCEPTABLE SHORT LENGTH BOLT OBSERVED NEED REPLACED TO CORRECT BOLT SIZE SREEHARI 8-Jul-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

PNEUMATIC TEST FOR AI LINE


CLOSED
SME POLY TEST PACK NO. PO-1510-001-
217 STK 18-Jun-10 19-Jun-10 FIR-SME-STK-PI-2419 PIPING 01, PO-1510-001-02, PO-1510-001-03 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACK NO. PO-1400-
218 STK 18-Jun-10 19-Jun-10 FIR-SME-STK-PI-2420 PIPING 001-01 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACK NO. PO-1400-
220 STK 19-Jun-10 21-Jun-10 FIR-SME-STK-PI-2424 PIPING 001-01 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACK NO. PO-1400-
221 STK 21-Jun-10 22-Jun-10 FIR-SME-STK-PI-2425 PIPING 001-01 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AP LINE


CLOSED
TEST PACK NO. PO-1400-
222 STK 22-Jun-10 23-Jun-10 SME POLY FIR-SME-STK-PI-2428 PIPING 001-01 NOT ACCEPTABLE FEW THREADED JOINTS LEAKING SARATHY 7-Aug-10

CLADDING INSTALLED ON THE TOP NOZZLE


CLOSED
SME POLY PORTION TO BE RECTIFIED (CLADDING NOT
224 ASK 23-Jun-10 24-Jun-10 FIR-MZ-ASK-IL-284 MLE 01 FINAL INSPECTION (JACKETING) NOT ACCEPTABLE PROPERLY INSTALLED). J.PAEZ 16-Jul-10

CLOSED
SME POLY SPACE FOR BOLT REMOVAL NEAR THE
225 ASK 23-Jun-10 24-Jun-10 FIR-MZ-ASK-IL-297 MTT 20 FINAL INSPECTION (JACKETING) NOT ACCEPTABLE EQUIPMENT FLANGES NOT PROVIDED. J.PAEZ 16-Jul-10

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACK NO. PO-1400-
227 STK 24-Jun-10 25-Jun-10 FIR-SME-STK-PI-2434 PIPING 001-01 NOT ACCEPTABLE THREADED JOINT LEAKING SARATHY 7-Aug-10

CLOSED
SME POLY HYDROSTATIC TEST FOR WI LINE
228 STK 24-Jun-10 25-Jun-10 FIR-SME-STK-PI-2435 PIPING TEST PACK No. PO-1600-001-01 NOT ACCEPTABLE FLANGE JOINT LEAKING SARATHY 7-Aug-10

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACK NO. PO-1400-
229 STK 25-Jun-10 26-Jun-10 FIR-SME-STK-PI-2436 PIPING 001-01 NOT ACCEPTABLE THREADED JOINT LEAKING SARATHY 7-Aug-10

CLOSED
SME POLY HYDROSTATIC TEST FOR WI LINE
230 STK 25-Jun-10 26-Jun-10 FIR-SME-STK-PI-2437 PIPING TEST PACK No. PO-1600-001-01 NOT ACCEPTABLE FLANGE JOINT LEAKING SARATHY 7-Aug-10

CLOSED
MECHANICAL VISUAL INSPECTION:
231 SHIMIZU 27-Jun-10 28-Jun-10 SME POLY FIR-MZ-SMZ-CSA-6040 P&S Structure INSTALLATION EXHAUST FAN NO. 6,&8 NOT ACCEPTABLE EXHAUST FAN NO. 7 AND 8 ONE BLADE EACH DAMAGED - TO CHANGE E.FERNANDO 9-Jul-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
PNEUMATIC TEST FOR AP LINE
SME POLY TEST PACK No. PO-1400-001-
232 STK 27-Jun-10 28-Jun-10 FIR-SME-STK-PI-2550 PIPING 01 NOT ACCEPTABLE THREADED JOINTS LEAKING SARATHY 7-Aug-10

1. FLANGE FACE NOT FINISHED PAINTED IN CLOSED


MANY LOCATIONS.
2. NO "N" SYSTEM IN PAINTING SPECS. PLEASE
CLARIFY.
3. DAMAGED COATING ON 6 PCS. VALAVES
233 APECO 28-Jun-10 29-Jun-10 SPP2 FIR-SPP2-P2-F-1005 PIPE LINES FINAL PAINTING INSPECTION NOT ACCEPTABLE SILVER
1. SOMENOT YETBELT
SLING COMPLETELY
NEED TO TOUCH-UP.
BE REMOVED J.PAEZ 16-Jul-10
THEN APPLY FINISH COATING.
2. SOME FLANGES NOT YET FINISH COATED.
3. SOME LINES ARE NOT READY FOR
INSPECTION.
4. SOME CONTAMINATION OF ANTI-
CLOSED
CORRSION COMPOUND ON THE FINISHED
234 APECO 28-Jun-10 29-Jun-10 SPP2 FIR-SPP2-P2-F-1012 PIPE LINES FINAL PAINTING INSPECTION NOT ACCEPTABLE PAINTED LINES. J.PAEZ 16-Jul-10

18-SEPT-2010
NO INFO / FEEDBACK
FROM MES
INSPECTION OF THE VENT STACK FLASHING INSTALLATION IS NOT AS PER REQUIREMENT: SHIMIZU TO SUBMIT SITE TECHNICAL QUERY CONSTRUCTION AND
235 SHIMIZU 28-Jun-10 29-Jun-10 SME P&S FIR-SME-SMZ-CSA-6049 P&S HIGH BAY-2 STR. 2-NOS WEST ROOF AREA NOT ACCEPTABLE FOR ENGINEERING CONFIRMATION / APPROVAL W.DELACRUZ CLOSED SHIMIZU

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACK No. PO-1400-001-
236 STK 28-Jun-10 29-Jun-10 FIR-SME-STK-PI-2553 PIPING 01 NOT ACCEPTABLE THREADED JOINTS LEAKING SARATHY 7-Aug-10

CLOSED
INSPECTION OF 2ND LAYER PRIOR TO WRONG INSULATION MATERIAL ON THE TUBE
237 ASK 30-Jun-10 1-Jul-10 SME POLY FIR-MZ-ASK-IL-320 MTE 20 JACKETING INSTALLATION NOT ACCEPTABLE SIDE TO REPLACED. J.PAEZ 16-Jul-10

CLOSED
INSPECTION OF OVER LOAD LIFTING 27-aug-2010 Watabe-
238 SHIMIZU 1-Jul-10 1-Jul-10 SME P&S FIR-SME-SMZ-CSA-6066 GOOD HOIST ACTIVATION NOT ACCEPTABLE OVERLOAD DURING LIFTING M.PARUNGAO san

CLOSED
SME POLY TEST PACKAGES REVIEW BEFORE TESTING
239 STK 1-Jul-10 2-Jul-10 FIR-SME-STK-PI-??? PIPING 1 TEST PACKAGE NOT ACCEPTABLE CONTAINS INCONSISTENT DATA - UNACCEPTABLE SARATHY 7-Aug-10

HYDROSTATIC TEST FOR PROCESS LINE


CLOSED
SME POLY TEST PACK No. PO-
240 STK 1-Jul-10 2-Jul-10 FIR-SME-STK-PI-2558 PIPING 200-062 NOT ACCEPTABLE LEAKING AT FLANGED JOINTS SARATHY 7-Aug-10

PNEUMATIC TEST FOR AP LINE


CLOSED
SME POLY TEST PACKAGE No. PO-1400-
241 STK 1-Jul-10 2-Jul-10 FIR-SME-STK-PI-2559 PIPING 001-01 NOT ACCEPTABLE LEAKING AT THREADED JOINTS SARATHY 7-Aug-10

CLOSED
242 STK 3-Jul-10 5-Jul-10 SME POLY FIR-SME-STK-PI-2572 PIPING PNEUMATIC TEST FOR AI LINE NOT ACCEPTABLE PRESSURE DROP AND JOINT LEAKING SARATHY 7-Aug-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
243 STK 3-Jul-10 5-Jul-10 SME POLY FIR-SME-STK-PI-2569 PO-1410-001-01 PNEUMATIC TEST FOR AI LINE NOT ACCEPTABLE PRESSURE DROP SARATHY 7-Aug-10

CLOSED
244 STK 3-Jul-10 5-Jul-10 SME POLY FIR-SME-STK-PI-2569 PO-1410-001-02 PNEUMATIC TEST FOR AI LINE NOT ACCEPTABLE UNION JOINT LEAK SARATHY 7-Aug-10

PNEUMATIC TEST FOR AI LINE


CLOSED
TEST PACKAGE No. PO-2100-
245 STK 6-Jul-10 7-Jul-10 SME POLY FIR-SME-STK-PI-2680 PIPING 044 NOT ACCEPTABLE THREADED JOINTS LEAKING SARATHY 7-Aug-10

HYDROSTATIC TEST FOR PROCESS LINE 1. GAUGE PRESSURE WAS BELOW THE REQ.TEST PRESSURE 2.TWO PG PROVIDED ONLY AT
CLOSED
TEST PACKAGE No. PO- LOW POINT, NOTE: NO PG AT HIGH PONT
246 STK 6-Jul-10 7-Jul-10 SME POLY FIR-SME-STK-PI-2681 PIPING 100-003 NOT ACCEPTABLE 3. 500Kpag DIFFERENCE BETWEEN THE PG'S SARATHY 7-Aug-10

FLUSHING TEST FOR PROCESS LINE


CLOSED
TEST PACKAGE No. PO-
247 STK 6-Jul-10 7-Jul-10 SME POLY FIR-SME-STK-PI-2682 PIPING 100-003 NOT ACCEPTABLE CANCELLED DUE TO HYDROSTATIC TEST FAILED SARATHY 7-Aug-10

PNEUMATIC TEST FOR AI LINE


CLOSED
TEST PACKAGE No. PO-1500- 1. LEAKING AT THREADED JOINTS 2. NO PRESSURE GAUGE AT
248 STK 6-Jul-10 7-Jul-10 SME POLY FIR-SME-STK-PI-2683 PIPING 001-03 NOT ACCEPTABLE HIGH POINT (ONLY ONE PG INSTALLED, BUT THE TESTING LIMIT IS BIG) SARATHY 7-Aug-10

MUP 01B (SUC & DIS) PRE FINAL


249 STK 7-Jul-10 8-Jul-10 SME POLY FIR-SME-STK-PI-2736 PIPING ALIGNMENT CHECK NOT ACCEPTABLE FOUND 8mm GAP ARAVINDAN OPEN

PNEUMATIC TEST FOR AI LINE


CLOSED
SME POLY TEST PACKAGE No. PO-2100-
250 STK 7-Jul-10 8-Jul-10 FIR-SME-STK-PI-2687 PIPING 044 NOT ACCEPTABLE THREADED JOINTS LEAKING SARATHY 7-Aug-10

CLOSED
DUCT SUPPORT PREPARATION OF PEDESTAL FOR CONC. A. BOLTS LOCATION AND ALIGNMENT DIFF. 7Mmm to 20MM OUT OF CENTER
251 SHIMIZU 12-Jul-10 13-Jul-10 SPP2 FIR-SPP2-SMZ-CSA-2137 PEDESTALS SS310 PLACEMENT NOT ACCEPTABLE RECTIFICATION IS REQUIRED W.DELACRUZ 27-Jul-10

NO FEATHERING ON THE DAMAGES CAUSED BY


CLOSED
EQUIPMENT PAINTING INSPECTION (AFTER BOLT TIGHTENING.
252 STK 12-Jul-10 13-Jul-10 SME POLY FIR-SME-STK-PI-2823 MTD 17 PAINTING TOUCH-UP) NOT ACCEPTABLE 1 FLANGE IS NOT YET PAINTED. J.PAEZ 13-Aug-10

CLOSED
INSPECTION OF INTERNAL COATING (DIP
253 UTOC 12-Jul-10 13-Jul-10 SME POLY FIR-MZ-UE-ME(RO)-864 MDD 10 PIPING AS PER FIN 224) NOT ACCEPTABLE DAMAGED COATING ON THE BOTTOM EDGE. J.PAEZ 13-Aug-10

HYDROSTATIC TEST WITNESSING FOR


CLOSED
PROCESS LINE TEST
254 STK 12-Jul-10 13-Jul-10 SME POLY FIR-SME-STK-PI-2703 PIPING PACKAGE NO.PO-200-060 NOT ACCEPTABLE PRESSURE DROP / FLANGE LEAKING SARATHY 7-Aug-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

PNEUMATIC TEST WITNESSING FOR AI LINE


CLOSED
TEST PACKAGE NO.PO-2100-
255 STK 12-Jul-10 13-Jul-10 SME POLY FIR-SME-STK-PI-2821 PIPING 043, PO-2100-044 NOT ACCEPTABLE THREADED JOINTS LEAKING SARATHY 7-Aug-10

CLOSED
FFINAL ALIGNMENT INSPECTION FOR ALIGNMENT IS MARGINALLY OUT OF TOLLERANCE. ISSUE WILL BE DISCUSSED WITH EM
256 APECO 13-Jul-10 14-Jul-10 SPP2 FIR-SPP2-P2-F-1103 RE AREA LAP15 (FOR PIPE STRAIN) NOT ACCEPTABLE ENGINEERING FOR CONCLUSION. J.WESLEY 23-Jul-10

CLOSED
INSPECTION OF INTERNAL COATING (DIP
257 UTOC 14-Jul-10 15-Jul-10 SME POLY FIR-MZ-UE-ME(RO)-864 MDD 10 PIPING AS PER FIN 224) NOT ACCEPTABLE DAMAGED COATING ON THE BOTTOM EDGE. J.PAEZ 3-Sep-10

1. WRONG PAINT WAS NOT REMOVED (ONLY


COVERED WITH THE RIGHT PAINT).
2. WRONG PAINT WAS MISTAKENLY APPLIED BY APECO & WAS REJECTED BEFORE.
CLOSED
FINAL PAINTING INSPECTION (AFTER 3. NO APECO/BARRIER QC INSPECTOR DURING
258 APECO 16-Jul-10 17-Jul-10 SPP2 FIR-SPP2-P2-1116 LEE 48 TOUCH-UP) NOT ACCEPTABLE INSPECTION. J.PAEZ 6-Aug-10
1. NO SURFACE PREPARATION (PAINT HAS
BEEN APPLIED OVER THE RUST & DIRT).
2. MISSED COAT ON SOME PORTIONS /
DAMAGES.
3. NO APECO/BARRIER QC INSPECTOR DURING
CLOSED
FINAL PAINTING INSPECTION OF SUPPORT INSPECTION.
259 APECO 16-Jul-10 17-Jul-10 SPP2 FIR-SPP2-P2-1118 SUPPORT (FOR FIREPROOFING) NOT ACCEPTABLE J.PAEZ 6-Aug-10

P & S STRUCTURE HIGH VISUAL INSPECTION OF TOUCH-UP PAINT UNAPPROVED PAINT HAS BEEN APPLIED ON
260 SHIMIZU 20-Jul-10 21-Jul-10 SME P&S FIR-SME-SMZ-CSA-6160 BAY 2 FOR WALL GIRT) NOT ACCEPTABLE THE DAMAGE AREA. J.PAEZ OPEN

1.APPLIED PAINT HAS BEEN WASHED OUT BY


THE RAIN.
2.REMOVED THE AFFECTED PAINT THEN PRE-
CLOSED
PARE AND REPAINT THE SURFACE AS PER THE
261 APECO 22-Jul-10 23-Jul-10 SPP2 FIR-SPP2-P2-F-1146 LAD 15 CROSSCUT TEST INSPECTION NOT ACCEPTABLE REQUIREMENT. J.PAEZ 6-Aug-10

POOR SURFACE PREPARATION ON DAMAGED


AREAS WAS FOUND AFTER CROSSCUTTING.
CLOSED
RUST WAS NOT FULLY REMOVED.
262 APECO 22-Jul-10 23-Jul-10 SPP2 FIR-SPP2-P2-F-1147 LED 42 CROSSCUT TEST INSPECTION NOT ACCEPTABLE J.PAEZ 6-Aug-10

CLOSED
AUG 5, 2010 by Manny
263 UTOC 17-Jul-10 19-Jul-10 SME POLY FIR-MZ-UE-ME(RO)-0875 MPC01-L.O. BASEPLATE HAMMER TEST (VOIDS CHECK) NOT ACCEPTABLE VOIDS- TO REPAIR AGAIN E.FERNANDO Parungao

CLOSED
264 APECO 27-Jul-10 28-Jul-10 SPP2 FIR-SPP2-P2-F-1164 LED 42 FINAL PAINTING INSPECTION NOT ACCEPTABLE LOW DRY FILM THICKNESS. J.PAEZ 6-Aug-10

1. FEATHERING WAS NOT DONE IN SOME


CLOSED
PIPING (TP # PO-600- LOCATIONS.
265 STK 27-Jul-10 28-Jul-10 SME POLY FIR-SME-STK-3217 03) FINAL PAINTING INSPECTION NOT ACCEPTABLE 2. BAD APPEARANCE NEAR THE WELD JOINTS. J.PAEZ 13-Aug-10

CLOSED
PIPING (TP # PO-3300-
266 STK 27-Jul-10 28-Jul-10 SME POLY FIR-SME-STK-3218 004) FINAL PAINTING INSPECTION NOT ACCEPTABLE SOME SCRATCHES NEED TO BE TOUCHED-UP. J.PAEZ 13-Aug-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

CLOSED
PIPING (TP # PO- 3300-
267 STK 27-Jul-10 28-Jul-10 SME POLY FIR-SME-STK-3219 003) FINAL PAINTING INSPECTION NOT ACCEPTABLE SOME SCRATCHES NEED TO BE TOUCHED-UP. J.PAEZ 13-Aug-10

HYDRO TEST FOR PROCESS & UTILITY LINE:


CLOSED
TEST PACK
268 STK 31-Jul-10 1-Aug-10 SME POLY FIR-SME-STK-PI-3184 PO-100-049 PO-100-048, 049 & PO-200-042. NOT ACCEPTABLE FAILED J.WESLEY 13-Aug-10

VISUAL INSPECTION OF THE WALL


CLOSED
FIR-SME-SMZ-CSA-6230 / CLADDING, LOUVERS AND FLASHING S2- EVERY GROOVE FASTENING TERMINATION AREA NOT DONE, CLEANING, TOUCH UP PAINT,
269 SHIMIZU 7-Aug-10 10-Aug-10 SME P&S 6232 P&S HIGH BAY 2 STR. S6 /SC NOT ACCEPTABLE MISSING SCREWS, W.DELACRUZ 28-Aug-10

VISUAL INSPECTION OF THE EXTERNAL


CLOSED
WALL CLADDING EL800-9300, S3-S6 / SF- SOUTH / WEST COL. COR. FLASHING NOT PLUMB / NOT ALIGNED, FASTENING EVERY
270 SHIMIZU 7-Aug-10 10-Aug-10 SME P&S FIR-SME-SMZ-CSA-6231 P&S HIGH BAY 2 STR. SG NOT ACCEPTABLE GROOVE TERMINATINATION AREA NOT DONE W.DELACRUZ 28-Aug-10

1. LOW DRY FILM THICKNESS ON FIELD WELD


JOINT LOCATIONS (LESS THAN 100 MICRONS
IN SOME LOCATIONS).
CLOSED
PAINTING TOUCH-UP INSPECTION - 2. NO FEATHERING ON DAMAGED AREAS
271 STK 7-Aug-10 10-Aug-10 SME POLY FIR-SME-STK-PI-3434 PIPING PARTIAL (FINISH COAT) NOT ACCEPTABLE (LOW DFT). J.PAEZ 19-Aug-10

1. LOW DRY FILM THICKNESS ON FIELD WELD


JOINT LOCATIONS (LESS THAN 100 MICRONS
IN SOME LOCATIONS).
CLOSED
PAINTING TOUCH-UP INSPECTION - 2. NO FEATHERING ON DAMAGED AREAS
272 STK 7-Aug-10 10-Aug-10 SME POLY FIR-SME-STK-PI-3435 PIPING PARTIAL (FINISH COAT) NOT ACCEPTABLE (LOW DFT). J.PAEZ 19-Aug-10

1. LOW DRY FILM THICKNESS ON FIELD WELD


JOINT LOCATIONS (LESS THAN 100 MICRONS
IN SOME LOCATIONS).
CLOSED
PAINTING TOUCH-UP INSPECTION - 2. NO FEATHERING ON DAMAGED AREAS
273 STK 7-Aug-10 10-Aug-10 SME POLY FIR-SME-STK-PI-3436 PIPING PARTIAL (FINISH COAT) NOT ACCEPTABLE (LOW DFT). J.PAEZ 19-Aug-10

1. LOW DRY FILM THICKNESS ON FIELD WELD


JOINT LOCATIONS (LESS THAN 100 MICRONS
IN SOME LOCATIONS).
CLOSED
PAINTING TOUCH-UP INSPECTION - 2. NO FEATHERING ON DAMAGED AREAS
274 STK 10-Aug-10 11-Aug-10 SME POLY FIR-SME-STK-PI-3434 PIPING PARTIAL (FINISH COAT) NOT ACCEPTABLE (LOW DFT). J.PAEZ 19-Aug-10

1. LOW DRY FILM THICKNESS ON FIELD WELD


JOINT LOCATIONS (LESS THAN 100 MICRONS
IN SOME LOCATIONS).
CLOSED
PAINTING TOUCH-UP INSPECTION - 2. NO FEATHERING ON DAMAGED AREAS
275 STK 10-Aug-10 11-Aug-10 SME POLY FIR-SME-STK-PI-3435 PIPING PARTIAL (FINISH COAT) NOT ACCEPTABLE (LOW DFT). J.PAEZ 19-Aug-10

1. LOW DRY FILM THICKNESS ON FIELD WELD


JOINT LOCATIONS (LESS THAN 100 MICRONS
IN SOME LOCATIONS).
CLOSED
PAINTING TOUCH-UP INSPECTION - 2. NO FEATHERING ON DAMAGED AREAS
276 STK 10-Aug-10 11-Aug-10 SME POLY FIR-SME-STK-PI-3436 PIPING PARTIAL (FINISH COAT) NOT ACCEPTABLE (LOW DFT). J.PAEZ 19-Aug-10

1. DAMAGES AROUND THE BOLTS NEED TO BE


TOUCHED UP.
2. SADDLE PORTION TO BE RECTIFIED.
CLOSED
3. SOME BOLTS HAVE BEEN PAINTED. (PAINT
277 APECO 16-Aug-10 17-Aug-10 SPP2 FIR-SPP2-P2-F-1204 LEE 44 EQUIPMENT FINAL INSPECTION NOT ACCEPTABLE NEED TO BE REMOVED.) J.PAEZ 3-Sep-10

1. LOW DRY FILM THICKNESS ON THE HEAD.


CLOSED
2. BAD APPEARANCE (VERY ROUGH SURFACE).
278 APECO 16-Aug-10 17-Aug-10 SPP2 FIR-SPP2-P2-F-1206 LBD 06 EQUIPMENT FINAL INSPECTION NOT ACCEPTABLE 3. BOLT AREA NEED TO BE TOUCHED-UP. J.PAEZ 3-Sep-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

1. DAMAGES AROUND THE BOLTS NEED TO BE


TOUCHED UP.
2. SADDLE PORTION TO BE RECTIFIED.
CLOSED
3. SOME BOLTS HAVE BEEN PAINTED. (PAINT
279 APECO 16-Aug-10 17-Aug-10 SPP2 FIR-SPP2-P2-F-1207 LEE 44 EQUIPMENT FINAL INSPECTION NOT ACCEPTABLE NEED TO BE REMOVED.) J.PAEZ 3-Sep-10

EYE LIGHTING
ASIA PACIFIC JURONG ML-23-24-25-26 (HIGH
280 LTD. 16-Aug-10 17-Aug-10 PORT FIR-PLY-EL-001 MAST LIGHTING ) VISUAL & DIMENSION INSPECTION NOT ACCEPTABLE BASE NOT CONFORM TO REQUIRE THICKNESS ( OVER THICKNESS) M.PARUNGAO OPEN

HYDRO TEST FOR PROCESS & UTILITY LINES REJECTED DUE TO LEAK.
281 STK 21-Aug-10 23-Aug-10 SME POLY FIR-SME-STK-PI-3548 ALL AREA PO-1170-007. NOT ACCEPTABLE J.WESLEY CLOSED 16-Sep-10

VISUAL INSPECTION OF THE WEST SOME SCREW/FASTENING MISSING, SEALING OF THE UNUSED HOLES NOT PROPER,
EXTERNAL CLADDING LINE-2 / SG-SJ EL800- CLEANING OF CLADDING SURFACE + PAINT TOUCH UP ON RUSTY AREA AND SCRATCHED
282 SHIMIZU 26-Aug-10 27-Aug-10 SME P&S FIR-SME-SMZ-CSA-6293 P&S HIGH BAY 2 STR. 8800 NOT ACCEPTABLE SURFACE. W.DELACRUZ OPEN

283 APECO 24-Aug-10 25-Aug-10 SPP2 FIR-SPP2-P2-F-1239 LEC 45 FINAL PAINTING INSPECTION REJECTED CONTAMINATION M.PARUNGAO CLOSED 20-Sep-10

284 APECO 27-Aug-10 28-Aug-10 SPP2 FIR-SPP2-P2-F-1245 LEC45 FINAL PAINTING INSPECTION NOT ACCEPTABLE CONTAMINATION M.PARUNGAO CLOSED 20-Sep-10

285 STK 30-Aug-10 31-Aug-10 SME POLY FIR-SME-STK-PI-3898 PIPING (PO-1020-006) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE WRONG PAINT SYSTEM. J.PAEZ CLOSED 20-Sep-10

286 STK 30-Aug-10 31-Aug-10 SME POLY FIR-SME-STK-PI-3899 PIPING (PO-1020-007) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE WRONG PAINT SYSTEM. J.PAEZ CLOSED 20-Sep-10

1. LOW DRY FILM THICKNESS AROUND THE


NUTS AREA.
287 ASK 31-Aug-10 1-Sep-10 SME POLY FIR-SME-STK-PI-3909 PIPING (PO-2100-034) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE 2. UNFEATHERED EDGES OF DAMAGE AREAS. J.PAEZ CLOSED 20-Sep-10

FINAL PUMP FLANGE ALIGNMENT FOR


288 STK 31-Aug-10 1-Sep-10 SME POLY FIR-SME-STK-PI-3965 PIPING STRESS ANALYSIS NOT ACCEPTABLE STRESS VALUE ABOVE THE LIMIT ARAVINDAN OPEN

SME POLY
289 STK 5-Sep-10 6-Sep-10 (MU) FIR-SME-STK-PI-4000 MUP-02 A / B FINAL PUMP FLANGE ALIGNMENT NOT ACCEPTABLE Stress was not within the Tolerance limit K.KAMACHI CLOSED 7-Oct-10

SME POLY
290 STK 5-Sep-10 6-Sep-10 (MR) FIR-SME-STK-PI-4101 MXP 61 FINAL FLANGE ALIGNMENT NOT ACCEPTABLE Flanges are not aligned within the tolerance limit K.KAMACHI CLOSED 7-Oct-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

SME POLY FINAL FLANGE ALIGNMENT - FINAL


291 STK 5-Sep-10 6-Sep-10 (MR) FIR-SME-STK-PI-4102 MXP 61 TORQUE NOT ACCEPTABLE Since Flange was not aligned K.KAMACHI CLOSED 7-Oct-10

BY M.PARUNGAO 14-
292 UTOC 3-Sep-10 4-Sep-10 SME POLY FIR-MZ-UE-ME(RO)-0950 MUP02A PIPE STRESS NOT ACCEPTABLE PIPE STRESS READING IS OUT OF TOLERANCE E.FERNANDO CLOSED OCTOBER

BY M.PARUNGAO 14-
293 UTOC 3-Sep-10 4-Sep-10 SME POLY FIR-MZ-UE-ME(RO)-0950 MUP02B PIPE STRESS NOT ACCEPTABLE PIPE STRESS READING IS OUT OF TOLERANCE E.FERNANDO CLOSED OCTOBER

SME POLY
294 STK 6-Sep-10 7-Sep-10 [MU] FIR-SME-STK-PI-4104 MUP 01 A / B / C FINAL TIGHTENING NOT ACCEPTABLE FLANGE WAS NOT ALIGNED K.KAMACHI OPEN

SME POLY
295 STK 6-Sep-10 7-Sep-10 [MU] FIR-SME-STK-PI-4105 MUP 02 A / B FINAL TIGHTENING NOT ACCEPTABLE STRESS WAS NOT WITHIN THE TOLERANCE K.KAMACHI CLOSED 7-Oct-10

FINAL TIGHTENING OF PUMP SUC & DIS


296 STK 7-Sep-10 8-Sep-10 SME POLY FIR-SME-STK-PI-4148 MXP-61 LINES NOT ACCEPTABLE STRESS WAS NOT WITHIN THE TOLERANCE. K.KAMACHI CLOSED 7-Oct-10

297 STK 8-Sep-10 9-Sep-10 SME POLY FIR-SME-STK-PI-4061 PIPING (PO-100-042) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE PRESENCE OF STAINS/RUST ON THE SURFACE. J.PAEZ OPEN

BY M.PARUNGAO 14-
298 UTOC 11-Sep-10 13-Sep-10 SME POLY FIR-MZ-UE-ME(RO)-0950 MUP02A PIPE STRESS NOT ACCEPTABLE PIPE STRESS READING IS OUT OF TOLERANCE E.FERNANDO CLOSED OCTOBER

BY M.PARUNGAO 14-
299 UTOC 11-Sep-10 13-Sep-10 SME POLY FIR-MZ-UE-ME(RO)-0950 MUP02B PIPE STRESS NOT ACCEPTABLE PIPE STRESS READING IS OUT OF TOLERANCE E.FERNANDO CLOSED OCTOBER

1. PAINTING WORK NOT PROPERLY DONE


(NO SURFACE PREPARATION).
PAINTING INSPECTION PRIOR TO 2. PAINT HAS BEEN APPLIED OVER THE DUST,
300 STK 14-Sep-10 15-Sep-10 SME POLY FIR-SME-STK-PI-4083 SUPPORTS FIREPROOFING NOT ACCEPTABLE DIRT, STAINS, BURNED PAINT & RUST. J.PAEZ CLOSED 8-Oct-10

301 STK 15-Sep-10 16-Sep-10 SME POLY FIR-SME-STK-PI-4403 MDP - 30 C /D FINAL TIGHTENING NOT ACCEPTABLE STRESS NOT WITHIN THE TOLERANCE K.KAMACHI CLOSED 7-Oct-10

VISUAL INSPECTION FOR THE FINAL PAINT


SME / APPLICATION ON THE SUB STATION SPALLING NOT REPAIRED AND CEMENT SPLATTERS ON THE SURFACE ARE NOT REMOVED
302 SHIMIZU 16-Sep-10 17-Sep-10 P&S FIR-SME-SMZ-CSA-6331 SS411 EXTERNAL WALLS NOT ACCEPTABLE PRIOR TO FINAL PAINT APPLICATION W.DELACRUZ CLOSED 14-Oct-10
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

COMMENTS ON PREVIOUSLY REJECTED FIR


303 STK 18-Sep-10 20-Sep-10 SME POLY FIR-SME-STK-PI-4331 PIPING (PO-2100-042) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE WAS NOT RECTIFIED. J.PAEZ OPEN

COMMENTS ON PREVIOUSLY REJECTED FIR


304 STK 18-Sep-10 20-Sep-10 SME POLY FIR-SME-STK-PI-4335 PIPING (PO-100-042) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE WAS NOT RECTIFIED. J.PAEZ OPEN

305 STK 20-Sep-10 21-Sep-10 SME POLY FIR-SME-STK-PI-4427 MXP - 61 FINAL FLANGE TORQUE TIGHTENING NOT ACCEPTABLE STRESS VALUE NOT WITHIN THE TOLERANCE LIMIT K.KAMACHI CLOSED 7-Oct-10

1. STAINS & RUST NEED TO BE REMOVED.


2. TOUCH-UP ON THE DAMAGES WAS NOT
306 STK 21-Sep-10 22-Sep-10 SME POLY FIR-SME-STK-PI-4357 PIPING (PO-300-079) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE DONE. J.PAEZ OPEN

1. DAMAGES AROUND THE NUTS AREA WERE


NOT FEATHERED.
2. SOME DAMAGES WERE NOT BEING
307 STK 21-Sep-10 22-Sep-10 SME POLY FIR-SME-STK-PI-4358 PIPING (PO-200-063) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE TOUCHED-UP. J.PAEZ OPEN

1. INSIDE PORTION OF THE GUIDES & BURNED/


RUSTED BOTTOM PORTION OF SUPPORT
SUPPORTS OF P0-300- PLATES WERE NOT CLEANED & PAINTED
308 STK 22-Sep-10 23-Sep-10 SME POLY FIR-SME-STK-PI-4373 533 PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE (PORTION IN CONTACT WITH THE GRATINGS). J.PAEZ OPEN

SUPPORTS OF P0-1160- RUSTED INSIDE PORTION OF THE GUIDES


309 STK 22-Sep-10 23-Sep-10 SME POLY FIR-SME-STK-PI-4374 010 PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE WERE NOT CLEANED AND PAINTED. J.PAEZ OPEN

1. DAMAGED/BURNED PORTIONS WERE NOT


COMPLETELY DONE.
2. BURNED PORTIONS OF GALVANIZED BEAM
SUPPORTS OF P0-1510- DUE TO WELDING OF SUPPORTS NEED TO BE
310 STK 22-Sep-10 23-Sep-10 SME POLY FIR-SME-STK-PI-4375 501 PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE TOUCHED-UP. J.PAEZ OPEN

1. PRESENCE OF STAINS / RUST ON THE


SUPPORTS (COL. 01 TO SURFACE.
11 - 2. SOME DAMAGES / RUST BLOOMING NEED
311 STK 24-Sep-10 25-Sep-10 SME POLY FIR-SME-STK-PI-4398 PO-1160-001) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE TO BE TOUCHED-UP. J.PAEZ CLOSED 8-Oct-10

1. PRESENCE OF STAINS / RUST ON THE


SUPPORTS (COL. 01 TO SURFACE.
11 - 2. SOME DAMAGES / RUST BLOOMING NEED
312 STK 24-Sep-10 25-Sep-10 SME POLY FIR-SME-STK-PI-4399 PO-1160-002) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE TO BE TOUCHED-UP. J.PAEZ CLOSED 8-Oct-10

1. PRESENCE OF STAINS / RUST ON THE


SUPPORTS (COL. 01 TO SURFACE.
11 - 2. SOME DAMAGES / RUST BLOOMING NEED
313 STK 24-Sep-10 25-Sep-10 SME POLY FIR-SME-STK-PI-4400 PO-1120-001) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE TO BE TOUCHED-UP. J.PAEZ CLOSED 8-Oct-10

EQUIPMENT PAINTING INSPECTION (AFTER STAINS / RUST ON INSULATION SUPPORT RING


314 STK 24-Sep-10 25-Sep-10 SME POLY FIR-SME-STK-PI-4386 MRD 02 TOUCH-UP) NOT ACCEPTABLE NEED TO BE REMOVED. J.PAEZ OPEN
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

1. WORK IS NOT PROPERLY DONE.


2. ROUGH SURFACE DUE TO INCLUSIONS
& SAGS
3. UNFEATHERED EDGES OF THE DAMAGES
315 STK 24-Sep-10 25-Sep-10 SME POLY FIR-SME-STK-PI-4388 PIPING (PO-200-092) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE NEAR THE WELD JOINT. J.PAEZ OPEN

DAMAGES ON THE FLANGE HAS BEEN PAINTED


WITH FINAL COAT WITH OUT PRIMER COAT
316 STK 24-Sep-10 25-Sep-10 SME POLY FIR-SME-STK-PI-4389 PIPING (PO-300-042) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE APPLICATION. J.PAEZ OPEN

317 STK 24-Sep-10 25-Sep-10 SME POLY FIR-SME-STK-PI-4390 PIPING (PO-1200-003) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE DAMAGES AROUND THE NUTS WERE NOT FEATHERED BEFORE PAINT APPLICATION. J.PAEZ OPEN

BURNED & RUSTED PORTION OF SUPPORT


SUPPORTS OF PO-1170- PAINTING INSPECTION (FINISH COAT) PLATES WERE NOT CLEANED & TOUCHED-UP
318 STK 25-Sep-10 26-Sep-10 SME POLY FIR-SME-STK-PI-4573 006 PRIOR TO INSULATION NOT ACCEPTABLE (IN CONTACT WITH THE GRATINGS). J.PAEZ OPEN

BURNED & RUSTED PORTION OF SUPPORT


SUPPORTS OF PO-1170- PAINTING INSPECTION (FINISH COAT) PLATES WERE NOT CLEANED & TOUCHED-UP
319 STK 25-Sep-10 26-Sep-10 SME POLY FIR-SME-STK-PI-4574 00004 PRIOR TO INSULATION NOT ACCEPTABLE (IN CONTACT WITH THE GRATINGS). J.PAEZ OPEN

1. TOUCH-UP ON DAMAGE AREA NOT PRO-


PERLY DONE.
2. SAGS & INCLUSIONS WERE FOUND ON THE
SURFACE.
3. FEATHERING WAS NOT DONE AROUND THE
320 STK 25-Sep-10 26-Sep-10 SME POLY FIR-SME-STK-PI-4575 PIPING (PO-2100-036) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE NUTS LOCATIONS. J.PAEZ OPEN

1. CRACKED PAINT AROUND THE NUTS WERE


NOT REMOVED BEFORE PAINTING.
2. DAMAGES ON THE FLANGEARE NOT YET
TOUCHED-UP.
3. NAMEPLATES ON THE VALVES WERE
321 STK 26-Sep-10 27-Sep-10 SME POLY FIR-SME-STK-PI-4517 PIPING (PO-1020-009) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE PAINTED (NEED TO REMOVE). J.PAEZ OPEN

DAMAGED / RUSTED PORTION UNDERNEATH


322 STK 26-Sep-10 27-Sep-10 SME POLY FIR-SME-STK-PI-4520 PIPING (PO-300-018) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE THE TUBING WAS NOT RECTIFIED. J.PAEZ OPEN

323 STK 29-Sep-10 30-Sep-10 SME POLY FIR-SME-STK-PI-4715 MXC - 01 PUMP FLANGE ALIGNMENT INSPECTION NOT ACCEPTABLE NOT WITHIN TOLERANCE LIMIT K.KAMACHI OPEN

324 STK 1-Oct-10 1-Oct-10 SME POLY FIR-SME-STK-PI-4541 PIPING (PO-200-083) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE DAMAGES ARE NOT YET RECTIFIED. J.PAEZ OPEN

HIGH PRESSURE TESTING IN HYDRAULIC


325 STK 29-Sep-10 1-Oct-10 SME POLY FIR-SME-STK-PI-4717 HYDRAULIC PIPING PIPING SYSTEM NOT ACCEPTABLE PRESSURE DROP K.KAMACHI CLOSED 7-Oct-10

325 UTOC 4-Oct-10 5-Oct-10 SME POLY FIR-MZ-UE-ME(SE)-994 MTP12A PIPE STRESS NOT ACCEPTABLE LOOSE BOLT AT FLANGE CONN M.PARUNGAO OPEN
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

326 UTOC 4-Oct-10 5-Oct-10 SME POLY FIR-MZ-UE-ME(SE)-994 MTP12B PIPE STRESS NOT ACCEPTABLE LOOSE BOLT AT FLANGE CONN M.PARUNGAO OPEN

FINAL BOX-UP & MANHOLE TIGHTENING


327 UTOC 5-Oct-10 6-Oct-10 SME P&S FIR-MZ-UE-UE-ME(SE)-997 MSBN30 ( HAND TIGHT) NOT ACCEPTABLE MANHOLES CANNOT OPEN M.PARUNGAO OPEN

FINAL BOX-UP & MANHOLE TIGHTENING


328 UTOC 5-Oct-10 6-Oct-10 SME P&S FIR-MZ-UE-UE-ME(SE)-997 MSBN40 ( HAND TIGHT) NOT ACCEPTABLE MANHOLES CANNOT OPEN M.PARUNGAO OPEN

FINAL BOX-UP & MANHOLE TIGHTENING


329 UTOC 5-Oct-10 6-Oct-10 SME P&S FIR-MZ-UE-UE-ME(SE)-997 MSBN50 ( HAND TIGHT) NOT ACCEPTABLE MANHOLES CANNOT OPEN M.PARUNGAO OPEN

1. TWO PAINT SYSTEMS ARE APPLIED IN ONE


VALVE.
330 STK 7-Oct-10 8-Oct-10 SME POLY FIR-SME-STK-PI-4753 PIPING (PO-400-053) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE 2.CLARIFY THEN APPLY THE CORRECT PAINT SYSTEM. J.PAEZ OPEN

1. UNFEATHERED EDGES OF THE DAMAGES


AROUND THE NUTS.
331 STK 7-Oct-10 8-Oct-10 SME POLY FIR-SME-STK-PI-4754 PIPING (PO-200-073) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE 2. LOW DFT AROUND THE NUTS. J.PAEZ OPEN

1. TWO PAINT SYSTEM IN ONE VALVE.


2. CLARIFY THEN APPLY THE CORRECT PAINT
332 STK 9-Oct-10 10-Oct-10 SME POLY FIR-SME-STK-PI-4885 PIPING (PO-400-052) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE SYSTEM. J.PAEZ OPEN

333 STK 14-Oct-10 15-Oct-10 SME POLY FIR-SME-STK-PI-4913 MDC - 30 A/B/C FINAL FLANGE ALIGNMENT NOT ACCEPTABLE TEMP. SUPPORTS PROVIDED & GAP WAS NOT UNDER TOLERANCE K.KAMACHI OPEN

1. LOW DFT ON DAMAGES AREAS.


2. NO PRIMER APPLIED (MIDCOAT & FINAL
334 STK 14-Oct-10 15-Oct-10 SME POLY FIR-SME-STK-PI-4895 PIPING (PO-600-016) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE FINAL COAT SHALL BE REMOVED). J.PAEZ OPEN

RUSTED PORTION UNDERNEATH THE TUBING


335 STK 16-Oct-10 18-Oct-10 SME POLY FIR-SME-STK-4931 PIPING (PO-300-018) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE NEED TO BE CLEANED AND TOUCHED-UP. J.PAEZ OPEN

1. PAINT WAS APPLIED OVER CONTAMINATION


2. SOME DAMAGES WERE NOT TOUCHED-UP.
3.NUTS WERE ALSO PAINTED.
336 STK 16-Oct-10 18-Oct-10 SME POLY FIR-SME-STK-4936 PIPING (PO-100-045) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE 4.SAGS WERE FOUND ON THE SURFACE J.PAEZ OPEN

1. SOME DAMAGES ARE NOT YET TOUCH-UP.


337 STK 16-Oct-10 18-Oct-10 SME POLY FIR-SME-STK-4937 PIPING (PO-100-046) PAINTING INSPECTION (FINISH COAT) NOT ACCEPTABLE 2. UNFEATHERED EDGES OF SOME DAMAGES. J.PAEZ OPEN
QAQC
FIELD INSPECTION RECORD LIST
RECEIVED INSPECTION ITEM/
QSR NO CONTRACTOR DATE DATE AREA REFERENCE NO. EQUIP. NO. DESCRIPTION RESULT COMMENTS INSPECTOR STATUS REMARKS

FUNCTIONAL TEST OF DOCK LEVELER


DOCK LEVELER & INTERLOCKING WITH ROLLER SHUTTER
338 SHIMIZU 18-Oct-10 19-Oct-10 SME P&S FIR-SME-SMZ-CSA-6386 ROLLER SHUTTER DOOR DOOR NOT ACCEPTABLE NOT READY / MECHANICAL ADJUSTMENT OF DOCK LEVELER IS REQUIRED W.DELACRUZ OPEN

42
OPEN 42

301
CLOSED 301

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