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IEEE Std 114-1982

(Revision of
ANSI/IEEE Std 114-19691

IEEE Standard Test Procedure for


Single-Phase Induction Motors

Published by The Institute of Electrical and Electronics Engineers, Inc 345 East 47th Street, New York, NY 10017, USA
December 7, I982 SH08938
IEEE
Std 114-1982 IEEE STANDARD TEST PROCEDURE FOR

IEEE Standard Test Procedure for


Single-phase Induction Motors

1. Scope [8] IEEE Std 119-1974, IEEE Recommended


Practice for General Principles of Temperature
This standard covers instructions for con- Measurement as Applied t o Electrical Apparatus
ducting and reporting the more generally ap- [9] IEEE Std 120-1955 (R1972) (ASME
plicable and acceptable tests t o determine PTC 19.6-1955), Master Test Code for Elec-
the performance characteristics of single- trical Measurements in Power Circuits
phase motors, including nonexcited synchro-
nous motors. It is not intended that this stan-
dard shall cover all possible tests used in pro-
3. Tests
duction or tests of a research nature. The stan-
dard shall not be interpreted as requiring the
Single-phase induction motors are normally
making of any or all of the tests described
given a routine test but may be given a com-
herein in any given transaction.
plete test.
3.1 Routine Test. The routine test includes
2. References measurement of power and current input at
no-load and a t rated voltage, current input with
111 ANSI/IEEE Std 4-1978, IEEE Standard locked rotor at rated voltage, and a high-
Techniques for High-Voltage Testing potential test. A suggested form for reporting
such test data is shown in Form 1, on page 22
[2] ANSI/IEEE Std 43-1974 (R1979), IEEE
Recommended Practice for Testing Insulation of this standard.
Resistance of Rotating Machinery 3.2 Complete Test. The complete test, includes
[3] ANSI/IEEE Std 100-1977, IEEE Standard all of the data taken during a routine test plus
Dictionary of Electrical and Electronics Terms the data necessary for determining efficiency,
power factor, starting torque, pull-up torque,
[4] ANSI/NEMA MG 1-1978, Motors and breakdown torque, rated-load slip, and rated-
Generators1 load temperature rise. A suggested test form
[ 51 IEEE Std 1-1969, IEEE General Principles for reporting data is shown in Form 2. Addi-
for Temperature Limits in the Rating of Elec- tional tests t o determine locked-rotor tempera-
tric Equipment ture rise, speed-torque characteristics, shaft
current, noise, and vibration may also be con-
[6] IEEE Std 85-1973 (R1980), IEEE Test ducted.
Procedure for Airborne Sound Measurements
on Rotating Electric Machinery 3.3 Schedule of Tests. Input-output data may
be obtained by any of the four following
[7] IEEE Std 118-1978, IEEE Standard Test
methods:
Code for Resistance Measurement
Method A - brake
Method B - dynamometer
Method C - rope (or cord) and pulley
ANSI documents are available from the Sales De-
partment of American National Standards Institute, Method D - continuous data acquisition
1430 Broadway, New York, NY 10018. (plotter)

6
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 1 1 4 - 1 9 8 2

Capacitor
(permanent
split) x x x X x x x x
Capacitor
(two-value) x x x x X x x x x
Capacitor-
start x x x x X x x x x
Spli t-phase x x x x X x x x x
Shaded-pole x x x X x x x x
Repulsion x x x x x x
Repulsion-
induction x x x X x x x x
Repulsion-
start-
induction x x x x X x x x x
Reluctance
(synch) x x x x x x x x x x
Universal* x x x x x x

*The tests listed apply t o operation on alternating current only.

The quantities which may be measured are designating the method chosen. For example,
as follows: when testing by Method B, reference needs t o
(a) Locked-rotor current be made only t o the paragraphs opposite the
( b ) Locked-rotor torque letter B or the word All, which is employed t o
(c) Pull-up torque designate paragraphs common t o all methods.
( d ) Switching torque Some of these paragraphs include alternative
(e) Pull-in torque methods of obtaining the necessary data and
(f) Breakdown torque the manufacturer may choose the method
(g) Pull-out torque best suited t o the facilities available in such
( h ) Speed cases, unless otherwise specified.
(i) Power factor Inasmuch as the performance of a single-
(j) Efficiency phase motor is dependent not only upon the
( k ) Temperature rise value of voltage and frequency but also upon
NOTE: The definitions for items ( a ) through ( k ) can
the waveshape of the voltage, correct data can
be found in ANSI/IEEE Std 100-1977 [ 3 ] . 2 be obtained only by careful measurement and
the use of a suitable source of power
Items ( h ) through ( k ) are usually measured (see 4.1).
at rated power output. They may, however,
be measured at any load required.
Table 1 lists the common types of single- 4.Electrical Measurements
phase motors and the tests that are applicable
to each one. 4.1 Power Supply
4.1.1 (All). The supply voltage shall closely
3.4 General. After the method (A, B, C, or D) approach sine waveform. The frequency shall
of test has been chosen, all necessary data may be closely regulated. The frequency shall be
be obtained by following the lnstructions and measured by an accurate frequency meter or
precautions given only in those paragraphs by an accurate tachometer driven by a syn-
which contain, in their headings, the letter chronous motor operating on the same power

The numbers in brackets correspond t o the ref- Use of the word all and the letters A , B, C and D
erences listed in Section 2 of this standard. in subsection titles is explained in 3.4.

7
IEEE
Std 111-1982 IEEE STANDARD TEST PROCEDURE FOR

supply. The voltage waveform deviation fac-


tor, as defined in ANSI/IEEE Std 100-1977
[ 3 ] , shall not exceed 10%. The equivalent sine
wave referred t o is a sine wave having the same
frequency and root-mean-square values as the
wave being tested.
4.1.2 ( A l l ) . Rapid changes in frequency can-
not be tolerated in input-output tests because Fig 1
such changes in frequency cause changes in Preferred Meter Arrangement
speed and the variations are transmitted t o the
output-measuring device. Any departure from
the assumed frequency directly affects the ef- meter or current transducer. The circuit dia-
ficiency. The frequency shall be measured (or gram, Fig l, shows the preferred arrangement
known t o be) within an accuracy of 0.1%. of meters.
The motor current is the line current cor-
4.2 ( A , B, C) Instrument Selection. The instru- rected by subtracting from it the currents
ments used in electrical measurements shall be
taken by the voltmeter and the wattmeter volt-
selected to give indications well up on the scale;
age coils and may be computed by using one of
that is, where a fraction of a division is easily
the following equations:
estimated and where such a fraction is a small c2
percentage of the value read. Further informa- P=P, --
0-

tion regarding the use of instruments can be RM


obtained by referring t o IEEE Std 120-1955
[91.
4.3 (D)Transducer Selection. The transducers
used in electrical measurements by continuous
data acquisition (by plotter) shall be selected But
t o give indications well u p on the scale; that is, E
full scale on the plotter shall correspond as I*>7--
much as possible to full scale for the trans- RM
ducer. The time constant of the transducer
selected shall be adequate for the particular
output device (plotter). The internal losses
of the transducer should be shown t o be may be used.
negligible when compared to the magnitudes In these equations
being measured. IA = current (in amperes) indicated by am-
4.4 ( A l l ) Instrument Transformers. When cur- meter A
rent and potential instrument transformers I = net current, true input t o motor
are used, corrections shall be made for ratio P, = power (in watts) indicated by watt-
errors in voltage and current measurements meter W
and for ratio and phase-angle errors in power P = net power (in watts) true input t o
measurement. The use of instrument trans- motor
formers shall be avoided if possible. (See IEEE E =voltage (in volts) indicated by volt-
Std 120-1955 [ 9 ] .) meter V
R M =resistance (in ohms) of the voltmeter
4.5 ( A l l ) Voltage. The voltage shall be read at and wattmeter voltage coils in parallel
the motor terminals. Means should be provided
whereby the voltage can be adjusted t o the de-
4.7 ( A l l ) Power. A single-phase wattmeter or
sired value. This control can be effected by the
power transducer shall be used. The total watts
use of a continuously variable transformer or
read on the wattmeter, which shall be con-
autotransformer, by an induction regulator,
nected as shown in 5.5, shall be reduced by the
or by a controlled motor-generator set.
amount of the power lost in the voltage cir-
4.6 ( A l l ) Current. The line current of the cuit of the instruments unless the wattmeter
motor shall be measured by an accurate am- is of the self-compensating type. Where a
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 114-1982

properly selected power transducer is used, brake and the brake pulley. The tare, if
the transducer loss shall be shown t o be neg- present, shall be determined and compensated.
ligible. All instruments must be read as simul- Performance of a motor shall be calculated
taneously as practical. as shown on Form 3.
5.2.1.2 ( B ) Method B - Dynamometer. In
this method the motor is connected to a
5. Performance Determination dynamometer usually by means of flexible
coupling. The dynamometer is free t o rotate
5.1 ( A l l ) Temperature. All performance deter- and has a torque arm which rests on a scale.
minations should be made in an ambient with a The torque output of the motor is a product
temperature as close as possible t o 25 "C. The of the scale reading and the distance from the
ambient temperature should be between 20 " C center of the dynamometer t o the point where
and 30 OC, unless otherwise agreed t o by the the torque arm makes contact with the scale.
purchaser and manufacturer. T o obtain the mechanical power output of a
Locked-rotor and breakdown torque tests motor by the dynamometer method the fol-
should be made with the motor temperatures lowing equation may be used:
as close t o ambient temperature as possible.
Other performance data should be obtained T - n
power (in watts) = _ _
with the motor operating as close as possible t o k
its normal operating temperatures, unless other- in which
wise agreed t o by the purchaser and manufac- n = rotational speed in r/min
turer. (See IEEE Std 119-1974 [8] for tempera- k = 7.043 for T i n l b - f t
ture corrections.) = 84.52 for T i n lb-in
5.2 ( A l l ) Efficiency. Efficiency is the ratio of = 112.7 for T i n o z - f t
output power to input power. The electric = 1352 for T in oz-in
power is measured directly. The output power = 9.549 for T i n N - m
1
may be measured by Method A, B, C or D. 5.2.1.3 (C) Method C - Rope and Pulley.
Unless otherwise specified, the efficiency shall In this method a small rope or cord suspended
be determined at rated voltage, frequency, from a spring scale is wrapped around the
and temperature rise or actual temperature motor pulley a sufficient number of times so
rise as determined by heat run. If a curve of that when the cord is tightened by a small pull
efficiency versus output power is t o be plotted, on its free end the scale will measure the
a minimum of seven points is recommended. motor's pull. If the cord is properly adjusted
5.2.1 ( A , B, C) Direct-Measurement Meth- with negligible tension in the free end, the
ods. In all direct-measurement tests the elec- motor will just pull through the minimum
tric and mechanical powers are t o be mea- torque points and the scale swings will be slow
sured directly. The differences between Meth- enough so that even the minimum torque in
ods A, B, and C lie in the methods of measur- one slow revolution will be obtained. This
ing mechanical power. Readings of power, cur- method may be used to test a motor under
rent, voltage, frequency, slip, torque, am- load also if the motor power output is not
bient temperature, and stator coil end-winding great enough to damage the cord. To obtain
temperature or stator winding resistance shall be accurate results, the following conditons must
obtained for no-load and at least six load be fulfilled :
points substantially equally spaced from 4
t o 1f times rated load. The motor perfor- (1)Force may not be exerted on the free end
mance shall be determined as is outlined in of the cord unless the magnitude of the force
Form 3 (see page 24). is known and a correction for it is made. A
5.2.1.1 ( A ) Method A - Brake. In this distinct curvature in the free end of the cord
method a brake is mounted on the motor shaft as its leaves the pulley is the only conclusive
and so arranged that a scale will read the re- evidence that there is no force.
tarding force offered by the brake. The torque ( 2 ) The pulley face should be wide enough
is computed from the product of the scale t o develop the required torque with a single
reading and the brake arm length. Care shall be layer of turns of the cord. If a single layer is not
exercised in the construction and use of the practicable, multiple layers may be used but
IEEE
Std 114-1982 IEEE STANDARD TEST PROCEDURE FOR

the first two turns on the scale end of the cord friction of this jig or fixture should be low
must be single-layer. even though a correction is made inasmuch
(3) The pulley must be in proper alignment as the jig friction may change while a test is
with the scale so that there is no scale error in progress.
caused by a nonrecording component of force 5.2.1.3.4 Method C - Dynamometer Me-
in the cord. The alignment must also be such thod of Measuring Friction and Windage. One
that there is a clearance between the cord and method of determining the friction and wind-
the pulley flange. age losses is to measure the torque required to
5.2.1.3.1 Method C -Correction for Cord drive the parts at normal speed by means of
Diameter. In calculating the torque, the radius a dynamometer. The friction P f is then ex-
at which the force is applied is to be taken pressed, in watts, as:
as the pulley radius plus the cord radius.
The cord diameter should be measured with Tf n
Pf = 7
the cord under tension. The micrometer anvil
and spindle should have flat faces large enough in which
to span at least two strand pitches. Sufficient Tf = net friction torque
pressure should be applied to flatten minor k = same values as used in 5.2.1.3.2
irregularities in the cord. Inasmuch as the n = rotational speed in r/min
cord diameter may change because of wear
or stretch, the ratio of cord diameter t o pulley The dynamometer used for this test should
diameter should be as small as practicable. be such that the measured friction torque Tf
5.2.1.3.2 Method C - Correction for Pul- represents at least 15% of the normal torque
capacity of the dynamometer.
ley Windage Loss or for Dynamometer Windage
5.2.1.3.5 Method C - No-Load Satura-
Loss. The measured values of torque are t o be
corrected by adding to them a torque cor- tion Method of Determining Friction and
Windage Loss. The motor is run at no-load
responding to the pulley windage or the
at normal frequency and voltage until the
dynamometer windage loss. The allowance for
power input is constant t o assure that the
this loss is made by adding a torque Tw :
temperature of the oil or grease and the bear-
Tw = k(PA - PB)_ TD ing friction have become constant. Readings
are taken of volt, ampere, and watt input a t
n
rated frequency but with voltages ranging
in which from 125% of rated voltage down to a point
PA = w a t t s input to the motor driving the where further voltage reduction increases the
pulley or dynamometer current. The voltage adjustment is accomp-
P B = watts input t o the motor without the lished preferably by a variable-voltage trans-
pulley or dynamometer
former. Immediately following this test and
n = rotational speed in r/min before the temperatures can change sensibly,
k = 7,043 for T in lb- ft a reading of input power Pf and input current
= 84.52 for T i n lb-in
= 112.7 for T i n O Z - f t
I, at 50% or 60% of rated voltage should be
taken with the rotor locked and with only
= 1352 for T i n oz.in
the main or running winding excited. This
= 9.549 for T i n N - m
test should be followed immediately by a
5.2.1.3.3 Method C - Determination of
measurement of the stator resistance R I .
Friction and Windage Loss. When motors are
If the input current at any voltage is I,, the
supplied without bearings by the motor manu-
total copper loss P, in the machine at the same
facturer it may be desirable t o quote the ef-
voltage is:
ficiencies on the basis of a specified friction I

and windage loss and t o consider the losses t o


be charged against the driven device. In such a
case it is the usual practice to test the parts in
a jig or fixture which does have friction in the The copper loss so calculated should be sub-
bearings. The amount of this friction and wind- tracted from the total input power at the same
age is then separately determined and added voltage. The resultant values may then be
t o the motor output. For accurate results, the plotted against applied voltage with an extrap-

10
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 114-1982

olation to zero voltage where the intercept 5.2.2 (D) Continuous Data Acquisition Meth-
represents the friction power. Extrapolation od. In this method the motor is coupled t o a
of the curve is facilitated by plotting the in- loading device which may be a dynamometer,
put power less the copper loss against voltage brake or inertia load, through an appropriate
squared rather than against voltage. coupling. Torque can be measured a t the load
For most practical purposes the friction can by a dynamometer, in line by a rotating shaft
be measured with sufficient accuracy by read- torque sensor, or at the motor by stator reac-
ing simply the minimum power input as the tion. All measured quantities, electrical or
voltage is reduced and then subtracting the mechanical, are translated into standard signals
copper loss as calculated by the formula. by means of transducers for continuous input
5.2.1.3.6 Method C - Retardation Meth- t o a data output or storage device. Error in
od of Determining Friction and Windage Loss. torque reading due t o inertia is a function of
For this method, the rotational moment of acceleration and adequate corrections must be
inertia of the rotating parts must be known applied.
either by calculation or by measurement. The 5.2.3 (D) Plotter Method. Where the data
motor is run at no-load and a t rated voltage output device is an XY plotter, the test method
and frequency until the power input is con- is known as a plotter test method. A dependent
stant. The motor is then disconnected from the variable is usually plotted as a function of an
line and allowed t o decelerate. The length of independent variable. The independent variable
time required for the speed t o decrease by may be any of the measured quantities listed
some fixed interval, such as 100 r/min, is mea- in 3.3 and in addition may be time or shaft
sured. From the rate of deceleration and using angular position. Normally the independent
rotational inertia parameters, the friction variable is either speed or torque. The test may
and windage loss is readily calculated by the be repeated in a sequential mode plotting each
following equation: dependent variable one at a time, or if all de-
pendent functions are taken simultaneously,
dn
Pf = kJn - these functions may be stored and plotted
dt
sequentially.
in which
5.3 Apparent Efficiency. Apparent efficiency
P, = friction and windage loss, watts at is the ratio of watts output t o volt,amperes
speed n
_dn
_ _ - rate of deceleration, revolutions per input.
dt minute per second 5.4 (All) Tests with Load. Tests with load are
n = speed a t which rate of deceleration is made for the purpose of determining efficien-
known, revolutions per minute cy, power factor, speed, and temperature rise.
J = polar moment of inertia of rotor as- Some of the miscellaneous tests outlined in
sem bly Section 8 are also made with load. For all tests
k = 4.621 - for J in lb.ft2 with load the machine shall be properly aligned
= 109.7- f o r J i n kg.m2 and securely fastened. For readings t o be used
in performance determinations, the machine
When this method is applied t o fractional-
horsepower motors, it is recommended that the temperature rise shall be a t or near rated
speed be measured by visual means. temperature rise. The usual procedure is t o
5.2.1.3.7 Method C - Duplicated Speed take readings a t higher loads first and follow
Method of Determining Friction and Windage with readings a t lower loads.
Loss. While the motor is operated a t rated out-
5.5 Circuit Connections. The connections be-
put as described in 5.4, readings of input power
tween the power source and the motor on test
and speed are taken. The load is then removed shall be as shown in Fig 2.
and the motor is allowed t o operate at no-load.
The voltage is then reduced until the speed is 5.6 ( A l l )Tests with Rotor Locked. It should be
exactly the same as it was at rated output at recognized that the testing of induction motors
rated voltage. The power input is again read. The under locked-rotor conditions involves unusual
last power input reading multiplied by the mechanical stresses and high rates of heating.
rated load efficiency of the motor is equal t o Therefore, the following precautions are neces-
the friction and windage loss. sary :

11
IEEE
Std 114-1982 IEEE STANDARD TEST PROCEDURE FOR

,-, /AMMETER SHORT-CIRCUITING SWITCH nor greater than 30 "C. The minimum locked
rotor torque is best observed by plotter test
method of locked rotor torque versus rotor
angular position, but can also be determined
approximately by direct measurement tests a t
several angular positions of the rotor.
5.8 (-411) Power. Readings of power shall be
taken simultaneously with those of current
and torque, except for continuous data ac-
' VOLTAGE SWITCH
quisition in the sequential mode.

Key:
5.9 Tests for Speed-Torque and Speed-Cur-
F = frequency meter V = voltmeter rent. The speed - torque characteristic is the
A = ammeter W = wattmeter relation between torque and speed, embrac-
ing the range from zero t o synchronous speed.
Fig 2 This relation, when expressed as a curve, will
Variable Voltage Test Connections include breakdown (maximum running) torque,
pull-up (minimum running) torque, and locked-
(1)The mechanical means of locking the rotor torque of induction motors and also pull-
rotor must be of adequate strength to prevent in torque for synchronous motors. The speed-
possible injury t o personnel or damage t o current characteristic is the relation between
equipment. current and speed. (This curve is generally
( 2 ) The direction of rotation must be deter- plotted on the same sheet as the speed torque
mined prior t o this test so that methods of curve, using a common speed scale for both
fastening and of measuring torque can be curves.) For these tests the motor winding
properly applied. temperature should be its normal operating
( 3 ) The current and torque readings must be temperature.
taken at approximately rated voltage and at 5.9.1 Method. The speed-torque and speed -
rated frequency, and the motor must be a t ap- current tests should be made by a continuous
proximately ambient temperature. The am- data acquisition method. When equipment for
bient temperature should be between 20 "C continuous data acquisition is not available,
and 30 "C. The voltage shall be within 5% these tests may be made with a dynamometer
of rated voltage. The ammeter reading shall be or by rope and pulley method. Tests shall be
corrected by multiplying it by the rated volt- made at or near rated voltage using a regulated
age and dividing the product by the voltage power supply. When the dynamometer or rope
reading when the ammeter was read. The am- and pulley method is used, the speeds a t which
meter shall be read after its pointer has stopped torque is determined shall be chosen a t such
its periodic swinging but all readings shall be intervals as t o permit plotting the maximum
taken within three seconds after the line switch torques of the fundamental characteristics;
is closed. The temperature at the start of every and also t o permit the plotting of the maxima
test shall not be less than 20 "C nor more than and niimina of synchronous or asynchronous
30 "C, unless otherwise agreed t o by the pur- irregularities caused by higher order harmonics
chaser and manufacturer. when they are present in an appreciable degree.
5.7 ( A l l ) Torque. The torque may be measured 5.9.2 Switching Torque. The switching
with rope and pulley, by dynamometer, with torque of a motor which has an automatic
a brake or beam, with a rotating-shaft torque connection change at some instant in its start-
sensor, or by stator reaction. All motors are ing interval is the minimum external torque
subject to variations in locked-rotor torque developed by the motor as it accelerates
and these variations depend upon the angular through switch-operating speed. It should be
position of the rotor with respect t o the stator. noted that if the torque on the starting connec-
The locked rotor torque is defined as the tion is never less than the switching torque,
minimum torque developed a t rest in any the pull-up torque is identical with the switch-
angular position of the rotor with the entire ing torque. However, if the torque on the start-
motor at a temperature of not less than 20 O C , ing connection falls below the switching torque

12
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 114-1982

EL,,/
I be simulated on test, the pull-in torque may
also be measured under this condition if it is
so desired.
5.9.4 Breakdown Torque. This test is best
performed by the continuous data acquisition
method. Direct measurement methods are also
adequate but are more dependent on operator
skill. When a direct measurement method is
used, this test may be made by allowing the
b+ motor t o run light and then increasing the
torque until the speed of the motor falls off
d '
abruptly. This test should be made as rapidly
TORQUE TORQUE as possible, consistent with accuracy, but n o t
so rapidly as t o introduce inertia errors into
Key :
b = locked rotor torque d = pull-up torque the readings.
c = switching torque f = breakdown torque 5.9.5 Pull-out Torque (Synchronous Motors).
This test may be made by allowing the motor
Fig 3 t o run light in synchronism and then gradually
increasing the torque until the motor pulls out
Torques of a Single-phase Induction Motor
of synchronism.
5.9.6 Pull-up Torque. The pull-up torque of
at some speed below switch-operating speed, an alternating-current motor is the minimum
the pull-up and switching torques are not external torque developed by the motor during
identical. The difference between pull-up and the period of acceleration from rest t o the
switching torque is illustrated in Fig 3 . speed at which breakdown torque occurs. For
The switching torque may be determined by motors which do not have a definite break-
the following procedure. The motor is allowed down torque, the pull-up torque is the mini-
t o run at no-load and the torque load is grad- mum torque developed up t o rated speed.
ually increased until the speed falls off abrupt- The pull-up torque may best be determined
ly and the starting switch recloses. With this by continuous data acquisition method, but
torque setting the motor may either fall off may also be determined by brake, dynamo-
in speed or p u m p , that is, the speed may cycle meter, or rope and pulley.
between the upper and lower speeds. In either 5.9.7 Formula for Load Torque. The load
case the torque load should be reduced until torque of any motor can be calculated from
the motor transfers and remains on the running the following equation :
connection.
k * P
An alternative method is t o start the motor torque= -
from rest with a heavy load and then gradually n
decrease the torque until the motor transfers in which
and remains on the running connection. n = rotational speed in rlmin
5.9.3 Pull-In Torque. The pull-in torque of If
a synchronous motor is the maximum constant P = output in horsepower
external torque under which the motor will
pull its connected inertia load into synchron- then
ism at rated voltage and frequency. Because 12 = 5252 for T in Ib- f t
the interia of the connected load (often un- = 63020 for T in lb- in
known) greatly affects the pull-in torque, the = 84030 for T in O Z - f t
pull-in torque is defined in this procedure as = 1008000 for T in oz-in
that pull-in torque measured with no appreci-
able external inertia. If
Either a brake or a cord and pulley may be P = output in kilowatts
used t o measure the pull-in torque, but a
then
dynamometer should not be used.
If the inertia of the load is known and can k = 9549 for T i n N - m

13
IEEE
Std 114-1982 IEEE STANDARD TEST PROCEDURE F O R

6. Speed Measurements vided between machines t o allow free circula-


tion of air.
6.1 Mechanical Methods. A mechanical tachom-
eter with a rubber tip t o fit the end of the 7.3 Temperature Measuring Devices. Tempera-
shaft may be used t o measure speed if precau- ture measuring devices shall be in accordance
tions are observed t o assure the tester that the with IEEE Std 119-1974 [ 8 ] . At the start of
tachometer shaft runs a t the same speed as the the temperature tests all instruments shall be
motor shaft. The directly connected tachometer checked t o make certain that there are no ap-
must n o t be used, however, if the mechanical preciable instrument errors or stray field ef-
load which it imposes on the shaft is an ap- fects.
preciable portion of the total shaft load. 7.4 Methods of Measuring Temperature. The
6.2 Visual Methods o r Other Means that Im- commonly used methods for measuring
pose No Appreciable Load (Stroboscopic or temperature are listed below. It may be desir-
Electronic Impulse Counter). When a motor of able t o use one of these as a check on an-
approximately 217) hp or less is t o be tested, other (see IEEE Std 1-1969 [ 51, Table 2).
visual means for determining the speed should (1)Thermometer method (using liquid-in-
be employed because the added load of a ta- glass thermometer, resistance thermometer,
chometer would introduce too much error. or thermocouple)
Either an electric or a mechanical stroboscope ( 2 ) Applied thermocouple method
is satisfactory if accurately calibrated. However, (3) Resistance method
if the speed of an induction motor is not more The thermometer method is usually not as
than approximately 100 r/min less than its accurate as the other two methods for measur-
synchronous speed, the speed may be deter- ing the temperatures in small fractional-horse-
mined very accurately by using an electric power motors because of the difficulties en-
stroboscope t o determine the slip and then sub- countered in properly placing the thermometer.
tracting the slip from the synchronous speed. Furthermore, thermocouples d o not conduct
The frequency must, of course, be accurately away as much of the coil heat as do thermom-
known. eters. The applied thermocouple method is
quite often used in conjunction with either the
6.3 Continuous Data Acquisition Method. Speed thermometer or resistance method.
measurement can be performed in a continuous 7.4.1 Thermometer Method. Liquid-in-glass
manner by using a dc tachometer, an ac tacho- thermometers, before being used, should be
meter with suitable rectifying means, or a examined for broken liquid columns. When the
rotary-pulse generator. Except in the case of a thermometer is in position its bulb must not
dc tachometer, additional means for direction be higher than its stem. The bulb should be
sensing are required. secured in position with a felt pad, a small
piece of putty, or the equivalent, in such a
manner as t o shield it from the surrounding air.
7 . Temperature Tests for Stable Conditions There should be no restriction of the natural
windage of the motor or of the heat radiation
7.1 Purpose. Temperature tests are made t o de-
from the coil of which the temperature is be-
termine temperature rise of certain parts of the
ing measured. The liquid-in-glass thermometer,
motor above the ambient temperature when
resistance thermometer, or thermocouple is ap-
the motor is running a t specified loading condi-
plied t o the hottest parts accessible t o ordinary
tion. The following paragraphs are guides for
liquid-in-glass thermometers without altera-
test procedure and treatment of data.
tion of the structure. The temperature shall be
7.2 General Instructions. The motor shall be measured on the surface of the coil ends at
shielded from air currents coming from pul- two peripherally spaced locations.
leys, belts, and other outside scurces. A very 7.4.2 Applied Thermocouple Method. In us-
slight current of air may cause great discrepan- ing this method, thermocouples are applied t o
cies in heating results. Conditions which pro- the conductor insulation in the hottest parts
duce rapid change in ambient air temperature accessible t o them. After being well tucked in
shall not be considered satisfactory for tempera- they are covered with a small piece of putty
ture tests. Sufficient floor space should be pro- or modeling clay.

14
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 114-1982

7.4.3 Resistance Method. The average 7.5 Procedure. The motor shall be loaded by
temperature throughout a motor winding is Method B outlined in Section 5 or by other
determined by comparing the resistance of the means whereby the load may be adjusted and
winding at the temperature to be determined held constant. The test shall be made a t rated
with the resistance at a known temperature. voltage and frequency. The loading may be
Extreme care shall be taken t o secure accurate determined by direct measurement of input or
resistance measurements because a small error output power. A motor having more than one
will cause a comparatively large error in the cal- rating shall be tested at the rating which pro-
culated temperature. The cold resistance must duces the greatest temperature rise. If it is not
be taken only after the motor has remained in known which loading will produce the greatest
a constant ambient long enough that the wind- temperature rise, the motor shall be separate-
ing is a t that ambient temperature. Resistance ly tested a t every rating.
measurements shall be made as outlined in The test shall be continued for the specified
IEEE Std 119-1974 [ S I . The following equa- time (for motors not continuously rated) or
tion applies: until constant temperatures have been reached.
Rh
Unless otherwise specified a short-time test
th = -(K+t,)- K shall commence only when the motor parts
RC
are within 5 "C of the ambient temperature.
in which For continuously rated motors, readings of
th = total average temperature of winding temperatures shall be taken at intervals not
in "C when hot resistance Rh was mea- exceeding 30 min for integral-horsepower
sured motors and not exceeding 1 5 min for frac-
t , = total average temperature of winding in tional-horsepower motors.
"C when cold resistance R , was mea- The measurements of temperatures after
sured shutdown of electric apparatus requires quick
R h = hot resistance, in R stopping of the motor at the end of the
R , = cold resistance, in R temperature test. Temperatures should be mea-
K = 234.5 for copper sured of the hottest parts that can be made
= 225 for aluminum quickly accessible by the removal of covers or
small parts. Temperatures after shutdown shall
7.4.4 Seely's Method. This method and the
be measured as frequently as possible until the
circuit for it are described in IEEE Std 119-
temperature readings have begun 2 decided
1974 [ S I .
decline from their maximum values. If ther-
7.4.5 Core. Core temperature readings should
mometers are used, they should be preheated
be taken in at least two peripherally spaced
t o nearly the expected temperature.
locations on the external surface of the core
near the vertical centerline. Alternate locations 7.6 Temperature Rise. When the motor is venti-
on the outside of the frame near the vertical lated by the immediately surrounding air, the
centerline may be used. Liquid-in-glass ther- temperature rise is the observed motor tempera-
mometers or thermocouples may be used. ture less the ambient temperature. When the
7.4.6 Bearings motor is ventilated by air obtained from a re-
(1)Liquid Film Type (sleeve or thrust). The mote source, the temperature rise is the ob-
temperature readings should be those taken at served motor temperature less the temperature
a point as near the bearing surface as possible. of the ingoing air. The observed motor tempera-
( 2 ) Bull or Roller Type. The temperature read- ture shall be considered t o be the maximum
ings should be those taken at a point on the temperature reading obtained prior t o or after
stationary race. shutdown.
(3) Lubricant. It is customary t o measure the
temperature of oil lubricants. The temperatures
of oil in the reservoirs should be taken.
7.4.7 Measurement of Ambient Temperature. 8. Measurement of Rapidly Changing
For the procedure t o be followed in the mea- Temperature on Windings
suring of ambient temperatures of electric ma-
chines the recommendations of IEEE Std 119- 8.1 Purpose and Scope. The purpose of this
1974 [SI shall be followed. section is t o describe the methods used for the
IEEE
Std 114-1982 IEEE STANDARD TEST PROCEDURE FOR

measurement of rapidly changing temperatures 3.3 Instrumentation - General. Errors of con-


of single-phase fractional-horsepower induc- siderable magnitude can result from the manual
tion motor windings and t o give information reading and recording of changing tempera-
regarding the characteristics and limitations of tures on manual instruments or on automatic
these methods and of the instruments used. instruments of the indicating type. For this
reason, it is recommended that automatic
8.2 Classification of Methods. The fundamental
balancing and continuous recording instru-
methods of measuring motor-winding tempera-
ments be used. The recording instrument
ture are described in IEEE Std 1-1969 [ 5 ] ,
should have a speed of response sufficiently
IEEE Std 118-1978 [7] and IEEE Std 119-
fast that it can follow closely the changing
1974 [ 8 ] . temperature.
This section will comment on these funda-
mental methods from the viewpoint of measur- 8.4 Thermometer Method. Bimetallic, liquid-
ing rapidly-changing winding temperature. in-glass, and resistance thermometers are in
8.2.3 Various Methods. These fundamental general not recommended for use in measuring
methods of temperature determination are de- transient temperatures of motor windings. The
fined in IEEE Std 1-1969 [ 5 ] , Table 2, and size and shape of these thermometers make
are them difficult t o apply t o windings. Their
(1)Thermometer readings also may be quite erroneous because
( 2 ) Applied thermocouple of their large thermal capacity and because of
( 3 ) Contact thermocouple the low thermal conductance from this capac-
( 4 ) Resistance ity t o the windings.
(5) Embedded detector
These methods of measuring motor-winding
8.5 Applied Thermocouple Method. The ap-
temperature can be classified into two cate- plied thermocouple method is defined in IEEE
gories depending upon their fundamental prin- Std 1-1969 [ 51, Table 2, as, thermocouples
ciple of operation. One category consists of are applied directly t o the conductors or
methods employing a temperature-sensing ele- separated from the metallic circuit only by the
ment located in thermal contact with the wind- integrally applied insulation of the conductor
ings. The thermocouple thermometer is an ex- itself.
ample of a sensing element used in this way. Integrally applied insulation for purposes of
The other category includes those methods this standard is interpreted t o include the
that sense the change of a physical property varnish impregnation normally applied t o
of the winding conductor material with motor windings.
temperature. The resistance method is an ex- Because the temperature reading of the
ample of this and has as its basis the change of thermocouple lags the winding temperature
electrical resistivity with temperature. when it is changing, thermocouple tempera-
8.2.2 Temperature Sensing Elements, General ture continues t o increase after winding de-
Comments. The value measured with tempera- energization. Hence winding temperature being
measured by thermocouple should be the
ture-sensing elements applied t o motor wind-
highest recorded reading, and this may be
ings depends upon the flow of heat from the
reached after de-energization.
winding conductor material t o the element.
Because of the thermal gradient resulting from 8.5.1 Applied Thermocouple Method of
this heat flow, sensing elements cannot mea- Application - General. The thermocouple junc-
sure the true conductor temperature without tion may be soldered directly t o the metallic
error if the conductor temperature is changing. conductor of the winding or held against the
The magnitude of this error arising from heat integrally applied insulation. For the latter,
flow or thermal lag is dependent upon: two basic methods of holding the thermo-
(1)Rate of change of the winding conductor couple in position are by cementing and by
temperature means of securing with a felt pad tied to the
( 2 ) Thermal resistance between the winding windings. These three methods will be dis-
conductor and the sensing element cussed separately.
( 3 ) Thermal capacity of the sensing element 8.5.2 Thermocouples. Iron-constantan
( 4 ) Thermal conductance between the ele- thermocouples of 0.25 mm (0.010 in) diam-
ment and the ambient eter wire are recommended because of the

16
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 1 1 4 - 1 9 8 2

relatively low heat flow from the junction out heat away from this area of the winding con-
through the thermocouple wires. Because of ductor and reduce the temperature reading of
this heat flow effect, copper-constantan the thermocouple junction.
thermocouples and thermocouples made of ( 4 ) The preferred procedure is to place the
wire greater than 0.25 mm (0.010 in) in diam- thermocouple junction directly on top of a
eter are not recommended. wire which is recessed between two adjacent
Thermocouples made of wire smaller than wires in the bundle. The cement is then applied
0.25 mm (0.010 in) in diameter in general are directly over the thermocouple junction, there-
fragile and therefore difficult t o apply; they by cementing the junction in direct contact
also may offer problems of accuracy of the with the wire as well as having the cement
thermoelectric potential generated a t the bridge across the two adjacent wires.
junction unless calibrated before being used. (5) The thermocouple junction prior to at-
Thermocouple junctions may be formed by taching to the motor winding should not be
welding or soldering. The twisting of the wire coated with any insulating material, as this
at the junction should be kept t o a minimum not only increases its mass but decreases the
by removing any excess after forming so that thermal conductance between it and the
the junction mass is as small as possible. winding conductor.
Thermocouple wire used should be of known (6) A minimum amount of cement should be
calibration. used to hold the thermocouple junction in
8.5.3 Cemented. In this method, the thermo- position against the winding so that the mass
couple (see 8.5.2) is mechanically held against surrounding the junction will be as small as
the winding by means of a cement. The cement possible.
used should not have a deleterious effect on the ( 7 ) Care must be taken t o be sure the thermo-
insulation. A commonly used cement is a mix- couple junction is in direct contact with the
ture of fuller's earth and waterglass. integrally applied insulation of the conductor
8.5.3.1 Cemented, Method of Application and that there is no cement between the two.
(1)Because of the random buildup of varnish (8) A sufficient length of time or tempera-
on motor winding and of the resulting variation ture soaking should be allowed to drive off
of the thermal resistance between the thermo- volatiles in the cement prior to testing. A
couple and the winding and the variation in fuller's earth and waterglass mixture, when
temperature a t different points of the winding, used as the cement, should be allowed t o dry
it is recommended that a sufficient number of and be conditioned by being heated to the
thermocouples be applied to each energized highest expected temperature before starting
motor winding under test to increase the prob- the test. (About ten hours drying time a t
ability of finding the hottest accessible area. room temperature is usually sufficient.)
(Experience has shown that at least four ( 9 ) The thermocouple lead wire should be
thermocouples a t each end of each energized tied against the motor windings a sufficient
winding are needed ; the highest temperatures distance before being brought out in order t o
are usually obtained a t the thinly varnished minimize the transfer of heat from the junc-
end.) tion out through the thermocouple leads.
( 2 ) The thermocouple junction should be in (For example, this may extend two to three
thermal contact with the integral insulation inches or completely around the circumfer-
of the winding conductor. ence of the windings, whichever is shorter.)
( 3 )The point of attachment of the thermo- 8.5.3.2 Cemented - Range of Usage. Range
couple t o the coil bundle is determined by of usage is determined by the type of thermo-
visual examination. Experience has shown that couple wire and cement used. The temperature
the hottest accessible location on an induction range considered by this standard extends to
motor winding is usually a t the top winding 350 "C.
bundle midpoint of the span and midway on 8.5.3.3 Cemented - Instrumentation. It is
the bundle. The point selected should be away recommended that a self-balancing and con-
from any larger conductors or connecting wires tinuously recording potentiometer be used.
and away from the stator iron. Heavy mass This is necessary to eliminate the error which
items such as these, if close to the location of results from the variable human element in-
the thermocouple junction, tend to conduct volved in reading manually balanced or indi-

17
IEEE
Std 114-1982 IEEE STANDARD TEST PROCEDURE FOR

cating type meters. The potentiometer used obtained generally are of the same level as with
should have a speed of response consistent cemented thermocouples.
with the expected rate of change in tempera- 8.5.5 Soldered. This method requires the
ture of the winding being measured. thermocouple junction t o be attached directly
8.5.3.4 Cemented -- Advantages t o the metallic winding conductor by solder-
( 1 ) The small size of the thermocouple junc- ing. The composition of the solder should be
tion permits its location at many accessible such that the melting point is above the maxi-
parts of the winding. mum temperature t o be measured. A dis-
(2) It is relatively fast in its response t o sur- continuity in the heating or cooling curves
rounding temperature as compared t o usually indicates that a higher temperature
thermometers. solder should be used.
( 3 ) It provides through its proper instru- 8.5.5.1 Soldered - Method of Application
mentation a continuous record of winding (1)The point of attachment is selected vis-
temperature. ually in the same manner as described in
8.5.3.5 Cemented - Disadvantages 8.5.3.1(3). A sufficient number of thermo-
( 1 ) Thermal lag is inherent in surface-mounted couples should be installed t o increase the
thermocouples so that instantaneous peak probability of finding the hottest accessible
temperature cannot be measured. The thermo- area. (Experience has shown that higher
couple reading continues t o rise after the temperature readings are generally obtained
motor winding is de-energized so that a reading at the thinly varnished end and at the top
cannot be taken at the instant of de-energiza- coil bundles, and that generally two thermo-
tion. couples at this preferred location are needed.)
(2) It is not possible t o obtain hottest-spot (2) The winding conductor is prepared by
temperatures since applied thermocouples give removing the insulation after a strand has been
only accessible surface-winding temperature. loosened from the bundle. Suitable heat-
( 3 ) Repeatability of test results using this insulating material is inserted behind the bared
method is difficult due t o the difference in strand t o protect the insulation of the re-
subsequent mounting of thermocouples. maining conductors during soldering. A thin
(4) A number of thermocouples are required application of solder is made t o the conduc-
to obtain consistent results. tor. The thermocouple junction which has
( 5 ) Drying out of volatiles in cement requires previously been formed by twisting and solder-
time so that motor testing is delayed until ing is placed across the conductor at the
some time after thermocouples are applied. selected location and fused in place by apply-
( 6 ) There is a possibility of physical damage ing heat from the soldering tip without adding
t o the motor windings. any further solder. The junction should be at-
tached a t its first twist and any excess length
8.5.4 Felt Pad. This method is similar t o the should be cut off. The insulating barrier is
cemented method and differs in the manner by then removed and the strand gently pushed
which the thermocouple junction is secured back towards the bundle, scant of touching
t o the motor winding. Here the junction is the insulated conductors.
mechanically held against the winding by being (3) The thermocouple lead wire should be
tied in position with suitable string after a tied against the windings in the same manner
square felt pad, approximately 6.4 mm (0.25 in) as in 8.5.3.1(9).
and 1.6 mm (0.063 in) thick, is placed over the 8.5.5.2 Soldered - Range of Usage. The
junction. procedure is the same as 8.5.3.2 except as
Method of application, range of usage, instru- limited by the melting point of the solder used.
mentation, advantages, and disadvantages are Use of the correct type solder for the tempera-
the same as given for 8.5.3.1 through 8.5.3.5 ture range to be measured is necessary t o avoid
except there is little likelihood of damaging false readings.
windings and the drying time of cement is 8.5.5.3 Soldered - Instrumentation. The
eliminated. However, the possibility exists of procedure is the same as 8.5.3.3 with the added
locating the thermocouple junction in a void in requirement that the instrument case, drive,
the winding and of not measuring actual wind- and alternating-current balancing system be iso-
ing insulation temperature. Temperature values lated electrically from the thermocouple circuit
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 114-1982
and from the alternating-current supply t o the Kelvin double bridge.
instrument so that the voltages picked up by 8.7.1 Resistance - Method of Application
the thermocouple will neither affect the instru- (1)Temperature determination by the
ment reading nor damage the instrument. change of resistance method consists in deter-
8.5.5.4 Soldered - Advantages. The pro- mining the electrical resistance ( R e ) and
cedure is the same as 8.5.3.4. In addition, this temperature ( t , ) of a cold winding and the
method generally provides temperature read- electrical resistance ( R h ) of the h o t winding.
ings of the same level or somewhat higher than The hot temperature ( t h ) is then calculated
the highest levels listed in 8.5.3. The tempera- from the equation given in IEEE Std 118-
ture override of the junction is generally negligi- 1978 [ 7 ] , 5.2, which may be written as fol-
ble and when present, indicates poor installa- lows:
tion.
Rh
8.5.5.5 Soldered - Disadvantages th = - ( t , + K) - K
(1)It is not possible t o obtain the hottest- Re
spot temperature since soldered thermocouples For temperature in degrees Celsius, K is 234.5
give conductor temperature only at accessible for copper and 225.0 for aluminum.
points of measuring. (2) Cold resistance should be measured after
( 2 ) There is physical damage t o the winding. the motor has been exposed t o the test-room
(3) Electrical isolation of the measuring ambient for a sufficient time for the entire
circuit is required. motor t o be a t room temperature. The cold-
(4)The thermal characteristics of the con- winding temperature may then be measured
ductor being measured may be different from by a reliable temperature measuring device.
the original coil bundle. (3) For measurement after shutdown with
(5) Repeatability of test results using this rapidly varying temperature, the objective is
method is difficult due t o differences in sub- to obtain the initial hot resistance reading as
sequent mountings of thermocouples. quickly as possible after shutdown before any
(6) A number of thermocouples is required appreciable cooling of the winding has oc-
t o obtain consistent results. curred.
( 7 ) Considerable skill and the proper choice (4) When the circuit of an alternating-current
of solder are required t o avoid errors. energized-motor winding is opened, a transient
8.6 Contact Thermocouple Method. Contact voltage momentarily appears. This transient
thermocouple method is defined in IEEE Std is very low in magnitude and separate from any
high-value transient induced by sudden opening
1-1969 [ 5 ] , Table 2, as follows: Consists in
of the circuit. Therefore, a means is required
the determination of the temperature by the
for taking the resistance measurement after a
application of pointed prods, made of dis-
time delay t o allow the low-value transient t o
similar metal, to an exposed bare-metal sur-
disappear and not affect the reading. Using
face so that the metal whose temperature is
automatic instrumentation, the initial reading
t o be measured forms part of a thermocouple
can be recorded within ten seconds thereby
circuit.
eliminating the need for extrapolating values
The standard references this method as suit-
to zero time.
able for measuring temperatures of bare-metal
(5) Switching accomplished automatically in-
surfaces such as those of commutator bars and
volves electric contacts in the measuring cir-
slip rings. This method is not normally used for
cuit. Consideration of a contact resistance can
measuring winding temperature.
be eliminated from the measurement with the
8.7 Resistance Method. Resistance method is drop-of-potential method using a potentiometer
defined in IEEE Std 1-1969 [ 51, Table 2, as, t o obtain a null current balance. For the
Determination of the temperature by com- Wheatstone bridge or ohmmeter methods,
parison of the resistance of a winding at the contacts should be of low resistance and par-
temperature t o be determined with the re- ticularly of the type whose resistance will re-
sistance at a known temperature. The aver- main constant in the low-power circuit in-
age temperature of the winding is obtained. volved.
The principal methods of measuring winding (6) Transient values a t switching may be kept
resistance are voltmeter-ammeter or drop-of- from being recorded on automatic equipment
potential, ohmmeter, Wheatstone bridge, and by providing an electrically actuated lifting de-

19
IEEE
Std 114-1982 IEEE STANDARD TEST PROCEDURE F O R

vice for the recording pen. The pen-lift disassembly or more than removal of an end
mechanism, when interlocked in the proper shield for lead connections. In these cases,
sequence in the switching circuit, permits there is little likelihood of damaging the wind-
the pen t o record only pertinent readings. ing and the motor may be placed on test im-
(7) The same instrumentation should be used mediately after connections are made.
in taking the cold and h o t measurements. 8.7.5 Resistance - Disadvantages
8.7.2 Resistance - Range of Usage. The drop- (1)This method measures only average con-
of-potential method with readings by potenti- ductor temperature.
ometer may be used over the wide range of low- ( 2 ) Different means must be used for measur-
and high-resistance values found in fractional- ing the temperature of motor parts other than
horsepower motor sizes. A Kelvin double the winding.
bridge should be used for resistances below ( 3 ) An accurate determination of the cold re-
1.0 R . The Wheatstone bridge method (using sistance temperature value is required.
the three-lead type bridge) may be used for (4)For other than the drop-of-potential
windings of cold resistance approximately method with potentiometer, errors may be
1.0 R and above. For windings of cold re- introduced by changes in contact resistance of
sistance of 5 R or higher, any of the methods switching relays or at lead connections unless
in Section 8 may be used. Temperatures deter- precautions are taken.
mined from resistance readings are stated in ( 5 ) I t may be necessary t o change wiring con-
IEEE Std 118-1978 [ 7 ] , 5.2, t o apply for nections of associated apparatus.
commercial grades of copper and aluminum (6) Some motors will require modification t o
conductors. The constant K in the formula permit connections t o the winding.
of 8.7.1, which is 234.5 for copper and 225.0
8.8 Embedded-Detector Method. The em-
for aluminum, provides results of the accuracy
bedded-detector method i,j defined in IEEE
intended in this standard over a temperature
Std 1-1969 [ 5 ] , 1-14, as follows: Consists
range of 0 C t o 300 C.
in the determination of the temperature by
8.7.3 Resistance - Instrumentation
thermocouples or resistance temperature de-
(1)The use of self-balancing recording in-
tectors built into the machine, either perma-
struments is recommended.
nently or for test purposes, in specified loca-
( 2 ) In the drop-of-potential method, a simpli-
tions inaccessible t o mercury or spirit
fied approach is the use of a constant direct-
thermometers,
current power supply and a potentiometer t o
8.8.1 Embedded Detector - Use. This method
record the voltage drop across the winding.
is useful t o the design engineer during develop-
With the current adjustable and suitable zero
ment of new motor designs t o investigate h o t
suppression on the potentiometer, the record-
spots and temperature gradients. In using this
ing chart may be calibrated t o read tempera-
method, precautions should be taken similar
ture directly.
t o those for the applied-thermocouple method.
( 3 ) In the Wheatstone bridge method, a
8.8.2 Embedded Detector -Limitations. This
three-lead type bridge is recommended t o
method does not lend itself for use on routine
eliminate lead resistance. The resistance of the checks of winding temperature and, also, it is
contacts in the external circuit should be low not suitable for use on a motor already built
and constant in value (see 8.7.1(5)).
as provision for its use must be made at the
8.7.4 Resistance - Advantages
time the motor stator is wound.
(1)The resistance measurement method has
an inherent advantage of rapid response and 8.9 Summary
no thermal lag as compared t o a sensing ele- (1)For measurement of rapidly changing
ment such as a thermocouple. Hence, the winding temperatures, two of the methods
thermal gradient error resulting from heat discussed, namely thermometer and contact
flow is eliminated. thermocouple method, are not applicable.
( 2 ) Repeatability is inherent in this method ( 2 ) With the applied thermocouple method,
so that good correlation of results can be repeatability of test results requires care in
obtained by different groups performing applying the thermocouple and requires that
similar tests. a sufficient number of thermocouples be used.
(3) In many cases the motor may not require ( 3 ) For determination of hot-spot tempera-
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 114-1982

ture, the embedded-detector method is recom- overvoltage. One method of overcoming this
mended. difficulty is that of using a variable resistor in
( 4 ) The resistance method is capable of good the primary circuit of the test transformer and
correlation of results by different groups per- then cutting the resistor out after the potential
forming similar tests. has been applied. An alternative method is that
( 5 ) The soldered thermocouple method is of using a suitable choke in the primary of the
not generally used for verification testing as it test transformer t o limit the possible surges. It
damages the winding insulation. It is essential- is possible t o inadvertently obtain overvoltages
ly a research tool that may be used for special on the motor through a resonant or partially
investigation. resonant condition between the capacitance
of the winding ( t o ground) and the leakage
reactance of the testing transformer. To ob-
9. Miscellaneous Tests tain most accurate results, the test voltage
should be measured by a direct-reading electro-
9.1 Insulation Resistance. Insulation resistance static voltmeter or by an oscilloscope. More de-
tests are not usually made on new motors un- tails on the dielectric test are available in
less they are specifically requested. For main- ANSI/IEEE Std 4-1978 [ 1 1 .
tenance purposes, insulation tests are of some
9.3 Noise. See IEEE Std 85-1973 [ 6 ] .
value.
For test methods, ANSI/IEEE Std 43-1974 9.4 Vibration. Both horizontal and vertical
[ 21 should be followed. vibration measurements shall be made at the
motor bearing housing. The double amplitude
9.2 High-Potential Test. In the interests of safe-
on either end in either direction is t o be taken
ty, precautions should be taken t o prevent any-
as the measure of vibration.
one from coming in contact with any part of
Mounting arrangements will affect the vibra-
the circuit or apparatus while high-potential
tion of a motor. In order that measurements
tests are in progress.
may be obtained independent of mounting
The high-potential test voltage shall be ap-
methods as nearly as possible, the motor shall
plied successively between every electric cir- be placed on flexible mountings or pads. These
cuit and the frame with any other metal parts, pads or springs shall compress by the weight of
including other windings connected t o the
the motor alone in amounts not less than the
frame. No leads shall be left unconnected dur- values shown in the following table:
ing the test because such a condition may pro-
duce an extremely severe strain on windings
Speed Minimum Compression
connected t o those leads. In making the test,
(r/min) (in) (mm)
the voltage shall be increased t o full value as
rapidly as is consistent with its value being cor- 900 1 25.4
rectly indicated by the voltmeter, and the full 9
-
14.3
1200 16
voltage shall be maintained for one minute. 3
1500 8 9.5
The voltage should then be reduced at a rate 1800 a1 6.4
that will bring it t o one-quarter of its highest -1
1.6
value or less in not more than 1 5 s. Motors pro- 3600 16
7200 I
ha 0.4
duced in large quantities should be subjected
to 20% excess voltage for one second. (See
The pads or springs shall be so selected that
ANSI/NEMA MG1-1978 [ 41 .)
their compression is not more than one-half
Capacitors of capacitor-type motors must be
the original thickness.
left connected t o the windings in a normal
manner. In making these tests, care should be 9.5 Overspeed. Overspeed tests are rarely made
taken to impress only the desired value of volt- on induction motors. If such a test is speci-
age on the windings. A sudden application of fied, every precaution shall be taken t o pro-
the test voltage may cause surges of dangerous tect personnel and equipment.

21
IEEE
Std 114-1982 IEEE STANDARD TEST PROCEDURE FOR

Form 1 (Typical)
Report of Test for Routine Tests of Single-phase Motors
NameofManufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Address of Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nameofpurchaser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address of Purchaser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application (Intended Use). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Date of Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manufacturer's
Order Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Purchaser's
Order Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum Design Ambient or


Power Speed Frequency Potential Current Temperature Rise Time
(hp) (rlmin) Phase (Hz) (V) (A) Type Frame ("C) Rating

Service Factor Code Letter (Locked kVA per h p )

I Test Data I

Notes
Data o n test from . . . . . . . . . . . . . . .motor Approved b y .....................
(this o r duplicate) Engineer

Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22
IEEE
SINGLE-PHASE INDUCTION MOTORS Std 1 1 4 - 1 9 8 2

Form 2 (Typical)
Report of Complete Test of Single-phase Motor

NameofManufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Address of Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nameofpurchaser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Addressofpurchaser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application (Intended Use). . . . . . . . . . . . . . . . . . . . . . .

Date of Test. . . . . . . . . . . . . . .

Purchaser's
Order Number . . . . . . .

Nameplate Information
Synchronous Current
Power Speed Full-Load Speed Frequency Potential
(r,'min) (rimin) (Hz) (VI
I

Conditions of Test Temperature Rise ("C)

Stator Rotor
Win dings Windings

(Cross o u t t w o ) (Cross o u t t w o )
by by
Resistance Resistance
Hours Potential Current Cooling Air Thermometer Thermometer
Run (V) (A) ("C) Thermocouple Thermocouple
-

Resistance
Slip Current ohms at 25 "C. Breakdown Locked Locked High-Potent i a1
r/min amperes Torque Rotor Torque Rotor Test Voltage
full load n o load Start Windirigs- (Cross o u t three) (Cross o u t three) Current Start Windings
Run Windings - oz fain o z fein amperes Run Windings
o z f . ft 0 2 f . ft -%V
Ib f - f t Ib f.ft
N-m N.m

Efficiencies and Power Factors

Efficiency (%) Power Factor, (96)

Full Load Load '2 Load Full Load $ Load $ Load

Notes
Data from test on . . . . . . . . . . . . . . . . . . . . . . . . . . . motor Approved by . . . . . . . . . . . . . .
(this or duplicate) Engineer

Date. . . . . . . . . . . . . .

23
IEEE
Std 114-1982

Form 3 (Typical)
Input-Output Test of Single-phase Motor

Power. . . .(hp) Frame . . . Frequency ... (Hz) Potential. . . . ( V ) Temperature Rise. . . . (" C)

Time Rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synchronous Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance Curve Number

Data Obtained from Performance Curve

I Load as Fraction o f Rated Load 1 o I ; I ; I ; p . o I l ~ I


I Power Factor (%)
Efficiency ( % )

Speed (rlmin)

Line Current ( A )

Tester Date

24

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