Off-Highway Trucks PDF

768B TRACTOR & 769B TRUCK SENR7097-02
99F2413-UP, 79S1-UP, 35W1-UP Contents for

Service Manual SENR7086
Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR7087 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR7097 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 5.4 Bore, Six Cylinder Vehicle REG01547 5.66 5.43
Engine
Systems Operation, Testing & Adjusting 5.4 Bore, Six Cylinder Vehicle REG00570 04 5.66 5.43
Engine
Disassembly & Assembly 768B & 769B Engine SENR7462 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train REG01691 01 5.66 5.43
Systems Operation, Testing & Adjusting Power Train REG01098 01 8.65 8.30
Testing & Adjusting Torque Divider & Range REG01689 2.98 2.86
Transmission (79S1-78, 99F2413-
3521)
Testing & Adjusting Torque Divider & Range REG01690 2.98 2.86
Transmission (79S79-Up, 99F3522-
Up)
Disassembly & Assembly Power Train SENR7463 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Specifications Steering System REG01347 02 2.98 2.86
Systems Operation, Testing & Adjusting Steering System REG01346 01 2.98 2.86
Service Manual Air Dryer SENR7474 05 2.98 2.86
Specifications Air System & Brakes SENR7023 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes REG00709 03 5.66 5.43
Specifications Suspension Cylinder REG01407 03 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinder REG00767 06 2.98 2.86
Specifications Hydraulic System REG01382 01 2.98 2.86
Systems Operation, Testing & Adjusting Hydraulic System REG01381 01 2.98 2.86
Disassembly & Assembly Vehicle Systems SENR7464 5.66 5.43
Service Manual Tu-Flo Compressors REG00914 03 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Lubrication & Maintenance Guide 768 Tractors SEBU5388 01 16.22 15.57
Lubrication & Maintenance Guide 769 Trucks SEBU5445 16.22 15.57
NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
02/11/08
768C TRACTOR & 769C TRUCK SENR7803-05
1X1-2875, 2X1-349 Contents for

Net
Binder SENR2300
Binder Label SENR7802
Safety SENR7733
Service Manual Contents SENR7803
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3408 Engine SENR7804
Systems Operation, Testing & Adjusting 3408 Engine SENR7805
Disassembly & Assembly 3408 Engine SENR7806
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR7807
Systems Operation, Testing & Adjusting Power Train SENR7808
Testing & Adjusting Power Shift Transmission SENR7809
Disassembly & Assembly Power Train SENR7810
Systems Index Tab SENR2872 .30
Specifications Steering System SENR7811
Systems Operation, Testing & Adjusting
Steering System SENR7812
Specifications Air System & Brakes SENR7813
Air System & Brakes SENR7814
Specifications Suspension Cylinder SENR7815
Suspension Cylinder SENR7816
Specifications Hydraulic System SENR7817
Hydraulic System SENR7818
Disassembly & Assembly Machine Systems SENR7819
Service Manual Air Dryer SENR7474
Service Manual Bendix-Westinghouse Air REG00914
Compressors
Electrical System & Operators Station Index Tab SENR2996 .30
Service Manual Operators Station SENR7821
Disassembly & Assembly Operators Station SENR7580
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU5863
Schematic Index Tab SENR2902
Schematic Air & Hydraulics SENR7820
Schematic Electrical (1X1966-2875, 2X341-349)
(continued on next page)
02/11/08
768C TRACTOR & 769C TRUCK (CONT.) SENR7803-05
1X1-2875, 2X1-349 Contents for
Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
02/11/08
VOLUME I (ENGINE, POWER TRAIN) Contents for
1X2876-6599, 2X350-399 Service Manual SENR2930

Net
Binder SENR2300 15.70
Binder Label SENR2931 .33
Safety SENR7733 .66
Service Manual Contents SENR2932 .33
Torque Specifications SENR3130 3.70
Specifications 3408 Engine SENR7804 7.20
Systems Operations, Testing & Adjusting 3408 Engine SENR7805 10.90
Specifications 3408C Engine SENR6475
Systems Operations, Testing & Adjusting 3408C Engine SENR6476
Disassembly & Assembly 3408C Engine SENR6571 17.10
Power Train Index Tab SENR2871
Specifications 768C & 769C Power Train SENR2933
Systems Operation 768C & 769C Power Train SENR2934
Testing & Adjusting 768C & 769C Power Train SENR2935
Testing & Adjusting Power Train Electrical System SENR3018 10.90
Service Manual Electronic Programmable SENR9122
Transmission Control II
Specifications, Systems Operation, Testing Automatic Electronic Traction Aid SENR2986
& Adjusting
Systems Operation, Testing & Adjusting Off-Highway Truck Actual Gear SENR4252
Indicator
Service Manual Electronic Neutral Start Control SENR3889
Disassembly & Assembly 768C & 769C Power Train SENR2936
02/11/08
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE, SCHEMATICS) Service Manual SENR2930
1X2876-6599, 2X350-399

Net
Safety SENR7733 .66
Service Manual Contents SENR5153 .33
Systems Operation, Testing & Adjusting Steering System SENR2938
Specifications Air System & Brakes (1X2876-5473, SENR2939
2X350-367)
Systems Operation, Testing & Adjusting Air System & Brakes (1X2876-5473, SENR2940
2X350-367)
Specifications Air System & Brakes (1X5474-6599, SENR4762
2X368-399)
Systems Operation, Testing & Adjusting Air System & Brakes (1X5474-6599, SENR4763
2X368-399)
Service Manual Bendix Westinghouse Air Compressor REG00914 10.90
Specifications Suspension Cylinders SENR7815
Systems Operation, Testing & Adjusting Suspension Cylinders SENR7816
Specifications Hydraulic System (1X2876-5473, SENR2941
2X350-367)
Systems Operation, Testing & Adjusting Hydraulic System (1X2876-5473, SENR2942
2X350-367)
Specifications Hydraulic System (1X5474-6599, SENR4780
2X368-399)
Systems Operation, Testing & Adjusting Hydraulic System (1X5474-6599, SENR4781
2X368-399)
Electrical System & Operators Station Index Tab SENR2996
Service Manual Electronic Monitoring System SENR2945 17.10
Service Manual Starting & Charging Systems SENR2947 17.10
Maintenance Index Tab SENR2874
Operation & Maintenance (1X2876-5473, 2X350-370) SEBU6309 19.60
Operation & Maintenance (1X5474-6599, 2X371-399) SEBU6368
02/11/08
1X2876-6599, 2X350-399

Schematic Power Train Electrical System SENR3019
Schematic Hydraulic System (1X2876-5473, SENR2978
2X350-367)
Schematic Hydraulic System (1X5474-6599, SENR4782
2X368-399)
Schematic Electrical System (1X2876-5473, SENR2948
2X350-367)
2X368-370)
2X371-399)
02/11/08
01X6600-UP, 02X400-UP Contents for
Note: This form lists the contents of the Service Manual for this product. The items listed can be ordered
separately. When items are updated or supplements added they will be announced in PREVIEW and should be
ordered, as they become available. Refer to the Service Manual Contents microfiche, REGF1139F, for current
contents and form numbers of this manual.
Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 768C Tractor & 769C Truck Disassembly and Assembly Manual, SENR6850.

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 .51 .49
Service Manual Contents SENR6837 .30 .29
Torque Specifications SENR3130 2.98 2.86
Specifications 3408C Engine SENR6475 8.65 8.30
Systems Operation, Testing & Adjusting 3408C Engine SENR6476 8.65 8.30
Service Manual Engine Overspeed Indicator SENR4263 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 22.60 21.70
Specifications Power Train SENR6867 8.65 8.30
Systems Operation Power Train SENR6868 52.00 49.92
Testing & Adjusting Power Train SENR6869 8.65 8.30
Service Manual Electronic Programmable SENR9122 8.65 8.30
Service Manual Automatic Retarder Control System SENR5683 2.98 2.86
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Off-Highway Truck Actual Gear SENR4252
Indicator
Specifications Steering System SENR6870 11.63 11.16
Systems Operation, Testing & Adjusting Steering System SENR6871 5.66 5.43
Specifications Air System & Brakes SENR6881 13.44 12.90
Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 13.44 12.90
Specifications Hydraulic System SENR6883 8.65 8.30
Systems Operation, Testing & Adjusting Hydraulic System SENR6884
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Contour Series Seat SENR6615
Service Manual Air Dryer for Air Systems SENR7474
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging Systems SENR2947
03/05/08

Net
Operation & Maintenance Manual SEBU6747 0.00 0.00
Schematic Index Tab SENR2902 0.00 0.00
Schematic Hydraulic System SENR6838 0.00 0.00

Schematic Electrical System SENR6839
Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into the manual. The form is not a standard part of the manual.
03/05/08

Net
Binder SENR2910 6.90 13.69
Disassembly & Assembly 3408C Engine SENR6571 15.50 8.30
Disassembly & Assembly Supplement 3408 Engine SENR6848 9.90 8.30
Disassembly & Assembly Machine Systems SENR6854 26.00 11.16
02/11/08
769D TRUCK & 771D QUARRY TRUCK SENR8607-04
5TR1-UP, 6JR1-UP Service Manual SENR8605

Net
Binder SENR2300 14.26 13.69
Binder Label SENR8606 01 .30 .29
Safety SENR7733 08 .51 .49
Specifications 3408E & 3412E Engines SENR1017 8.65 8.30
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65 8.30
Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60 21.70
Service Manual Exhaust Diverter SENR1424 5.66 5.43
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44 12.90
Disassembly & Assembly Supplement 3408E Engine SENR8621 13.44 12.90
Specifications Power Train SENR8610 01 5.66 5.43
Systems Operation, Testing & Adjusting Power Train SENR8611 01 13.44 12.90
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control
Disassembly & Assembly Power Train SENR8622 22.60 21.70-
02/11/08
MAINTENANCE) Service Manual SENR8605
5TR1-UP, 6JR1-UP

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Steering System SENR8614 2.98 2.86
Air System & Brakes SENR8616 8.65 8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinders SENR8617 2.98 2.86
Suspension Cylinders SENR8618 2.98 2.86
Hydraulic System SENR8620 5.66 5.43
Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Operation & Maintenance Manual SEBU6902 01 16.22 15.57
Schematic 3408E & 3412E Engines - Electrical SENR1026
System
Schematic Hydraulic System SENR8608
Form SEHS9992, 769D Truck & 771D Quarry Truck Assembly Procedure, Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual.
02/11/08
5SS1-UP, 6YS1-UP Service Manual SENR1545

Net
Binder SENR2300
Binder Label RENR2671
Safety SENR7733
Engine Index Tab SENR2870
Specifications 3408E & 3412E Engines SENR1017
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018
Troubleshooting 3408E & 3412E Engines SENR1062
Disassembly & Assembly 3408E & 3412E Engines SENR1013
Disassembly & Assembly Supplement 3408E Engine SENR1547
Systems Operation Power Train SENR1549
Testing & Adjusting Power Train SENR1550
Systems Operations, Testing & Adjusting Power Train Electronic Control RENR2668
System
Service Manual Traction Control System (TCS) SENR2986
02/11/08
5SS1-UP, 6YS1-UP

Net
Binder SENR2300 14.26 13.69
Binder Label RENR2672 .30 .29
Safety SENR7733 08 .51 .49

Specifications Air Systems & Brakes SENR1554 5.66 5.43
Systems Operation, Testing & Adjusting Air Systems & Brakes SENR1555 01 8.65 8.30
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 13.44 12.90
Testing & Adjusting
Specifications Suspension Cylinder SENR1556 2.98 2.86
Suspension Cylinder SENR1557 2.98 2.86
Truck Payload Measurement System SENR4733 02 8.65 8.30
(with Real Time Clock)
Systems
Schematic 3408E & 3412E Engines Electrical SENR1026
System
Form REHS0386, 769D Truck & 771D Quarry Truck Assembly Procedure Special Instruction, is available for insertion
02/11/08
769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK RENR3387-02
BCA1-UP, BBB1-UP Service Manual RENR3386

Net
Binder Label RENR3389 .30
Safety SENR7733 .60
Service Manual Contents RENR3387 .30
Specifications 3408E Engine SENR1017 15.50
Systems Operation, Testing & Adjusting 3408E Engine SENR1018 15.50
Troubleshooting 3408E Engine SENR1062 26.00
Disassembly & Assembly 3408E Engine RENR2336 6.50
Disassembly & Assembly Supplement 3408E Engine RENR3392 26.00
Specifications Power Train SENR1548 6.50
Systems Operation Power Train SENR1549 9.90
Testing & Adjusting Power Train SENR1550 9.90
Disassembly & Assembly Power Train SENR1551 26.00
Systems Operation, Troubleshooting, Electronic Control System RENR2668 15.50
Testing & Adjusting
02/11/08
769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK RENR3388-08
MAINTENANCE) Service Manual RENR3386
BCA1-UP, BBB1-UP
Net
Safety SENR7733 .60
Specifications Suspension Cylinder SENR1556 3.40
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1557 3.40
Specifications Hydraulic System SENR1558 3.40
Systems Operation, Testing & Adjusting Hydraulic System SENR1559 6.50
Specifications Steering System RENR3393 3.40
Systems Operation, Testing & Adjusting Steering System RENR3394 6.50
Specifications Air System & Brakes RENR3395 6.50
Systems Operation, Testing & Adjusting Air System & Brakes RENR3396 9.90
Specifications, Systems Operation Oil Evacuation System RENR3391 3.40
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 26.00
Testing & Adjusting
Systems Operation, Testing & Adjusting Truck Payload Measurement System SENR4733 9.90
Service Manual Tu-Flu Air Compressors REG00914 9.90
Service Manual Air Dryer for Vehicle Air Systems SENR7474 3.40
Disassembly & Assembly Machine Systems SENR1561 39.70
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717 15.50
Service Manual Contour Series Seat SENR6615 9.90
Service Manual R-134a Heating & Air Conditioning SENR5664 15.50
Systems
Operation & Maintenance Manual SEBU7589 16.22
Schematic 3408E Engine SENR1026
Schematic Hydraulic System (BCA1-172, BBB1- RENR3383
221)
Schematic Hydraulic System (BCA173-Up, RENR6505
BBB222-Up)
Schematic Electrical System (BCA1-172, BBB1- RENR3381
221)
Schematic Electrical System (BCA173-233, RENR9580
BBB222-325)
Schematic Electrical System (BCA234-326, RENR8393
BBB326-474)
(continued)
02/11/08
769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK (CONT) RENR3388-08
BCA1-UP, BBB1-UP

Net
Schematic Electrical System (BCA327-Up, RENR9853
BBB475-Up)
Form REHS0386, 769D Off-Highway Truck & 771D Quarry Truck Field Assembly Procedure Special Instruction, is
available for insertion into this manual. The form is not a standard part of the manual.
02/11/08
770 & 772 OFF-HIGHWAY TRUCKS RENR8251-02
VOLUME I (Engine, Power Train) Contents for
BZZ1-UP, RLB1-UP Service Manual RENR8250

Net
Safety SENR7733 .66
Specifications C15, C18 ACERT SENR9831 7.20
Systems Operations, Testing & Adjusting C15, C18 ACERT SENR9832 10.90
Troubleshooting C15, C18 ACERT RENR5012
Disassembly & Assembly C15, C18 ACERT RENR8261 17.10
Disassembly & Assembly Supplement C15, C18 ACERT RENR8255
Specifications RENR8256
Systems Operation RENR8257
Testing & Adjusting RENR8258
Systems Operation, Testing & Adjusting Traction Control System (TCS) SENR2986 10.90
Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR7871
Disassembly & Assembly Power Train RENR8259
02/11/08
770 & 772 OFF-HIGHWAY TRUCKS RENR8252-04
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
BZZ1-UP, RLB1-UP Service Manual RENR8250
Note: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.

Net
Safety SENR7733 .66
Specifications, Systems Operation, Testing Auto Lubrication RENR8265
& Adjusting
Specifications Hydraulic and Braking System RENR8271
Systems Operation, Testing & Adjusting Hydraulic and Braking System RENR8272
Specifications Steering System RENR8267
Systems Operation, Testing & Adjusting Steering System RENR8268
Specifications Suspension Cylinders RENR8269
Systems Operation, Testing & Adjusting Suspension Cylinders RENR8270
Specifications, Systems Operation, Testing Oil Evacuation System RENR8266
& Adjusting
Service Manual Contour Three Point Series Seat RENR8391
Service Manual Tu-Flo Air Compressor REG00914 10.90
Disassembly & Assembly Machine Systems RENR8273
Systems Operation, Troubleshooting, Truck Monitoring System RENR8344
Testing & Adjusting
Service Manual Air Conditioning & Heating Systems SENR5664 17.10
With R-134a Refrigerant
Service Manual Caterpillar Monitoring System SENR6717 17.10
Operation & Maintenance SEBU7837 19.60
Schematic Hydraulic System RENR8260
Schematic Electrical System RENR8262
Note: Form REHS1835, Truck Assembly Procedure Special Instruction is available for insertion into this manual.
The form is not a standard part of the manual.
10/21/11
770 772 RCNR8251-02
I
BZZ1-RLB1- RCNR8250
Note:
PREVIEW
IC

SENR2300 15.70
RCNR8253 0.33
SCNR7733 0.66
RCNR8251 0.33
SCNR3130 3.70
SCNR2870 0.33
C15C18 ACERT SCNR9831 7.20
C15C18 ACERT RCNR5012
C15C18 ACERT RCNR8261 17.10
SCNR2871
RCNR8256
RCNR8257
RCNR8258
TCS SCNR2986 10.90
RCNR7871
RCNR8259
05/22/12
770 772 RCNR8252-04
II
BZZ1-RLB1- RCNR8250
Note:
PREVIEW
IC

SENR2300 15.70
RCNR8254 0.33
SCNR7733 0.66
RCNR8252 0.33
SCNR3130 3.70
SCNR2872 0.33
RCNR8265
RCNR8271
RCNR8272
RCNR8267
RCNR8268
RCNR8269
RCNR8270
RCNR8266
RCNR8391
Tu-Flo RCG00914 10.90
RCNR8273
SCNR2996
RCNR8344
R-134A SCNR5664 17.10

Caterpillar SCNR6717 17.10
SCNR2874
SCBU7837 19.60
()
05/22/12
770 772 () RCNR8252-04
II
BZZ1-RLB1-
RCNR8250
Note:
PREVIEW
SCNR2902
RENR8260
RENR8262
Note: REHS1835
05/22/12
771C & 775B QUARRY TRUCKS SENR5637-05
3BJ1-199, 7XJ1-199 Contents for
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.

Net
Binder SENR2301
Safety SENR7733
Systems Operation, Testing & Adjusting 3408C Engine SENR6476
Specifications 771C SENR5638
Systems Operation 771C SENR5639
Testing & Adjusting 771C SENR5640
Specifications 775B SENR5658
Systems Operation 775B SENR5659
Testing & Adjusting 775B SENR5660
Service Manual Off-Highway Actual Gear Indicator SENR4252
Specifications 771C & 775B Hydraulic System SENR5648
Systems Operation, Testing & Adjusting 771C & 775B Hydraulic System SENR5649
Specifications 771C & 775B Steering System SENR5642
Systems Operation, Testing & Adjusting 771C & 775B Steering System SENR5643
Specifications 771C & 775C Air System & Brakes SENR5644
Systems Operation, Testing & Adjusting 771C & 775B Air System & Brakes SENR5645
Specifications 771C & 775B Suspension Cylinder SENR5646
Systems Operation, Testing & Adjusting 771C Suspension Cylinder SENR5647
Service Manual Automatic Retarder Control System SENR5683
.30
06/16/08
771C & 775B QUARRY TRUCKS (CONT.) SENR5637-05
3BJ1-199, 7XJ1-199 Contents for

Net
Systems Operation, Testing & Adjusting Starting & Charging System SENR2947
Operation & Maintenance Manual 771C SEBU6452
Operation & Maintenance Manual 775B SEBU6458
Schematic 771C & 775B Hydraulic System SENR5650
Schematic 771C Electrical System SENR5652
Schematic 775B Electrical System SENR5667
Note: Form SENR3334, Air Conditioning & Heating Service Manual, is available for insertion into this manual.
Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
06/16/08
3BJ200-UP, 7XJ200-UP Service Manual SENR6845
Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.
Section Title Form No.
Binder SENR2910
Safety SENR7733
Systems Operations, Testing & Adjusting 3408C Engine SENR6476
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263
Service Manual Variable Speed Fan Clutch SENR8603
Specifications 771C Power Train SENR6885
Systems Operation 771C Power Train SENR6886
Testing & Adjusting 771C Power Train SENR6887
Specifications 775B Power Train SENR6888
Systems Operation 775B Power Train SENR6889
Testing & Adjusting 775B Power Train SENR6890
System Operations, Testing & Adjusting Actual Gear Indicator SENR4252
Specifications, Systems Operation, Testing Automatic Retarder Control System SENR5683
& Adjusting
& Adjusting
03/25/10
771C & 775B QUARRY TRUCKS RENR2539-04
3BJ200-UP, 7XJ200-UP
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. The items listed can be ordered separately. When items are updated or
supplements added they will be announced in PREVIEW and should be ordered as they become available.
Binder SENR2300
Safety SENR7733
Service Manual Contents RENR2539
Systems Index Tab SENR2872
Systems Operation, Testing & Adjusting Air System & Brakes SENR6894
Service Manual TU-FLO Air Compressors REG00914
Systems Operation, Testing & Adjusting Suspension Cylinder SENR6896
Systems Operation, Testing & Adjusting, Contour Series Seat SENR6615
Disassembly & Assembly
Service Manual Starting & Charging System SENR2947
Operation & Maintenance 771C Quarry Truck SEBU6749
Operation & Maintenance 775B Quarry Truck SEBU6750
Schematic 771C Hydraulic System SENR6838
Schematic 775B Hydraulic System SENR6843
Schematic 771C Electrical System SENR6839
Schematic 775B Electrical System SENR6844
Note: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 771C & 775B Quarry Truck Disassembly & Assembly Manual, Form SENR5655.
06/01/09
(DISASSEMBLY & ASSEMBLY) Contents for
3BJ1-UP, 7XJ1-UP Service Manual SENR5655
Binder SENR2300
Safety SENR7733
Disassembly & Assembly 3408C Engine SENR6571
Disassembly & Assembly 3408 Engine Supplement SENR6848
Disassembly & Assembly 3412C Engine SENR6578
Disassembly & Assembly 3412 Engine Supplement SENR6849
Disassembly & Assembly 771C Power Train SENR5641
Disassembly & Assembly 775B Power Train SENR6858
Disassembly & Assembly 771C Machine Systems SENR5651
Disassembly & Assembly 775B Machine Systems SENR5671
NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 623F Wheel Tractor-
Scraper Service Manual, RENR1450.
06/03/09
772 TRACTOR & COAL HAULER SENR7151-03
10S1-UP, 11S1-UP Contents for

Net
Binder SENR2300
Safety SENR7733
Specifications 5.4 Bore V8 Engine SENR7205
Systems Operation, Testing & Adjusting 5.4 Bore V8 Engine SENR7204
Disassembly & Assembly Engine REG00967
Disassembly & Assembly Power Train REG00986
Specifications Wagon SENR7085
Systems Operation, Testing & Adjusting Wagon SENR7084
Disassembly & Assembly Machine Systems REG00987
Compressors
06/03/09
772 TRACTOR & 773 TRUCK KENR8902-01
63G1-UP, 80S1-UP Contents for
Service Manual REG00690

Net
Binder SENR2300 14.26 13.69
Binder Label REG01042 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents KENR8902 01 .30 .29
Systems Operation, Testing & Adjusting 5.4" Bore, 60 V8 Engine SENR7204
Specifications 5.4" Bore, 60 V8 Engine SENR7205
Systems Operation, Testing & Adjusting Power Train REG00891 01 5.66 5.43
Testing & Adjusting Power Shift Transmission SENR7138 01 8.65 8.30
(80S1-50, 63G1-339)
(80S51-Up, 63G340-Up)
Systems Operation, Testing & Adjusting Steering System REG00755
Specifications Steering System REG01345 01 5.66 5.43
Systems Operation, Testing & Adjusting Air System & Brakes REG00709 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinder System REG00767
Specifications Suspension Cylinder REG01407
Service Manual Hydraulic System REG00754 03 8.65 8.30
Disassembly & Assembly General Instructions REG00684
Service Manual Air Compressors Tu-Flow REG00914
Disassembly & Assembly Engine REG00967
Disassembly & Assembly Power Train REG00986
Disassembly & Assembly Machine Systems REG00987
Operation & Maintenance 769 & 773 Trucks SEBU5445
Operation & Maintenance 768 & 772 Tractors SEBU5388
03/26/08
772 TRACTOR & 773 TRUCK (CONT.) KENR8902-01
63G1-UP, 80S1-UP Contents for
Service Manual REG00690
NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SEHS9364, (63G) Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special
Instruction is available for insertion into this manual. The form is not a standard part of the manual.
03/26/08
63W1-1220, 64W1-167 Contents for

Net
Binder SENR2300
Safety SENR7733
Specifications 3412 Engine (73W1-Up) SENR5143
Systems Operation, Testing & Adjusting 3412 Engine (73W1-14712) SENR5144
Disassembly & Assembly 3412 Engine (73W1-Up) SENR7860
Compressors
Schematic Air & Hydraulic System SENR7874
Schematic Electrical System (63W762-768, SENR2317
770-Up, 64W155-Up)
02/11/08
772B TRACTOR & 773B TRUCK (CONT.) SENR7857-07
63W1-1220, 64W1-167 Contents for
NOTE: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into the manual. The form is not a standard part of the manual.
NOTE: Form SEHS9364 (63W), Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special
Instruction, is available for insertion into the manual. The form is not a standard part of the manual.
02/11/08
770G & 772G OFF-HIGHWAY TRUCKS Contents for
VOLUME I (Engine, Power Train) Service Manual
ECM1-Up, ECX1-Up, LTS1-Up, LTX1-Up (DRC)
KDH1-Up, KEX1-Up (TIER IV) UENR1115-03 VOL I
ordered separately.
Section Title Media No. Re I
Binder SENR2301 1
Binder Label UENR1117 .33
Safety SENR7733 .66
Service Manual Contents UENR1115 VOL I .33
Specifications C15, C18 ACERT (DRC) SENR9831
Systems Operations, Testing & Adjusting C15, C18 ACERT (DRC) SENR9832
Troubleshooting C15, C18 ACERT (DRC) RENR5012 7.20
Specifications C15, C18 ACERT (Tier IV) UENR3381
Systems Operations, Testing & Adjusting C15, C18 ACERT (Tier IV) UENR3351 10.9
0
Troubleshooting C15, C18 ACERT (Tier IV) UENR0955
Disassembly & Assembly C15, C18 ACERT (DRC) RENR8261 17.1
0
Disassembly & Assembly Supplement C15, C18 ACERT (DRC) UENR1120
Disassembly & Assembly C15, C18 ACERT (Tier IV) UENR0132
Disassembly & Assembly Power Train UENR1126
Note: The following information is not available for the initial release of this service manual. This information must
be ordered separately when it becomes available.
Disassembly and Assembly Supplement C15, C18 ACERT (Tier IV) UENR3349
08/05/15
770G & 772G OFF-HIGHWAY TRUCKS Contents for
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Service Manual
ECM1-Up, ECX1-Up, LTS1-Up, LTX1-Up (DRC)
KDH1-Up, KEX1-Up (TIER IV) UENR1115-03 VOL II
Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered
separately.
Section Title Media No. R Dlr. IC
Binder SENR2301 150

Safety SENR7733 .66
Service Manual Contents UENR1115 VOL II .33
Specifications 770G & 772G Off-Highway Truck Systems UENR1121
Systems Operation, Testing & Adjusting 770G & 772G Off-Highway Truck Systems UENR1122
Disassembly & Assembly Machine Systems UENR1135
Troubleshooting Chassis Electronic Control System UENR1125
Systems Operation, Troubleshooting, Machine Monitoring System KENR9938
Testing & Adjusting
Systems Operation, Troubleshooting, Vital Information Management KENR8744 17.1
Testing & Adjusting System (VIMS) 0
Operation & Maintenance Tier IV SEBU8491
Operation & Maintenance DRC SEBU8718 19.6
0
Schematic Electrical System (Tier IV) UENR1107
Schematic Hydraulic System (Tier IV) UENR1108
Schematic Hydraulic System (DRC) UENR1137
Schematic Electrical System (DRC) UENR1138
Schematic Electrical System (DRC) UENR3213
Note: Electrical System Schematic UENR1138 machine effectivity: ECM151-173, LTS250-267
Note: Electrical System Schematic UENR3213 machine effectivity: ECM174-Up, LTS268-Up, ECX1-Up, LTX1-Up
08/05/15
770G & 772G (DRC) OFF-HIGHWAY TRUCKS URNR1116
I ( )
ECM1-UP, LTS1-UP
URNR1115
Note: , .
.
IC
Net

SENR2300 15,70
URNR1117 33
SRNR7733 0,66
URNR1116 33

SRNR3130 3.70
, SRNR2870 33
C15 C18, ACERT SRNR9831 7,20
, C15 C18, ACERT SRNR9832 10,90
C15 C18, ACERT RRNR5012
C15 C18, ACERT RRNR8261 17.10
, C15 C18, ACERT URNR1120
, SRNR2871
URNR1121
URNR1122
URNR1123
, (TCS). SRNR2986 10,90
, URNR1125
,
, URNR1136
,
URNR1126
01/28/14
770G & 772G (DRC) OFF-HIGHWAY TRUCKS URNR1119
II (,
, )
ECM1-UP, LTS1-UP URNR1115
Note: , .
.
IC
Net

SENR2300 15,70
URNR1118 33
SRNR7733 0,66
URNR1119 33

SRNR3130 3.70
, SRNR2872 33
, Auto Lubrication URNR1127
,
Specifications, Systems Operation, URNR1139
Troubleshooting
URNR1128

, URNR1129

UENR1130
, URNR1131
URNR1132
, URNR1133
Contour RRNR8391

Tu-Flo Air Compressor RRG00914 10,90
URNR1135
, SRNR2996
, Machine Monitoring System KRNR9938
,
, KRNR8744 17.10
, (VIMS)
, SRNR2874
SRBU8718 19.60
SRNR2902
UENR1137
UENR1138
01/28/14
.
01/28/14
770G 772GDRC UCNR1116
I
ECM1-LTS1- UCNR1115
IC
Net
SENR2300 15.70
UCNR1117 .33
SCNR7733 66
UCNR1116 .33
SCNR3130 3.70
SCNR2870 .33
C15C18 ACERT RCNR8261 17.10
C15C18 ACERT UCNR1120
SCNR2871
UCNR1121
UCNR1122
UCNR1123
TCS SCNR2986 10.90
UCNR1125
UCNR1136
UCNR1126
07/24/12
770G 772G (DRC) UCNR1119
II
ECM1-LTS1- UCNR1115
IC
Net
SENR2300 15.70
UCNR1118 .33
SCNR7733 .66
UCNR1119 .33
SCNR3130 3.70
SCNR2872 .33
UCNR1127
UCNR1139
UCNR1128
UCNR1129
UCNR1130
UCNR1131
UCNR1132
UCNR1133
RCNR8391
Tu-Flo RCG00914 10.90
UCNR1135
SCNR2996
KCNR9938
VIMS KCNR8744 17.10
SCNR2874
SCBU8718 19.60
SCNR2902
UENR1137
UENR1138
RHS5093
07/24/12
772B TRACTOR & 773B TRUCK Contents for
63W1221-4199, 64W168-299 Service Manual
SENR2950-12
Note: This form lists the contents of the complete Service Manual for this product. The items listed can be
ordered separately.
Section Title Media No.
Binder SENR2300
Safety SENR7733
Systems Operations, Testing & Adjusting 3412 Engine SENR5144
Testing & Adjusting Power Train Electrical System SENR3018
& Adjusting
Systems Operation, Testing & Adjusting Off-Highway Truck Actual Gear SENR4252
Indicator
Specifications Air System & Brakes (63W1221-3295, SENR2959
64W168-180)
Systems Operation, Testing & Adjusting Air System & Brakes (63W1221-3295, SENR2960
64W168-180)
Specifications Air System & Brakes (63W3296-4199, SENR4762
64W181-299)
Systems Operation, Testing & Adjusting Air System & Brakes (63W3296-4199, SENR4763
64W181-299)
Specifications Hydraulic System (63W1221-3295, SENR2961
64W168-180)
Systems Operation, Testing & Adjusting Hydraulic System (63W1221-3295, SENR2962
64W168-180)
Specifications Hydraulic System (63W3296-4199, SENR4780
64W181-299)
Systems Operation, Testing & Adjusting Hydraulic System (63W3296-4199, SENR4781
64W181-299)
07/16/14
772B TRACTOR & 773B TRUCK (CONT.) Contents for
63W1221-4199, 64W168-299 Service Manual
SENR2950

Service Manual Starting & Charging System SENR2947
Operation & Maintenance (63W1221-3296, 64W168-180) SEBU6308
Operation & Maintenance (63W3297-4199, 64W181-299) SEBU6372
Schematic Hydraulic System (63W1221-3295, SENR2978
64W168-180)
Schematic Hydraulic System (63W3296-4199, SENR4782
64W181-299)
64W168-180)
64W181-189)
64W190-299)
Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
Note: This manual does not contain any Disassembly & Assembly Modules. For disassembly and assembly
instructions, see the 772B Tractor & 773B Truck Disassembly & Assembly Manual, Form SENR5140.
07/16/14
772B TRACTOR & 773B TRUCK SENR5139
63W1221-4199, 64W168-299 Service Manual SENR5140

Net
Binder SENR2910 6.90 6.62
Safety SENR7733 08 .51 .49
Disassembly & Assembly 3412 Engine SENR7860 22.60 21.70
Operators Station Index Tab SENR2873 .30 .29
Disassembly & Assembly Operators Station SENR2949 8.65 8.30
02/11/08
63W4200-UP, 64W300-UP Contents for

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Specifications 3412 Engine SENR5143 8.65 8.30
Systems Operation, Testing & Adjusting 3412 Engine SENR5144 8.65 8.30
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 02 5.66 5.43
Service Manual Electronic Neutral Start Control SENR3889 2.98 2.86
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 2.98 2.86
Specifications Suspension Cylinders SENR6879 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6880 2.98 2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR6884 5.66 5.43
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
02/11/08
63W4200-UP, 64W300-UP Contents for

Net
Form SENR5664-05, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into
this manual. The form is not a standard part of the manual.
02/11/08
772B TRACTOR & 773B TRUCK SENR6857
63W4200-UP, 64W300-UP Service Manual SENR6855

Net
Safety SENR7733 08 .51 .49
Disassembly & Assembly 3412 Engine SENR7860 22.60 21.70
Disassembly & Assembly Supplement 3412 Engine SENR6849 13.44 12.90
02/11/08
773E OFF-HIGHWAY TRUCK Contents for
VOLUME I (ENGINE, POWER TRAIN)
Service Manual
ASK1-UP, KEG1-UP
KENR8325-03 VOL I
Note: This form lists the contents the Service Manual for this product. The items listed can also be ordered
separately.
Binder SENR2300
Binder Label KENR8328
Safety SENR7733
Service Manual Contents KENR8325 VOL I
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018
Specifications 3408E & 3412E Engines SENR1017
Disassembly & Assembly 3408E & 3412E Engines RENR2336
Disassembly & Assembly Supplement 3412E Engines KENR8339
Specifications Power Train KENR8330
Systems Operation Power Train KENR8331
Testing & Adjusting Power Train KENR8332
Disassembly & Assembly Power Train KENR8333
Systems Operation, Test & Adjust, Power Train RENR2668
Troubleshooting
02/23/16
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION,
Service Manual
MAINTENANCE)
KENR8325-03 VOL II
ASK1-UP, KEG1-UP
Note: This form lists the contents of the Service Manual for this product. The items listed can also be ordered
separately.
Binder SENR2300
Safety SENR7733
Service Manual Contents KENR8325 VOL II
Specifications Hydraulic System KENR8343
Systems Operation, Testing & Adjusting Hydraulic System KENR8732
Specifications Air System & Brakes KENR8334
Systems Operation, Testing & Adjusting Air System & Brakes KENR8335
Specifications Steering System KENR8340
Systems Operation, Testing & Adjusting Steering System KENR8341
Systems Operation, Testing & Adjusting, Suspension Cylinders KENR8342
Specifications
Systems Operation, Testing & Adjusting, Oil Evacuation System RENR3391
Specifications
Systems Operation, Troubleshooting, Testing Brake Electronic Control System SENR1503
& Adjusting
Systems Operation, Testing & Adjusting Truck Payload Measurement SENR4733
System (w/Real Time Clock)
Systems Operation, Testing & Adjusting Automatic Lubrication System RENR8390
Disassembly & Assembly Machine Systems KENR8337
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717
Operation & Maintenance SEBU8394
Schematic Hydraulic System KENR8336
Schematic Electrical System KENR8338
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
02/23/16
773E
I
ASK1-
KCNR8325-02 VOL I
Note: I II
SENR2300
KCNR8328
SCNR7733
KCNR8325 VOL I
SCNR3130
SCNR2870
3408E 3412E SCNR1018
3408E 3412E SCNR1017
3408E 3412E SCNR1062
3408E 3412E RCNR2336
3412E KCNR8339
SCNR2871
KCNR8330
KCNR8331
KCNR8332
KCNR8333
RCNR2668
02/23/16
773E
II
ASK1-
KCNR8325-02 VOL II
Note: I II
SENR2300
KCNR8329
SCNR7733
KCNR8325 VOL II
SCNR3130
SCNR2872
KCNR8343
KCNR8732
KCNR8334
KCNR8335
KCNR8340
KCNR8341
KCNR8342
RCNR3391
SCNR1503
SCNR4733
RCNR8390
SCNR2986
Tu-Flo RCG00914
SCNR7474
KCNR8337
SCNR2996
Caterpillar SCNR6717
SCNR6615
SCNR2874
SCBU8394
SCNR2902
KENR8336
KENR8338
3408E 3412E SENR1026
SCNR5664 R-134a
02/23/16
773E
I ( )
ASK1 , KEG1

KRNR8325-02 VOL I
Note: I
. , ,
II. .
SENR2300
KRNR8328
SRNR7733
KRNR8325 VOL I
SRNR3130
, SRNR2870
, 3408E 3412E SRNR1018
3408E 3412E SENR1017
3408E 3412E SRNR1062
3408E 3412E RRNR2336
, 3412E KRNR8339
, SRNR2871
KENR8330
KRNR8331
KRNR8332
KRNR8333
, , RRNR2668

02/23/16
773E
II (,
, )
ASK1 , KEG1
KRNR8325-02 VOL II
Note: I
. , ,
II. .
SENR2300
KRNR8329
SRNR7733
KRNR8325 VOL II
SRNR3130
, SRNR2872
KENR8343
, KRNR8732
KENR8334
, KRNR8335
KENR8340
, KRNR8341
, , KRNR8342

, , RRNR3391

, SRNR1503
,
, SRNR4733
(
)
, RRNR8390

SRNR2986

Tu-Flo REG00914
SRNR7474

KRNR8337
, SRNR2996
, Caterpillar SRNR6717
Monitoring System
"" SRNR6615
, SRNR2874
SRBU8394
02/23/16
773E
II (,
, )
ASK1 , KEG1
KRNR8325-02
Note: I
. , ,
II. .
SRNR2902
KENR8336
KENR8338
3408E 3412E SENR1026
. SENR5664,
R-134a, .
.
02/23/16
6KR1-UP, 7ER1-UP Contents for

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR1407 01 13.44 12.90
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
Operation & Maintenance Manual SEBU6968 01 16.22
(continued)
02/11/08
773D TRUCK & 775D QUARRY TRUCK (cont.) SENR1402-04
6KR1-UP, 7ER1-UP Contents for

Net
System
Schematic Hydraulic System SENR8608 5.66
Schematic Electrical System SENR1418 01 13.44
Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual. DLR. NET for SENR5664-05 is $13.44.
Form SEHS9993, 773D Truck & 775D Quary Truck Assembly Procedure Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual. DLR. NET for SEHS9993 is $9.52.
02/11/08
773D TRUCK & 775D QUARRY TRUCK SENR1404
6KR1-UP, 7ER1-UP Service Manual SENR1405

Net
Safety SENR7733 08 .51 .49
02/11/08
7CS1-UP, 8AS1-UP Service Manual SENR1565

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65 8.30
Disassembly & Assembly Supplement 3408E & 3412E Engines SENR1570 01 13.44 12.90
Systems Operations, Testing & Adjusting Power Train Electronic Control RENR2668 03 13.44 12.90
System
02/11/08
7CS1-UP, 8AS1-UP

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Systems Operation, Testing & Adjusting Air System & Brakes SENR1578 01 8.65 8.30
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 13.44 12.90
Testing & Adjusting
Systems
System
NOTE: Form REHS0387, 773D Truck & 775D Quarry Truck Assembly Procedure Special Instruction, is available for
02/11/08
773D OFF-HIGHWAY TRUCK RENR8401-01
NBJ1-UP Service Manual RENR8400

Net
Safety SENR7733 .66
Specifications SENR1017
Systems Operations, Testing & Adjusting SENR1018
Troubleshooting SENR1062 28.60
Disassembly & Assembly Supplement Engine (NJB200-Up) RENR8414
Systems Operation, Troubleshooting, Electronic Control System RENR8399
Testing & Adjusting
Disassembly & Assembly Power Train (NJB200-Up) RENR8408
02/11/08
NBJ1-UP Service Manual RENR8400

Net
Safety SENR7733 .66
Specifications Hydraulic System RENR8418
Systems Operation, Testing & Adjusting Hydraulic System RENR8419
Specifications Air System & Brakes RENR8409
Systems Operation, Testing & Adjusting Air System & Brakes RENR8410
Specifications, Systems Operation, Testing Suspension Cylinder RENR8417
& Adjusting
Systems Operation, Troubleshooting, Truck Payload Electronic Control RENR8386
Testing & Adjusting System
Systems Operation, Troubleshooting, Brake Electronic Control System RENR8398
Testing & Adjusting
Systems Operation Monitoring System RENR8397
Disassembly & Assembly Machine Systems (NBJ200-Up) RENR8412
02/11/08
773E & 775E OFF-HIGHWAY TRUCKS RENR3399-07
BDA1-UP, BEC1-UP Service Manual RENR3398

Net
Binder SENR2300
Safety SENR7733
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018
Disassembly & Assembly 3408E & 3412E Engines RENR2336
Disassembly & Assembly Supplement 3412E Engine RENR6504
Specifications Power Train RENR6507
Systems Operation Power Train RENR6508
Testing & Adjusting Power Train RENR6509
Systems Operation, Troubleshooting, Power Train - Electronic Control RENR2668
02/11/08
773E & 775E OFF-HIGHWAY TRUCKS RENR6569-09
BDA1-UP, BEC1-UP
Net
Binder SENR2301
Safety SENR7733
Specifications Steering Systems RENR6510
Systems Operation, Testing & Adjusting Steering Systems RENR6511
Specifications, Systems Operation, Testing Oil Evacuation System RENR3391
& Adjusting
& Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503
Testing & Adjusting
Systems Operation, Testing & Adjusting Truck Payload Measurement System SENR4733
Systems Operation, Testing & Adjusting Automatic Lubrication System RENR8390
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717
Service Manual 134a Heating & Air Conditioning SENR5664
Systems
Schematic 3408E & 3412E Engines SENR1026
Schematic Hydraulic System (BDA1-258, BEC1- RENR6517
201)
Schematic Hydraulic System (BDA259-Up, RENR6506
BEC202-Up)
Schematic Electrical System (BDA1-258, BEC1- RENR6518
201)
Schematic Electrical System (BDA259-485, RENR9581
BEC202-308)
(Continued)
02/11/08
773E & 775E OFF-HIGHWAY TRUCKS (CONT) RENR6569-09
BDA1-UP, BEC1-UP

Net
Schematic Electrical System (BDA486-727, RENR8394
BEC309-467)
Schematic Electrical System (BDA728-Up, RENR9854
BEC468-Up)
Form REHS1145, 773E & 775E Off-Highway Trucks Assembly Procedure Special Instruction, is available for insertion
02/11/08
VOLUME I (Engine, Power Train)
Service Manual
PRB1-UP, DJS1-UP
TR047-D, TR047-GT UENR2290-00 VOL I
Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules
available for this product. These items listed can also be ordered separately.

Binder Label UENR2290LBL VOL I .33
Safety SENR7733 .66
Specification 3412E Engine UENR3377
Systems Operation, Testing & Adjusting 3412E Engine UENR3378 10.90
Troubleshooting 3412E Engine UENR3379
Disassembly & Assembly 3408E and 3412E Engine RENR2336
Disassembly & Assembly Supplement 3408E and 3412E Engine KENR8339
Specifications Power train KENR8330
Systems Operation Power Train KENR8331 7.20
Testing & Adjusting Power Train KENR8332 10.90
Systems Operation, Troubleshooting, Chassis Electronic Control System RENR8342 28.60
Testing & Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control System RENR8343 17.10
Testing & Adjusting
12/09/16
Service Manual
MAINTENANCE)
PRB1-UP, DJS1-UP
UENR2290-00 VOL II
TR047-D, TR047-GT
Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine and Power Train information. This form lists the Service Manual modules available for this product. These
items listed can also be ordered separately.
Section Title Media No. Rev

.
Binder SENR2300 10
Binder Label UENR2290LBL VOL II .33
Safety SENR7733 .66
Systems Operation, Testing & Adjusting Hydraulic System KENR8732 10
Specifications, Systems Operation, Testing Suspension Cylinder KENR8342
& Adjusting
Systems Operation, Testing & Adjusting Auto Lubrication RENR8390
Systems Operation, Troubleshooting, Truck Payload Measurement System RENR8284
Testing & Adjusting (TPMS)
Systems Operation, Troubleshooting, Detect Object Detection System UENR5154
Testing & Adjusting
Systems Operation, Troubleshooting, Monitoring System KENR9938
Testing & Adjusting
Schematic Hydraulic System UENR6746 10.
Schematic Electrical System UENR6747
Schematic Air System UENR6748
28.6
0
17.1
0
150.
18
12/09/16
773F & 775F OFF-HIGHWAY TRUCK RENR8289-02
EED1-UP, DLS1-UP Service Manual RENR8275

Net
Safety SENR7733 .66
Specification C27 & C32 Machine Engine SENR9936
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine SENR9937 10.90
Specifications, Systems Operation, Testing Quick Evac RENR8395
& Adjusting
Systems Operation Oil Renewal System RENR2223
Disassembly & Assembly C32 Engine RENR9217 10.90
Disassembly & Assembly Supplement C32 Engine RENR8278 3.70
Troubleshooting C32 Engine RENR9346 28.60
Specifications Power Train RENR8281 7.20
Systems Operation Power Train RENR8282 7.20
Testing & Adjusting Power Train RENR8283 7.20
Specifications, Systems Operation, Testing Traction Control System (TCS) SENR2986 10.90
& Adjusting
Testing & Adjusting
Systems Operation, Troubleshooting, Brake/Chassis Electronic Control RENR8343 17.10
Testing & Adjusting Module
Disassembly & Assembly Power Train RENR8279 146.48
02/11/08
773F & 775F Off-Highway Truck RENR8290-04
EED1-UP, DLS1-UP Service Manual RENR8275

Net
Safety SENR7733 .66
Specifications Hydraulic System RENR8293 7.20
Systems Operation, Testing & Adjusting Hydraulic System RENR8294 10.90
Specifications, Systems Operation, Testing Suspension Cylinder RENR8317 7.20
& Adjusting
Specifications, Systems Operation, Testing Autolubrication RENR8285 3.70
& Adjusting
Systems Operation, Troubleshooting, Machine Monitoring System RENR8344
Testing & Adjusting
Systems Operation, Troubleshooting, Vital Information Management KENR5955
Testing & Adjusting System (VIMS)
Disassembly and Assembly Machine Systems RENR8286
Service Manual Air Conditioning & Heating System SENR5664 17.10
with R-134a Refrigerant
Schematic Index Tab SENR2902 37.36
Schematic Hydraulic System RENR8280 0.00
Schematic Electrical System RENR8288 0.00
02/11/08
CAMINHES FORA-DE-ESTRADA 773F E 775F RPNR8289-02
VOLUME I (Motor, Trem de Fora) Contedo para o
EED1-UP, DLS1-E ACIMA Manual de Servio RPNR8275
Note: Este formulrio lista o contedo para o volume I do manual de servio deste produto. Consulte o volume II
para obter informaes sobre Sistemas, Sistema Eltrico e Posto do Operador e Manuteno. Este formulrio lista os
mdulos do manual de servio para este produto. Tambm possvel encomendar os itens listados separadamente.
Quando os itens so atualizados ou suplementos so adicionados, sero anunciados na PR-VISUALIZAO e
devero ser encomendados medida que se tornarem disponveis.
Seo Ttulo Formulrio Rev. Reven IC

N dedor
Lquid
o
Pasta SENR2300 15,70
Etiqueta da Pasta RPNR8276 0,33
Segurana SPNR7733 0,66
Contedo do Manual de Servio RPNR8289 0,33
Especificaes de Torque SPNR3130 3,70
Guia de ndice do Motor SPNR2870 0,33
Especificao Motores de Mquinas C27 e C32 SPNR9936
Operao de Sistemas, Testes e Ajustes Motores de Mquinas C27 e C32 SPNR9937 10,90
Especificaes, Operao de Sistemas, Quick Evac RPNR8395
Testes e Ajustes
Operao de Sistemas Sistema de Renovao de leo RPNR2223
Desmontagem e Montagem Motor C32 RPNR9217 10,90
Suplemento de Desmontagem e Montagem Motor C32 RPNR8278 3,70
Soluo de Problemas Motor C32 RPNR9346 28,60
Guia de ndice do Trem de Fora SPNR2871 0,33
Especificaes Trem de Fora RPNR8281 7,20
Operao de Sistemas Trem de Fora RPNR8282 7,20
Testes e Ajustes Trem de Fora RPNR8283 7,20
Especificaes, Operao de Sistemas, Sistema de Controle de Trao (TCS) SPNR2986 10,90
Testes e Ajustes
Operao de Sistemas, Diagnstico de Sistema de Controle Eletrnico RPNR8342 28,60
Falhas, Testes e Ajustes
Operao de Sistemas, Diagnstico de Mdulo de Controle Eletrnico do RPNR8343 17,10
Falhas, Testes e Ajustes Freio/Chassi
Desmontagem e Montagem Trem de Fora RPNR8279
08/15/11
Caminhes Fora-de-Estrada 773F e 775F RPNR8290-04
VOLUME II (Sistemas, Compartimento Eltrico e Posto do Operador, Contedo para o
Manuteno) Manual de Servio RPNR8275
EED1-UP, DLS1-E ACIMA
Note: Este formulrio lista o contedo do volume II do manual de servio deste produto. Consulte o volume I
para obter informaes sobre o motor e o trem de fora. Este formulrio lista os mdulos do manual de servio para
este produto. Tambm possvel encomendar os itens listados separadamente. Quando os itens so atualizados ou
suplementos so adicionados, sero anunciados na PR-VISUALIZAO e devero ser encomendados medida que
se tornarem disponveis.
Seo Ttulo Formulrio Rev. Reven IC

N dedor
Lquid
o
Etiqueta da Pasta RPNR8277 0,33
Guia de ndice de Sistemas SPNR2872 0,33
Especificaes Sistema Hidrulico RPNR8293 7,20
Operao de Sistemas, Testes e Ajustes Sistema Hidrulico RPNR8294 10,90
Especificaes Sistema de Direo RPNR8291 3,70
Operao de Sistemas, Testes e Ajustes Sistema de Direo RPNR8292 7,20
Especificaes, Operao de Sistemas, Cilindro de Suspenso RPNR8317 7,20
Testes e Ajustes
Especificaes, Operao de Sistemas, Lubrificao automtica RPNR8285 3,70
Testes e Ajustes
Operao de Sistemas, Diagnstico de Sistema de Monitoramento da RPNR8344
Falhas, Testes e Ajustes Mquina
Operao de Sistemas, Diagnstico de Sistema de Gerenciamento de KPNR5955
Falhas, Testes e Ajustes Informaes Vitais (VIMS)
Desmontagem e Montagem Sistemas da Mquina RPNR8286
Guia de ndice do Sistema Eltrico e do Posto do Operador SPNR2996 0,33
Manual de Servio Sistema de Ar Condicionado e SPNR5664 17,10
Aquecimento com Refrigerante R-
134a
Guia de ndice de Manuteno SPNR2874 0,33
Operao e Manuteno SPBU7794 19,60
Guia de ndice do Diagrama SPNR2902 37.36
Diagrama Sistema Hidrulico RENR8280 0,00
Diagrama Sistema Eltrico RENR8288 0,00
08/16/11
773G & 775G OFF-HIGHWAY TRUCK Contents for
JWS1-Up, MJS1-Up (Tier IV)
MWH1-Up, RFM1-Up (DRC) KENR9950-02 VOL I

Binder Label KENR9953 .33
Safety SENR7733 .66
Service Manual Contents KENR9950 VOL I .33
Specification C27 & C32 Machine Engine (Tier IV) SENR9936
Specification C27 & C32 Machine Engine (DRC) KENR9885
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (Tier IV) SENR9937 10.90
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (DRC) KENR9886
Disassembly & Assembly C27 Engine (Tier IV) KENR8148
Disassembly & Assembly Supplement C27 Engine (Tier IV) KENR9955
Disassembly & Assembly C27 Engine (DRC) RENR9217 10.90
Disassembly & Assembly Supplement C27 Engine (DRC) KENR8745
Troubleshooting C27 & C32 Engine (Tier IV) KENR9790
Troubleshooting C27 & C32 Engine (DRC) KENR9795 28.60
Specifications Power Train KENR9956 7.20
Systems Operation Power Train KENR9957 7.20
Testing & Adjusting Power Train KENR9958 7.20
Systems Operation, Troubleshooting, Chassis Electronic Control System KENR9960 28.60
Testing & Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control Module KENR9961 17.10
Testing & Adjusting
09/11/15
773G & 775G OFF-HIGHWAY TRUCK Contents for
MWH1-Up, RFM1-Up (DRC) KENR9950-02 VOL II
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.

Safety SENR7733 .66
Service Manual Contents KENR9950 VOL II .33
Specifications Hydraulic & Braking System KENR9963 7.20
Systems Operation, Testing & Adjusting Hydraulic & Braking System KENR9964 10.90
Specifications Steering System KENR9965 3.70
Systems Operation, Testing & Adjusting Steering System KENR9966 7.20
Specifications, Systems Operation, Testing Suspension Cylinder KENR9967 7.20
& Adjusting
Systems Operation, Testing & Adjusting Auto-Lubrication KENR9968 3.70
Testing & Adjusting
Systems Operation, Troubleshooting, VIMS 3G (Electronic Control System) KENR8744
Testing & Adjusting
Disassembly and Assembly Machine Systems KENR9969
Operation & Maintenance (Tier IV) SEBU8561 19.60
Operation & Maintenance (DRC) SEBU8547
Schematic Index Tab SENR2902 37.36
Schematic Hydraulic System KENR8740 0.00
Schematic Electrical System (JWS, MJS) KENR8741 0.00
Schematic Electrical System (MWH, RFM) UENR1051
09/11/15
CAMINHES FORA-DE-ESTRADA 773G E 775G ndice do
VOLUME I (Motor, Trem de Fora) Manual de Servio
MWH1-Up, RFM1-Up (DRC) KPNR9950-02 VOL I
Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Consulte o Volume II
para obter informaes sobre Sistemas, Sistema Eltrico e Compartimento do Operador, e Manuteno. Este
formulrio lista os mdulos do Manual de Servio disponveis para este produto. Os itens listados tambm podem ser
encomendados separadamente.
Seo Ttulo N da Mdia

Etiqueta da Pasta KPNR9950LBL VOL I 0,33
ndice do Manual de Servio KPNR9950 VOL I 0,33
Especificao C27 & C32 Machine Engine (Tier IV) SPNR9936
Especificao C27 & C32 Machine Engine (DRC) KPNR9885
Operao de Sistemas, Testes e Ajustes C27 & C32 Machine Engine (Tier IV) SPNR9937 10,90
Operao de Sistemas, Testes e Ajustes C27 & C32 Machine Engine (DRC) KPNR9886
Desmontagem e Montagem C27 Engine (Tier IV) KPNR8148
Suplemento de Desmontagem e Montagem C27 Engine (Tier IV) KPNR9955
Desmontagem e Montagem C27 Engine (DRC) RPNR9217 10,90
Suplemento de Desmontagem e Montagem C27 Engine (DRC) KPNR8745
Diagnstico de Falhas Motores C27 e C32 (Tier IV) KPNR9790
Diagnstico de Falhas Motores C27 e C32 (DRC) KPNR9795 28,60
Especificaes Power Train KPNR9956 7,20
Operao de Sistemas Power Train KPNR9957 7,20
Testes e Ajustes Power Train KPNR9958 7,20
Operao de Sistemas, Diagnstico de Chassis Electronic Control System KPNR9960 28,60
Operao de Sistemas, Diagnstico de Brake Electronic Control Module KPNR9961 17,10
Desmontagem e Montagem Power Train KPNR9962
06/07/16
CAMINHES FORA-DE-ESTRADA 773G E 775G ndice do
VOLUME II (Sistemas, Sistema Eltrico e Compartimento do Manual de Servio
Operador, Manuteno)
JWS1-Up, MJS1-Up (Tier IV) KPNR9950-02 VOL II
MWH1-Up, RFM1-Up (DRC)
Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio
disponveis para este produto. Os itens listados tambm podem ser encomendados separadamente.
Seo Ttulo N da Mdia
Pasta SENR2300 10
Etiqueta da Pasta KPNR9950LBL VOL II 0,33
ndice do Manual de Servio KPNR9950 VOL II 0,33
Guia de ndice de Sistemas SPNR2872 033
Especificaes Hydraulic & Braking System KENR9963 7,20
Operao de Sistemas, Testes e Ajustes Hydraulic & Braking System KPNR9964 10,0
Especificaes Steering System KPNR9965 3,70
Operao de Sistemas, Testes e Ajustes Steering System KPNR9966 7,20
Especificaes, Operao de Sistemas, Suspension Cylinder KPNR9967 7,20
Testes e Ajustes
Operao de Sistemas, Testes e Ajustes Auto-Lubrication KPNR9968 3,70
Operao de Sistemas, Diagnstico de Machine Monitoring System KPNR9938
Operao de Sistemas, Diagnstico de VIMS 3G (Electronic Control System) KPNR8744
Desmontagem e Montagem Machine Systems KPNR9969
Guia de ndice do Sistema Eltrico e do Compartimento do Operador SPNR2996 0,3
Manual de Servio Air Conditioning & Heating System SPNR5664 17,1
with R-134a Refrigerant 0
Operao e Manuteno (Tier IV) SPBU8561 19,6
Operao e Manuteno (DRC) SPBU8547 0
Guia de ndice de Diagramas SPNR2902 37.6
Diagrama Hydraulic System KENR8740 0
Diagrama Electrical System (JWS, MJS) KENR8741 0
Diagrama Electrical System (MWH, RFM) UENR1051
06/07/16
776 TRACTOR, 776 COAL HAULER & 777 TRUCK SENR7155-05
84A1-1283, 14H1-205, 14W1-UP Contents for

Net
Binder SENR2300
Safety SENR7733
Specifications 5.4 Bore, 60 degree, V12 Engine REG01561
Systems Operation, Testing & Adjusting 5.4 Bore, 60 degree, V12 Engine REG00616
Disassembly & Assembly D348 Engine SENR7156
Specifications 776 Wagon SENR7403
776 Wagon SENR7404
Compressors
Disassembly & Assembly Operators System SENR7580
Operation & Maintenance Manual 777 Truck SEBU5266
Operation & Maintenance Manual 776 Coal Hauler SEBU5391
Schematic Air System SENR7466
Schematic Electrical (14H1-135, 84A1-559) SENR7221
Schematic Electrical (14H136-158, 84A560-868) SENR2070
Schematic Electrical (14H159-Up, 84A869-Up) SENR2318
02/11/08
776 TRACTOR, 776 COAL HAULER & 777 TRUCK (CONT.) SENR7155-05
84A1-1283, 14H1-205, 14W1-UP Contents for
Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this
02/11/08
776 TRACTOR & 777 TRUCK SENR2967-02
84A1284-UP, 14H206-UP Contents for

Net
Binder SENR2300 14.26 13.69
Specifications 5.4 Bore, 60 Degree V12 Vehicular REG01561 8.65 8.30
Engine
Systems Operation, Testing & Adjusting 5.4 Bore, 60 Degree V12 Vehicular REG00616 8.65 8.30
Engine
Disassembly & Assembly D348 Vehicular Engine SENR7156 2.98 2.86
Testing & Adjusting Power Train Electrical System SENR3018 8.65 8.30
02/11/08
Caterpillar: Confidential Green
776 TRACTOR & 777 TRUCK (CONT.) SENR2967-02

84A1284-UP, 14H206-UP Contents for

Schematic Steering System SENR2972
SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into the manual.
SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into the

4YC1-UP, 6JC1-UP Service Manual SENR3135

Net
Binder SENR2300
Safety SENR7733
Systems Operations, Testing & Adjusting 3500 Engine SENR4621
Service Manual Automatic Ether injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Service Manual Caterpillar 3161 Governor SENR3028
Service Manual Actual Gear Indicator SENR4252
776B TRACTOR & 777B OFF-HIGHWAY TRUCK SENR8576-04


Net
Binder SENR2300
Safety SENR7733
Service Manual Truck Payload Measurement System SENR3537
(4YC1-590, 6JC1-69)
(4YC591-Up, 6JC70-Up)
Schematic Electrical System (with Neutral Start SENR4253
Control, Actual Gear Indicator &
Payload Measurement System)
Schematic Electrical System (4YC1384-1638, SENR4796
6JC84-97)
Schematic Electrical System (4YC1639-Up, SENR5665
6JC98-Up)
(continued)
776B TRACTOR & 777B OFF-HIGHWAY TRUCK (contd) SENR8576-04

Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion
into the manual. The form is not a standard part of the manual.

2TK1-UP, 4XJ1-UP Contents for

Net
Binder SENR2300 14.26 13.69
Specifications 3508 EUI Engine SENR5189 8.65 8.30
Systems Operation, Testing & Adjusting 3508 EUI Engine SENR5190 8.65 8.30
Electronic Troubleshooting 3508 EUI Engine SENR5191 22.60 21.70
Service Manual Engine Overspeed Indicator SENR4263 13.44 12.90
Service Manual Electronic Programmable SENR9122 8.65 8.30
Service Manual Actual Gear Indicator SENR4252 2.98 2.86
Service Manual Tu-Flo Compressors REG00914


2TK1-UP, 4XJ1-UP Contents for

Net
into the manual. The form is not a standard part of the manual.
776C TRACTOR & 777C TRUCK SENR8627

2TK1-UP, 4XJ1-UP Service Manual SENR8625

Net
Safety SENR7733 08 .51 .49
Disassembly & Assembly 3508 EUI Engine SENR5192 01 13.44 12.90
Disassembly & Assembly Supplement Front Brake (Oil Cooled Disc Brakes) SENR5693 5.66 5.43
776D TRACTOR & 777D TRUCK SENR6904-03

3PR1-UP, 5ER1-UP Service Manual SENR6905

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Specifications 3500B Engines SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3508B Engine SENR6927 13.44 12.90
Disassembly & Assembly Power Train RENR3366 22.60 21.70
776D TRACTOR & 777D TRUCK SENR6923-04

3PR1-UP, 5ER1-UP

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Form SENR5664-05, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into
777D OFF-HIGHWAY TRUCK SENR1509-02
2YW1-UP Service Manual SENR1510

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Specifications 3500B Engines SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.65 8.30
Troubleshooting 3500B Electronic Engines SENR1128 03 22.60 21.70
Disassembly & Assembly 3500B Engines SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3500B Engines SENR6927 13.44 12.90
03/30/11
777D OFF-HIGHWAY TRUCK SENR1511-03
2YW1-UP
Engine & Power Train information. The items listed can be ordered separately. When items are updated or
supplements added they will be announced in PREVIEW and should be ordered as they become available.

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Service Manual Air Dryer SENR7474 2.98 2.86
Service Manual Monitoring System SENR6717 05 13.44 12.90
04/14/08
776D WHEEL TRACTOR & 777D TRUCK RENR3331-02

AFS1-UP, AGC1-UP, AGY1-UP (HAA) Service Manual RENR3330

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Service Manual Contents RENR3331 .30 .29
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Disassembly & Assembly Supplement 3508B & 3512B Engines RENR3367 13.44 12.90
Service Manual Oil Renewal System RENR2223
Specifications Power Train RENR3318 5.66 5.43
Systems Operation Power Train RENR3319 5.66 5.43
Testing & Adjusting Power Train RENR3320 8.65 8.30
Service Manual Electronic Programmable RENR2668 02 8.65 8.30
776D TRACTOR & 777D OFF-HIGHWAY TRUCK RENR3333-06

AGC1-UP, AFS1-UP, AGY1-UP (HAA)

Net
Safety SENR7733 08 .60
Service Manual Contents RENR3333 01 .30
Torque Specifications SENR3130 06 3.40
Specifications Air System & Brakes RENR3323 01 6.50
Systems Operation, Testing & Adjusting Air System & Brakes RENR3324 01 15.50
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 15.50
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 3.40
Service Manual Tu-Flo Air Compressor REG00914 03 9.90
Specifications Suspension Cylinders RENR3325 3.40
Systems Operation, Testing & Adjusting Suspension Cylinders RENR3326 3.40
Disassembly & Assembly Machine Systems RENR3365 26.00
Systems Operation Electronic Systems Guide RENR3371 6.50
Service Manual Truck Measurement System (With SENR4733 02 9.90
Real Time Clock)
Service Manual Air Conditioning & Heating Systems SENR5664 05 15.50
With R-134a Refrigerant
Service Manual Caterpillar Monitoring System SENR6717 05 15.50
Operation & Maintenance SEBU7261 04 16.22
Schematic Electrical System (AGC1-1301, RENR3363
AFS1-81)
Schematic Electrical System (AGC1302-Up, RENR8392
AFS82-Up)
Schematic Electrical System (AGY1-Up) RENR3364
Form REHS0563, 776D Tractor & 777D Truck Assembly Procedure Special Instruction, is available for insertion into

FKR1-UP Service Manual RENR8420

Net
Safety SENR7733 .66
Systems Operations, Testing & Adjusting SENR1123
Troubleshooting SENR1128
Disassembly & Assembly Engine SENR1126
Disassembly & Assembly Supplement Engine RENR8434
Systems Operation, Troubleshooting, Electronic Control System RENR8399
Testing & Adjusting

FKR1-UP

Net
Safety SENR7733 .66
Testing & Adjusting Air System & Brakes RENR8430
& Adjusting
Systems Operation, Troubleshooting, Truck Payload Electronic Control RENR8386
Systems Operation, Troubleshooting, Brake Electronic Control System RENR8398
Testing & Adjusting
Systems Operation Monitoring System RENR8397
Disassembly & Assembly Machine Systems (FKR200-Up) RENR8432
777D RCNR8421-02
I
FKR1- RCNR8420
Note: I II
PREVIEW
IC

SENR2300 15.70
RCNR8423 0.33
SCNR7733 0.66
RCNR8421 0.33
SCNR3130 3.70
SCNR2870 0.33
SCNR1122
SCNR1123
SCNR1128
SCNR1126
RCNR8434
SCNR2871 0.33
RCNR8425
RCNR8426
RCNR8427
RCNR8399
FKR200- RCNR8428
02/10/12
777D RCNR8422-02
II
FKR1- RCNR8420
Note: II I
PREVIEW
IC

SENR2300 15.70
RCNR8424 0.33
SCNR7733 0.66
RCNR8422 0.33
SCNR3130 3.70
SCNR2872 0.33
RCNR8438
RCNR8439
RCNR8435
RCNR8436
RCNR8429
RCNR8430
RCNR8437
RCNR8386
RCNR8398
RCNR8397
FKR200- RCNR8432
SCNR2874
SCBU8308
SCNR2902
RENR8431
RENR8433
02/10/12
777F OFF-HIGHWAY TRUCK RENR8296-02

JRP1-UP Service Manual RENR8295

Net
Safety SENR7733 .66
Specifications, Systems Operation, Testing Quick Evac RENR8395 3.70
& Adjusting
Systems Operation Oil Renewal System RENR2223 3.70
Disassembly & Assembly C32 Engine RENR9217
Disassembly & Assembly Supplement C32 Engine RENR8300
Troubleshooting C32 Engine RENR9346
Specifications RENR8301 7.20
Systems Operation RENR8302 10.90
Testing & Adjusting RENR8303 7.20
Specifications, Systems Operation, Testing Traction Control System (TCS) SENR2986 10.90
& Adjusting
Testing & Adjusting
Systems Operation, Troubleshooting, Brake/Chassis Electronic Control RENR8343 17.10
Testing & Adjusting Module
Disassembly & Assembly RENR8304 150.18
777F Off-Highway Truck RENR8297-04

JRP1-UP Service Manual RENR8295

Net
Safety SENR7733 .66
Specifications, Systems Operation, Testing Suspension Cylinder RENR8316 7.20
& Adjusting
Specifications, Systems Operation, Testing Autolubrication RENR8396 3.70
& Adjusting
Systems Operation, Troubleshooting, Machine Monitoring System RENR8344
Testing & Adjusting
Schematic Index Tab SENR2902 .33
Schematic Hydraulic System RENR8305 25.50
Schematic Electrical System RENR8307 0.00
Form REHS2594, 777F Off HighwayTruck Assembly Procedure Special Instruction, is available for insertion into this
CAMINHO FORA-DE-ESTRADA 777F RPNR8296-02
VOLUME I (MOTOR, TREM DE FORA) Contedo do
JRP1-UP Manual de Servio RPNR8295
Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Veja o Volume II para
Informaes de Manuteno, de Sistemas, Eltrico e da Estao do Operador Este formulrio lista os mdulos do
Manual de Servio disponveis para este produto. Estes itens listados podem tambm ser pedidos separadamente.
Quando os itens so atualizados ou suplementos so adicionados, eles sero anunciados na PREVISO, e devem ser
pedidos medida em que tornarem-se disponveis.
Seo Cargo Formulrio R Reven IC

N. dedor
Lquid
a
Classificador SENR2300 15,70
Etiqueta do Classificador RPNR8298 0,33
Especificaes de Torques SPNR3130 3,70
Etiqueta de ndice Motor SPNR2870 0,33
Especificao Motores de Mquinas C27 e C32 SPNR9936
Operao, Testes e Ajustes de Sistemas Motores de Mquinas C27 e C32 SPNR9937 10,90
Especificaes, Operao, Testes e Ajustes Suporte do RPNR8395 3,70
de Sistemas
Operao dos Sistemas Sistema de Renovao de leo RPNR2223 3,70
Desmontagem e Montagem Motor C32 RPNR9217
Suplemento de Desmontagem e Montagem Motor C32 RPNR8300
Diagnstico de Falhas Motor C32 RPNR9346
Etiqueta de ndice Trem de Fora SPNR2871 0,33
Especificaes RPNR8301 7,20
Operao dos Sistemas RPNR8302 10,90
Testes e Ajustes RPNR8303 7,20
Especificaes, Operao, Testes e Ajustes Sistema de controle de trao (TCS) SPNR2986 10,90
de Sistemas
Operao, Diagnstico de Falhas, Testes e Sistema de controle eletrnico RPNR8342 28,60
Ajustes de Sistemas
Operao, Diagnstico de Falhas, Testes e Mdulo de Controle Eletrnico do RPNR8343 17,10
Ajustes de Sistemas Freio/Chassis
Desmontagem e Montagem RPNR8304 150.18
12/01/08
CAMINHO FORA-DE-ESTRADA 777F RPNR8297-04
VOLUME II (SISTEMAS, ELTRICO E DA ESTAO DO OPERADOR, Contedo de
MANUTENO) Manual de Servio RPNR8295
JRP1-UP
Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Veja o Volume I para
informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio disponveis para
este produto. Estes itens listados podem tambm ser pedidos separadamente. Quando itens so atualizados ou
suplementos so adicionados, eles sero anunciados na PREVISO e devem ser pedidos medida em que tornarem-
se disponveis.
Seo Cargo Formulrio R Reven IC

N. dedor
Lquid
a
Classificador SENR2300 15,70
Etiqueta do Classificador RPNR8299 0,33
Especificaes de Torques SPNR3130 3,70
Etiqueta de ndice para Sistemas SPNR2872 0,33
Especificaes Sistema Hidrulico RPNR8314 3,70
Operao, Testes e Ajustes de Sistemas Sistema Hidrulico RPNR8315 10,90
Especificaes Sistema de Direo RPNR8312 3,70
Operao, Testes e Ajustes de Sistemas Sistema de Direo RPNR8313 7,20
Especificaes, Operao dos Sistemas, Cilindro da Suspenso RPNR8316 7,20
Testes e Ajuste e Diagramas Esquemticos
Especificaes, Operao, Testes e Ajustes Autolubrificao RPNR8396 3,70
de Sistemas
Operao, Diagnstico de Falhas, Testes e Sistema de Monitorizao da RPNR8344
Ajustes de Sistemas Mquina
Operao, Diagnstico de Falhas, Testes e Sistema de Gerenciamento de KPNR5955
Ajustes de Sistemas Informaes Vitais (VIMS)
Etiqueta de ndice do Sistema Eltrico e da Estao do Operador SPNR2996 0,33
Manual de Servio Sistema de Ar Condicionado e SPNR5664 17,10
Aquecimento com Lquido
Arrefecedor R-134a
Etiqueta de ndice Manuteno SPNR2874 0,33
Operao e Manuteno 15 SPBU7790 19,60
Etiqueta de ndice de Esquemas SPNR2902 0,33
Diagrama Sistema Hidrulico RENR8305 25,50
Diagrama Sistema eltrico RENR8307 0,00
Note: O Formulrio RPHS2594, Instruo Especial do Procedimento de Montagem do Caminho Fora-de-

Estrada 777F, est disponvel para insero neste Manual. O formulrio no uma parte padro do Manual.
12/01/08
Camin de Obras 777F RSNR8296-02
VOLUMEN I (Motor, Tren de fuerza) Contenido para
JRP1-Y Sig. Manual de Servicio RSNR8295
Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen II para obtener informacin acerca de los Sistemas, Sistema elctrico, Estacin del operador, Mantenimiento
y Diagramas. Estos modulos aqu indicados pueden pedirse por separado.
Seccin Ttulo No. de Rev. Dlr. IC

forma Net
Carpeta SENR2300 15,70

Etiqueta de la carpeta RSNR8298 0,33
Seguridad SSNR7733 0,66
Contenido del Manual de Servicio RSNR8296 0,33
Especificaciones de par de apriete SSNR3130 3,70
Tabulador del ndice del motor SSNR2870 0,33
Especificacin Motor de la mquina C27 y C32 SSNR9936
Operacin de Sistemas, Pruebas y Ajustes Motor de la mquina C27 y C32 SSNR9937 10,90
Especificaciones, Operacin de Sistemas, Quick Evac RSNR8395 3,70
Pruebas Ajustes
Operacin de Sistemas Sistema de Renovacin del Aceite RSNR2223 3,70
Desarmado y Armado Motor C32 RSNR9217
Suplemento de Desarmado y Armado Motor C32 RSNR8300
Localizacin y solucin de problemas Motor C32 RSNR9346
Tabulador del ndice del tren de fuerza SSNR2871 0,33
Especificaciones RSNR8301 7,20
Operacin de Sistemas RSNR8302 10,90
Pruebas y Ajustes RSNR8303 7,20
Especificaciones, Operacin de Sistemas, Sistema de control de traccin (TCS) SSNR2986 10,90
Pruebas Ajustes
Operacin de Sistemas, Localizacin y Sistema de control electrnico RSNR8342 28,60
Solucin de Problemas, Pruebas Ajustes
Operacin de Sistemas, Localizacin y Mdulo de control electrnico del RSNR8343 17,10
Solucin de Problemas, Pruebas Ajustes chasis/freno
Desarmado y Armado RSNR8304 150.18
03/23/11
Camin de Obras 777F RSNR8297-04
VOLUMEN II (Sistemas, Sistema elctrico y Estacin del operador, Contenido para
Mantenimiento) Manual de Servicio RSNR8295
JRP1-y sig.
Volumen I para ver la informacin del Tren de fuerza y Motor. Esta forma indica los mdulos del manual de servicio
disponibles para este producto. Los artculos indicados pueden pedirse por separado.

forma Net
Carpeta SENR2300 15,70

Etiqueta de la carpeta RSNR8299 0,33
Seguridad SSNR7733 0,66
Contenido del Manual de Servicio RSNR8297 0,33
Especificaciones de par de apriete SSNR3130 3,70
Tabulador del ndice de Sistemas SSNR2872 0,33
Especificaciones Sistema hidrulico RSNR8314 3,70
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico RSNR8315 10,90
Especificaciones Sistema de direccin RSNR8312 3,70
Operacin de Sistemas, Pruebas y Ajustes Sistema de direccin RSNR8313 7,20
Especificaciones, Operacin de Sistemas, Cilindro de suspensin RSNR8316 7,20
Pruebas Ajustes
Especificaciones, Operacin de Sistemas, Autolubricacin RSNR8396 3,70
Pruebas Ajustes
Operacin de Sistemas, Localizacin y Sistema Monitor de la Mquina RSNR8344
Solucin de Problemas, Pruebas Ajustes
Operacin de Sistemas, Localizacin y Sistema de Administracin de KSNR5955
Solucin de Problemas, Pruebas Ajustes Informacin Vital (VIMS)
Desarmado y Armado Sistemas de mquina RSNR8311
Tabulador del ndice del Sistema elctrico y Estacin del operador SSNR2996 0,33
Manual de Servicio Sistema de Aire acondicionado y SSNR5664 17,10
Calefaccin con Refrigerante R-134a
Tabulador del ndice de mantenimiento SSNR2874 0,33
Operacin y Mantenimiento SSBU7790 19,60
Orejeta del ndice de Diagramas SSNR2902 0,33
Diagrama Sistema hidrulico RENR8305 25,50
Diagrama Sistema elctrico RENR8307 0,00
Note: El formulario REHS2594, 777F Off HighwayTruck Assembly Procedure Special Instruction se puede
adjuntar a este manual. La forma es una seccin independiente y no estndar de este manual.
03/23/11
777G OFF-HIGHWAY TRUCK Contents for
RDR1-UP (Tier IV), TNM1-UP (DRC), GT71-Up
KENR9920-05 VOL I
Section Title Media No. Rev.
Binder SENR2301
Safety SENR7733
Service Manual Contents KENR9920 VOL I
Specification C27 & C32 Machine Engine (Tier IV) UENR0949
Specification C27 & C32 Machine Engine (DRC) KENR9885
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (Tier IV) UENR0950
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (DRC) KENR9886
Disassembly & Assembly C27 & C32 Engine (Tier IV) KENR8148
Disassembly & Assembly C27 & C32 Engine (DRC) RENR9217
Disassembly & Assembly Supplement C32 Engine (Tier IV) KENR8739
Disassembly & Assembly Supplement C32 Engine (DRC) RENR8300
Troubleshooting C27 & C32 Engine (Tier IV) KENR9790
Troubleshooting C27 & C32 Engine (DRC) KENR9795
Specifications KENR9925
Systems Operation KENR9926
Testing & Adjusting KENR9927
Systems Operation, Troubleshooting, Power Train Electronic Control KENR9929
Systems Operation, Troubleshooting, Brake Electronic Control Module KENR9930
Testing & Adjusting
12/11/15
777G OFF-HIGHWAY TRUCK Contents for
RDR1-UP (Tier IV), TNM1-UP (DRC) ), GT71-Up
KENR9920-05 VOL II
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine
& Power Train information. This form lists the Service Manual modules available for this product. These items listed can
also be ordered separately.

Safety SENR7733 .66
Service Manual Contents KENR9920 VOL II .33
Specifications Hydraulic & Braking System KENR9932 3.70
Systems Operation, Testing & Adjusting Hydraulic & Braking System KENR9933 10.90
Specifications Steering System KENR9934 3.70
Systems Operation, Testing & Adjusting Steering System KENR9935 7.20
Specifications, Systems Operation, Testing Suspension Cylinder KENR9936 7.20
& Adjusting
Specifications, Systems Operation, Testing Fast Fill Center KENR9944
& Adjusting
Specifications, Systems Operation, Testing Auto Lubrication KENR9937 3.70
& Adjusting
Testing & Adjusting
Specifications, Systems Operation, Testing Hydraulic Fan KENR9940
& Adjusting
Operation & Maintenance (Tier IV) SEBU8095
Operation & Maintenance (DRC) SEBU8227 19.60
Schematic Index Tab SENR2902 .33
Schematic Hydraulic System KENR9942 25.50
Schematic Electrical System (LRC) UENR1024
Schematic Electrical System (Tier IV) KENR9943 0.00
Note: Form REHS5053, 777G Off HighwayTruck Assembly Procedure Special Instruction, is available for insertion
Note: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Systems Operation Tire Pressure Monitoring KENR6295
12/11/15
777G
I ( )

RDR1-UP (Tier IV), TNM1-UP (DRC, . . ,

Tier IV)
KRNR9920-04 I
Note: I
. , ,
II.
, .
.
SENR2301 15,70
KRNR9923 33
SRNR7733 0,66
KRNR9920 TOM I 33

SRNR3130 3.70
, SRNR2870 33
C27 C32 (Tier URNR0949
IV)
C27 C32 (DRC) KRNR9885
, C27 C32 (Tier URNR0950
IV)
, C27 C32 (DRC) KRNR9886 10,90
RRNR2223 3.70
C27 C32 (Tier KRNR8148
IV)
C27 C32 (DRC) RRNR9217
, C32 (Tier IV) KRNR8739
, C32 (DRC) RRNR8300
C27 C32 (Tier KRNR9790
IV)
C27 C32 (DRC) KRNR9795
, SRNR2871 33
KRNR9925 7,20
KRNR9926 10,90
KRNR9927 7,20
, KRNR9929 28.60
,
, KRNR9930 17,10
,
KRNR9931 150.1
8
10/09/14
777G
II (,

, )

Tier IV) KRNR9920-04 II
Note: II
. I.
, .
.
IC
Net
SENR2301 15,70
KRNR9924 33
SRNR7733 0,66
KRNR9920 TOM II 33

SRNR3130 3.70
, SRNR2872 33
KRNR9932 3.70

, KRNR9933 10,90

KRNR9934 3.70
, KRNR9935 7,20
, KRNR9936 7,20
,
, (Fast KRNR9944
, Fill Center)
, KRNR9937 3.70
,
, Machine Monitoring System KRNR9938
,
KRNR9939
, KRNR9940
,
, SRNR2996 33
,
Vital Information KRNR9941
,
Management System (VIMS)
SRNR5664 17,10

R-134a
, SRNR2874 33
(Tier IV) SRBU8095
(DRC) SRBU8227 19.60
10/09/14
777G (continued)
II (,

, )

Tier IV) KRNR9920-04 II
Note: II
. I.
, .
.

SRNR2902 33
KENR9942 25,50
(LRC, . . UENR1024
,
Tier
IV)
(Tier IV) KENR9943 0.00
Note: REHS5053, 777G Off

HighwayTruck Assembly Procedure. .
Note: .
.
KENR6295
10/09/14
785 TRUCK SENR4001-14

8GB1-UP Service Manual SENR4000

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Service Manual Automatic Ether Injection System SENR4705 02 8.65 8.30
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98 2.86
Specifications 3500 Engines SENR4620 01 8.65 8.30
Systems Operation, Testing & Adjusting 3500 Engines SENR4621 01 8.65 8.30
Service Manual 3161 Governor SENR3028 02 5.66 5.43
Disassembly & Assembly 3512 Engine (96Z1-Up) SENR4004 01 22.60 21.70
Specifications Power Train (8GB1-222) SENR4005 01 5.66 5.43
Specifications Power Train (8GB223-Up) SENR3588 02 5.66 5.43
Systems Operation Power Train SENR4006 01 8.65 8.30
Testing & Adjusting Power Train (3YB1-598) SENR4008 01 22.60 21.70
Testing & Adjusting Power Train (3YB599-Up) SENR3980 22.60 21.70
Service Manual Electronic Neutral Start Control SENR3889 2.98 2.86
Service Manual Actual Gear Indicator SENR4252 2.98 2.86
Service Manual Rear Axle Hydraulic System SENR1476 01 2.98 2.86
785 OFF-HIGHWAY TRUCK SENR4648-04

Binder SENR2300
Safety SENR7733
Suspension Cylinders SENR4016
Specifications Hydraulic System (8GB1-222) SENR4017
Specifications Hydraulic System (8GB223-Up) SENR3586
Hydraulic System (8GB1-222) SENR4018
Hydraulic System (8GB223-Up) SENR3587
Service Manual Fir Suppression System SENR3234
Service Manual Automatic Lubrication System SENR4724
Operation & Maintenance Manual 8GB223-Up SEBU6092
Schematic Hydraulic System (8GB1-222) SENR4019
Schematic Hydraulic System (8GB223-Up) SENR3563
Schematic Electrical System (8GB1-222) SENR3097
Schematic Electrical System (8GB223-417) SENR3419
Schematic Electrical System (8GB418-Up) SENR4285
Schematic Power Train Electrical System (8GB1- SENR4009
222)
(8GB223-Up)
(continued)
785 OFF-HIGHWAY TRUCK (contd) SENR4648-04


5RK1-UP, 6HK1-UP Service Manual SENR6300

Net
Binder SENR2300
Safety SENR7733
Specifications 3512 & 3516 EUI Engines SENR5595
Systems Operations, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596
Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597
Service Manual Automatic Ether Injection System SENR4705
Service Manual Variable Speed Fan Drive RENR2634
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439
Disassembly & Assembly Supplement 785B Truck Engine (4WJ) SENR5662
Disassembly & Assembly Supplement Air Starter SENR1075
Service Manual Rear Axle Hydraulic System SENR1476
Disassembly & Assembly 785B Truck Power Train SENR5677

VOLUME II (SYSTEMS) Contents for
5RK1-UP, 6HK1-UP Service Manual SENR6300
Binder SENR2300
Safety SENR7733
Service Manual Automatic Electronic Traction Aids SENR2986
Service Manual Air Dryer For Vehicle Air Systems SENR7474
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
784B TRACTOR & 785B TRUCK RENR2537-01

VOLUME III (ELECTRICAL & OPERATORS STATION, MAINTENANCE, Contents for
SCHEMATIC) Service Manual SENR6300
5RK1-UP, 6HK1-UP

Net
Service Manual Automatic Lubrication System SENR4724 03 3.40
Service Manual Starting & Charging Systems SENR2947 01 3.40
Service Manual Electronic Monitoring System SENR2945 01 3.40
Service Manual Vital Information Management SENR6059 06 39.70
System (VIMS)
Schematic Electrical System (6HK1-478) SENR5672
Schematic Electrical System (6HK479-522) SENR8577
Schematic Electrical System (6HK523-Up) SENR1513
NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R12 Refrigerant, is available for insertion
NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
784C TRACTOR & 785C OFF-HIGHWAY TRUCK Contents for
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
SENR1485-11 VOL I
Systems and Volume III for the Electrical Systems & Operators Station and Maintenance information. The items listed
can be ordered separately.

Binder Label RENR2666 01 .30
Service Manual Contents SENR1485 VOL I 06 .30
Specifications 3500B Engine SENR1122 03 6.50
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 9.90
Troubleshooting 3500B Engine SENR1128 03 26
Disassembly & Assembly 3500B Engine SENR1126 260
Disassembly & Assembly Supplement 3512B & 3516B Engine SENR1486 01 26.
Specifications Power Train SENR1487 01 9.90
Systems Operation Power Train SENR1488 01 9.90
Testing & Adjusting Power Train SENR1489 01 150
Systems Operation, Testing & Adjusting Power Train Electronic Control SENR1502 01 15.5
System
Disassembly & Assembly Power Train SENR1490 02 26.
Service Manual Traction Control System SENR2986
06/07/16
VOLUME II (Systems) Service Manual
SENR1485-11 VOL II
Engine & Power Train and Volume III for the Electrical, Operators Station and Maintenance information. The items
listed can be ordered separately.
Section Title Media No. R D

Service Manual Contents SENR1485 VOL II 04 .30
Specifications Steering System SENR1491 01 3.40
Systems Operation, Testing & Adjusting Steering System SENR1492 01 6.50
Specifications Air System & Brakes SENR1493 01 6.50
Systems Operation, Testing & Adjusting Air System & Brakes SENR1494 01 15.50
Testing & Adjusting
Service Manual Tu-Flo Air Compressors (2PZ, APX) REG00914 03 9.90
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 6.50
(1HW, 5AZ)
Specifications Suspension Cylinder SENR1495 01 3.40
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1496 01 3.40
Specifications Hydraulic System SENR1497 02 6.50
Systems Operation, Testing & Adjusting Hydraulic System SENR1498 01 6.50
Disassembly & Assembly Machine Systems SENR1500 02 39.70
06/07/16
VOLUME III (Electrical & Operators Station, Maintenance) Service Manual
SENR1485-11 VOL III
Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for the
Engine & Power Train and Volume II for the Systems information. The items listed can be ordered separately.
Section Title Media No. R N

Service Manual Contents SENR1485 VOL III 05 .30
Service Manual Auto Lubrication System SENR4724 03 3.40
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 07 39.70
System (VIMS) (1HW)
Systems Operation Vital Information Management RENR2630 15.50
System (VIMS) (APX, 2PZ, 5AZ)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631 26.00
System Moving Truck Payload
System With Second Gear Weighing
(APX, 5AZ264-Up)
Service Manual Contour Series Seat SENR6615 04 9.90
Service Manual Comfort Series Seat RENR2165 6.50
Operation & Maintenance Manual (1HW, APX, 2PZ) SEBU7173 02 16.22
Operation & Maintenance Manual (5AZ) SEBU7176 03 16.22
Schematic Hydraulic System (1HW, APX1-450, SENR1499
2PZ1-105, 5AZ1-399)
Schematic Hydraulic System (APX451-Up, RENR8123
(ARC) APX451-Up, 5AZ400-Up,
(ARC) 5AZ400-Up)
Schematic Electrical System (1HW) SENR1501
Schematic Electrical System - HAA (5AZ1-263) SENR1591
Schematic Electrical System - HAA (5AZ264- RENR2643
399)
Schematic Electrical System - HAA (5AZ400-Up) RENR8126
Schematic Electrical System (2PZ1-105, APX1- RENR2640
450)
Schematic Electrical System (2PZ106-Up, RENR8124
APX451-Up)
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
06/07/16
TRATOR 784C E CAMINHO FORA-DE-ESTRADA 785C ndice do
VOLUME I (Motor, Trem de Fora) Manual de Servio
SPNR1485-11 VOL I
para obter informaes sobre Sistemas, e o Volume III para obter informaes sobre os Sistemas Eltricos e o
Compartimento do Operador, e Manuteno. Os itens listados podem ser encomendados separadamente.
Seo Ttulo N do Formulrio R

e
Pasta SENR2300 14
Etiqueta da Pasta SPNR1485LBL VOL I 01 0,30
Segurana SPNR7733 08 0,60
ndice do Manual de Servio SPNR1485 VOL I 06 0,30
Especificaes de Torque SPNR3130 06 3,40
Especificaes 3500B Engine SPNR1122 03 6,50
Operaes de Sistemas, Testes e Ajustes 3500B Engine SPNR1123 03 9,90
Diagnstico de Falhas 3500B Engine SPNR1128 03 26
Desmontagem e Montagem 3500B Engine SPNR1126 26
Suplemento de Desmontagem e Montagem 3512B & 3516B Engine SPNR1486 01 26
Manual de Servio Oil Renewal System RPNR2223
Manual de Servio Variable Speed Fan Drive RPNR2634
Especificaes Power Train SPNR1487 01 9,90
Operao de Sistemas Power Train SPNR1488 01 9,90
Testes e Ajustes Power Train SPNR1489 01 15,50
Operao de Sistemas, Testes e Ajustes Power Train Electronic Control SPNR1502 01 15,50
System
Desmontagem e Montagem Power Train SPNR1490 02 26
Manual de Servio Traction Control System SPNR2986
06/21/16
VOLUME II (Sistemas) Manual de Servio
SPNR1485-11 VOL II
para obter informaes sobre o Motor e o Trem de Fora, e o Volume III para obter informaes sobre Sistema
Eltrico, Compartimento do Operador e Manuteno. Os itens listados podem ser encomendados separadamente.
Seo Ttulo N do Formulrio Re Dlr.

Etiqueta da Pasta SPNR1485LBL VOL II 01 0,30
ndice do Manual de Servio SPNR1485 VOL II 04 0,30
Guia de ndice de Sistemas SPNR2872 0,30
Especificaes Steering System SPNR1491 01 3,40
Operao de Sistemas, Testes e Ajustes Steering System SPNR1492 01 6,50
Especificaes Air System & Brakes SPNR1493 01 6,50
Operao de Sistemas, Testes e Ajustes Air System & Brakes SPNR1494 01 15,50
Operao de Sistemas, Diagnstico de Brake Electronic Control System SPNR1503 03 15,50
Manual de Servio Air Dryer SENR7474 05 3,40
Manual de Servio Tu-Flo Air Compressors (2PZ, APX) REG00914 03 9,90
Manual de Servio Tu-Flo 550/750 Air Compressors SPNR6455 6,50
(1HW, 5AZ)
Especificaes Suspension Cylinder SPNR1495 01 3,40
Operao de Sistemas, Testes e Ajustes Suspension Cylinder SPNR1496 01 3,40
Especificaes Hydraulic System SPNR1497 02 6,50
Operao de Sistemas, Testes e Ajustes Hydraulic System SPNR1498 01 6,50
Desmontagem e Montagem Machine Systems SPNR1500 02 39,70
06/21/16
VOLUME III (Sistema Eltrico e Compartimento do Operador, Manual de Servio
Manuteno)
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP SPNR1485-11 VOL III
Observao: Este formulrio lista o contedo do volume III do Manual de Servio deste produto. Consulte o
Volume I para obter informaes sobre o Motor e o Trem de Fora, e o Volume II para obter informaes sobre os
Sistemas. Os itens listados podem ser encomendados separadamente.
Seo Ttulo N do Formulrio R Dlr.

Net
Etiqueta da Pasta SPNR1485LBL VOL III 01 0,30
ndice do Manual de Servio SPNR1485 VOL III 05 0,30
Guia de ndice do Sistema Eltrico e do Compartimento do Operador SPNR2996 0,30
Manual de Servio Auto Lubrication System SPNR4724 03 3,40
Operao de Sistemas, Testes e Ajustes Vital Information Management SPNR6059 07 39,70
System (VIMS) (1HW)
Operao de Sistemas Vital Information Management RPNR2630 15,50
Testes e Ajustes, Diagnstico de Falhas Vital Information Management RPNR2631 26,00
(APX, 5AZ264-Up)
Manual de Servio Contour Series Seat SPNR6615 04 9,90
Manual de Servio Comfort Series Seat RPNR2165 6,50
Manual de Operao e Manuteno (1HW, APX, 2PZ) SPBU7173 02 16,22
Manual de Operao e Manuteno (5AZ) SPBU7176 03 16,22
Guia de ndice de Diagramas SPNR2902
Diagrama Hydraulic System (1HW, APX1-450, SENR1499
2PZ1-105, 5AZ1-399)
Diagrama Hydraulic System (APX451-Up, RENR8123
(ARC) APX451-Up, 5AZ400-Up,
(ARC) 5AZ400-Up)
Diagrama Electrical System (1HW) SENR1501
Diagrama Electrical System - HAA (5AZ1-263) SENR1591
Diagrama Electrical System - HAA (5AZ264- RENR2643
399)
Diagrama Electrical System - HAA (5AZ400-Up) RENR8126
Diagrama Electrical System (2PZ1-105, APX1- RENR2640
450)
Diagrama Electrical System (2PZ106-Up, RENR8124
APX451-Up)
Observao: O Formulrio SPNR5664, Air Conditioning & Heating Systems Service Manual with R-134a
Refrigerant, est disponvel para insero neste manual. O formulrio no uma parte padro do manual.
06/21/16
784C 785C SRNR1482-07
I (, )
1HW1- , 2PZ1-
SRNR1485
: I .
II , III ,
. .
"PREVIEW",
.
SENR2300
RRNR2666
SRNR7733
SRNR1482
SRNR3130
, SRNR2870
3500B SRNR1122
, 3500B SRNR1123
3500B SRNR1128
SRNR8603

3500B SRNR1126
, SRNR2871
SRNR1487
SRNR1488
SRNR1489
, SRNR1502

04/10/13
784C 785C SRNR1484-04
II ( , ,
, )
1HW1- , 2PZ1- SRNR1485
: II .
I , III
, .
.
"PREVIEW", .
SENR2301
RRNR2667
SRNR7733
SRNR1484
SRNR3130
, SRNR2872
SRNR1491
, SRNR1492
SRNR1493
, SRNR1494
, SRNR1503

SRNR7474
Tu-Flo RRG00914
(2PZ, APX)
SRNR1495
SRNR1496
SRNR1497
SRNR1498
SRNR1499
, SRNR2996
SRNR1501
SRNR4724
SRNR6059
(VIMS)
SRNR6615
, SRNR2874
SRBU7173
: SRNR5664, Air Conditioning & Heating Service Manual with R-134a

Refrigerant, ( ,
, R-134a) .
, .
04/10/13
785D OFF-HIGHWAY TRUCK KENR8301-01
MSY1-UP Service Manual KENR8300
When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they
become available.
Binder SENR2300
Safety SENR7733
Service Manual Contents KENR8301
Specifications-India 3512C OHT Engine KENR6854
Systems Operation, Testing & Adjusting 3512C OHT Engine KENR6855
Troubleshooting 3512C OHT Engine KENR6856
Oil Renewal System 3512C OHT Engine RENR2223
Disassembly & Assembly 3512C OHT Engine KENR8117
Disassembly & Assembly Supplement 3512C OHT Engine KENR8314
Systems Operation, Troubleshooting, Testing Power Train Electronic Control System SENR1502
& Adjusting
Systems Operation, Troubleshooting, Testing Brake Electronic Control System SENR1503
& Adjusting
Specifications, Systems Operation, Testing & Automatic Electronic Traction Aid SENR2986
Adjusting (AETA)
01/14/09
785D OFF-HIGHWAY TRUCK KENR8302-01
MAINTENANCE) Service Manual KENR8300
MSY 1-UP
listed can also be ordered separately. When items are updated or supplements are added, they will be announced in
PREVIEW and should be ordered as they become available.
Project p
Binder SENR2300
Safety SENR7733
Specs, Systems Operation, Testing & Suspension Cylinders KENR8317
Adjusting, Troubleshooting
Service Manual Contour 3 Pt. Series Seat RENR8391
Systems Operation, Testing & Adjusting, Vital Information Management Monitoring System RENR2631
Troubleshooting (VIMS)
Systems Operation VIMS Truck Payload System RENR2635
Systems Operation Road Analysis Control (RAC) RENR2636
Service Manual Auto Lubrication SENR4724
Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
Caterpillar: Confidential Red

789 TRUCK SENR3422-08

9ZC1-UP Service Manual SENR3420
Binder SENR2300
Safety SENR7733
Specifications 3500 Vehicular Engines SENR4620
Systems Operation, Testing & Adjusting 3500 Vehicular Engines SENR4621
Service Manual Caterpillar 3161 Governor SENR3028
Disassembly & Assembly 3516 Vehicular Engine SENR3425
789 OFF-HIGHWAY TRUCK RENR2698-04

9ZC1-UP Service Manual SENR3420

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Service Manual Contents RENR2698 02 .30 .29
Specifications Steering System SENR3431 02 2.98 2.86
Service Manual Air Dryer for Vehicle Air Systems SENR7474 05 2.98 2.86
Specifications Suspension Cylinders SENR3435 01 2.98 2.86
Suspension Cylinders SENR3436 2.98 2.86
Disassembly & Assembly Vehicle Systems SENR3404 13.44 12.90
Service Manual Fire Suppression System With SENR3234 03 5.66 5.43
Automatic Actuation
Service Manual Automatic Lubrication System SENR4724 03 2.98 2.86
Service Manual Air Conditioning & Heating With R-12 SENR3334 01 13.44 12.90
Refrigerant
Service Manual Air Conditioning & Heating With SENR5664 05 13.44 12.90
R134a Refrigerant
Schematic Power Train (Electrical System) SENR3429
Schematic Electrical System (9ZC1-439) SENR3419
Schematic Electrical System (9ZC440-Up) SENR4286
789B TRUCK SENR6322-11

7EK1-UP Service Manual SENR6320
Binder SENR2300
Safety SENR7733
Specifications 3512 & 3516 EUI Engines SENR5595
Systems Operation, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596
Troubleshooting 3512 & 3516 EUI Engines SENR5597
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439
Disassembly & Assembly 789 B Truck Engine Supplement SENR5663
Disassembly & Assembly Air Starter SENR1075
Service Manual Electronic Programmable Transmission SENR9122
Control II
Disassembly & Assembly 789B Truck Power Train SENR5686
7EK1-UP
Engine & Power Train information. The items listed can be ordered separately.

Net
Service Manual Contents SENR5682 06 .30
Steering System SENR6329 01 6.50
Air System & Brakes SENR6331 01 9.90
Service Manual Automatic Retarder Control System SENR5683 02 6.50
Service Manual Automatic Electronic Traction Aid SENR2986 05 9.90
Service Manual Tu-Flo Air Compressors REG00914 03 9.90
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 6.50
Suspension Cylinder SENR6333 01 3.40
Specifications Hydraulic System SENR6334 01 3.40
Hydraulic System SENR6323 01 6.50
Service Manual Truck Payload Measurement System SENR4733 02 9.90
Disassembly & Assembly Machine Systems SENR5687 15.50
Service Manual Electronic Monitoring Systems SENR2945 01 3.40
Service Manual Vital Information Management SENR6059 06 39.70
System (VIMS)
Schematic Electrical System (7EK1-277) SENR5673
Schematic Electrical System (7EK278-370) SENR8578
Schematic Electrical System (7EK371-Up) SENR1514
02/21/11
789B TRUCK (CONTD) SENR5682-09
7EK1-UP
Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
02/21/11
789C OFF-HIGHWAY TRUCK Contents for
VOLUME I (ENGINE, POWER TRAIN) Service Manual
2BW1-UP
SENR1515-12 VOL I
Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems
information and Volume III for Electrical & Operators Station, Maintenance and Schematic information. The items
listed can be ordered separately.
Section Title Media No. Re Dlr. I

N
Service Manual Contents SENR1515 VOL I 03 .30
Systems Operation, Testing & Adjusting 3500B Engine SENR1123 03 9.90
Troubleshooting 3500B Engine SENR1128 03 26.00
Disassembly & Assembly 3500B Engine SENR1126 26.00
Disassembly & Assembly Supplement 3516B Engine SENR1520 00 26.00
Systems Operation Power Train SENR1522 01 9.90
Testing & Adjusting Power Train SENR1523 01 9.90
Systems Operation, Testing & Adjusting Power Train Electronic Control SENR1502 01 15.50
System
Disassembly & Assembly Power Train SENR1524 00 39.70
06/07/16
VOLUME II (SYSTEMS) Service Manual
2BW1-UP
SENR1515-12 VOL II
Engine & Power Train information and Volume III for the Electrical & Operators Station, Maintenance and Schematics
information. The items listed can be ordered separately.
Section Title Media No. Re
Binder SENR2300
Safety SENR7733
Service Manual Contents SENR1515 VOL II
Testing & Adjusting
06/07/16
VOLUME III (ELECTRICAL SYSTEM & OPERATORS STATION, Service Manual
MAINTENANCE, SCHEMATICS)
2BW1-UP SENR1515-12 VOL III
Engine & Power Train information and Volume II for the Systems information. The items listed can be ordered
separately.
Section Title Media No. R . Net IC

Service Manual Contents SENR1515 VOL III 07 .30
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 07 39.70
System (VIMS) (2BW1-302)
System (VIMS) (2BW303-Up)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631 26.00
System (VIMS) (2BW303-Up)
(2BW303-Up)
Service Manual Comfort Series Seat RENR2165 6.50
Service Manual R134-a Heating & Air Conditioning SENR5664 05 15.50
Systems
Schematic Hydraulic System (2BW1-658) SENR1533
Schematic Hydraulic System (2BW659-Up) RENR8121
Schematic Electrical System (2BW1-302) SENR1535
Schematic Electrical System (2BW303-658) RENR2641
Schematic Electrical System (2BW659-Up) RENR8122
Note: Form REHS0264, 789C Truck Field Assembly Procedure Special Instruction, is available for insertion into
Note: Form REHS3270, 789C Assembly Procedure for the Coal Truck Body Special Instruction, is available for
06/07/16
CAMINHO FORA-DE-ESTRADA 789C ndice do
VOLUME I (MOTOR, TREM DE FORA) Manual de Servio
2BW1-UP
SPNR1515-12 VOL I
para obter informaes sobre Sistemas, e o Volume III para obter informaes sobre o Sistema Eltrico e o
Compartimento do Operador, e Manuteno e Diagramas. Os itens listados podem ser encomendados
separadamente.
Seo Ttulo N do Formulrio R Net I

e C

Etiqueta da Pasta SPNR1515LBL VOL I 0,30
ndice do Manual de Servio SPNR1515 VOL I 03 0,30
Especificaes 3500B Engine SPNR1122 03 6,50
Operao de Sistemas, Testes e Ajustes 3500B Engine SPNR1123 03 9,90
Diagnstico de Falhas 3500B Engine SPNR1128 03 26
Desmontagem e Montagem 3500B Engine SPNR1126 26
Suplemento de Desmontagem e Montagem 3516B Engine SPNR1520 00 26
Manual de Servio Variable Speed Fan Drive RPNR2634
Especificaes Power Train SPNR1521 01 9,90
Operao de Sistemas Power Train SPNR1522 01 9,90
Testes e Ajustes Power Train SPNR1523 01 9,90
Operao de Sistemas, Testes e Ajustes Power Train Electronic Control SPNR1502 01 15,50
System
Desmontagem e Montagem Power Train SPNR1524 00 39,70
06/21/16
VOLUME II (SISTEMAS) Manual de Servio
2BW1-UP
SPNR1515-12 VOL II
para obter informaes sobre o Motor e o Trem de Fora, e o Volume III para obter informaes sobre Sistema
Eltrico, Compartimento do Operador, Manuteno e Diagramas. Os itens listados podem ser encomendados
separadamente.
Seo Ttulo N do Formulrio R Dr. IC

Net
Pasta SENR2300
Etiqueta da Pasta SPNR1515LBL VOL II
Segurana SPNR7733
ndice do Manual de Servio SPNR1515 VOL II
Especificaes de Torque SPNR3130
Guia de ndice de Sistemas SPNR2872
Especificaes Steering System SENR1525
Operao de Sistemas, Testes e Ajustes Steering System SPNR1526
Especificaes Air System & Brakes SENR1527
Operao de Sistemas, Testes e Ajustes Air System & Brakes SPNR1528
Operao de Sistemas, Diagnstico de Brake Electronic Control System SPNR1503
Manual de Servio Tu-Flo Air Compressors REG00914
Especificaes Suspension Cylinder SPNR1529
Operao de Sistemas, Testes e Ajustes Suspension Cylinder SPNR1530
Especificaes Hydraulic System SENR1531
Operao de Sistemas, Testes e Ajustes Hydraulic System SPNR1532
Desmontagem e Montagem Machine Systems SPNR1534
06/21/16
VOLUME III (SISTEMA ELTRICO E COMPARTIMENTO DO Manual de Servio
OPERADOR, MANUTENO E DIAGRAMAS)
2BW1-UP SPNR1515-12 VOL III
Observao: Este formulrio lista o contedo do volume III do Manual de Servio deste produto. Consulte o
Volume I para obter informaes sobre o Motor e o Trem de Fora, e o Volume II para obter informaes sobre os
Sistemas. Os itens listados podem ser encomendados separadamente. Itens atualizados ou suplementos adicionados
so anunciados em PREVIEW (VISUALIZAO) e devem ser encomendados medida que se tornam disponveis.
Seo Ttulo N do Formulrio R D

e Net
Pasta SENR2301 20
Etiqueta da Pasta SPNR1515LBL VOL III 0,30
ndice do Manual de Servio SPNR1515 VOL III 07 0,30
Guia de ndice do Sistema Eltrico e do Compartimento do Operador SPNR2996 ,30
Manual de Servio Auto Lubrication System SPNR4724 03 3,40
Operao de Sistemas, Testes e Ajustes Vital Information Management SPNR6059 07 39,7
System (VIMS) (2BW1-302) 0
System (VIMS) (2BW303-Up) 0
Testes e Ajustes, Diagnstico de Falhas Vital Information Management RPNR2631 26,0
System (VIMS) (2BW303-Up) 0
(2BW303-Up)
Manual de Servio Contour Series Seat SPNR6615 04 9,90
Manual de Servio Comfort Series Seat RPNR2165 6,50
Manual de Servio R134-a Heating & Air Conditioning SPNR5664 05 15,5
Systems 0
Guia de ndice de Manuteno SPNR2874 0
Manual de Operao e Manuteno SPBU7174 01 1,22
Diagrama Hydraulic System (2BW1-658) SENR1533
Diagrama Hydraulic System (2BW659-Up) RENR8121
Diagrama Electrical System (2BW1-302) SENR1535
Diagrama Electrical System (2BW303-658) RENR2641
Diagrama Electrical System (2BW659-Up) RENR8122
Observao: O Formulrio REHS0264, 789C Truck Field Assembly Procedure Special Instruction, est disponvel
para insero neste manual. O formulrio no uma parte padro do manual.
Observao: O Formulrio REHS3270, 789C Assembly Procedure for the Coal Truck Body Special Instruction,
est disponvel para insero neste manual. O formulrio no uma parte padro do manual.
06/21/16
789C SCNR1517-10
I SCNR1515
2BW1-UP
Note: I II
III
IC

SENR2300 14.26
RCNR2662 0.30
SCNR7733 08 0.60
SCNR1517 03 0.30
SCNR3130 06 3.40
SENR2870 0.30
3500B SCNR1122 03 6.50
3500B SCNR1123 03 9.90
3500B SCNR1128 03 26.00
3500B SENR1126 26.00
3500B 8WM RCNR9717
3516B SCNR1520 00 26.00
RCNR2223
RCNR2634
SENR2871 0.30
SCNR1521 01 9.90
SCNR1522 01 9.90
SCNR1523 01 9.90
SCNR1502 01 15.50
SCNR1524 00 39.70
SCNR2986
1/13/2010
789C SCNR1519-11
II SCNR1515
2BW1-UP
Note: II I
III
IC

SENR2300
RCNR2663
SCNR7733
SCNR1519
SCNR3130
SENR2872
SCNR1525
SCNR1526
SCNR1527
SCNR1528
SCNR1503
Tu-Flo REG00914
SCNR1529
SCNR1530
SCNR1531
SCNR1532
SCNR1534
1/26/2010
789C RCNR8388-03
III SCNR1515
2BW1-UP
Note: III I
II
IC

SENR2301 20.00
RCNR8389 .30
SCNR7733 08 .60
RCNR8388 07 .30
SCNR3130 06 3.40
SENR2996 .30
SCNR4724 03 3.40
VIMS SENR6059 07 39.70
2BW1-302
VIMS RCNR2630 15.50
2BW303-Up
VIMS RCNR2631 26.00
2BW303-Up
RCNR2635 9.90

2BW303-Up
SCNR6615 04 9.90
RCNR2165 6.50
R134 SCNR5664 05 15.50
SENR2874 .30
SCBU7174 01 16.22
SENR2902
2BW1-658 SENR1533
2BW659-Up RENR8121
2BW1-302 SENR1535
2BW303-658 RENR2641
2BW659-Up RENR8122
Note: REHS0264789C
Note: REHS3270789C
1/28/2010
793 OFF-HIGHWAY TRUCK SENR4902-06
3SJ1-UP Contents for

Net
Specifications 3500 Vehicular Engines SENR4620 01 9.90
Systems Operations, Testing & Adjusting 3500 Vehicular Engines SENR4621 01 9.90
Systems Operations, Testing & Adjusting Automatic Ether Injection System SENR4705 02 9.90
Service Manual 3161 Governor SENR3028 02 6.50
Service Manual Engine Overspeed Indicator SENR4263 03 3.40
Service Manual Exhaust Bypass SENR5092 3.40
Disassembly & Assembly 3516 Vehicular Engines SENR4919 26.00
Systems Operation Power Train SENR4904 9.90
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 3.40
Service Manual Automatic Electronic Traction Aid SENR2986 05 9.90
Service Manual Electronic Neutral Start Control SENR3889 3.40
Service Manual Rear Axle Hydraulic System SENR1476 01 3.40
Specifications Steering System SENR4908 3.40
Steering System SENR4909 6.50
Air System & Brakes SENR4911 9.90
Specifications Suspension Cylinders SENR4912 3.40
Suspension Cylinders SENR4913 3.40
Specifications Hydraulic System SENR4914 3.40
Hydraulic System SENR4915 6.50
Service Manual Truck Payload Measurement System SENR4733 02 9.90
Disassembly & Assembly Vehicle Systems SENR4917 15.50
Service Manual Electronic Monitoring System SENR2945 01 3.40
04/14/08
793 OFF-HIGHWAY TRUCK (CONT.) SENR4902-06
3SJ1-UP Contents for

Net
Operation & Maintenance Manual SEBU6333 16.22
Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Regrigerant, is available for
insertion into this manual. The form is not a standard part of the service manual.
Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-13a Regrigerant, is available for
insertion into this manual. The form is not a standard part of the service manual.
04/14/08
789D & 789D XQ OFF-HIGHWAY TRUCK Contents for
SPD1-UP / RM789
SHH1-UP / RM876 XQ (EXTRA QUIET) UENR1055-03 VOL I
Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems,
Electrical & Operators Station, Maintenance and Schematic information. The items listed can be ordered separately.
Section Title Media No. Rev. Dlr. IC

Net
Binder SENR2300 16
Service Manual Contents UENR1055 VOL I 03 .30
Specifications 3516B and 3516C HD Engine KENR9791 03 6.50
Systems Operation, Testing & Adjusting 3516B and 3516C HD Engine KENR9792 03 9.90
Troubleshooting 3516B and 3516C HD Engine KENR9793 03 200
Disassembly & Assembly 3516B HD Engine SENR1126 26.
Disassembly and Assembly Supplement 3516B HD Engine UENR1060
Specifications Power Train UENR1061 01 9.90
Systems Operation Power Train UENR1062 01 9.90
Testing & Adjusting Power Train UENR1063 01 9.90
Systems Operation, Testing & Adjusting, Power Train Electronic Control SENR1502 01 15.5
Troubleshooting System 0
02/09/17
789D & 789D XQ OFF-HIGHWAY TRUCK Contents for
VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS Service Manual
STATION, MAINTENANCE, SCHEMATICS)
SPD1-UP / RM789 UENR1055-03 VOL II
SHH1-UP / RM876 XQ (EXTRA QUIET)
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine
& Power Train information. The items listed can be ordered separately.
Section Title Media No. Rev. Dlr. IC

Nt
Binder SENR2300
Binder Label UENR1058
Safety SENR7733
Service Manual Contents UENR1055 VOL II
Specifications Steering System UENR1068
Systems Operation, Testing & Adjusting Steering System UENR1069
Specifications Air System & Brakes UENR1072
Systems Operation, Testing & Adjusting Air System & Brakes UENR1073
Testing & Adjusting
Specifications Suspension Cylinder UENR1070
Systems Operation, Testing & Adjusting Suspension Cylinder UENR1071
Specifications Hydraulic System UENR1066
Systems Operation, Testing & Adjusting Hydraulic System UENR1067
Disassembly & Assembly Machine Systems UENR1074
Systems Operation, Testing & Adjusting Auto Lubrication System SENR4724
Systems Operation VIMS (Vital Information Management RENR2630
System)
Troubleshooting, Testing & Adjusting VIMS (Vital Information Management RENR2631
System)
Systems Operation VIMS (Truck Payload System) RENR2635
Service Manual Comfort Series Seat RENR2165
Operation & Maintenance Manual Standard and XQ SEBU8242
Schematic Hydraulic System UENR1078
Schematic Cooling System UENR1275
Schematic Air System UENR1276
Note: Form REHS5076, Field Assembly Procedure for the 789D Off-Highway Truck is available for
02/09/17
789D 789D XQ
I ( )

SPD1-UP / RM789

SHH1-UP / RM876 XQ ( )
URNR1055-03 I
: I
. , ,
, II.
.
SENR2300
URNR1055LBL TOM I
SRNR7733 08
URNR1055 I 03

SRNR3130 06
, SRNR2870
3516B 3516C HD KRNR9791 03
, 3516B 3516C HD KRNR9792 03
3516B 3516C HD KRNR9793 03
3516B HD SRNR1126
RRNR2223
, 3516B HD URNR1060
, SRNR2871
URNR1061 01
URNR1062 01
URNR1063 01
, SRNR1502 01

SRNR2986
URNR1065
03/14/17
789D 789D XQ
II (,

, , )

SPD1-UP / RM789
SHH1-UP / RM876 XQ ( ) URNR1055-03 II
: II
. I.
.
SENR2300
URNR1055LBL TOM II
SRNR7733
URNR1055 II

SRNR3130
, SRNR2872
URNR1068
, URNR1069
URNR1072
, URNR1073
, SRNR1503
,
URNR1070
, URNR1071
URNR1066
, URNR1067
URNR1074
, SRNR2996
, SRNR4724
RRNR2630
(VIMS)
, RRNR2631
(VIMS)
RRNR2635
VIMS
"" SRNR6615
Comfort RRNR2165
, SRNR2874
SRBU8242

SRNR2902
Hydraulic System UENR1078
Electrical System UENR1079
Cooling System UENR1275
Air System UENR1276
03/14/17
: REHS5076 789D, "
.
.
03/14/17
CAMINHES FORA-DE-ESTRADA 789D E 789D XQ ndice do
SPD1-UP/RM789
SHH1-UP/RM876 XQ (EXTRA QUIET, EXTRA SILENCIOSO) UPNR1055-03 VOL I
para obter informaes sobre Sistemas, e o Volume III para obter informaes sobre o Sistema Eltrico e o
Compartimento do Operador, e Manuteno e Diagramas. Os itens listados podem ser encomendados
separadamente.
Seo Ttulo N do Formulrio R Dlr. IC

e

Etiqueta da Pasta UPNR1055LBL VOL I 0,30
ndice do Manual de Servio UPNR1055 VOL I 03 0,30
Especificaes 3516B and 3516C HD Engine KPNR9791 03 6,50
Operao de Sistemas, Testes e Ajustes 3516B and 3516C HD Engine KPNR9792 03 9,90
Diagnstico de Falhas 3516B and 3516C HD Engine KPNR9793 03 26
Desmontagem e Montagem 3516B HD Engine SPNR1126 26
Especificaes Power Train UPNR1061 01 9,90
Operao de Sistemas Power Train UPNR1062 01 9,90
Testes e Ajustes Power Train UPNR1063 01 9,90
Operao de Sistemas, Testes e Ajustes, Power Train Electronic Control SPNR1502 01 15,50
Diagnstico de Falhas System
Note: As seguintes informaes no esto disponveis para o lanamento inicial deste manual. Essas informaes
devero ser solicitadas separadamente quando estiverem disponveis.
Suplemento de Desmontagem e Montagem 3516B HD Engine UPNR1060
Desmontagem e Montagem Power Train UPNR1065
02/09/17
CAMINHES FORA-DE-ESTRADA 789D E 789D XQ ndice do
VOLUME II (SISTEMAS, SISTEMA ELTRICO E COMPARTIMENTO DO Manual de Servio
OPERADOR, MANUTENO, DIAGRAMAS)
SPD1-UP/RM789 UPNR1055-03 VOL II
SHH1-UP/RM876 XQ (EXTRA QUIET, EXTRA SILENCIOSO)
para obter informaes sobre o Motor e o Trem de Fora, e o Volume III para obter informaes sobre Manuteno e
Diagramas. Os itens listados podem ser encomendados separadamente.
Seo Ttulo N do Formulrio R Dlr IC
Pasta SENR2300
Etiqueta da Pasta UPNR1055LBL VOL II
Segurana SPNR7733
ndice do Manual de Servio UPNR1055 VOL II
Especificaes Steering System UENR1068
Operao de Sistemas, Testes e Ajustes Steering System UPNR1069
Especificaes Air System & Brakes UPNR1072
Operao de Sistemas, Testes e Ajustes Air System & Brakes UPNR1073
Operao de Sistemas, Diagnstico de Brake Electronic Control System SPNR1503
Especificaes Suspension Cylinder UPNR1070
Operao de Sistemas, Testes e Ajustes Suspension Cylinder UPNR1071
Especificaes Hydraulic System UENR1066
Operao de Sistemas, Testes e Ajustes Hydraulic System UPNR1067
Guia de ndice do Sistema Eltrico e do Compartimento do Operador SPNR2996
Operao de Sistemas, Testes e Ajustes Auto Lubrication System SPNR4724
Operao de Sistemas VIMS (Vital Information Management RPNR2630
System)
Diagnstico de Falhas, Testes e Ajustes VIMS (Vital Information Management RPNR2631
System)
Operao de Sistemas VIMS (Truck Payload System) RPNR2635
Manual de Servio Contour Series Seat SPNR6615
Manual de Servio Comfort Series Seat RPNR2165
Guia de ndice de Manuteno SPNR2874
Manual de Operao e Manuteno Standard and XQ SPBU8242
Diagrama Hydraulic System UENR1078
Diagrama Electrical System UENR1079
Diagrama Cooling System UENR1275
Diagrama Air System UENR1276
Note: As seguintes informaes no esto disponveis para o lanamento inicial deste manual. Essas informaes
devero ser solicitadas separadamente quando estiverem disponveis.
Desmontagem e Montagem Machine Systems UPNR1074
Note: O Formulrio REHS5076, "Field Assembly Procedure for the 789D Off-Highway Truck", est
disponvel para insero neste manual. O formulrio no uma parte padro do manual.
02/09/17

1HL1-UP Service Manual SENR6340

Net
Binder Label SENR6341 01 .30
Specifications 3512 & 3516 EUI Engines SENR5595 6.50
Systems Operation, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596 9.90
Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597 02 26.00
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 3.40
Service Manual Automatic Ether Injection System SENR4705 02 9.90
Service Manual Variable Speed Fan Clutch SENR8603 02 6.50
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439 15.50
Disassembly & Assembly Supplement 3516 Engine SENR5676 9.90
Disassembly & Assembly Supplement Air Starter SENR1075 3.40
Specifications Power Train SENR6317 9.90
Systems Operation, Testing & Adjusting Power Train SENR6318 9.90
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 3.40
Service Manual Rear Axle Hydraulic System SENR1476 01 3.40
Service Manual Electronic Neutral Start Control SENR3889 3.40
Service Manual Electronic Programmable SENR9122 02 9.90

1HL1-UP

Net
Binder SENR2301 14.26 13.69
Safety SENR7733 08 .60 .58
Air System & Brakes SENR6343 01 9.90 9.50
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 6.50 6.24
Specifications Suspension Cylinders SENR6344 02 3.40 3.26
Suspension Cylinders SENR6315 02 3.40 3.26
Specifications Hydraulic System SENR6316 02 3.40 3.26
Service Manual Vital Information Management SENR6059 06 39.70 33.17
System (VIMS)
Schematic Electrical System (1HL1-194) SENR5674
Schematic Electrical System (1HL195-322) SENR8579
Schematic Electrical System (1HL323-Up) SENR1505
Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this
793C TRUCK SENR1442-08

4AR1-UP Service Manual SENR1440

Net
Binder SENR2300 14.26 13.69
Safety SENR7733 08 .51 .49
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Service Manual Oil Renewal System RENR2223 01 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 02 5.66 5.43
Service Manual Variable Speed Fan Drive RENR2634 5.66 5.43
Service Manual Exhaust Bypass SENR5092 2.98 2.86
Disassembly & Assembly Supplement 3500B Engine SENR1461 02 22.60 21.70
Systems Operation Power Train SENR1449 01 8.65 8.30
Testing & Adjusting Power Train SENR1450 03 8.65 8.30
Disassembly & Assembly Power Train SENR1462 02 34.55 33.17
793C TRUCK SENR1444-07

4AR1-UP

Net
Binder SENR2301 20.00 19.20
Safety SENR7733 08 .51 .49
Systems Operation, Testing & Adjusting Steering System SENR1452 05 5.66 5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR1454 01 8.65 8.30
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 5.66 5.43
Specifications Suspension Cylinder SENR1455 03 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1456 03 2.98 2.86
Specifications Hydraulic System SENR1457 03 5.66 5.43
Systems Operation, Testing & Adjusting Hydraulic System SENR1458 01 5.66 5.43
Disassembly & Assembly Machine Systems SENR1463 02 34.55 33.17
Systems Operation Road Analysis Control (RAC) RENR2636 2.98 2.86
Service Manual Vital Information Management SENR6059 06 34.55 33.17
System (VIMS)
Systems
Schematic Electrical System (4AR1-217) SENR1447
Schematic Electrical System (4AR218-Up) SENR1480
Form SEHS9980, 793C Truck Assembly Procedure Special Instruction, is available for insertion into this manual. The
form is not a standard part of the manual.
CAMION 793C SSNR1442-07
VOLUMEN I (Motor, Tren de fuerza) Contenido del
4AR1 y sig. Manual de Servicio SSNR1440
Nota: Este formulario tiene una lista completa del contenido del Volumen I del Manual de Servicio para este
producto. Vea en el Volumen II informacin sobre Sistemas, Sistema Elctrico y Puesto del Operador, y
Mantenimiento. Los artculos indicados en la lista pueden pedirse por separado. Si se actualizan artculos o se aaden
suplementos, se anunciarn en la publicacin PREVIEW, y deben pedirse cuando estn disponibles. Consulte la
microficha de Service Manual Contents, REG1139F, para obtener informacin sobre el contenido y los nmeros de
forma actuales de este manual.

forma Net
Carpeta SENR2300 14.26

Etiqueta de la carpeta SSNR1441 .30
Seguridad SSNR7733 08 .60
Contenido del Manual de Servicio SSNR1442 07 .30
Especificaciones de Par de Apriete SSNR3130 06 3.40
Lengeta del Indice del Motor SSNR2870 .30
Especificaciones Motor 3500B SSNR1122 03 6.50
Operacin de Sistemas, Pruebas y Ajustes
Motor 3500B SSNR1123 03 9.90
Localizacin y Solucin de Problemas Motor 3500B SSNR1128 03 26.00
Manual de Servicio Sistema de Renovacin de Aceite RSNR2223 01 3.40
Manual de Servicio Embrague del ventilador de velocidad SSNR8603 02 6.50
variable
Manual de Servicio Derivacin del escape SSNR5092 3.40
Desarmado y Armado Motor 3500B SSNR1126 26.00
Suplemento de Desarmado y Armado Motor 3500B SSNR1461 02 26.00
Lengeta del Indice del Tren de Fuerza SSNR2871 .30
Especificaciones Tren de fuerza SSNR1448 03 9.90
Operacin de Sistemas Tren de fuerza SSNR1449 01 9.90
Pruebas y Ajustes Tren de fuerza SSNR1450 03 9.90
Desarmado y Armado Tren de fuerza SSNR1462 02 39.70
Manual de Servicio Control Electrnico Programable de la SSNR9122 02 9.90
Transmisin
03/15/10
CAMION 793C SSNR1444-07

VOLUMEN II (Sistemas, Sistema Elctrico y Puesto del Operador, Contenido del
Mantenimiento) Manual de Servicio SSNR1440
4AR1 y sig.

forma Net
Carpeta SENR2301 20.00

Etiqueta de la carpeta SSNR1443 .30
Seguridad SSNR7733 08 .60
Contenido del Manual de Servicio SSNR1444 06 .30
Especificaciones de Par de Apriete SSNR3130 06 3.40
Lengeta del Indice de Sistemas SSNR2872 .30
Especificaciones Sistema de la direccin SSNR1451 04 6.50
Operacin de Sistemas, Pruebas y Ajustes Sistema de la direccin SSNR1452 05 6.50
Especificaciones Sistema de aire y frenos SSNR1453 03 6.50
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire y frenos SSNR1454 01 9.90
Manual de Servicio Sistema de Control Automtico del SSNR5683 02 6.50
Retardador
Manual de Servicio Auxiliar Automtico Electrnico de SSNR2986 05 9.90
Traccin
Manual de Servicio Secador de aire SSNR7474 05 3.40
Manual de Servicio Compresores de Aire Tu-Flo 550/750 SSNR6455 6.50
Especificaciones Cilindro de suspensin SSNR1455 03 3.40
Operacin de Sistemas, Pruebas y Ajustes Cilindro de suspensin SSNR1456 03 3.40
Especificaciones Sistema hidrulico SSNR1457 03 6.50
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico SSNR1458 01 6.50
Desarmado y Armado Sistemas de la mquina SSNR1463 02 39.70
Lengeta del Indice del Sistema Elctrico y del Puesto del Operador SSNR2996 .30
Manual de Servicio Sistema de Lubricacin Automtica SSNR4724 03 3.40
Manual de Servicio Sistema de Administracin de SSNR6059 06 39.70
Informacin Vital (VIMS)
Manual de Servicio Asiento Anatmico (Serie Contour) SSNR6615 04 9.90
Manual de Servicio Sistemas R-134a de aire SSNR5664 05 15.50
acondicionado y calefaccin
Lengeta del Indice de Mantenimiento SSNR2874 .30
Manual de Operacin y Mantenimiento SSBU6995 03 16.22
Lengeta del Indice de Diagrama SSNR2902
Diagrama Sistema hidrulico SSNR1446 9.90
Diagrama Sistema elctrico (4AR1-217) SSNR1447 01
Diagrama Sistema elctrico (4AR218 y sig.) SSNR1480 01
La Instruccin Especial No. SSHS9980, Procedimiento de Armado del Camin 793C, est disponible para insertar en
este manual, pero no es parte estndar del manual.
793C & 793C XQ OFF-HIGHWAY TRUCKS SENR1537-16
CBR1-UP, ATY1-UP, 4GZ1-UP Service Manual SENR1540
Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems
information and Volume III for Electrical & Operators Station and Maintenance information. The items listed can be
ordered separately.

Net
Systems Operation, Testing & Adjusting 3500B Engine SENR1123 03 9.90
Troubleshooting 3500B Engine SENR1128 03 26.00
Service Manual Oil Renewal System RENR2223 01 3.40
Service Manual Variable Speed Fan Drive RENR2634 6.50
Disassembly & Assembly 3500B Engine SENR1126 26.00
Disassembly & Assembly 3516B Engine RENR2533 01 26.00
Systems Operation Power Train RENR2675 01 9.90
Testing & Adjusting Power Train SENR1450 03 9.90
Service Manual Power Train Electronic Control SENR1502 01 15.50
System
Disassembly & Assembly Power Train RENR2534 01 39.70
08/17/11
793C & 793C XQ OFF-HIGHWAY TRUCKS SENR1539-17
VOLUME II (SYSTEMS) Contents for
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for Engine &
Power Train information and Volume III for Electrical, Operators Station and Maintenance information. The items listed
can be ordered separately.

Net
Systems Operation, Testing & Adjusting Steering System SENR1452 05 6.50
Systems Operation, Testing & Adjusting Air System & Brakes SENR1592 01 9.90
Testing & Adjusting (ARC/TCS)
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1456 03 3.40
Specifications, Systems Operation, Testing Fast Fill Service Center (CBR, ATY) RENR8387
& Adjusting
Specifications, Systems Operation, Testing Fan Drive Hydraulic System (CBR) RENR2633
& Adjusting
Disassembly & Assembly Machine System RENR2535 01 39.70
08/25/10
793C & 793C XQ OFF-HIGHWAY TRUCKS RENR2544-07
VOLUME III (ELECTRICAL & OPERATORS STATION, MAINTENANCE) Contents for
Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for Engine
& Power Train information and Volume II for Systems information. The items listed can be ordered separately.

Net
Binder SENR2301 14.26 13.69
Safety SENR7733 08 .51 .49
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 0.00 0.00
System (VIMS) (4GZ)
Systems Operation Vital Information Management RENR2630
System (VIMS) (CBR, ATY)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631
System (VIMS) (CBR, ATY)
System (VIMS) Truck Payload
System (CBR, ATY)
Service Manual R134a Heating & Air Conditioning SENR5664
Systems
Operation & Maintenance Manual ATY, 4GZ SEBU7175 0.00 0.00
Operation & Maintenance Manual CBR SEBU7564 0.00 0.00
Schematic Hydraulic System (ATY, 4GZ) SENR1564
Schematic Hydraulic System (CBR) RENR2638
Schematic Electrical System (CBR) RENR2639
Schematic Electrical System (4GZ) SENR1541
Schematic Electrical System (ATY1-417) RENR2642
Schematic Electrical System (ATY418-Up) RENR2644
Note: The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Systems Operation, Testing & Adjusting Work Area Visual System RENR9833 17.10
Operation & Maintenance Manual Work Area Vision System SEBU8157
Special Instruction 793C Truck Field Assembly SEHS9980
08/25/10
793D OFF-HIGHWAY TRUCK Contents for
FDB1-UP
RENR8320-06 VOL I
Binder SENR2300
Safety SENR7733
Service Manual Contents RENR8320 VOL I
Systems Operation, Testing & Adjusting SENR1123
Troubleshooting RENR5622
Systems Operation, Testing & Adjusting Exhaust Bypass SENR5092
Specifications, Systems Operations, Testing Fan Drive Hydraulic System RENR8341
& Adjusting
Disassembly & Assembly 3500B Engines SENR1126
Disassembly & Assembly Supplement RENR8334
Systems Operation, Troubleshooting, Power Train Electronic Control SENR1502
Testing & Adjusting
& Adjusting (AETA)
Disassembly & Assembly RENR8328
05/09/17
793D OFF-HIGHWAY TRUCK Contents for
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Service Manual
MAINTENANCE)
FDB1-UP RENR8320-06 VOL II
Binder SENR2301
Safety SENR7733 08
Service Manual Contents RENR8320 VOL II
Torque Specifications SENR3130 06
Specifications Suspension Cylinders RENR8337
Systems Operation, Testing & Adjusting Suspension Cylinders RENR8338
Specifications, Systems Operation, Testing Fast Fill Center RENR8387
& Adjusting
System
Troubleshooting, Testing & Adjusting Vital Information Management RENR2631
System
Systems Operation VIMS Truck Payload System RENR2635
Service Manual Autolubrication SENR4724
Service Manual Heating & Air Conditioning with R- SENR5664
134A Refrigerant
Schematic Hydraulic System (Air System) RENR9866
05/09/17
793D
I ( )
FDB1-UP

RRNR8320-06, I
. I
. ,
, II.
.
SENR2300
RRNR8323
SRNR7733
RRNR8320, I
SRNR3130
, SRNR2870
SRNR1122
, SRNR1123
RRNR5622
RRNR2223
, SRNR5092
, , RRNR8341

3500B SRNR1126
, RRNR8334
, SRNR2871
RRNR8325
RRNR8326
RRNR8327
, SRNR1502
,
, SRNR1503
,
, , SRNR2986
(Automatic

RRNR8328
09.05.2017
793D
II (,
, )
FDB1
RRNR8320-06, II
. II
. I.
, .
.

SENR2301
RRNR8324
SRNR7733
RRNR8320, II
SRNR3130
, SRNR2872
RRNR8339
, RRNR8340
RRNR8329
, RRNR8330
RRNR8335
, RRNR8336
RRNR8337
, RRNR8338
, , (Fast Fill RRNR8387
Center)

Contour RRNR8391

RRNR8332
SRNR2996
,
RRNR2630
(VIMS)
, RRNR2631
(VIMS)
RRNR2635

VIMS
RRNR2636
(Road Analysis Control,
RAC) SRNR4724
SRNR5664

, SRNR2874
SRBU7792
SRNR2902
RENR8331
( ) RENR9866
RENR8333
09.05.2017
793D
I
FDB1-
RCNR8320-05 VOL I
Note: I II
SENR2301
RCNR8323
SCNR7733
RCNR8320 VOL I
SCNR3130
SCNR2870
SCNR1122
SCNR1123
RCNR5622
RCNR2223
SCNR5092
RCNR8341
3500B SCNR1126
RCNR8334
SCNR2871
RCNR8325
RCNR8326
RCNR8327
SCNR1502
SCNR1503
SCNR2986
AETA
RCNR8328
05/09/17
793D
II
FDB1-
RCNR8320-05 VOL II
Note: II I
PREVIEW
SENR2301
RCNR8324
SCNR7733 08
RCNR8320 VOL II
SCNR3130 06
SCNR2872
RCNR8339
RCNR8340
RCNR8329
RCNR8330
RCNR8335
RCNR8336
RCNR8337
RCNR8338
RCNR8387
RCNR8391
RCNR8332
SCNR2996
RCNR2630
RCNR2631
VIMS RCNR2635
RAC RCNR2636
SCNR4724
R-134A SCNR5664
SCNR2874
05/09/17
SCBU7792
SCNR2902
RENR8331
RENR9866
RENR8333
05/09/17
CAMINHO FORA DE ESTRADA 793D Contedo para
FDB1-E SEG.
RPNR8320-05 VOL I
Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Veja o Volume II para
informaes sobre Sistemas, Eltrico e da Estao do Operador e Manuteno. Os itens listados podem ser pedidos
separadamente. Quando itens so atualizados ou suplementos so adicionados, eles so anunciados na PRVIA e
devem ser pedidos medida em que estivererm disponveis.
Seo Ttulo Formulrio N R
Pasta SENR2301
Etiqueta da Pasta RPNR8323
Segurana SPNR7733
Contedo do Manual de Servio RPNR8320 VOL I
Divisor de ndice do Motor SPNR2870
Especificaes SPNR1122
Operao de Sistemas, Testes e Ajustes SPNR1123
Diagnstico de Falhas RPNR5622
Operao dos Sistemas Sistema de Renovao de leo RPNR2223
Operao de Sistemas, Testes e Ajustes Grupo de derivao do escape SPNR5092
Especificaes, Operao de Sistemas, Sistema Hidrulico do Comado do RPNR8341
Testes e Ajustes Ventilador
Desmontagem e Montagem Motores 3500B (2GR, 7TR, 8BR) SPNR1126
Desmontagem e Montagem Motores de Alto Deslocamento 3500B RPNR9717
(8WM)
Suplemento de Desmontagem e Montagem RPNR8334
Divisor de ndice do Trem de Fora SPNR2871
Especificaes RPNR8325
Operao dos Sistemas RPNR8326
Testes e Ajustes RPNR8327
Operao de Sistemas, Diagnstico de Sistema de Controle Eletrnico do SPNR1502
Falhas, Testes e Ajustes Trem de Fora
Operao de Sistemas, Diagnstico de Sistema de Controle Eletrnico de SPNR1503
Falhas, Testes e Ajustes Frear
Especificaes, Operao de Sistemas, Auxiliar da Trao Eletrnica SPNR2986
Testes e Ajustes Automtica
(AETA)
Desmontagem e Montagem RPNR8328
05/09/17
CAMINHO FORA DE ESTRADA 793D Contedo para
VOLUME II (SISTEMAS, MANUTENO ELTRICA E DA ESTAO Manual de Servio
DO OPERADOR)
FDB1-E SEG. RPNR8320-05 VOL II
Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Veja o Volume I para
informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio disponveis para
este produto. Estes itens listados tambm podem ser pedidos separadamente. Quando itens so atualizados ou
suplementos so adicionados, eles so anunciados na PRVIA e devem ser pedidos medida em que estivererm
disponveis.
Seo Ttulo Formulrio N R
Pasta SENR2301
Etiqueta da Pasta RPNR8324
Segurana SPNR7733 08
Contedo do Manual de Servio RPNR8320 VOL II
Especificaes de Torque SPNR3130 06
Divisor de ndice de Sistemas SPNR2872
Especificaes Sistema Hidrulico RPNR8339
Operao de Sistemas, Testes e Ajustes Sistema Hidrulico RPNR8340
Especificaes Sistema de Ar e Freios RPNR8329
Operao de Sistemas, Testes e Ajustes Sistema de Ar e Freios RPNR8330
Especificaes Sistema de Direo RPNR8335
Operao de Sistemas, Testes e Ajustes Sistema de Direo RPNR8336
Especificaes Cilindros de suspenso RPNR8337
Operao de Sistemas, Testes e Ajustes Cilindros de suspenso RPNR8338
Especificaes, Operao de Sistemas, Central de Abastecimento Rpido de RPNR8387
Testes e Ajustes Fluidos
Manual de Servio Assento de Srie Contour com cinto RPNR8391
de trs pontos
Divisor de ndice do Sistema Eltrico e Estao do Operador SPNR2996
Operao dos Sistemas Sistema de Gerenciamento de RPNR2630
Informaes Vitais
Diagnstico de Falhas, Testes e Ajustes Sistema de Gerenciamento de RPNR2631
Informaes Vitais
Operao dos Sistemas Sistema de Carga til do Caminho RPNR2635
do VIMS
Operao dos Sistemas Controle de Anlise de Estrada (RAC) RPNR2636
Manual de Servio Autolubrificao SPNR4724
Manual de Servio Aquecimento e Ar Condicionado com SPNR5664
Refrigerante R-134A
Divisor de ndice da Manuteno SPNR2874
Operao e Manuteno 15 SPBU7792
Divisor de ndice dos Diagramas Esquemticos SPNR2902
Diagrama Sistema Hidrulico RENR8331
Diagrama Sistema Hidrulico (Air System) RENR9866
Diagrama Sistema Eltrico RENR8333
05/09/17
SCBU7792 0.00 0.00
SCNR2902
RENR8331
RENR9866
RENR8333
11/17/11
793F & 793F XQ OFF-HIGHWAY TRUCK KENR8387-03
SSP1-UP / RM757
SND1-UP / RM952 XQ (EXTRA QUIET) Service Manual KENR8386
Binder SENR2301
Safety SENR7733
Specifications C175-16 and C175-20 KENR5396
Systems Operation, Testing & Adjusting C175-16 and C175-20 KENR5397
Troubleshooting C175-16 and C175-20 KENR5398
Disassembly & Assembly C175-16 and C175-20 KENR6052
Disassembly & Assembly Supplement C175-16 and C175-20 KENR8578
Systems Operation, Troubleshooting, Testing & Power Train Electronic Control KENR8394
Adjusting System
Systems Operation, Troubleshooting, Testing & Brake Electronic Control System KENR8395
Adjusting
Specifications, Systems Operation, Testing & Chassis ECM KENR8396
Adjusting
Note: Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a
Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this
manual.
07/02/13
MAINTENANCE) Service Manual KENR8386
SSP1-UP / RM757
SND1-UP / RM952 XQ (EXTRA QUIET)
Project p
Binder SENR2300
Safety SENR7733
Systems Operation, Testing & Adjusting, Hydraulic System KENR8570
Troubleshooting
Specifications Braking System KENR8737
Systems Operation, Testing & Adjusting, Braking System KENR8738
Troubleshooting
Specifications Air System KENR8571
Systems Operation, Testing & Adjusting Air System KENR8572
Specifications Hydraulic Fan and Steering KENR8573
System
Systems Operation, Testing & Adjusting, Hydraulic Fan and Steering KENR8574
Troubleshooting System
Specifications Suspension Cylinders KENR8575
Systems Operation, Testing & Adjusting Suspension Cylinders KENR8576
Specifications, Systems Operation, Testing & Fast Fill Center KENR8577
Adjusting
Service Manual Contour Three Point Series RENR8391
Seat (Heated)
Systems Operation, Testing & Adjusting, VIMS (Electronic Control KENR9023
Troubleshooting System)
Systems Operation Monitoring System KENR9022
Service Manual Auto Lubrication (Electric Start) KENR9949
Schematic Air System KENR9561
CAMIN DE OBRAS 793F KSNR8387-02
VOLUMEN I (MOTOR, TREN DE FUERZA) Contenido para
SSP1-Y SIG.
Manual de Servicio KSNR8386
Volumen II para obtener la informacin acerca de los Sistemas, Sistema elctrico y Estacin del operador,
Mantenimiento. Los artculos indicados pueden pedirse por separado.
Seccin Ttulo No. de forma
Carpeta SENR2300
Etiqueta de la carpeta KSNR8389
Seguridad SENR7733
Contenido del Manual de Servicio KSNR8387
Especificaciones de par de apriete SENR3130
Tabulador del ndice del motor SSNR2870
Especificaciones C175-16 y C175-20 KSNR5396
Operacin de Sistemas, Pruebas y Ajustes C175-16 y C175-20 KSNR5397
Localizacin y solucin de problemas C175-16 y C175-20 KSNR5398
Operacin de Sistemas Sistema de Renovacin del RSNR2223
Aceite (HAA solamente)
Desarmado y Armado C175-16 y C175-20 KSNR6052
Suplemento de Desarmado y Armado C175-16 y C175-20 KSNR8578
Tabulador del ndice del tren de fuerza SSNR2871
Especificaciones Tren de fuerza KSNR8391
Operacin de Sistemas Tren de fuerza KSNR8392
Pruebas y Ajustes Tren de fuerza KSNR8393
Operacin de Sistemas, Localizacin y Solucin Sistema de control KSNR8394
de Problemas, Pruebas Ajustes electrnico del tren de fuerza
Operacin de Sistemas, Localizacin y Solucin Sistema de control KSNR8395

de Problemas, Pruebas Ajustes electrnico del freno
Especificaciones, Operacin de Sistemas, ECM del chasis KSNR8396

Pruebas Ajustes
Desarmado y Armado Tren de fuerza KSNR8397
4/13/2011
VOLUMEN II (SISTEMAS, SISTEMA ELCTRICO Y ESTACIN DEL Contenido para
OPERADOR, MANTENIMIENTO) Manual de Servicio KSNR8386
SSP1-Y SIG.
Volumen I para ver la informacin del Tren de fuerza y Motor. Este formulario indica los mdulos del manual de
servicio disponibles para este producto. Los artculos indicados pueden pedirse por separado.
Proyecto p
Seccin Ttulo No. de forma
Carpeta SENR2300
Seguridad SENR7733
Tabulador del ndice de Sistemas SSNR2872
Especificaciones Sistema hidrulico KSNR8399
Operacin de Sistemas, Localizacin y Solucin Sistema hidrulico KSNR8570
de Problemas, Pruebas Ajustes
Especificaciones Sistema de frenos KSNR8737
Operacin de Sistemas, Localizacin y Solucin Sistema de frenos KSNR8738
de Problemas, Pruebas Ajustes
Especificaciones Sistema de aire KSNR8571
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire KSNR8572
Ventilador y de la direccin
Operacin de Sistemas, Localizacin y Solucin Sistema hidrulico KSNR8574
de Problemas, Pruebas Ajustes Ventilador y de la direccin
Especificaciones Cilindros de la suspensin KSNR8575
Operacin de Sistemas, Pruebas y Ajustes Cilindros de la suspensin KSNR8576
Especificaciones, Operacin de Sistemas, Centro de llenado rpido KSNR8577
Pruebas Ajustes
Manual de Servicio Asiento de la serie contour RSNR8391
con tres regulaciones
(Calefaccin)
Manual de Servicio Compresores de aire TU- RSG00914
FLOBendix
Desarmado y Armado Sistemas de mquina KSNR8579
Tabulador del ndice del Sistema elctrico y Estacin del SSNR2996
operador
SOTA, Localizacin y Solucin de Problemas Sistema de Control KSNR9023
Electrnico del chasis
Operacin de Sistemas Sistema Monitor KSNR9022
Manual de Servicio Lubricacin Automtica SSNR4724
Manual de Servicio Lubricacin Automtica KSNR9949
(Camin con encendido
elctrico)
Tabulador del ndice de mantenimiento SSNR2874
Operacin y Mantenimiento SSBU8406
Orejeta del ndice de Diagramas SSNR2902
Diagrama Sistema hidrulico KENR8398
Diagrama Sistema de aire KENR9561
Diagrama Sistema elctrico KENR8728
Diagrama Sistema de enfriamiento KENR9593
(continuar)
CAMIN DE OBRAS 793F (CONTINUAR) KSNR8388-05
SSP1-Y SIG.
Proyecto p
Note: La forma SENR5664 Air Conditioning & Heating Service Manual with R134a Refrigerant est disponible
como adendum para este manual de servicio. Esto formulario es una seccin independiente y no estndar de este
manual.
793F CMD OFF-HIGHWAY TRUCK (Command for Hauling)
RBT1-UP / RM892
Service Manual
UENR2201-01 VOL I
Systems, Electrical & Operators Station and Maintenance information. See Volume III for the Autonomous Section:
Systems, Electrical System & Operators Station and Schematics. These items listed can also be ordered separately.
Binder SENR2301
Safety SENR7733
Service Manual Contents UENR2201 VOL I
Specifications C175-16 and C175-20 KENR5396
Systems Operation, Testing & Adjusting C175-16 and C175-20 KENR5397
Troubleshooting C175-16 and C175-20 KENR5398
Disassembly & Assembly C175-16 and C175-20 KENR6052
Disassembly & Assembly Supplement C175-16 and C175-20 UENR1144
Disassembly & Assembly Supplement C175-16 and C175-20 KENR8578
Systems Operation, Troubleshooting, Testing & Power Train Electronic Control UENR2209
Adjusting System
Systems Operation, Troubleshooting, Testing & Brake Electronic Control System UENR2210
Adjusting
Specifications, Systems Operation, Testing & Chassis ECM UENR2211
Adjusting
05/25/16
793F CMD OFF-HIGHWAY TRUCK (Command for Hauling) Contents for
RBT1-UP / RM892
UENR2201-01 VOL II
Engine & Power Train information and Volume III for the Autonomous Section: Systems, Electrical System &
Operators Station and Schematics. These items listed can also be ordered separately.
Project p
Binder SENR2300
Safety SENR7733
Service Manual Contents UENR2201 VOL II
Sys. Op, Test & Adjust, Troubleshooting Hydraulic System KENR8570
Sys. Op, Test & Adjust, Troubleshooting Braking System KENR8738
Specifications Hydraulic Fan and Steering UENR2219
System
Sys. Op., Test & Adjust, Troubleshooting Hydraulic Fan and Steering UENR2220
System
Specifications, Systems Operation, Testing & Fast Fill Center KENR8577

Adjusting

SOTA, Troubleshooting VIMS (Electronic Control UENR2225
System)
Systems Operation Monitoring System KENR9022
Service Manual Auto Lubrication (Electric Start) KENR9949
05/25/16
793F CMD OFF-HIGHWAY TRUCK (Command for Hauling) Contents
VOLUME III (Autonomous Systems) Service Manual
RBT1-UP / RM892
UENR2201-01 VOL III
Engine & Power Train information and Volume II for Systems, Electrical System & Operators Station and Maintenance.
These items listed can also be ordered separately.
Project p
Binder SENR2300
Safety SENR7733
Service Manual Contents UENR2201 VOL III
Autonomous Systems Index Tab UENR5000
Systems Operation CAESultra KENR8275
Autonomous Electrical System & Operators Station Index Tab UENR5001
Systems Operation, Test & Adjust, Steering Electronic Control UENR2227

Autonomous Schematic Index Tab UENR5002
Schematic Hydraulic and Power Train UENR2228
System (Command for Hauling)
Schematic Electrical System (Command for UENR2229
Hauling)
Schematic Air System (Command for UENR2230
Hauling)
Schematic Cooling System (Command for UENR2232
Hauling)
Note: The following information is not available for the initial release of this service manual. This information must be
ordered separately when it becomes available.
Systems Operation, Test & Adjust, Machine Electronic Control UENR2144
Troubleshooting (Command for Hauling)
05/25/16
795F AC OFF-HIGHWAY TRUCK KENR8705
ERM 1-UP / RM785 Service Manual KENR8704
Binder SENR2301
Safety SENR7733
Systems Operation, Testing & Adjusting KENR9188
Troubleshooting KENR9189
Systems Operation (HAA only) Oil Renewal System RENR2223
Disassembly & Assembly C175-16 KENR6052
Disassembly & Assembly Supplement KENR8726
Systems Operation KENR8710
Testing & Adjusting KENR8711
Systems Operation, Troubleshooting, Testing & Electric Drive Train Control KENR8588
Adjusting System
Systems Operation, Troubleshooting, Testing & Brake Electronic Control KENR8713

Adjusting System
Specifications, Systems Operation, Testing & Adjusting Chassis ECM KENR9531

Disassembly & Assembly KENR8715
insertion into this manual. SENR5664 is not a standard part of this manual.
08/06/10
795F AC OFF-HIGHWAY TRUCK KENR8706-01
ERM1-UP / RM785 Service Manual KENR8704
Project p
Binder SENR2300
Safety SENR7733
Specifications Hydraulic System and Brakes KENR8717
Systems Operation, Testing & Adjusting Hydraulic System and Brakes KENR8718
Specifications Air System (Opt. Air Start) KENR8719
Systems Operation, Testing & Adjusting Air System (Opt. Air Start) KENR8720
Specifications Hydraulic Fan and Steering System KENR8721
Systems Operation, Testing & Adjusting Hydraulic Fan and Steering System KENR8722

& Adjusting
Systems Operation, Testing & Adjusting VIMS (Vital Information KENR9534
Troubleshooting Management System) and Payload
System
Systems Operation, Testing & Adjusting Monitoring System KENR9532
Systems Operation, Testing & Adjusting Auto Lubrication (Electric Start) KENR8736
Systems Operation, Testing & Adjusting Auto Lubrication (Air Start) KENR9959
Schematic Cooling System KENR9547
Schematic Air System KENR9005
Caterpillar: Confidential Red

CAMIN DE OBRAS 795F AC KSNR8705
VOLUMEN I (MOTOR, TREN DE FUERZA) Contenido del
ERM1-UP / RM785 Manual de Servicio KSNR8704
Note: En este formulario se incluyen los contenidos del Volumen I del Manual de Servicio para este producto.
Consulte el Volumen II para obtener informacin sobre Sistemas, Estacin elctrica y del operador, Mantenimiento).
Los artculos que se incluyen se pueden pedir por separado.
Seccin Ttulo Formulario No.
Carpeta SENR2301
Etiqueta de la Carpeta KSNR8707
Seguridad SSNR7733
Especificaciones de Par SSNR3130
Ficha ndice del motor SSNR2870
Especificaciones KSNR9187
Operacin de Sistemas, Pruebas y Ajustes KSNR9188
Solucin de Problemas KSNR9189
Operacin de Sistemas (HAA solamente) Sistema de renovacin de RSNR2223
aceite
Desarmado y Armado C175-16 KSNR6052
Suplemento de Desarmado y Armado KSNR8726
Ficha ndice del tren de fuerza SSNR2871
Especificaciones KSNR8709
Operacin de Sstemas KSNR8710
Pruebas y Ajustes KSNR8711
Operacin de Sistemas, Localizacin y Solucin de Sistema de control del tren KSNR8588
Problemas, Pruebas y Ajustes de impulsin elctrico
Operacin de Sistemas, Localizacin y Solucin de Sistema de control KSNR8713

Problemas, Pruebas y Ajustes electrnico del freno
Especificaciones, Operacin de Sistemas, Pruebas y ECM del chasis KSNR9531

Ajustes
Desarmado y Armado KSNR8715
Nota: Formulario SENR5664, Manual de Servicio de Aire acondicionado y calefaccin con refrigerante de R134a
est disponible para su insercin en este manual. SENR5664 no es una parte estndar de este manual.
01/05/12
CAMIN DE OBRAS 795F AC KSNR8706-01
VOLUMEN II (Sistemas, Estacin Elctrica y del Operador, Contenido del
Mantenimiento)
ERM1-UP / RM785 Manual de Servicio KSNR8704
Note: En este formulario se incluyen los contenidos del Volumen II del Manual de Servicio para este producto.
Consulte el Volumen I para obtener informacin sobre el Motor y el Tren de fuerza. Este formulario incluye los
mdulos del Manual de Servicio disponibles para este producto. Los artculos que se incluyen tambin se pueden
pedir por separado.
Proyecto Ttulo Formulario No.
pSeccin
Carpeta SENR2300
Seguridad SSNR7733
Contenidos del Manual de Servicio KSNR8706
Especificaciones de par SSNR3130
Ficha ndice del sistema SSNR2872
Especificaciones Sistema hidrulico y frenos KSNR8717
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico y frenos KSNR8718
Especificaciones Sistema de aire (arranque KSNR8719
neumtico optativo)
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire (arranque KSNR8720
neumtico optativo)
Especificaciones Ventilador hidrulico y sistema de la KSNR8721
direccin
Operacin de Sistemas, Pruebas y Ajustes Ventilador hidrulico y sistema de la KSNR8722
direccin
Especificaciones Cilindros de la suspensin KSNR8723
Operacin de Sistemas, Pruebas y Ajustes Cilindros de la suspensin KSNR8724
Especificaciones, Operacin de Sistemas, Centro de relleno rpido KSNR8725

Pruebas y Ajustes
Manual de servicio Asiento de la serie Contour de tres RSNR8391
puntos
Manual de servicio Compresores de aire Tu-Flo RSG00914
Ficha ndice del sistema elctrico y de la estacin del operador SSNR2996
Operacin de Sistemas, Pruebas y Ajustes, VIMS (Sistema de Gestin de KSNR9534
Localizacin y Solucin de Problemas Informacin Vital) y sistema de
carga til
Operacin de Sistemas, Pruebas y Ajustes Sistema Monitor KSNR9532
Operacin de Sistemas, Pruebas y Ajustes Lubricacin automtica (arranque KSNR8736
elctrico)
Operacin de Sistemas, Pruebas y Ajustes Lubricacin automtica (arranque KSNR9959
neumtico)
Ficha ndice de mantenimiento SSNR2874
Operacin y Mantenimiento SSBU8349
Ficha ndice de diagrama SSNR2902
Diagrama Sistema de enfriamiento KENR9547
Diagrama Sistema de aire KENR9005
Caterpillar: Red confidencial

795F AC KCNR8705
I
ERM 1-UP / RM785 KCNR8704
I II
SENR2301
KCNR8707
SCNR7733
KCNR8705
SCNR3130
SCNR2870
KCNR9187
KCNR9188
KCNR9189
HAA RCNR2223
C175-16 KCNR6052
KCNR8726
SCNR2871
KCNR8709
KCNR8710
KCNR8711
KCNR8588
KCNR8713
ECM KCNR9531
KCNR8715
R134a SENR5664 SCNR5664

09/21/12
795F AC KCNR8706-01
II
ERM1-UP / RM785 KCNR8704
II I
SENR2300
KCNR8708
SCNR7733
KCNR8706
SCNR3130
SCNR2872
KCNR8717
KCNR8718
KCNR8719
KCNR8720
KCNR8721
KCNR8722
KCNR8723
KCNR8724
KCNR8725
RCNR8391
Tu-Flo RCG00914
KCNR8727
SCNR2996
VIMS KCNR9534

KCNR9532
KCNR8736
KCNR9959
SCNR2874
SCBU8349
Caterpillar
795F AC KCNR8706-01
II
ERM1-UP / RM785 KCNR8704
II I
SCNR2902
KENR9547
KENR9005
KENR8716
KENR8730
Caterpillar
797 OFF-HIGHWAY TRUCK (UNASSEMBLED) RENR2601-05
VOLUME I Contents for
5YW1-UP Service Manual RENR2600
Note: The asssembled service manual for the 797 Truck is not available. The items listed must be ordered
separately.

Net
Binder SENR2300
Specifications 3524B Engine RENR2273
Systems Operations, Testing & Adjusting 3524B Engine RENR2274
Troubleshooting Guide 3524B Engine RENR2275
Service Manual Fan Drive Hydraulic System RENR2621
Disassembly & Assembly 3524B Engine RENR2276
Disassembly & Assembly Supplement 3524B Engine RENR2035
Special Instruction Splitting the 3524B Engine REHS0886
Systems Operation, Testing & Adjusting Transmission Electronic Control RENR2678
System
02/19/10
797 OFF-HIGHWAY TRUCK (UNASSEMBLED) RENR8448-00
VOLUME II Contents for
5YW1-UP Service Manual RENR2600
Note: The asssembled service manual for the 797 Truck is not available. The items listed must be ordered
separately.

Net
Binder SENR2301
Specifications Braking System RENR2610
Systems Operation, Testing & Adjusting Braking System RENR2611
Systems Operation, Testing & Adjusting Brake/Cooling Electronic Control RENR2677
System
Service Manual Air System RENR2612
Specifications Suspension Cylinder RENR2614
Systems Operation, Testing & Adjusting Suspension Cylinder RENR2615
System (VIMS)
System (VIMS)
System (VIMS) Payload System
Service Manual Auto Lubrication System RENR2619
02/19/10
LAJ1-UP / RM772 Service Manual KENR8364
WSP1-UP / RM951 XQ (EXTRA QUIET)
Systems, Electrical & Operators Station, Maintenance and Schematics information. The items listed can be ordered
separately.
Section Title Form No. Re Dlr. IC

v. Net
Binder SENR2300
Safety SENR7733
Specifications C175-16 & C175-20 OHT Engines KENR5396
Systems Operation, Testing & Adjusting C175-16 & C175-20 OHT Engines KENR5397
Troubleshooting C175-16 & C175-20 OHT Engines KENR5398
Disassembly & Assembly C175-16 & C175-20 OHT Engines KENR6052
Disassembly & Assembly Supplement C175-16 & C175-20 OHT Engines KENR8384
Systems Operation, Testing & Adjusting, Transmission Electronic Control KENR8394
Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a
Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this
manual.
05/31/11
MAINTENANCE, SCHEMATIC) Service Manual KENR8364
LAJ1-UP / RM772
WSP1-UP / RM951 XQ (EXTRA QUIET)
Engine and Power Train information. The items listed can be ordered separately.

v. Net
Binder SENR2301
Safety SENR7733
Systems Operation, Testing & Adjusting Braking System KENR8374
Specifications Suspension Cylinder KENR8377
Systems Operation, Testing & Adjusting Suspension Cylinder KENR8378
Specifications, Systems Operation, Testing Hydraulic Fan System KENR8746
& Adjusting
& Adjusting
Systems Operation, Testing & Adjusting, Brake Electronic Control System KENR8395
Troubleshooting
Systems Operation, Testing & Adjusting Chassis Electronic Control System KENR8396
Systems Operation (VIMS) Monitoring System KENR9022
Troubleshooting, Systems Operation, (VIMS) Electronic Control System KENR9023
Testing & Adjusting
Service Manual Auto Lubrication System (Air Start KENR8749
Truck, Electric Start Truck)
05/31/11
VOLUMEN I (MOTOR, TREN DE FUERZA) Contenido para
LAJ1-UP Manual de Servicio KSNR8364
Volumen II para obtener la informacin acerca de los Sistemas, Sistema elctrico y Estacin del oprador,
Mantenimiento. Los artculos indicados pueden pedirse por separado.
Seccin Ttulo No. de forma Re Dlr. IC

v. Net
Aglutinador SENR2300
Seguridad SENR7733
Tabulador del ndice del motor SSNR2870
Especificaciones Motor para camiones de obras KSNR5396
C175-16 y C175-20
Operacin de Sistemas, Pruebas y Ajustes Motor para camiones de obras KSNR5397
C175-16 y C175-20
Localizacin y solucin de problemas Motor para camiones de obras KSNR5398
C175-16 y C175-20
Desarmado y Armado Motor para camiones de obras KSNR6052
C175-16 y C175-20
Suplemento de Desarmado y Armado Motor para camiones de obras KSNR8384
C175-16 y C175-20
Manual de Servicio Sistema de Renovacin del RSNR2223
Aceite
Manual de Servicio Sistema hidrulico del mando KSNR8746
del ventilador
Tabulador del ndice del tren de fuerza SSNR2871
Especificaciones Tren de fuerza KSNR8369
Operacin de Sistemas Tren de fuerza KSNR8370
Pruebas y Ajustes Tren de fuerza KSNR8371
Desarmado y Armado Tren de fuerza KSNR8372
Operacin de Sistemas, Pruebas y Ajustes Sistema de control electrnico KSNR8394
de la transmisin
4/13/2011
LAJ1-UP
Note: Esta forma indica el contenido para el Volumen II del Manual de Servicio para este producto. Servicio para
este producto. Vea el Volumen I para ver la informacin del Tren de fuerza y Motor. Los artculos indicados pueden
pedirse por separado.
Seccin Ttulo No. de forma Re Dlr. IC

v. Net
Carpeta SENR2301
Seguridad SENR7733
Tabulador del ndice de Sistemas SSNR2872
Especificaciones Sistema de direccin KSNR8733
Operacin de Sistemas, Pruebas y Ajustes Sistema de direccin KSNR8734
Especificaciones Sistema de frenos KSNR8373
Operacin de Sistemas, Pruebas y Ajustes Sistema de frenos KSNR8374
Especificaciones Cilindro de suspensin KSNR8377
Operacin de Sistemas, Pruebas y Ajustes Cilindro de suspensin KSNR8378
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico KSNR8381
Especificaciones Sistema de aire KSNR8747
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire KSNR8748
Manual de Servicio Sistema de lubricacin KSNR8749
automtica (Camin con
encendido neumtico, Camin
con encendido elctrico)
Especificaciones, Operacin de Sistemas, Centro de llenado rpido KSNR9948
Pruebas Ajustes
Manual de Servicio Compresores de aire Tu-Flo SSNR6455
550/750
Tabulador del ndice del Sistema elctrico y Estacin del SSNR2996
operador
Operacin de Sistemas, Pruebas y Ajustes Sistema de control electrnico del KSNR8395
freno
Operacin de Sistemas, Pruebas y Ajustes Sistema de Control Electrnico KSNR8396
del chasis
Operacin de Sistemas Sistema Monitor VIMS KSNR9022
Localizacin y solucin de problemas, Sistema de Control Electrnico KSNR9023
Operacin de Sistemas, Pruebas Ajustes del chasis
Manual de Servicio Asiento de la Serie Comfort RSNR2165
Tabulador del ndice de mantenimiento SSNR2874
MANUAL DE OPERACIN Y SSBU8417
MANTENIMIENTO
Orejeta del ndice de Diagramas SSNR2902
Diagrama Sistema elctrico KENR8383
4/13/2011
797F & 797F XQ CAMINHO FORA-DA-ESTRADA KPNR8365-04
VOLUME I (MOTOR, TREM DE FORA) Contedo para o
LAJ1-E ACIMA / RM772 Manual de Servio KPNR8364
WSP1-E ACIMA / RM951 XQ (EXTRA SILENCIOSO)
Note: Este formulrio lista o contedo para o volume I do manual de servio deste produto. Consulte o volume II
para obter informaes sobre Sistemas, Sistema Eltrico e Posto do Operador, Manuteno e Diagramas. Os itens
listados podem ser pedidos separadamente.
Seo Ttulo Formulrio Re Reven IC

N v. dedor
Lquid
o
Pasta SENR2300
Etiqueta da Pasta KPNR8367
Segurana SPNR7733
Contedo do Manual de Servio KPNR8365
Guia de ndice do Motor SPNR2870
Especificaes C175-16 & C175-20 Motores OHT KPNR5396
Operao de Sistemas, Testes e Ajustes C175-16 & C175-20 Motores OHT KPNR5397
Soluo de Problemas C175-16 & C175-20 Motores OHT KPNR5398
Desmontagem e Montagem C175-16 & C175-20 Motores OHT KPNR6052
Suplemento de Desmontagem e Montagem C175-16 & C175-20 Motores OHT KPNR8384
Manual de Servio Sistema de Renovao de leo RPNR2223
Guia de ndice do Trem de Fora SPNR2871
Especificaes Trem de Fora KPNR8369
Operao de Sistemas Trem de Fora KPNR8370
Testes e Ajustes Trem de Fora KPNR8371
Desmontagem e Montagem Trem de Fora KPNR8372
Operao de Sistemas, Testes e Ajustes, Sistema de Controle da Transmisso KPNR8394
Diagnstico de Falhas Eletrnica
Note: O formulrio SENR5664, Manual de Manuteno do Ar Condicionado e do

Aquecimento com o R134a Refrigerante, est disponvel para insero neste manual. O
SENR5664 no parte padro deste manual.
02/10/12
VOLUME II (SISTEMAS, SISTEMA ELTRICO E POSTO DO Contedo para o
OPERADOR, MANUTENO, DIAGRAMA) Manual de Servio KPNR8364
LAJ1-E ACIMA / RM772
Note: Este formulrio lista o contedo para o volume II do manual de servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora. Os itens listados podem ser pedidos separadamente.
Seo Ttulo Formulrio Re Reven IC
N v. dedor
Lquid
o
Pasta SENR2301
Etiqueta da Pasta KPNR8368
Segurana SPNR7733
Contedo do Manual de Servio KPNR8366
Especificaes Sistema de Direo KPNR8733
Operao de Sistemas, Testes e Ajustes Sistema de Direo KPNR8734
Especificaes Sistema de Freio KPNR8373
Operao de Sistemas, Testes e Ajustes Sistema de Freio KPNR8374
Especificaes Cilindro de Suspenso KPNR8377
Operao de Sistemas, Testes e Ajustes Cilindro de Suspenso KPNR8378
Especificaes Sistema Hidrulico KPNR8380
Operao de Sistemas, Testes e Ajustes Sistema Hidrulico KPNR8381
Especificaes Sistema de ar KPNR8747
Operao de Sistemas, Testes e Ajustes Sistema de ar KPNR8748
Desmontagem e Montagem Sistemas da Mquina KPNR8382
Especificaes, Operao de Sistemas, Sistema do Ventilador Hidrulico KPNR8746
Testes e Ajustes
Especificaes, Operao de Sistemas, Centro de Enchimento Rpido KPNR9948
Testes e Ajustes
Manual de Servio Compressores de Ar Tu-Flo 550/750 SPNR6455
Guia de ndice do Sistema Eltrico e do Posto do Operador SPNR2996
Operao de Sistemas, Testes e Ajustes, Sistema de Controle Eletrnico do KPNR8395
Diagnstico de Falhas Freio
Operao de Sistemas, Testes e Ajustes Sistema de Controle Eletrnico do KPNR8396
Chassi
Operao de Sistemas Sistema de Monitoramento (VIMS) KPNR9022
Diagnstico de Falhas, Operao do Sistema de Controle Eletrnico KPNR9023
Sistema, Testes e Ajustes (VIMS)
Manual de Servio Sistema de Lubrificao Automtica KPNR8749
(Caminho de Partida a Ar,
Caminho de Partida Eltrica)
Manual de Servio Assento da Srie Comfort RPNR2165
Guia de ndice de Manuteno SPNR2874
Manual de Operao e Manuteno SPBU8417
02/17/12
VOLUME II (SISTEMAS, SISTEMA ELTRICO E POSTO DO Contedo para o
OPERADOR, MANUTENO, DIAGRAMA) Manual de Servio KPNR8364
LAJ1-E ACIMA / RM772
Note: Este formulrio lista o contedo para o volume II do manual de servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora. Os itens listados podem ser pedidos separadamente.
Seo Ttulo Formulrio
N
Guia de ndice do Diagrama SPNR2902

Diagrama Sistema Hidrulico KENR8379
Diagrama Sistema Eltrico KENR8383
Note: O formulrio SPNR5664, Manual de Manuteno do Ar Condicionado e do Aquecimento com o R134a

Refrigerante, est disponvel para insero neste manual. O SPNR5664 no parte padro deste manual.
02/17/12
797B TRUCK (UNASSEMBLED) RENR2547-03
JSM1-UP Service Manual RENR2545
Systems, Electrical & Operators Station and Maintenance information.

Net
Binder SENR2300
Safety SENR7733
Specifications 3524B Engine RENR2273
Systems Operation, Testing & Adjusting 3524B Engine RENR2274
Troubleshooting Guide 3524B Engine RENR2275
Disassembly & Assembly 3524B Engine RENR2276
Disassembly & Assembly 3524B Engine Supplement RENR2573
Service Manual Fan Drive Hydraulic System RENR2571
Systems Operation, Testing & Adjusting Transmission Electronic Control RENR2678
System
06/02/09
797B TRUCK (UNASSEMBLED) RENR2549-06
JSM1-UP
Engine & Power Train information.

Net
Binder SENR2301
Safety SENR7733
Specifications Braking System RENR2580
Systems Operation, Testing & Adjusting Braking System RENR2581
Systems Operation, Testing & Adjusting Brake/Cooling Electronic Control RENR2677
System
Specifications Suspension Cylinder RENR2583
Systems Operation, Testing & Adjusting Suspension Cylinder RENR2584
Service Manual Air System RENR2582
Service Manual Auto Lubrication System RENR2589
System (VIMS)
System (VIMS)
System (VIMS) Payload System

Schematic Hydraulic System (JSM1-219) RENR2587
Schematic Hydraulic System (JSM220-Up) KENR8227
Schematic Electrical System (1-168) RENR2620
Schematic Electrical System (169-219) RENR9542
Schematic Electrical System (220-Up) KENR6325
06/02/09
797F OFF-HIGHWAY TRUCK KENR8365
LAJ1-UP Service Manual KENR8364
Systems, Electrical & Operators Station, Maintenance and Schematics information. The items listed can be ordered
separately.

v. Net
Binder SENR2300
Safety SENR7733
Specifications C175-16 & C175-20 OHT Engines KENR5396
Systems Operation, Testing & Adjusting C175-16 & C175-20 OHT Engines KENR5397
Troubleshooting C175-16 & C175-20 OHT Engines KENR5398
Disassembly & Assembly C175-16 & C175-20 OHT Engines KENR6052
Service Manual Fan Drive Hydraulic System KENR8746
Systems Operation, Testing & Adjusting, Transmission Electronic Control KENR8394
10/29/09
797F OFF-HIGHWAY TRUCK KENR8366
LAJ1-UP
Engine and Power Train information. The items listed can be ordered separately.

v. Net
Binder SENR2301
Safety SENR7733
Systems Operation, Testing & Adjusting Braking System KENR8374
Specifications Suspension Cylinder KENR8377
Systems Operation, Testing & Adjusting Suspension Cylinder KENR8378
Service Manual Auto Lubrication System (Air Start KENR8749
Truck, Electric Start Truck
& Adjusting
Systems Operation, Testing & Adjusting, Brake Electronic Control System KENR8395
Troubleshooting
Systems Operation, Testing & Adjusting Chassis Electronic Control System KENR8396
Systems Operation (VIMS) Monitoring System KENR9022
Troubleshooting, Systems Operation, (VIMS) Electronic Control System KENR9023
Testing & Adjusting
01/14/10
797F OFF-HIGHWAY TRUCK (CONT.) KENR8366
LAJ1-UP
Note: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Disassembly & Assembly Supplement C175-16 & C175-20 OHT Engines KENR8384
01/14/10
VOLUME I (Engine, Power Train)
Service Manual
KDP1-UP
TR048 UENR2285-00 VOL I

Binder Label UENR2285LBL VOL I .33
Safety SENR7733 .66
Disassembly & Assembly C32 Engine RENR9217
Disassembly & Assembly Supplement C32 Engine RENR8300
Troubleshooting C32 Engine RENR9346
Specifications Power train RENR8301
Systems Operation Power Train RENR8302 7.20
Testing & Adjusting Power Train RENR8303 10.90
Systems Operation, Troubleshooting, Chassis Electronic Control System RENR8342 28.60
Testing & Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control System RENR8343 17.10
Testing & Adjusting
08/15/16
Service Manual
MAINTENANCE)
KDP1-UP
UENR2285-00 VOL II
TR048
Engine and Power Train information. This form lists the Service Manual modules available for this product. These
items listed can also be ordered separately.
Section Title Media No. Rev

.
Binder SENR2300 10
Binder Label UENR2285LBL VOL II .33
Safety SENR7733 .66
Systems Operation, Testing & Adjusting Hydraulic System RENR8439 10
& Adjusting
Systems Operation, Testing & Adjusting Auto Lubrication RENR8396
Systems Operation, Troubleshooting, Truck Payload Measurement System RENR8284
Testing & Adjusting (TPMS)
Systems Operation, Troubleshooting, Detect Object Detection System UENR1274
Testing & Adjusting
Systems Operation, Troubleshooting, Monitoring System KENR9938
Testing & Adjusting
Operation & Maintenance OMM SEBU9388 7.20

Schematic Hydraulic System UENR6742 10.
Schematic Cooling System UENR6744
Schematic Air System UENR6745 28.6
0
17.1
0
150.
18
08/15/16

Off-Highway Trucks PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Off-Highway Trucks PDF

Uploaded by

Copyright:

Available Formats

768B TRACTOR & 769B TRUCK SENR7097-02

99F2413-UP, 79S1-UP, 35W1-UP Contents for

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

(continued on next page)

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

(continued on next page)

Schematic Index Tab SENR2902

Section Title Form No. Rev. Dlr. IC

(continued on next page)

Section Title Form No. Rev. Dlr. IC

Schematic Hydraulic System SENR6838 0.00 0.00

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Torque Specifications SENR3130 06 2.98 2.86

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No.

Section Title Form No.

Section Title Form No.

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

(continued on next page)

Section Title Form No. Rev. Dlr. IC

(continued on next page)

Section Title Media No. Re I

Section Title Media No. R Dlr. IC

Binder SENR2301 150

Note: Electrical System Schematic UENR1138 machine effectivity: ECM151-173, LTS250-267

Section Title Media No.

Section Title Media No.

Electrical System & Operators Station Index Tab SENR2996

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Media No.

Section Title Media No.

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Section Title Media No.

Binder SENR2300 15.70

Section Title Media No. Rev

Section Title Form No. Rev. Dlr. IC

Section Title Form No. Rev. Dlr. IC

Seo Ttulo Formulrio Rev. Reven IC

Seo Ttulo Formulrio Rev. Reven IC