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INTERNATIONAL JOURNAL OF ENERGY RESEARCH

Int. J. Energy Res. 2016; 40:100111


Published online 23 January 2015 in Wiley Online Library (wileyonlinelibrary.com). DOI: 10.1002/er.3286

Modeling and simulation of diesel, biodiesel and biogas


mixtures driven compression ignition internal
combustion engines
Vilmar Graciano1, Jose Viriato C. Vargas1,*, and Juan C. Ordonez2
1
Departamento de Engenharia Mecnica, Programa de Ps-Graduao em Engenharia Mecnica (PGMEC) e Ncleo de Pesquisa e
Desenvolvimento em Energia AutoSustentvel (NPDEAS), UFPR Universidade Federal do Paran, Curitiba, PR 81531-980, Brazil
2
Department of Mechanical Engineering, Energy and Sustainability Center and Center for Advanced Power Systems, Florida State
University, Tallahassee, FL 32310-6046, USA

SUMMARY
This paper introduces a general mathematical model for compression ignition internal combustion engines driven by diesel,
biodiesel, and/or biogas. The model is written for dynamic and steady state operation and combines principles of classical
thermodynamics and heat transfer, with the use of empirical and theoretical correlations for simplicity, in order to quickly
assess the potential of new fuel mixtures such as microalgae-derived biodiesel and biogas to feed the compression ignition
internal combustion engines. Geometric and operating parameters (e.g., rpm, piston and cylinder diameter, stroke, engine
operating temperature, engine compression ratio, and air-to-fuel ratio) are the basis for the model equations, which are ca-
pable of calculating the engine mean indicated pressure, indicated power, and indicated torque with respect to crank speed.
Friction losses are quantied based on existing empirical correlations for engines with direct fuel injection, so that engine
net power and torque are also assessed. The model was adjusted and experimentally validated by direct comparison of the
obtained results to previously published experimental data, and engine nominal curves. The simulations show the follow-
ing: (i) using only biodiesel, the engine power reduces about 1.0%, and the fuel consumption rises about 12.0% with re-
spect to fossil diesel; (ii) using only natural gas, the engine power reduces about 2.0%, and the fuel consumption
reduces about 13.0% with respect to fossil diesel; and (iii) fuel mixtures using 50% of biodiesel and/or 50.0% of natural
gas produce power values within 1.0% when compared to each other. The obtained numerical results demonstrate that
the model is expected to be an important and simple tool for design, control, and optimization of compression ignition en-
gines driven by diesel, biodiesel, and biogas fuel mixtures, due to the combination of accuracy with low computational
time. Copyright 2015 John Wiley & Sons, Ltd.

KEY WORDS
mathematical model; biofuel mixtures; engine parametric analysis; model experimental validation

Correspondence
*Jose Viriato C. Vargas, Departamento de Engenharia Mecnica, Programa de Ps-Graduao em Engenharia Mecnica (PGMEC)
e Ncleo de Pesquisa e Desenvolvimento em Energia AutoSustentvel (NPDEAS), UFPR Universidade Federal do Paran, CP
19011, 81531980, Curitiba, PR, Brasil.

E-mail: jvargas@demec.ufpr.br

Received 31 August 2014; Revised 27 October 2014; Accepted 23 November 2014

1. INTRODUCTION projects, due to their high production capacity of vegetable


oils. They present high growth rate, even at low solar light
The search for alternative and possibly clean energy sources and CO2 levels, and thus are more photosynthetically ef-
has denitely gained momentum all over the world since the cient than oil crops [1].
past decade. The increasing energy demands, predicted fossil Figure 1 shows the owchart of one of such projects,
fuels shortage in the near future, and environmental concerns which is under development at the Center for Sustainable
due to the production of greenhouse gas carbon dioxide on Energy Research and Development, Federal University of
their combustion are the main reasons for such global effort. Parana, Curitiba, Brazil. The proposed sustainable energy
Among several sun driven energy sources, microalgae plant consists of the integration of several engineering sub-
are currently the basis of many alternative energy ongoing systems. The main objective is to demonstrate that a mid-

100 Copyright 2015 John Wiley & Sons, Ltd.


Diesel, biodiesel and biogas mixtures driven CI-ICE simulation V. Graciano, J. V. C. Vargas and J. C. Ordonez

Figure 1. Microalgae derived sustainable energy plant owchart.

to-high energy demand industrial facility could operate with gas internal combustion engines (ICE), which generated
locally produced microalgae-derived biofuels (e.g., biodiesel, electricity, and used the exhaust gases to power an absorp-
ethanol, and biohydrogen). In the photobioreactors (PBR), tion refrigerator, and the engine cooling water for ambient
high density microalgae biomass production is attained, heating. The experimental work reported optimal parame-
followed by a sequence of unit operations, that is, harvesting, ters for maximum efciency. Similarly, Abusoglu and
separation by centrifugation, drying, and solvent-based lipid Kanoglu [4] developed an exergetic and thermoeconomic
extraction. The nonfat and carbohydrate/protein rich resi- analysis of a 25 MW turbo and intercooled CI-ICE cogen-
due is currently directed to a biodigester for biogas pro- eration system that generates electricity and uses the ex-
duction, and the nitrates/phosphate rich efuents are used haust gases heat for the manufacturing process in which
as microalgae nutrients in the PBR. However, the nonfat it is installed. The study introduced a mathematical model
residue could be used for ethanol, food supplements, and followed by experimental validation. Signicant efciency
animal feed production. The extracted oil undergoes a and economical gains were obtained. Katri et al. [5] de-
transesterication reaction for biodiesel production (ethyl- signed and experimentally investigated performance and
esters). The produced biodiesel and biogas are then used emissions of the CI-ICE in simple and trigeneration opera-
to fuel a trigenset (electricity, heating, and cooling) whose tion. The net efciency with full load reached 82.6% and
emissions are then used as CO2 source for microalgae 33.7%, and CO2 emission level was 0.1211 kg CO2
growth. Biohydrogen production is also possible directly kWh-1 and 0.308 kg CO2 kWh-1, for the tri and simple
from the PBR, using indirect biophotolysis, that is, an generation systems, respectively. The results conrm the
aerobic/anaerobic intermittent cycle strategy [2]. adequacy of trigeneration systems for remote locations
In such context, the performance of the diesel cycle and sustainable applications. However, in all such studies,
based trigenset using new fuel mixtures, that is, the only steady state operation was investigated, and the possi-
microalgae-derived biodiesel and biogas, needs to be ble use of alternative fuels was not addressed.
assessed. Therefore, a brief review on the current main Considering ICE modeling and simulation, possibly,
trends in research and development of compression igni- the most famous and widely used ICE development code
tion (CI) engines is herein conducted. is the so called KIVA, which was developed by Los
Aiming at better use of energy sources, the cogeneration Alamos National Laboratory, LANL [6]. KIVA is an ICE
and trigeneration-based CI engines strategy has been modeling tool designed to help make automotive engines
proposed in several studies. For example, Temir and Bilge more fuel efcient and cleaner burning. For example,
[3] analyzed a trigeneration system powered by a natural General Motors has used KIVA in the development of

Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd. 101
DOI: 10.1002/er
V. Graciano, J. V. C. Vargas and J. C. Ordonez Diesel, biodiesel and biogas mixtures driven CI-ICE simulation

direct-injection, stratied charge gasoline engines as well turbocharger irreversibility production is analysed using
as the fast burn, homogeneous-charge gasoline engine detailed diagrams revealing that transient in-cylinder irrevers-
[6]. Cummins reduced development time and cost by ibilities develop in a different manner compared to the respec-
1015% to develop high-efciency diesel engines [6]. tive steady state. However, only fossil diesel was analyzed.
Rakopoulos and Giakoumis [7] presented and discussed Besides the impact on CI-ICE performance that the
some of the most important ndings in the eld during change in fossil diesel could cause, the new fuels proper-
the last 30 years related to transient diesel engine simula- ties certainly require the research and development of ade-
tion, such as second-law analysis, response when the tur- quate components, such as combustion chambers and fuel
bocharger compressor experiences surge, and whole nozzles. In that direction, there is a need for the develop-
vehicle performance. ment of detailed models, and existing complex models
Regarding CI engines operating with new and alterna- should be amended. Actually, reliable and effective com-
tive fuels, a few studies could be cited, such as the work plex codes for CI-ICE simulation, such as KIVA, do exist.
of Gogoi and Baruah [8]. They considered biodiesel and A recent and comprehensive work by Isermann [14] pre-
its blends and developed a cycle simulation model incorpo- sents the basic fundamentals of ICE, the most recent
rating a thermodynamic-based single zone combustion advances in modeling and identication methods, as well
model to predict the effect of engine speed and compres- as engine control. However, fast and accurate computer ap-
sion ratio on brake power and brake thermal efciency. plications for the dynamic simulation of the 4-stroke CI
Similarly, Bueno et al. [9] studied the CI-ICE fed with engine with alternative fuels (including combustion) are
soy oil and diesel mixtures (530% w/w). A simple mathe- needed for the simulation of the four-stroke CI engine for
matical model was used for the engine, but a more sophis- control and optimization purposes.
ticated one was used to determine the heat of combustion,
followed by experimental validation, concluding that the 1.1. Objectives
equivalence ratio and combustion temperature are the
highest impacting parameters on performance. Jimenez Based on the bibliographic review, and the identied re-
et al. [10] numerically studied the inuence of bioethanol search needs on the subject, the following objectives are
addition to diesel and biodiesel fuel on the injection dened for this study: (i) develop a simplied dynamic
process, by considering neat mineral diesel, neat biodiesel mathematical model for four-stroke CI engines powered
from rapeseed oil, and bioethanoldiesel, and bioethanol by diesel, biodiesel, and biogas mixtures; (ii) adjust and
biodiesel blends up to 15% bioethanol concentration (v/v) experimentally validate the model; and (iii) perform a CI-
with an increment of 5%. A one-dimensional mathematical ICE parametric analysis to illustrate model utilization.
model was used, which was experimentally tested, and
concluded that the addition of bioethanol to biodiesel and
to diesel reduces fuelling, injection timing, injection dura- 2. MATHEMATICAL MODEL
tion, mean injection rate, and maximum injection pressure.
Another study considered the problems of adapting diesel Figure 2 shows the CI-ICE working space, which includes
mathematical models to engines converted to rapeseed oil the piston head and cylinder walls. The mathematical
methyl ester biofuels, also using experimental assessments, model was developed with the following assumptions:
concluding that adjustment of the algorithm for calculating ideal gas behavior is assumed for the working uid mixture
the induction period and the on-set phase of fuel injection (reactants and products) inside the cylinder in all strokes,
is required for accuracy [11]. Also, the use of pure natural the pressure and temperature inside the cylinder are uni-
gas or mixed with conventional diesel (dual fuel natural form in the working space, and the working uid potential
gas/diesel engines) has been a common practice and the and kinetic energy variations are neglected with respect to
subject of numerous articles, such as by Papagiannakis internal energy variation.
et al. [12]. They applied a two-zone phenomenological
model on a high-speed, pilot ignited, natural gas diesel en-
gine, and reported the relative impact of the mentioned pa-
rameters on performance and exhaust emissions.
Entropy generation in CI-ICE has been considered in
several previous works. For example, Giakoumis and
Andritsakis [13] introduced a computer model to study
the dynamic response of a turbocharged diesel engine
using the rst-law and second-law of thermodynamics.
Irreversibilities of all processes and devices after a ramp
increase in load were quantied, by including a detailed
analysis of mechanical friction, a separate consideration
for the processes in each cylinder during a cycle (multi-cylin-
der model) and a mathematical simulation of the fuel pump. Figure 2. Compression ignition internal combustion engines
The contribution of combustion, manifolds, aftercooler, and working space schematic diagram.

102 Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Diesel, biodiesel and biogas mixtures driven CI-ICE simulation V. Graciano, J. V. C. Vargas and J. C. Ordonez

The position of the piston relative to the top of the cyl- or volume), kJ kg1 K1; cj,gm(Tcyl) gas mixture specic
inder and the instantaneous working space volume are heat at constant j (= pressure or volume), kJ kg1 K1; Mi
given by represents molecular mass of substance i, kg kmol1; and
H cyl ROD CS1- cos (1) xi molar fraction of substance i.
q A balance of energy applied to the working space dur-
- ROD2 -CS2 sin2 ing the admission stroke states that

! !
Q_ w -pcyl dtcyl hf ;in m_ f hair;in m_ air -cv;air T cyl m_ air -cv;f T cyl m_ f
dV
Pd 2 dT cyl
 
V cyl H cyl (2) dt cv;air mair mprod cv; f mf
4
(9a)
2.1. Admission and exhaust strokes
and during the exhaust stroke
The admitted instantaneous air mass and mass ow rate to
!
or from the cylinder are obtained from Q_ w -pcyl dtcyl  hprod;out m_ prod -cv;air T cyl m_ prod
dV
dT cyl

q
  dt cv;air mprod
dmi
m_ i 1j Cd Amin 2 p0 -pcyl 
air (3)
dt (9b)

with j = 1 (exhaust) and 2 (admission); Amin represents in which hair,in and hf,in are the air and fuel input specic
valve minimum opening area, m2; Cd discharge coefcient; enthalpy during the admission stroke, kJ kg1; hprod,out
mi mass of substance i in the cylinder, kg; m_ i mass ow rate are products output specic enthalpy during the exhaust
of substance i, kg s1, in which i = air (admission) or prod stroke, kJ kg1; and Q_ w_ is the heat transfer rate through
(exhaust products); and air, air density, kg m3, which is the engine cylinder walls, kW.
utilized as the density of substance i as an approximation The air, products, and fuel specic enthalpies at any
both during the admission and exhaust strokes, for temperature T are evaluated as follows:
simplicity.
hi T cp;air T (10)
Therefore, the injected instantaneous fuel mass and
mass ow rate are calculated by
hf T cp;f T (11)
dmf m_ air
m_ f (4)
dt AFR where i = air or prod; cp,air, cp,f represents air and fuel spe-
cic heat at constant pressure, kJ kg1 K1; and hi(T) and
where AFR represents air-to-fuel ratio, mf mass of injected hf (T) air or products, and fuel specic enthalpies, respec-
fuel, kg, and m_ f injected fuel mass ow rate, kg s1. tively, kJ kg1 K1.
The instantaneous total mass of gas mixture inside the The heat transfer rate from or to the cylinder walls is
cylinder is therefore calculated by adding the radiation and convection contri-
butions, which are assumed as the predominant heat
mgm mf mair (5) transfer modes in the process. The convection heat transfer
coefcient is evaluated using the Dittus and Boelter corre-
where mgm is the total mass of gas mixture in the cylinder, lation [15]. The resulting equations are given as follows:
kg.The instantaneous pressure inside the cylinder is given  
by Q_ w - Q_ conv Q_ rad (12)
 
Q_ conv hconv Acyl T cyl -T w (13)
mgm Rgm T cyl
pcyl (6)
V cyl 4=5 kgas
hconv 0:023RePd Pr1=3 (14)
Pd
with
Sp Pd
RePd (15)
Rgm cp;gm -cv;gm (7) gas

  CSN
n
Sp (16)
xi M i cj;i T cyl 60
  i1
cj;gm T cyl n (8)
xi M i P2d
Acyl Pd H cyl (17)
i1 4

in which Rgm represents gas mixture constant, kJ kg1 K1;  


cj,i(Tcyl) specic heat of substance i at constant j (= pressure Q_ rad w Acyl T 4cyl -T 4w (18)

Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd. 103
DOI: 10.1002/er
V. Graciano, J. V. C. Vargas and J. C. Ordonez Diesel, biodiesel and biogas mixtures driven CI-ICE simulation

where Acyl represents cylinder heat transfer area, m2; hconv products and reactants, which is given as follows:
convection heat transfer coefcient, kW m2 K1; N crank
angular speed, rpm; Pr gas mixture Prandtl number; ReP Qcomb hprod - hreac (22)
d
piston diameter Reynolds number based on piston diame-
ter; Q_ conv , Q_ rad , and Q_ w cylinder walls heat transfer rate where Qcomb represents combustion released heat, molar
by convection, radiation, and total, kW; Sp average piston basis, kJ kmol1 and hprod , hreac as products and reactants
speed, m s1; Tw cylinder wall temperature, K; w cylinder molar enthalpies, kJ kmol1.
walls emissivity; kgas gas mixture thermal conductivity,
kW m1 K1; gas gas mixture kinematic viscosity, Qcomb
m2 s1; and StefanBoltzmann constant, kW m2 K4. Qcomb (23)
Mf

2.2. Compression and expansion strokes with


In the compression and expansion strokes, the pressure is also
calculated using Eqs. 6(8). Note that, with the admission M f y M biodiesel 1-y fx M diesel 1-x (24)
and expansion valves closed, the working space is treated z MCH4 1  z M CO2 g
as a closed system, under a no leak assumption. Therefore,
a balance of energy applied to the working space states that where Qcomb represents heat of combustion, kJ kg1 and
Mi as molecular mass of substance i, kg kmol1.The heat
 
dT cyl Q_ w  W
_p of combustion per unit of time is calculated as follows:
(19)
dt mgm;adm cv;gm
Q
Q_ comb mf ; adm comb (25)
t comb
where W _ p pcyl cyl represents consumed power (compres-
dV
dt
sion) or produced (expansion) by the piston, kJ, and mgm,adm in which
admitted air and fuel total mass (gas mixture) by the end of
the admission stroke ( = 90o), kg. 60
tcomb (26)
2N
2.3. Combustion

The combustion reaction, considering the existence of die- where Q_ comb represents heat of combustion per unit of time,
sel, biodiesel, and biogas (mixture of methane and carbon kW; tcomb combustion time (duration), s; combustion
dioxide) in the fuel mixture, is written as follows: angle span, rad; and mf,adm total mass of admitted fuel at
the end of the admission stroke ( = 90o), kg.
 During combustion, a balance of energy and the equa-
yC H O 1  y xC H 1  x zCH4 1  z CO2 
tion of state for ideal gases state that the instantaneous
aO2 3; 76N2 bCO2 cH2 O 3; 76aN2 (20) pressure inside the cylinder is given by
 1 a O2 (20)  
dpcyl Rgm Q_ comb Q_ w -pcyl dt  Rgm
dV cyl pcyl cv;gm dV cyl
dt
where , , and represents carbon, oxygen, and hydrogen (27)
dt V cyl cv;gm
number of atoms in the biodiesel molecule; and carbon
and hydrogen number of atoms in the diesel molecule; a, b, During combustion, the working uid temperature, Tcyl,
and c balanced coefcients in the combustion reaction; y is calculated using Eqs. (6)(8).
biodiesel fraction in total fuel mixture; x diesel fraction in
the diesel/biogas mixture; and z methane fraction in biogas 2.4. Compression ignition internal
mixture. combustion engines output variables

AFRr The cylinder mean indicated pressure is calculated as


(21)
AFRst follows:

where AFRst, AFRr represents air-to-fuel ratios, stoichio- Wi


pm;i (28)
metric and real and as the inverse of the equivalence ratio Vd
(or excessive air ratio).
Note that only theoretical and excess air conditions where pm,i is the cylinder mean indicated pressure, N m2,
( 1) are considered by Eq. (20). For low air ( < 1), a and Wi is the cylinder indicated work, kJ.
products composition analysis is necessary. The cylinder mean friction pressure is obtained using
The heat released by the combustion in molar basis is empirical correlations for ICE engines with direct injection
the difference between the specic molar enthalpy of of fuel [16], which expresses the losses (e.g., friction and

104 Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Diesel, biodiesel and biogas mixtures driven CI-ICE simulation V. Graciano, J. V. C. Vargas and J. C. Ordonez

30 11
50o 1.2
25 x = 1 y = 0.5 10
N 3000 rpm
20 9

p [bar] 15
cyl
FC [kg h -1] 8
10
7
5
6
model
modelo
0
experiments
real
0 0.0004 0.0008 0.0012 5
V [bar] 1500 2000 2500 3000
cyl N [rpm]
(a) (a)
2500
50o 1.2
2000
x = 1 y = 0.5
N 3000 rpm 4 104

1500
T [K]
cyl
Wef [W]
1000
3 104
500

0 model
modelo
0 0.01 0.02 0.03 0.04 experiments
real
t [s] 2 104
1500 2000 2500 3000
(b) N [rpm]
(b)
Figure 3. Simulation example of compression ignition internal
combustion engines dynamic response diagrams: (a) Pcyl Vcyl Figure 4. Hourly fuel consumption (a) and net power output (b)
and (b) Tcyl t. of the Lintec 4LD 2500 compression ignition internal combus-
tion engine, used for model adjustment.

pumping) in the form of a pressure drop:


48N where W _ ef ;p, W
_ ef represents net power delivered by one cyl-
2
pm; f r C1 0:4Sp (29) inder, and by the engine, kW; tec = 2 60/N engine cycle
1000
duration time, s; ef net engine torque, kN m; ef net engine
efciency; and Ncyl number of engine cylinders.
pm;ef pm;i  pm; f r (30) Finally, the hourly fuel consumption (FC) is given by

where pm, fr is the cylinder mean friction pressure, N m2; mf ;adm


C1 is constant, 75,000 N m2 [16]; and pm,ef is the cylinder FC 3600 N cyl (35)
t ec
mean effective pressure, N m2.
The net power delivered by one cylinder, and the net
3. NUMERICAL METHOD
power, torque, and efciency delivered by the engine are
pm;ef V d A computational code for solving a system of ODEs was
_ ef ;p
W (31)
t ec implemented in Fortran language to solve the problem for-
mulated by Eqs. (3), (4), (9), (19), and (27), together with
W _ ef ;p N cyl
_ ef W (32) complementary algebraic equations, aiming at obtaining a
pressure-volume diagram of the CI-ICE. The system is
60W_ ef integrated in time from a given set of initial conditions
ef (33) explicitly, using an adaptive time step 4th/5th order
2N
RungeKuttaFehlberg method [17]. Note that a BVP is
_ ef
W
ef (34) what results from the formulation. Therefore, an initial
_Qcomb thermodynamic state must be guessed to start the engine

Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd. 105
DOI: 10.1002/er
V. Graciano, J. V. C. Vargas and J. C. Ordonez Diesel, biodiesel and biogas mixtures driven CI-ICE simulation

Figure 6. Hourly fuel consumption (a) and net power output (b)
Figure 5. Net torque (a) and efciency output (b) of the Lintec of the Agrale M790 compression ignition internal combustion
4LD 2500 compression ignition internal combustion engine, engine, used for model experimental validation.
used for model adjustment.

thermodynamic cycle simulation, being a special process iteration counter. All ve unknowns need to be tested
that starts and ends at the same thermodynamic state. according to the criterion of Eq. (36), so that convergence
In this study, the point in the beginning of the admission is achieved.
stroke was selected as the starting point, that is, the top dead The solution procedure started with p0 = 101,300 N m2,
center. The four strokes (admission, compression, T0 = 298.15 K, in which subscript 0 refers to ambient condi-
combustion/expansion, and exhaust) occur in two spins of tions; Cd = 0.9; dadm = 0.012 m (admission and exhaust
the crankshaft in a four-stroke engine, that is, 720o. As a result, valve diameters for calculating the valve minimum opening
the integration is conducted from the estimated initial values area); R = 287 J kg- 1 K- 1; Vc = 6.128 10 5 m3; Pd = 0.102 m;
for two crankshaft spins, then the values at the end and start CS = 0.06 m; ROD = 0.207 m; cp,air = 1 kJ kg - 1K  1 ;
are compared. In case there is good agreement, the values
cv,air = 0.7 kJ kg- 1K  1; cp;f ;diesel 293:494 kJ kmol-1 K 1 ;
are correct; otherwise, the previous initial values are replaced
by the newly calculated ones at the end of the rst iteration in cp;f ;biodiesel 455:18 kJ kmol-1 K 1 ; kgas = 0.026 W m-
1 1
order to start the second iteration, and so on. The procedure is K ; gas = 1.5 10 5 m2 s- 1; = 5.67 10- 8 Wm- 2K  4;
repeated until convergence is attained. The initial values esti- Tw = 373.15 K; = 50o, = 1.2, and air = 1.125 kg m- 3. In
mated for the ve unknowns are mair,0 = p0Vc/R/Tw, mf,0 = 0, this study, the fuel molecular formulae are assumed to be
Tcyl,0 = Tw, pcyl,0 = p0, and mprod,0 = 0. The convergence to C12H23 [18] and C20H36O2 [8] for fossil diesel and biodiesel,
the correct thermodynamic state is checked through respectively.

 
uj1  uj 
cycle tol (36)
uj 4. RESULTS AND DISCUSSION
in which, u = mair, mf, Tcyl, pcyl or mprod, tol is a tolerance limit In order to indicate the validity of the assumptions, numer-
for convergence (in this study, 0.01 or 1%), and j 0 is the ical procedure and engine characteristics, the analysis starts

106 Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Diesel, biodiesel and biogas mixtures driven CI-ICE simulation V. Graciano, J. V. C. Vargas and J. C. Ordonez

Figure 8. The effect of admission valve diameter (a) and com-


Figure 7. Net torque (a) and efciency output (b) of the Agrale bustion angle span (b) on the Lintec 4LD 2500 compression igni-
M790 compression ignition internal combustion engine, used tion internal combustion engine net power output.
for model experimental validation.

determine two multiplying coefcients using two data sets


by presenting a Pcyl Vcyl diagram, which is shown in by the solution of an IPPE, therefore adjusting the mathe-
Figure 3a. For this example, it was assumed that the fuel matical model. After that, the conditions corresponding to
was a fossil diesel and biodiesel mixture, that is, a B50 the other two data sets are computationally simulated with
fuel, therefore, in the mathematical model, x = 1, and the adjusted model to verify the agreement between nu-
y = 0.5 at N = 3000 rpm. The compression and expansion merical and experimental results. Finally, the experimen-
processes are clearly devised in the graphic, showing that tally validated model is used to investigate the CI-ICE
a positive net work is achieved. It is also seen the pumping dynamic response.
work that is consumed during the admission and exhaust For model adjustment, the engines Lintec 4LD 2500
strokes. The simulation was conducted for the CI-ICE con- and MWM 229.6 were utilized, with measured data from
guration and operating conditions described in the previ- the manufacturer and by Pereira [18], respectively. For
ous section. Figure 3b shows a Tcyl t diagram, that is, the model experimental validation, the engines Lintec 3LD
behavior of the cylinder working uid temperature with 1500 and Agrale M790 were utilized, with measured data
respect to time during one engine cycle. Both graphs from the manufacturers. All the experimental data are
corroborate the expected trends for a CI-ICE, obtained shown with their respective uncertainties.
with the simulations conducted with the mathematical The model results for the hourly FC lie within the ex-
model introduced in this paper. perimental uncertainty even without adjustment. However,
Next, aiming at a parametric analysis, experimental data the model must be adjusted in order to provide accurate net
are used to experimentally validate the numerical results power, torque, and efciency results. The model adjust-
obtained with the mathematical model introduced in the ment was conducted by adding multiplying coefcients
previous section. For that, four different CI-ICE output to Eqs. (12) and (29), after noting that the model calcula-
data were utilized. The procedure consists of solving the tion of heat transfer rate through the cylinder walls and
inverse problem of parameters estimation (IPPE) to friction losses had the highest impact on the variation of

Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd. 107
DOI: 10.1002/er
V. Graciano, J. V. C. Vargas and J. C. Ordonez Diesel, biodiesel and biogas mixtures driven CI-ICE simulation

the results, and has potential sources of inaccuracy, mainly Figure 8b show that the combustion angle span variation
due to the estimate of heat transfer and friction coefcients. is not important at low speeds but becomes more important
Two coefcients were established as unknowns to be de- as crank speed increases, because an increase in combus-
termined by the IPPE solution, K1 and K2, which were ob- tion angle span results in loss of power due to slower com-
tained by trial and error using the mathematical model, and bustion time; that is, the faster the combustion (more
the results are as follows: effective), the higher the engine net power output.
  Next, the experimentally validated model is used to in-
Q_ w - Q_ conv Q_ rad K 1 (37)
vestigate the effect of using different biofuel mixtures on

the CI-ICE performance. The study starts with Figure 9,
48N 2 which shows the values of hourly FC, and net power out-
pm;f r C1 0; 4Sp K2 (38)
1000 put for the Lintec 4LD 2500 diesel engine with respect to
crank speed. The simulation shows that the biodiesel fuel
in which K1 = 1.45 and K2 = 0.8. led to less net power output than with fossil diesel mainly
Figures 4 and 5 present the values of hourly FC, net power, at low to medium speed, and approaching fossil diesel per-
torque, and efciency output for the Lintec 4LD 2500 engine formance as the engine gets close to cut off speed. The
after model adjustment. In the simulations, fossil diesel was hourly FC is signicantly greater with 100% and 50% bio-
utilized as fuel to perform the model adjustment in order to diesel than using 100% fossil diesel. On the other hand,
match the available experimental data. The numerical results such FC increase is capable of compensating the CI-ICE
are all within the experimental uncertainties, which demon- operation for almost matching the engine net power output
strate that the model adjustment strategy was successful. to fossil diesel operation, which is shown to be only 1.0%
Figures 6 and 7 present the values of hourly FC, net lower than with fossil diesel.
power, torque, and efciency output for the Agrale M790 Figure 10 shows the values of hourly FC, and net power
engine using the adjusted model. Again, in the simulations, output for the Lintec 4LD 2500 diesel engine with respect
fossil diesel was utilized as fuel to perform the model ex- to crank speed for natural gas and fossil diesel mixtures. In
perimental validation. The numerical results are all within this study, only 100% methane biogas was analyzed, but
the experimental uncertainties, which validate experimen- the model allows for the investigation of methane and car-
tally the model, because the adjusted model was capable bon dioxide mixtures by varying the methane fraction in
of producing accurate results for a different set of experi- the mixture, z, as it is shown in Eqs. (20) and (24). The
mental data from the one used to adjust the model. simulation shows that the natural gas led to almost the
Figure 8 depicts examples of parametric analyses, same net power output as with 50% and 100% fossil diesel,
showing the effects of valve diameter variation and com- that is, only 1.5% lower. However, the hourly FC is signif-
bustion angle span in the net power output delivered by icantly lower than using 100% and 50% fossil diesel. This
the Lintec 4LD 2500 engine. The valve diameter was var- is mainly because natural gas has a higher lower heating
ied around the nominal value, up and down. The results of value (LHVnatgas = 47.141 MJ kg1) than fossil diesel
Figure 8a show that for a lower valve diameter, less air (LHVUSconvdiesel = 42.791 MJ kg1).
ows to cylinder and because the air-to-fuel ratio, AFR, A similar analysis is conducted in Figure 11, which shows
is kept constant, less fuel is injected in the cylinder, the values of hourly FC, and net power output for the Lintec
resulting in lower net power values. Conversely, when 4LD 2500 diesel engine with respect to crank speed for nat-
valve diameter increases, the net power increases as well, ural gas and biodiesel mixtures. The simulation shows that
but approaching a ceiling value, so that increasing valve di- the natural gas led to almost the same net power output as
ameter no longer results in power increase. The results of with biodiesel, that is, only at most 1% lower. However,

Figure 9. The effect of biodiesel and diesel fuel mixtures on the hourly fuel consumption and net power output of the Lintec 4LD 2500
compression ignition internal combustion engine.

108 Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Diesel, biodiesel and biogas mixtures driven CI-ICE simulation V. Graciano, J. V. C. Vargas and J. C. Ordonez

Figure 10. The effect of natural gas and diesel fuel mixtures on the hourly fuel consumption and net power output of the Lintec 4LD
2500 compression ignition internal combustion engine.

Figure 11. The effect of natural gas and biodiesel fuel mixtures on the hourly fuel consumption and net power output of the Lintec
4LD 2500 compression ignition internal combustion engine.

the hourly FC is signicantly lower than using 100% and engine performance of fuel mixtures in different proportions,
50% biodiesel. This is mainly because natural gas has a that is, 50%, 30%, and 20% as compared to 100% fossil diesel.
higher lower heating value than methyl ester diesel As a result, Figure 12 illustrates how the allocation of
(LHVMEbiodiesel = 37.528 MJ kg1). different fuel proportions in the fuel mixture impacts en-
The values of hourly FC and net power output for the Lintec gine performance. In this example, the mixture 50% natu-
4LD 2500 diesel engine with respect to crank speed for natural ral gas, 30% biodiesel, and 20% diesel is shown to lead
gas, biodiesel, and fossil diesel mixtures are shown in Figure 12. to a signicantly lower hourly FC than the other tested
The simulation allows for the investigation of the effect on ones, whereas engine net power output drops only at most

Figure 12. The effect of natural gas, biodiesel, and diesel fuel mixtures on the hourly fuel consumption and net power output of the
Lintec 4LD 2500 compression ignition internal combustion engine.

Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd. 109
DOI: 10.1002/er
V. Graciano, J. V. C. Vargas and J. C. Ordonez Diesel, biodiesel and biogas mixtures driven CI-ICE simulation

2% with respect to 100% fossil diesel driven engine one. h = specic enthalpy, kJ kg1; convective
The reason that is possible is because with a fast and accu- heat transfer coefcient, W m2 K1
rate model, many such proportions could be tested and op- Hcyl = instantaneous piston position, m
timized for example for minimum FC while keeping net LHV = lower heating value, MJ kg1
power output at a level as high as with 100% fossil diesel. k = thermal conductivity, W m1 K1
K1, K2 = model adjustment constant, Eqs. (37) and (38)
m = mass, kg
5. CONCLUSION m_ = mass ow rate, kg s1
M = molecular mass, kg kmol1
This paper introduced a general mathematical model for N = crank rotational speed, rpm
CI-ICE driven by diesel, biodiesel, and/or biogas. Model Ncyl = number of cylinders, Eq. (32)
adjustment and experimental validation were conducted p = pressure, N m2
with good quantitative and qualitative agreement. In this Pr = Prandtl number
way, parametric analyses and engine performance under Pd = piston diameter, m
the use of different fuel mixtures could be assessed with Q_ = heat transfer rate, W
the expectation of good accuracy. R = gas constant, J kg1 K1
The key conclusions of the study are the following: Re = Reynolds number
ROD = connecting rod length, m
1. Using only biodiesel as fuel in diesel engines, the S = piston average speed, m s1
power reduces about 1.0%, and the FC rises about t = time, s
12.0% compared to using diesel as fuel; T = temperature, K
2. Using only natural gas as fuel in diesel engines, the TDC = top dead center
power reduces about 2.0%, and the FC reduces about V = volume, m3
13.0% compared to using diesel as fuel; W _ = power, kW
3. Fuel mixtures using 50% of biodiesel and/or 50.0% x = molar fraction; fossil diesel in diesel/biogas
of natural gas produce power values within 1.0% mixture
when compared to each other; y = biodiesel fraction in total fuel mixture
4. The variation in valve diameter leads to proportional z = methane fraction in biogas mixture
variation in the power developed by the engine, if the
value of the valve diameter is near the nominal value Greek letters
for engine operation. Greater values than the nominal
for valve diameter do not result in signicant varia- = number of carbon atoms in diesel molecule
tion in the power developed by the engine; = number of hydrogen atoms in diesel molecule
5. The effect of combustion angle span variation be- = number of carbon atoms in biodiesel molecule
tween 50 and 60o is not important at low speeds = combustion angle span, rad
but becomes more important as crank speed in- = emissivity
creases. Therefore, strategies to increase combustion cycle = cycle renement error criterion, Eq. (36)
speed at high crank speeds are recommendable; and = number of hydrogen atoms in biodiesel
6. Because a model experimental validation was per- molecule
formed in this study, it is expected that the model = efciency
could be safely used for control and optimization, = crank angle, rad
even as part of a greater system due to the combina- = inverse of the equivalence ratio
tion of accuracy with low computational time. v = kinematic viscosity, m2 s1
= number of oxygen atoms in biodiesel
molecule
NOMENCLATURE = density, kg m3
= StefanBoltzmann constant, 5.6731028 W
A = area, m2 m2 K4
AFR = air-to-fuel ratio = torque, kN m
AV = admission valve = crank speed, rad s1
BDC = bottom dead center
c = specic heat, J kg1 K1 Subscripts
C1 = constant, 75,000 N m2
Cd = discharge coefcient adm = admission
CS = crank radius, m air = air
d = diameter, m biodiesel = biodiesel fuel
EV = exhaust valve c = dead space
FC = hourly fuel consumption, kg h1, Eq. (35) comb = combustion

110 Int. J. Energy Res. 2016; 40:100111 2015 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Diesel, biodiesel and biogas mixtures driven CI-ICE simulation V. Graciano, J. V. C. Vargas and J. C. Ordonez

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