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Suction Cavitation
Suction Cavitation occurs when the pump suction is under a low pressure/high vacuum condition where
the liquid turns into a vapor at the eye of the pump impeller. This vapor is carried over to the discharge
side of the pump where it no longer sees vacuum and is compressed back into a liquid by the discharge
pressure. This imploding action occurs violently and attacks the face of the impeller. An impeller that has
been operating under a suction cavitation condition has large chunks of material removed from its face
causing premature failure of the pump.
Discharge Cavitation
Discharge Cavitation occurs when the pump discharge is extremely high. It normally occurs in a pump that is running
at less than 10% of its best efficiency point. The high discharge pressure causes the majority of the fluid to circulate
inside the pump instead of being allowed to flow out the discharge. As the liquid flows around the impeller it must
pass through the small clearance between the impeller and the pump cutwater at extremely high velocity. This
velocity causes a vacuum to develop at the cutwater similar to what occurs in a venturi and turns the liquid into a
vapor. A pump that has been operating under these conditions shows premature wear of the impeller vane tips and
the pump cutwater. In addition due to the high pressure condition premature failure of the pump mechanical seal and
bearings can be expected and under extreme conditions will break the impeller shaft.
NPSH is an acronym for Net Positive Suction Head. It shows the difference, in any cross-section of a
generic hydraulic circuit, between the pressure and the liquid vapor pressure in that section.
NPSH is an important parameter, to be taken into account when designing a circuit : whenever the liquid
stagnation pressure drops below the vapor pressure, liquid boiling occurs, and the final effect will be
cavitation: vapor bubbles may reduce or stop the liquid flow. Centrifugal pumps are particularly
vulnerable, whereas positive displacement pumps are immune to that and they are generally able to
pump mixtures of gases and liquids. Apart from that, cavitation results in elevated noise levels and
possible damage to the pump.
Considering the circuit shown in the picture, in 1-1 NPSH is :
NPSH = P0 + H Y Vt
(to be solved with coherent measuring units), where Y is the friction loss between 0-0 and 1-1, and Vt the
liquid vapour pressure at the actual temperature in section 1-1.
In pump operation, two aspects of this parameter are called respectively NPSHA or NPSH (a) Net
Positive Suction Head (available) and NPSHR or NPSH(r) Net Positive Suction Head (required), where
NPSH(a) is computed at pump inlet port, and NPSH(r) is the NPSH limit the pump can withstand without
cavitating.
Retrieved from "http://en.wikipedia.org/wiki/NPSH"
Low pressure at the suction side of a pump can encounter the fluid to start boiling with
reduced efficiency
cavitation
damage
of the pump as a result. Boiling starts when the pressure in the liquid is reduced to the vapor pressure of the
fluid at the actual temperature.
To characterize the potential for boiling and cavitation, the difference between the total head on the suction side
of the pump - close to the impeller, and the liquid vapor pressure at the actual temperature, can be used.
Suction Head
Based on the Energy Equation - the suction head in the fluid close to the impeller can be expressed as the
sum of the static and the velocity head:
hs = ps / + vs2 / 2 g (1)
where
hs = suction head close to the impeller
ps = static pressure in the fluid close to the impeller
= specific weight of the fluid
vs = velocity of fluid
g = acceleration of gravity
Odavde se dobija vrednost minimalnog pritisaka na usisu u pumpu ps, baziran na max.potrebnom
protoku:
pS minimalni ulazni pritisak u pumpu (u barima), izraen kao relativni u odnosu na atmosferski
pritisak,
NPSHR Traena Net Positive Suction Head (u mVS), oitava se iz NPSH-krivih pri najveem protoku
koji pumpa moe da ostvari (podatak koji daje konstruktor pumpi),
HS sigurnosni dodatak, minimum 0.5mVS (napomena: sigurnosni dodatak od 0.5mVS spreava
pad pritiska),
- gustina fluida (kg/m3),
g- gravitaciono ubrzanje (9.81 m/s2),
vS - brzina fluida na usisnoj strani pumpe (m/s),
pV - pritisak pare u barima, u zavisnosti od temperature fluida (Recnagel 95. str.104,105),
patm - atmosferski pritisak u barima.
The available NPSHa can be calculated with the Energy Equation. For a common application - where the pump
lifts a fluid from an open tank at one level to an other, the energy or head at the surface of the tank is the same
as the energy or head before the pump impeller and can be expressed as:
h0 = hs + hl (4)
where
h0 = head at surface
hs = head before the impeller
hl = head loss from the surface to impeller - major and minor loss in the suction pipe
In an open tank the head at surface can be expressed as:
h0 = p0 / = patm / (4b)
For a closed pressurized tank the absolute static pressure inside the tank must be used (pSTAT).
The head before the impeller can be expressed as:
hs = ps / + vs2 / 2 g + he (4c)
where
he = elevation from surface to pump - positive if pump is above the tank, negative if the pump is below the tank
Transforming (4) with (4b) and (4c):
patm / = ps / + vs2 / 2 g + he + hl (4d)
The head available before the impeller can be expressed as:
ps / + vs2 / 2 g = patm / - he - hl (4e)
or as the available NPSHa:
Komentar:
Za sluaj da je ekspanzioni sud povezan na usisnoj strani pumpe u neposrednoj blizini same pumpe (tj. pritisak
se odava na usisnoj strani pumpe), tada sabirci he hl iz gornjeg izraza za NPSHa su zanemarljivi, tako da
formula dobija oblik formule za NPSHR sa prethodne strane. Ovi sabirci se uzimaju u obzir kada je veza
ekspanzionog suda sa instalacijom udaljena od pumpe i horizontalno i vertikalno.
p tot , s p D
NPSH r
g min
NPSHa kavitacijska rezerva postrojenja
2
p pb p D ve
NPSH a e z e z s H Ves
g 2g
Napomena: HVes gubici (srazmerni ~ D5).
Treba traiti pumpu sa to manjim NPSHr, a da projektujemo postrojenje sa to veim NPSHa.
NPSHa treba da je vee od NPSHr.
Vie se nalazi na prateem CD-u.
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Note that the required NPSHr increases with the square capacity.
Pumps with double-suction impellers has lower NPSH r than pumps with single-suction impellers. A pump with a
double-suction impeller is considered hydraulically balanced but is susceptible to an uneven flow on both sides
with improper pipe-work.
0 0.6 10.3
5 0.9 10.2
10 1.2 10.2
15 1.7 10.2
20 2.3 10.1
25 3.2 10.0
30 4.3 9.9
35 5.6 9.8
40 7.7 9.5
45 9.6 9.4
50 12.5 9.1
55 15.7 8.7
60 20 8.3
65 25 7.8
70 32.1 7.1
75 38.6 6.4
80 47.5 5.5
85 57.8 4.4
90 70 3.2
95 84.5 1.7