Service Manual: Chassis

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL AZ2-F CHASSIS

MODEL NAME REMOTE COMMANDER DESTINATION LEVEL 3
KDL-32EX421 RM-YD071 LA
CONFIDENTIAL
KDL-32EX423 RM-YD071 LA
KDL-32EX520 RM-YD063 MX/LA
KDL-32EX520 RM-YD063 US/CND
CONFIDENTIAL
ELECTRICAL SERVICE MANUAL
INTERNAL ONLY
ORIGINAL MANUAL ISSUE DATE: 1/2011
REVISION DATE SUBJECT
1/13/2011 No revisions or updates are applicable at this time.
LCD DIGITAL COLOR TV
9-888-385-51
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523
TABLE OF CONTENTS
SECTION TITLE PAGE
Safety-Related Component Warning................................................................................................................................................................................ 3

Safety Check-Out...............................................................................................................................................................................................................5
SECTION 1: DIAGRAMS....................................................................................................................................................................................................6
1-1. Circuit Boards Location.......................................................................................................................................................................................6
1-2. Printed Wiring Boards and Schematic Diagrams Information............................................................................................................................. 7
1-3. Block Diagram.....................................................................................................................................................................................................9
1-4. Schematics and Supporting Information........................................................................................................................................................... 10
BATV Board Schematic Diagram (1 of 12)........................................................................................................................................................ 10
BATV Board Schematic Diagram (10 of 12)...................................................................................................................................................... 19
GE2A Board Schematic Diagram (KDL-32EX421/32EX423/32EX520/32EX521/32EX523 ONLY).................................................................. 24
GE3A Board Schematic Diagram (All Except 32 Models)................................................................................................................................ 27
HLR2 Board Schematic Diagram...................................................................................................................................................................... 28
HMS3 Board Schematic Diagram..................................................................................................................................................................... 30
SECTION 2: ELECTRICAL PARTS LIST......................................................................................................................................................................... 32
APPENDIX A: ENCRYPTION KEY COMPONENTS...................................................................................................................................................... A-1
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 2
SAFETY-RELATED COMPONENT WARNING
There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and !
mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number
specified in the electrical parts list to prevent electric shock, fire, or other hazard.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.
USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
Avoid contact with water as it may a short circuit within the module.
To avoid damaging the LCD panel:
do not press on the panel Ifortheframe edgeoftopanel
surface avoidbecomes
the risk ofdirty,
electric shock.
please wipe it off with a soft material. (Cleaning with a dirty or rough cloth may
do not scratch or press on the panel with any sharp objects.
do not leave the module in damage the panel.) or in areas of high humidity for an extended period of time.
high temperatures
do not expose the LCD panel If you want tosunlight.
to direct replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high
avoid contact with water. It may cause a short circuit within the module.
disconnect the AC adaptervoltage
when replacing
appears attheinverter
backlight (CCFL)
circuit aboutor650Vrms.
inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take
always clean the LCD panel with a soft cloth material.
use care when handling thefire. wires or connectors of the inverter circuit. Damaging the wires may cause a short.
protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
Leakage Current Hot Check Circuit
LEAKAGE CURRENT HOT CHECK CIRCUIT
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
Part number Diameter Remarks

7-640-005-19 0.3mm 0.25Kg
7-640-005-20 0.4mm 0.50Kg
7-640-005-21 0.5mm 0.50Kg
7-640-005-22 0.6mm 0.25Kg
7-640-005-23 0.8mm 1.00Kg
7-640-005-24 1.0mm 1.00Kg
7-640-005-25 1.2mm 1.00Kg
7-640-005-26 1.6mm 1.00Kg
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
SAFETY CHECK-OUT
After correcting the original service problem, perform the following The AC leakage from any exposed metal part to earth ground and
safety checks before releasing the set to the customer: from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
1. Check the area of your repair for unsoldered or poorly soldered Leakage current can be measured by any one of three methods.
connections. Check the entire board surface for solder splashes and
bridges. 1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers instructions to use these
2. Check the interboard wiring to ensure that no wires are pinched or instructions.
touching high-wattage resistors.
2. A battery-operated AC milliampmeter. The Data Precision 245
3. Check that all control knobs, shields, covers, ground straps, and digital multimeter is suitable for this job.
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators. 3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The limit indication is 0.75
4. Look for unauthorized replacement parts, particularly transistors, V, so analog meters must have an accurate low voltage scale.
that were installed during a previous repair. Point them out to the The Simpsons 250 and Sanwa SH-63TRD are examples of
customer and recommend their replacement. passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
5. Look for parts which, though functioning, show obvious signs of

deterioration. Point them out to the customer and recommend their
How to Find a Good Earth Ground
replacement.
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
6. Check the line cords for cracks and abrasion. Recommend the retaining screw is to be used as your earth ground, verify that it is at
replacement of any such line cord to the customer. ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
7. Check the antenna terminals, metal trim, metallized knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as If a cold-water pipe is not accessible, connect a 60- to 100-watt
described below. trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
Leakage Test
To Exposed Metal
Parts on Set
Trouble Light
Ohmmeter
AC Outlet Box
AC
0.15 F Voltmeter
(0.75V)
Cold-water Pipe
Earth Ground
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
SECTION 1: DIAGRAMS
1-1. CIRCUIT BOARDS LOCATION
BATV Board
GE2A Board
WiFi Module
(Only for EX423/523)
T-CON
Switch Unit
HLR2 Board HMS3 Board
Figure 1-1. KDL-32EX421/32EX423/32EX520/32EX521/32EX523
BATV Board
GE3A Board
WiFi Module
(Only for EX523)
T-CON
Switch Unit
Figure 1-2. KDL-40EX520/40EX521/40EX523
BATV Board
GE3A Board
WiFi Module
(Only for EX523)
T-CON
Switch Unit
Figure 1-3. KDL-46EX520/46EX521/46EX523
1-2. PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS INFORMATION
All capacitors are in F unless otherwise noted. pF : F 50WV or
The components identified by shading and ! symbol are critical for safety. Replace
less are not indicated except for electrolytics and tantalums.
only with part number specified.
All electrolytics are in 50V unless otherwise specified.
All resistors are in ohms. k=1000, M=1000k The symbol indicates a fast operating fuse and is displayed on the component
side of the board. Replace only with fuse of the same rating as marked.
Indication of resistance, which does not have one for rating
electrical power, is as follows: Pitch : 5mm
Rating electrical power : 1/ 4 Les composants identifies per un trame et une marque ! sont critiques pour la
W securite. Ne les remplacer que par une piece portant le numero specifie.
1
/ 4 W in resistance, 1/10 W and 1/16 W in chip resistance. Le symbole indique une fusible a action rapide. Doit etre remplace par une
: nonflammable resistor fusible de meme yaleur, comme maque.
: fusible resistor
NOTE: The components identified by a red outline and a mark contain confidential
: internal component information. Specific instructions must be adhered to whenever these components
: panel designation and adjustment for repair are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
: earth ground
: earth-chassis
All variable and adjustable resistors have characteristic curve B,
unless otherwise noted.
Readings are taken with a color-bar signal input.
Readings are taken with a 10M digital multimeter.
Voltages are DC with respect to ground unless otherwise noted.
Voltage variations may be noted due to normal production
tolerances.
All voltages are in V.
S : Measurement impossibility.
: B+line.
: B-line. (Actual measured value may be different).
: signal path. (RF)
Circled numbers are waveform references.
REFERENCE INFORMATION Terminal name of semiconductors in silk screen
RESISTOR CAPACITOR
printed circuit ( )
Device
*
Printed symbol Terminal name Circuit
: RN METAL FILM : TA TANTALUM
Collector
: RC SOLID : PS STYROL 1 Transistor
Base Emitter
: FPRD NONFLAMMABLE CARBON : PP POLYPROPYLENE
: FUSE NONFLAMMABLE FUSIBLE : PT MYLAR Transistor
Collector
2
: RW NONFLAMMABLE WIREWOUND : MPS METALIZED POLYESTER Base Emitter
: RS NONFLAMMABLE METAL OXIDE : MPP METALIZED POLYPROPYLENE Cathode
: RB NONFLAMMABLE CEMENT : ALB BIPOLAR 3 Diode
Anode
: ADJUSTMENT RESISTOR : ALT HIGH TEMPERATURE Cathode
: ALR HIGH RIPPLE 4 Diode
Anode (NC)
COIL
Cathode
: LF-8L MICRO INDUCTOR 5 Diode
Anode (NC)
Common
6 Diode
Anode Cathode
Common
7 Diode
Anode Cathode
Common
8 Diode
Anode Anode
Common
9 Diode
Anode Anode
Common
10 Diode
Cathode Cathode
Common
11 Diode
Cathode Cathode
Anode Cathode
12 Diode Anode Anode
Cathode Anode
Transistor Source
13 Drain D D
(FET) Gate
G G
Transistor Source S S
14 Drain
(FET) Gate
D D
Transistor Source
15 Drain G G
(FET) Gate S S
Emitter
16 Transistor Collector
Base
C1 C2
C2 B1 E1
Transistor B1 B2
17 E2 B2 C1
E1 E2
C1 B2 E2
18 Transistor C1 C2
E1 B1 C2
B1 B2
C1 B2 E2 E1 E2
19 Transistor
E1 B1 C2
E1 E2
C1 B2 E2
20 Transistor B1 B2
E1 B1 C2
C1 C2
C1(B2) C2
E2 B1 E1
21 Transistor B1
C2 C1(B2)
E2 E2
(B2) E1(B2) E2
B1 E1 E2
22 Transistor B1
C1 C2
C1 C2
(B2) E1(B2) C2
E2 E1 B1
23 Transistor
C2 C1
B1
C1 C2
Discrete semiconductor
Ver.1.6
(Chip semiconductors that are not actually used are included.)
1-3. BLOCK DIAGRAM
USB1 Ether
Xtal 27MHz DiSEqC_Out
DDC MS H Con. USB2
27M
Silicon DiSEqC_In
[LNBH23] TCON
Satellite LNA Tuner Zero-IF
Ext Demod P
X_SYSTEM1_RST
X_SYSTEM1_RST
IFAGC
5V
5V
TS2
I2CB
Cable [HORUS3] [SEKITO2]
DDR3 A
Current Current
DMD_CLK_ENABLE2 USB4 USB3 Limit Limit 1333
5V
SW
Xtal
DMD_CLK_ENABLE1
DMD_RST
Current
BD Wifi [TPS2553DBV] [TPS2553DBV]
2Gb N
4M
Silicon
Limit One E
X_PEM_RST/LUT_SEL2/X_FRC_RST
IF2
[MIC2005] USB Ether DDR3 BACKLIGHT
Aerial
LUT_SEL1/X_TCON_RST/LR_FLAG
LNA Tuner Ext Demod 0
HUB PHY NAND
[ASCOT2Sip] IF1
IFAGC
[GAIA1a]
TS1
I2CB
0
[GL850G]
Crystal
[RTL8201E] Muxed
2Gb
1333
2Gb
L
Xtal
PEM_WDT/XBUSY/BINT
12M
MODE_PEM/TCON_RDY
SA_MODE/LUT_SEL0
X_SYSTEM1_RST 41M
TMDS1
DDC1
HDMI1
T_PANEL_SEL
DDC_5V_1
HPD1 LVDS_ODD
(ARC) ARC LVDS_EVEN
I2C_C
CEC1 I2CA
TMDS2
DDC2 EQ SW
DDC_5V_2
HDMI2 HPD2 [Sil9287B] TS
CEC2 Xtal SYSTEM2_PWR SYSTEM1_PWR
TMDS3 41M
1.5V 1.2V
DDC3 IF1 REG_12V
DDC REG_12V DDC
DDC_5V_3
HDMI3 HPD3
Xtal SYSTEM2_PWR SYSTEM2_PWR T-CON_VCC
3.3->1
Reset
Power
CEC3 48M
3.3V
Push REG12V
TMDS4 TMDS Xtal
32.76 AC_MON DDC REG_12V DDC REG_12V
DDC4 DDC 8K 5V REG12V
DDC_5V_4 CEC
HDMI4 HPD4 Reset
SYSTEM2_PWR
AUDIO_12V
AUDIO_12V
[PST3629] 2.5V 3.3V 3.4V S1.2V S1.8V
CEC4 STBY 3.3V
LDO LDO LDO LDO LDO
GND
Power_Control
TCON-ON
DIMMER_DC
DIMMER
BACKLIGHT_ON
COMP_Y BACKLIGHT_MON
MAIN_PWR
AC_MON
I2CA (EQSW, Temp Sensor, Hotel Clock) PFC_PWR
VideoA_Det I2CB (Ext Demod)
DIMMER2
VIDEO_CV I2CC (Panel, RGB Sensor)
PEM_LOG
Hotel TL-JIG
VIDEO_CV UARTA(LOG)
CVBS VIDEO1_LR UARTA (LOG) UARTD
UARTB (RF-Remote) MODE_PEM
Atreyu UARTC (IR Blaster/ECS) Reset

UARTC(Hotel/ECS)
I2CA(Hotel_Clock)
/ECS
X_Hotel_PWR_CTRL SIRCS
COMP_Y
COMP_Pb I2CA Temp
COMP COMP_Y, Pb, Pr COMP_Pr Sensor
[LM75B] Temp Sensor
VideoB_Det
COMP2_LR PC_G
PC_B
Cr_Det PC_R SIRCS
PC_H
PC_V DIMMER
Sircs
DMD_CLK_ENABLE2
DIMMER_DC
Tuner_LR LOGO
VIDEO1_LR
PC_CON_Det DEBUG_LED2
PC_R,PC_G,PC_B,PC_H,PC_V
PC PC_LR COMP2_LR DEBUG_LED3
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY
DMD_CLK_ENABLE1 KEY
Line Out_LR DMD_RST KEY
OPAMP X_WIFI_RST UARTE
[NJU72040V] HP_DET
HP/Line HP_/ Line Out Det
HP/Line Out LR TV_Out_LR SPDIF_SEL
Out Tuner_LR X_AUDIO_MON
HDMIEQ_INT
SPDIF SPDIF Atreyu_SPDIF Light_Sensor_Det

Light Sensor
Human_Sensor_Det
Main Speaker_Out_LR
POWER_LED
Human Sensor
STBY_LED
[D510D] TIMER_LED
REC_LED LED
DATA1
TCON_RDY
BINT
LUT_SEL0
LUT_SEL1
LUT_SEL2
PC_CON_DET
CR_DET
VIDEOB_DET
VIDEOA_DET
X_AUDIO_MUTE2
X_AUDIO_MUTE1
PFC_PWR
BACKLIGHT_ON
NMI
X_SYSTEM1_RST
REC_LED
POWER_LED
X_RF_RST
X_HOTEL_PWR_CTRL
DEBUG_LED1
POWER_KEY
PFC_MON
AC_MON
MAIN_SS_MON
SYSTEM2_PWR
SYSTEM1_PWR
MAIN_PWR
PIC_MUTE_LED
TIMER_LED
STBY_LED
BACKLIGHT_MON
PANEL_PWR_Det
PANEL_SEL
Human_Sensor_Det
Light_Sensor_Det
KEY
DC_MON
PIC_MUTE_LED
OPAMP
[NJU72011RB]
Audio
Power AMP
Main Main Speaker_Out_LR
[D510D]
SPEAKER X_FAULT AUDIO_MON
X_AUDIO_MUTE2 X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS Digital Audio PWM UART SPI H/L
Analog Video Analog Audio Analog Signal I2C
Panelless
1-4. SCHEMATICS AND SUPPORTING INFORMATION

0-
BATV BOARD SCHEMATIC DIAGRAM (1 OF 12)
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22

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COMPONENT SIDE
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BATV [SYSTEM/STREAM/DEMOD/CI/BCAS/ONE NAND/DDR3/VIDEO AUDIO IN/OUT/ETHERNET/USB/POWER/GND/HDMI/LVDS/PANEL/A/V CONNECTOR/HDMI EQ/CONNECTOR/AUDIO AMP/TUNER]

CONDUCTOR SIDE
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A R9136
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cam012
FB7011
FB7009 C2412 COM702 R1809 C9353
FB7012 RB4003 R1804 R1807
CL1506 C1810 C9355RB9302
C7055 R5051
FB9002 R2400 R7091
C2400 C7085 C4002
C4003 C1811 R1801 C1813
IC1801 C9350 R5046
C9060 COM701 R7093 R9413 CL5006
COM700 R7088 camic1801 RB9092 RB9303
C4098
H C5556 RB9020
R9400
FB9003
Q2400
C2401
R2404 IC1802
camic1802C1816
C9352
R2958
R8472
R8473
R5025C5018
C5019
C5557
R5638 C9061 C7065 FB7007
R7089
FB7008 CL4028
CL4026
CL4025
C4095 R9303
R9304 R2960
R9401 CL4027
C4096
camic7003 C7021
R7027 R2911
RB2903
Q5501
Q5500 Q7001 R7023 C4097 R2910 C5015
R9476
R9475 C7070 RB1801 R2963 C5014 C5265
C5269 RB5511
R5607
C5548 IC7003 C7015
R5611
R5612
C5553
camic7004
camic4000 C4012R9218
R2909
R2913 JL5201 C5013
C7066 R9217 R2975 JL5202
C7063 C7064 C7067
JL5003 camic5003 IC7004 C4013IC4000 JL5203
C5103
C5102 C5101
C5100
IC5003 JL5204 C5008C5011
C5090 RB2902 camt5200
I R5063 C5037
FB5004
FB5007
RB5510 R2973
R2974
R2959
R2969
R2912
VD5003 R1111
R5065
T5200
C5530 C5503
C5504 C2722
RB5200
JL5002
C5529
C5513
IC5501 VD2517 C1666 C1545
R5632 C5554 VD2599 CL2514 R1617 C1549
FL5501 C5536 R2525 C1653C1655C1656
C1657 C1548
JL1502
C1539
C1547 C1543
ET1805
ET1815 camic5501 R2509 IC2503 C1654 C1650 C1535
C1530 R1534
R5633
R5637 R2518 R1144
J R2592
R2596
camic2503
C2503R2519
VD2521 R2594
C1652
C1668
C1639
R1616
C1544
C1658
JL1501 R1536
C1305 ET1803
ET1813
R2599 C1546
R1141 C1651 C1659
VD5515
RB5501 C1521 C1538
C1536
JL1802 C1660
JL1801 C1672
C1162 C1525 JL1504
JL1505
R5514 R1140
D5500
cam052
RB2702 C1661 FB1503
C1524
JL1506
ET1806
ET1816 R5524 C1671
C1665 C1670
C1664 C1662 FB1502
R1533 C1518
FB1501
C1520
C1519
C1663
C1669 C1517
RB5505 C1528
VD2598 RB2703
R1115 FB1137 C1526
C1179 C1551 VD4601
cam057 FB1132 RB4801 C4601
C4603
K D5505
RB2901 CL4604
CL4603
D2500 CL1109 C4602
CL4602
CL4601
cam049 FB1136
C1557 C4608 C4606
camic4601
R1093
R2971
Q2506C2599
cam093
C1017
FB1009
C1309 IC4601
CL2531cam092 C2598 D5502
CL2500 Q2505C2597 RB5502 cam054 R1301
C1301 C4607
VD2597 C4609
C1012
R5521 CL4606
CL4605
CL4607R4611
L C1903
C1904 R1095 R4612
R4620
R1094 C4612
C4611
R1042
L1902
L1901
C4504 JL4621
C4614
C4613
R1902
C1902 RB4902 C4621
JL4622
RB4901
RB5508
RB5509 C4901
C4902 C4622
JL4623
D5501 cam095
cam094
cam053 C4623
R4999
C4903 Q4901
Q4902 JL4624
R5630
R5629 R4601 cam096
M R5515
R4921
Q4903
Q4911
C4624
JL4721
Q4912
R4701 cam097 C4721
JL4722
VD5500 C4911
C4912
CL2709 R2701 C4722
JL4723
COM254 RB4904
RB4903 C4723
COM251 CL2708 VD2798
C4712
C4711
JL4724
F4701
C4724
C4707 VD4701
C4714
C4713
CL4706
VD2522 CL4707 C4709
CL4705
N R2718
R4801
VD2799 JL4005
R2720
CL2717 ET1411
ET1401
CL2528 CL2718 IC4701
R9194
R9195
C9110 R1046
R1047
R1059
C4706 C4708
C5035
FB5002 C9109
C9111
JL9019
C9100 CL4516
CL4515
CL2700
CL2701
camic4701
VD2704
VD2700
C2700
C2704 C4701 CL4702
R5555
RB5504 VD2709
C2709
R9477 C9116
C9118 A1101 A1201 C4703C4702
RB2705
D5503 C9114
R9478 R9007 R9471 C9115JL9020 R9472
R9473 VD2708
C2708
cam055 R9003VD9010
O COM271
RB9019
RB9010
R9474
C9112 R9111
C9023 R9121
R9122 R1906
R9004
VD2714
C2721 VD9014
COM500 C9117 C9119
C9126 C1920 C1918C1917
FB2704 C9113 R1904
C9104
C9108
GE2A BOARD SCHEMATIC DIAGRAM (KDL-32EX421/32EX423/32EX520/32EX521/32EX523 ONLY)

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21
TMP
A
1 +OUT1
Mount Mecha A6401 409608101 D6407,D6408
2 +OUT2
3 +OUT3
120V 4 +OUT4

TMP
JL6127
Mount Mecha A6101 409608101 IC6351 7
R6115 JL6601
TMP
New 1M C6108
0.1
R6606
68k
CN6701
7P
1/10W
Mount Mecha A6102 414915701
D6002

RN-CP 25V
B R6301
0.1
1/10W
RN-CP
5%
R6610
1M
1/10W
120V-0V swithcing
1/2W RN-CP
RF 5%
TMP TMP
R6607
68k
B
R6636
T6301 1/10W 1M 8 7 6 5 Q6602
R6631
TPC8119(T2LSONY,Q)
RN-CP 1/10W DSA500100L 100
5% RN-CP D4 D3 D2 D1 1/10W
5% R6618 RN-CP
FB6301 FB6302 6 R6634 0 5%
R6608
0uH 0uH
Q6601
JL6104 68k 1M CHIP
TMP
D6601 1/10W 1/10W
JL6301 S2L60F RN-CP RN-CP
JL6608
5% 5% R6626
5 7 R6621 4.7k
400V EY6602 EY6601 S1 S2 S3 G
R6616
47
1/10W
470
1/10W
1/10W
RN-CP C6614
R6308 C6603 RN-CP

R6101 JL6103 EY6301 820 1 2 3 4 JL6603 RN-CPJL6607 0.22
10k 330 25V
1/10W 4 8 25V
1/10W X7R
LED_OVP
RN-CP RN-CP Q6304 TMP R6625
5% TK15A50D D6603 470
JL6306 S2L60F C6604 1/10W
JL6302 820 RN-CP Q6604
5
R6119 25V R6614
C6111 3 9 10k INK0001AC1-T112A-1
R6118 1M
C6109 0.1 R6321 JL6602 1/10W
1M 1/10W
0.1 25V C6106 C6107 R6107 10 EY6603 EY6604 TMP
RN-CP RN-CP
1/10W 25V B 470p 470p TMP 1/10W S
C6308 R6323
T6101
RN-CP B
5% 1608 630V 630V RN-CP
TMP
1608 U2J U2J XX 10k
5% - 9 1 2 10
C 3216 3216 1/10W

D6303 RN-CP EY6302 R6629
DA2J10100L Q6603 1k
DSC500100L R6627
340V R6613
2.2 2.2k
1/10W
RN-CP
4
1 11 2W 1/10W
RS S RN-CP
L6101
TMP JL6110
EY6104
EY6105
JL6123 JL6101 JL6102
12
1kV
S3L60F
JL6109 JL6111
D6101
R6609
R6311
330
Q6305
EY6303 33k
1/10W
- 9 1
C6104 1/10W RN-CP
R6633
1/10W
RN-CP
2.2k
470p RN-CP TK15A50D 5%
630V 5%
U2J EY6101 JL6307 C6310
3216 Q6101 100p
D6001 1kV
R6601
1/10W
TK15A50D
RN-CP
2.2k
D10XB60 R6322 D
5%
10
EY6004 DB2J31700L 1/10W S
JL6106 JL6107 D6102 C6309 R6324
3
C6101 C6102 RN-CP 4 1
C6110
C6112
C6113
C6114
10k
1
C6105 XX Q6605
450V
450V
450V
450V
1 1 C6311
39
39
39
39
470p R6109 R6130 1/10W
R6602
1/10W
INK0001AC1-T112A-1
RN-CP
D
EY6006 450V 450V R6106 RN-CP EY6304 0.01 C6607
EY6003 630V 2M 2M
5%
1k
PP PP 100 1000V 0.1

U2J 1/4W 1/4W D6304 PP 25V

2
TMP TMP 1/4W
C6129
1/10W
R6104
RN-CP
3216 S RN-CP RN-CP
S
DA2J10100L TMP X7R
0.1
10k
FPRD JL6108 JL6609 JL6611
25V
5%
3216 3216 3 2
B
1608
4
EY6103 R6105
JL6105 R6628
EY6005 R6102 10 PH6304 10k
1/10W R6110 R6131 R6622 R6632
R6135
1/10W
10000p/1.25kV
RN-CP
22 2M 2M PS2561AL1-1-V-W 1/10W C6615
100
RN-CP 1k 4.7k
5%
2W 1/4W 1/4W RN-CP 100p
RS 5% IC6601 1/10W 1/10W 50V
RN-CP RN-CP NJM2904M(TE2) R6617 C6610 RN-CP RN-CP
TMP Q6102
R6108 3216 3216 2.2k 0.47 C6613 CH
100 10V 1000p JL6612 1608
2SA1364-T111-1DE
1/10W 1/10W
B 50V
R6325 R6326 RN-CP
R6103
RN-CP CH
0.05
8
0.22 0.22
2W
A OUTPUT
RB
5% V+
2W 2W
RS RS
JL6113
MAIN FB JL6604
R6630
10k
7
R6603 A-INPUT 1/10W
1k B OUTPUT RN-CP
1/10W R6604 C6605
RN-CP 2.2k 0.47 JL6605
6
JL6112 JL6114 5% 1/10W 10V A+INPUT
RN-CP B-INPUT
C6601
B
1608
0.1
25V
X7R
C6502
XX JL6606
5
GND
E B+INPUT
DA2J10400L
JL6610
D6602
R6615
GND-2 10k
1/10W R6624
RN-CP R6623
220k 1k
5% 1/10W
1/10W
RN-CP RN-CP
C6609 5%
0.1 5%
R6605 R6612 25V
220k 220k B
1/10W 1/10W
D6002
D1UBA80
C6536
470p
JL6549 C6602
RN-CP
5%
C6606 R6611
RN-CP
5%
R6619
82k
1/10W
RN-CP
5%
C6612
10 1000p 6.8k 100
R6550 FB6503 50V 50V 1/10W 16V
4
XX CH RN-CP C6611
2
0
3
A K XX
JL6006 JL6012 1608 5%
JL6504 R6620
1
FB6504 10k

4
XX NC REF 1/10W
GND_3 RN-CP
C6608
3
5%
F
3
1000p
JL6008 IC6602 50V
MM1431CURE CH
T6302
E 1608
TMP
R6111 ET6051
330k
1
1/10W
RN-CP
R6112
330k
2012
IC6101 TMP
12V/2A
1/10W CXA3809AM-T6 JL6437 JL6444 JL6448
RN-CP
8
1SS357-TPH3
2012
S1
D4
R6113 JL6446
24
D6105
PS6402 JL6442
1
PFC_OUT
7
330k 7A C6421 R6431
S2
D3
1/10W R6125 RM_OUTP 0.1
RN-CP 100 180k
6
25V 1/10W
2012 1/10W
23
B
S3
D2
MODE
2
RN-CP RN-CP
R6114 AC_DETOUT 1608
5
330k 5% R6136 C6130
D1
1/10W 100 0.1 JL6440
22
RN-CP AC_DETIN 1/10W
3
25V
2012 RN-CP B
RM_OUTN 5% R6435
Q6410
G JL6435 R6432
180k TPC8119(T2LSONY,Q) C6423 100k R6437
21
R6116 AC_VRMS 0.01 1/10W 470
4
1/10W
33k PFC_OK RN-CP 25V RN-CP 1W
1/10W D6109 D6110 5% B RS
RN-CP 1608
C6116 C6427
20
0.5% PFC_ZCD C6426
5
0.047 XX XX JL6436 XX 1
50V VCC JL6439 25V
1SS357-TPH3
DZ2J120M0L
X7R B
R6436
D6104
1608 C6119 2012
19
D6103
C6127
6
0.47 PFD_CS PGMD C6128 Q6411 100k

0.1 D6352 1/10W
16V 25V XX D6410 DRA5144E0L R6434
X7R X7R CRH01(TE85R,Q) JL6438 100k RN-CP
JL6441
1608 C6118 R6124 C6120 JL6351 DA2J10400L 1/10W
18 1608
7
XX XX 1000p PFC_VAOSGMD RN-CP

50V JL6703
CH R6433
1608 1k 1 TCON_12V
17
8
EY6401 Q6409 C6422 1/10W JL6704

PFC_VSENSE
VREF 0.01 RN-CP C6424 C6425
R6129 DRC5144E0L 25V XX 1 2 TCON_12V
10k D6353 B 25V JL6705
16
VD6001
9
1/10W D6407 1608 X7R

RN-CP PFC_OVPRM_RT CRH01(TE85R,Q) 2012 3 TCON_12V_GND
5% R6134 SG20SC4M JL6445 JL6449 JL6706
JL6013 4.7k 4 TCON_12V_GND
10
15
1/10W Q6412
C6122 PFC_TONMAX
RM_CSGMD JL6443 JL6447
H C6123 C6121 C6117 RN-CP DRC5144E0L CN6703

0.01 0.47 1000p 1000p 5% R6128 D6107 4P
50V 16V 50V 50V 2.2k 1SS357-TPH3 EY6402
12V/5.5A
11
14
X7R ET6701
E
X7R CH CH 1/10W
- ( A C - ) 1608 1608 1608 1608 RM_OFFADJ
RM_CS RN-CP 12
EY6007 R6201 R6126 R6127 R6121 R6122 C6103 C6115 5% R6132
R6133
1/10W
RN-CP
47 47k 330p 1000p 220 PS6401
10k
47k 56k 56k
5%
12
13
1/10W 1/10W 1/10W 1/10W 1/10W 50V 50V 1/10W 7A JL6422

RN-CP CH CH RM_FMINRM_SS RN-CP
8
R6001 RN-CP RN-CP RN-CP JL6427
JL6429
JL6431
JL6433
RY6001 5% 5% 5% 5% 1608 R6117 1608 R6120 R6123 C6126 C6124 C6125 5% 1 11
S1
D4
15 100k XX 56k 0.1 0.1 4700p L6401
8/5W
7
1/10W 1/10W 25V 25V 50V 3.3uH
RF D6202 RN-CP X7R X7R C6357 TMP
S2
D3
- 9 1
- 9 1
RN-CP X7R R6354 R6355 C6353 EY6403 C6414 R6424
5% 1608 1608
DA2J10100L 5% 1608 100p 0.1

12V/3.5A
6
47k 47k 100 180k
2W 2W 1kV 50V 2 10 25V 1/10W
S3
D2
D C6408 C6410 B
RS RS 390 390 RN-CP
5
EY6008 TMP TMP 1608
D6108 25V 25V
D1
JL6352 C6412 C6413 JL6420 JL6425
DZ2J120M0L C6409 C6411 1000 0.01
3 9 390 390 16V 25V
D6408 25V 25V B Q6406 R6428
D1FK70
D6351
C6416 100k
SG20SC4M R6425 TPC8119(T2LSONY,Q) 0 . 0 1 1/10W
JL6353 EY6404 180k 25V
C6005 1/10W RN-CP
4 8 B
0.22 RN-CP
310V 5%
C6419 C6420
I PP JL6421 XX
R6430
1470
R6356
JL6424
1/4W
FPRD
25V
1W
47
C6006
800V 5 7
Q6407
DRA5144E0L
R6429
100k
1/10W
BRS
2012
D6409 RN-CP JL6707
XX JL6423 DA2J10400L R6427 JL6426
JL6354 100k 1 STBY3.3V
TMP 6 1/10W JL6708
R6426 RN-CP 2 AC_OFF_DET
STR-Y6763 1k JL6709
IC6351 T6351 1/10W
RN-CP C6417 3 POWER_ON
JL6009
TMP XX JL6710
JL6711
4 AUDIO_12V
R6421
1/10W
R6418
1/10W
RN-CP
RN-CP
4.7k
39k
C6004 C6011 Q6405 5 AUDIO_12V_GND
5%
5%
JS6002
220p 220p FB6351 FB6352 C6415 JL6712

250V 250V
DRC5144E0L 0.01 C6418
0uH 0uH STBY FB JL6430
JL6428 JL6432
JL6434
5
B B 25V 1 6 REG_12V_GND
B 25V JL6713
Q6408 X7R 7 REG_12V_GND
4 1
R6422
1/10W
DRC5144E0L
RN-CP
R6420 2012
1.2k
GND-2 1 2 3 4 5 6 7 C6407 JL6714
5%
47
R6359
1/10W
RN-CP
0.1
8.2k
1/10W 8 REG_12V
5%
25V
R6419
1/10W
RN-CP
J
3.3k
B RN-CP JL6715
5%
JL6418 5% JL6501 JL6506 JL6507
3 2 9 REG_12V
JL6001 JL6014 JL6716
L6001 TMP L6501
TMP F6501 MM1302GFBE 10 BL_ERR
R6360
R6506
1/10W
1/10W
22uH
RN-CP
RN-CP
PH6351 IC6501 5% JL6717
5%
1k
5%
47
JL6419 2A50V RN-CP
PS2561AL1-1-V-W 1/10W 11 BL_ON
1 4 JL6502 JL6512 6.8k JL6718
R6501
1
12 Dimmer
C6356

1608
470p
5% JL6719
50V
CH
- 9 1
R6351 5% JL6503 JL6511 RN-CP

3 4 1/10W 13 DIMMER_DC
0.22 RN-CP
JL6720
2
2 3 2W 1/10W 68
RS 47k R6502 14 T-con_VCC_12V
K
C6508 C6509 C6510 C6511 C6512
REF
TMP R6503 JL6508 JL6505 10 10 10 10 10 JL6721
R6357
R6358
R6423
C6406
1/10W
1/10W
RN-CP
RN-CP
C6351
0.47
1608
CHIP
C6504 C6505 6.3V 6.3V 6.3V 6.3V 6.3V
47k
10k
10V
3
15 T-con_ON
5%
1%
100p
C6506
0
4.7 4.7 X6S X6S X6S X6S X6S
1608
0.1
25V
1kV 16V 16V 2012 2012 2012 2012 2012 CN6704
B
D X6S X6S JL6509 JL6510 15P
2012 2012
4
5
NC
MAZ8062GMLS0
C6354
A
4.7
50V
D6501
R6352
C6352
0.33
IC6401
TMP
2W
RS
100p
2200p
C6355
1608
JL6007 JL6010
50V
X7R
1kV 2 1 MM1530CURE
K
D 5%
RN-CP
C6501 1/10W
C6001 GND-2 C6012 2.2k
220p 220p C6507 0.1
25V R6508
1000p
50V B R6507
CH 1608 0
1608
CHIP
XX
R6504 3216
JL6002 JL6015
EY6009
AC DET
R6701
10k
1 AC(N)-IN
EY6010
2 AC(L)-IN
JL6701
CN6002 1 4
JS6001
JS6003
2P
XX
XX
R6219 R6702
R6218
1/10W
RN-CP
L 10k 100
10k
C6701
1/10W 1/10W
1000p
RN-CP 2 3
50V
JL6702 CH R6713
EY6011 1k
1 AC(L)-OUT PH6201 1/10W
EY6012 PS2561AL1-1-V-W
2 AC(N)-OUT
CN6003 Q6201
2P 2SA1364-T111-1DE JL6729
JL6003 L6002 JL6016

R6705
TMP 1k
1/10W
LED_OVP
POWER_on JL6722
RN-CP
1 4
R6220 R6221
6.8k 10k
1/10W 1/10W R6711
RN-CP R6703 C6704
RN-CP 4 1 10k 10k 0.1
2 3 5% 1/10W
5% 1/10W 25V Q6704
Q6202 RN-CP RN-CP B
2SC3052EF-T1-LEF 5% ISA1235AC1TP-1EF
DA2J10400L
5%
D6701
3 2
C6008 R6223 R6224 JL6723 R6709
PH6202 10k JL6728
TMP 47k 4.7k 1/10W
R6222 1/10W 1/10W PS2561AL1-1-V-W
4.7k JL6726
1/10W RN-CP RN-CP
RN-CP 5% 5%
5%
Q6703 C6705
R6707 R6712 1
22k
2SC3052EF-T1-LEF 10k 25V
Q6701 C6702 1/10W 1/10W X7R
JL6017 RT1N141C-TP-1 0.01 RN-CP 2012
VD6002
F6001
25V
B
JL6004 R6706
250V 1k
EY6001
JL6005
6.3A
JL6018
BL_on
JL6724
1/10W
RN-CP
GE2A
N 4 1 R6704
POWER
2200p
C6307
1608
JL6019 10k
50V
X7R
C6003 C6010 1/10W

EY6002 100p XX RN-CP
1
250V 5%
B
3 2
AC-L
AC-N
CN6001
JL6725 R6710
PH6301 10k
PS2561AL1-1-V-W 1/10W
JL6727
CA6001 CA6002
4.2 4.2
ET6001
Q6702 C6703
R6708
22k
1/10W
RT1N141C-TP-1 0.01
E
25V
B
GND-2
O 1-474-277-12 <AZ2F> GE2A-P1
I
L
F
P
E
N
K
H
D
C
B
A
O
G

1
T6301 5
C6311
R6325
R6326
|
GE2A
14 1
C6604
14 D6610
2
[POWER]
|
3
EY6304
S
JW6035
C6310 C6614
S
|
R6641
EY6303
4
R6640
GG
Q6305
6 4
S
EY6302
|
A6101
S
Q6304
5
4 EY6301
T6302
C6603
G
G
8
|
JS6301 D6609
1 3 JW6050
6
E
E
PRIMARY
C
|
JW6003
JW6027
13
JW6024
PH6304
JW6051
SECONDARY
JW6010
JW6012
IC6351
JW6004
7
JS6351
52 C6360
C63
JW6014
JW6021
1
1
1
14
|
D6351
JW6047
R6353
T6351
8
7
A6401
7
|
COMPONENT SIDE (KDL-32EX421/32EX423/32EX520/32EX521/32EX523 ONLY)
A6351
15
R6354
R6355
JW6042
9
R6363
EY6401
|
EY6405
C6351 C6357
10
EY6402
3
D6408
JW6023
|
R6351
JW6020
JW6005 JW6015 C6410
JW6022
EY6403
JW6007
D6407
7 8
11
EY6406
|
16 C6408 4
12 40
JW6046 6
EY
R6301
12
C6128
C6409
|
JW6013 17
JW6033
13
C6131 C6113
C6361
|
L6401
JW6045
E
E
ET6003 Rating
JW6032
PH6351
JW6049
C
JW6006
14
C6112
E
E
Label PH6202
|
C
C
PH6201 JW6028
E
JW6037
15
C6110
|
JW6039
JW6030
19
16
L6501
JW6016
JW6048
EY6106 EY6102
|
JW6009
R6103
11 Q6101
S
EY6103
S
JW6500
D6106
17
20
JW6044
10 D6101
EY6104
2D Label
|
EY6105
G
EY6101
18
R6107
|
22
9 1
R6147
TH6201
19
R6102
23
|
L6102
JW6036
L6002
25
20
25
I
L
F
E
N
K
H
D
C
B
A
O
G

1
D6611 SECONDARY PRIMARY
JL6627
|
GE2A
JL6606
D6610 1
JL6624
R6642 R6639
JL6628
JL6604
JL6726
R6625
C6604
JL6303
2
8 JL6601 14
[POWER]
Q6603
R6614
R6621 1
1
8
JL6743 JS6702 R6662 R6626
C6311
|
R6630
JL6104
JL6112
R6629
JL6608
JL6612
4
5
C6614
R6654 4 5
JR
Q6601
R6616
R6645
R6644
R6646
R6664
ET6701
JC6032
3
G
JL6607 JL6603 JL6127
JC6038
C6310
S
JR R6649
JC6029
JL6302
S
R6622 R6603 JL6622 D6604
S
R6628
R6665
R6617 C6602 JR
|
R6638
R6663 R6627
JL6602
D6304
G
C6610 Q6305
R6657 R6613
C6613 JL6611 R6641
Q6608 Q6604 Q6605

C6615
R6632
R6643
R6647 JL6718
4
JL6704 JR R6640
JL6626 J
C6708JC6037
G
R6633
R6324
R63
JL6741 C6603 R6323
5
8
|
JL6301
8
7
J
R6607
7
JL6623
JR
JL6739
D6606
R6610
R6606
FB6301
FB6302
5
JL6625
14
JC6024 C6607
IC6601
R6636
R6656
C6619
R6635
CN6702
1 JL6617
1
D6605
G
S
14
|
7
G
R6618 JS6301
JC6025
R6634
Q6304
JR
JL6619 C6605 R6659 Q6607
R6660
R6608 R6609
D6609
R6308
JL6609
C6707 JL6306
JL6618 R6302
R6666
6
Q6602
JL6615
R6667 T6301 D6303
JL6621 R6601
S
JR JL6629
JS6701
R6661
JR
4 CN6701
JC6005
JL6614
JL6605
JR
R6619
G
JC6007
R6658
JL6616
|
C6609 D6701 R6668
1
R6604 R6611 R6615
C 6 6 1 7J C 6 0 1 3
JS6351
FB6352
R6620 C6612 R6631 D6607 C6601

FB6351
R6652 R6648
R6602 PH6304
R6623 R6624
JL6740 JL6738
C6611 C63
JR
JL6727
JR
C6620 60 C63
52
JL6613
JL6620
JC6036
7
JC6015 JC6009
R6651
JR
C6703 D6402
R6655
JL6708
JL6610
R6650
IC6351
R6612
1 R6353
JL6354
JC6016
JL6631
|
JR JL6729
JL6706 R6669 R6637 D6355
14
D6351
JL6711
Q6606
C6706
R6716
R6704
JL6355
C6618
8
JL6703 Q6609
JL6423
1
IC6602
JL6705 R6653 JL6728
D6202
2
C6621 R6709
|
CONDUCTOR SIDE (KDL-32EX421/32EX423/32EX520/32EX521/32EX523 ONLY)
JL63
C6608
C6356
JL6707
R6360
C6359
C6353
JL6709
JL6407 R6359
JL6715
CN6704
9
JL6356
Q6703 R6425
C6705 R6711
JC6041
JL6713
JL6712
R6712 Q6405
JR C6704Q6704
JL6714 JL6421 JL6742
|
JL6716 C6415
C6420 JL6353
D6602 JL6351 JL6352
JL6720
R6355
R6354
T6351
JL6420
JL6724 R6403 R6605
C6606 C6357
D6403
10
JL6733 JL6731
JL6725 C6616
5 4
5
4
D6408
JL6437
JL6735
JL6710
|
JL6426
R6424 D6353
8
1
R6351
C6410 D6354 D6352 D6356
27
28
8 1
C6414
TH6401
D6407
JL6425
JL6449
R6356
8 7
11
JL6435
4
5
4
5
JL6442
R6427 R6402
JL6447 C6408
JL6446
|
8
JL6445 JL6448
JL6732
Q6410 C6421
C6418 R6432JL6436
Q6407 R6428 Q6409
JC6002C6422
JL6115
8 1
D6401 R6431
JL6116
JL6443
C6409
JR
R6301
12
JL6402 R6139 D61
C6426
D6104
JL6422
|
JL6404 JL6409 JL6408

R6420 D6103
D6109
C6427
JL6406 JL6438 R6422 R6116
D6404 R6421
R6437
C6116 1
JL6418 R6419
JL6717 JL6734 L6401 R6418 JL6118

C6113
13
JL6444 C6413 C6119
JL6410
JL6719 R6703JL6723 JL6147
JL6721 C6419 JL6736 R6705JL6722 C6118
JL6730 Q6406 IC6401 R6124
|
JL6119
R6401
JL6401 JL6149 C6120
JL6403 JL6411 C6407 JL6419
R6125
R6423
JL6405 C N6704
JL6412
JR
C6401
C6112
2. PWM DIMMER
JC6019
C6504
JR
DC DIMMER
14
JC6035 C6122
BL ERR JL6121
JC6017
T-CON ON JR JL6148 C6123

R6514
C6506
R6506
12
J
STBY3.3V Q6502 R6129

|
C6702 Q6702
AU12V C6510 R6127
AU12V C6511 JL61
R6511 6503
JL6146
R6706
1 REG12V
JL6510
Q6506
POWER ON REG12V C6121
PH6351 PH6202 PH6201
C6110
PFC ON BDR ASU 12V Q6701

JL6128
15
R6126
BL ON BDR ASU 12V
C6117
R6701
L6501
AC OFF DET T-CON VCC 12V R6122

JL6204
T-CON VCC 12V JL6701

JL6502C6508
C6512
C6509
|
GND R6707
JL6129
T-CON VCC 12V JC6039 R6121

R6218
AU GND JL6505
JL6746
AU GND 28.
JC6010
JL6702 JR
JR
JR
JC6034
GND
JC6033
GND C6701 JC6014 JR

R6713
IC6501
JL6501
R6219
JL6357
JC6022
JR
BDR ASU GND R6120 C6132

16
JR
Q6504 R6714 Q6705

JL6512 JR
R6505
1 6
1
6
BDR ASU GND R6708

R6145
R6507
JR
JR
T-CON GND JL6506 JC6018

JR
3
4
JR JR JR JC6021 JL612
|
T-CON GND
Q6503
R6502
JC6040
T-CON GND JC6003 JL6105 R6110 JR

JR
3 4 R6109
R6513 R6512
JC6026
JC6012
JL6511 JL6507
D6106
R6509
JC6011
27 JL6737
JR
S
C6513 JL6508 R6510 JR

JL6513 D6501 JL6117 Q6101
JC6020
JC6004 R6702 JL6111

D6503
17
D6
JL6504
Q6505
R6508
C6507
Q6501 D6101
JC6006
APS-289 D6702 JL6

C6505
D6504 R6504 JL6126 R6130

JL6110
R6131 JL6124
R6515
R6503
|
JC6030
JL6509
APS-288 C6501 R6206 JL6109

D6505 C6503
R6516
C6514 R6501
R6205
G
D6502
R6104
R6107
JL6106
Q6202 R6202
Q6203
18
R6204 D6102
R6103
C6107
R6111 R6112 R6113 R6114

|
1
JL6108
JL6140
R6203
R6147
C6201
R6105
C6106
JL6003
JL6201
JL6102
19
TH6201
R6102
|
L6002
C6105
C6104
JL6107
EP GW LP
R611
C610
JL6002
20
26
GE3A BOARD SCHEMATIC DIAGRAM (ALL EXCEPT 32 MODELS)
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8
THE SCHEMATICS AND PWB ILLUSTRATIONS ARE NOT AVAILABLE FOR THIS BOARD
A
HLR2 BOARD SCHEMATIC DIAGRAM

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 |
JL105
1 STBY+3.3V
2 GND
C 3 LED_REC
4 LED_STBY
5 LED_TIMER
6 LED_POWER
7 LED_PIC_MUTE
D
8 DEVICE_SDA/GND
9 DEVICE_SCL/LED_BDR
10 OPT_SENS
11 VD+3.3V
12 SIRCS
E R136 R137 100
CN100
12P
1.5k 100 R138
GND1
GND2

RS-970
IC100
1%
JL100 R102 R103 JL101 JL102 JL103 R111 R112 JL104 6 5 4
820 1.8k 820 2.2k
VCC
OUT
1% 1% 1%
GC2 GC1 NC
F
*PH100
R116
R115
C102
10
47
IOUTGND VCC
100 2012
1 2 3 *R126
D100 D101 D103 D104 33k
G LNJ337W830S0 LNJ437W840S0 LNJ337W830S0 LNJ837W830S0
VDR105
*R124 *R128
1k
*VDR106
10k

*R120
*R123
1.5k *C107
470k
1 *Q103
H
VDR100
VDR101
VDR102
VDR104
VDR103
Q100
RT3N11M-TP-1
Q102
RT3N11M-TP-1
I
Sircs Optical Sensor

M
HLR2

IR/LED/SENSOR
N
A-1792-877-A <AZ2f> HLR2-P1

P
HLR2 [IR/LED/SENSOR]
COMPONENT SIDE
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8
DCB 3 21 JL105
R130
R129
R127 R119
R118
R117 JL106 C102
A 654 R131
R112 >EP GW< VDR100 CN100
R135 C111
cam25
Q101
R125
R122
VDR102 R121 HFM002 R126
Q 1 0 3 Q103
R106 VDR101 R128 C105 12 1
R107 R1 C104
JL101
JL100 VDR106 H
JL104
JL102 JL103 R138
R136
R137
HLR2 [IR/LED/SENSOR]
CONDUCTOR SIDE
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8
R116 Q101
IFM001 C103R115
Q100 Q104 R1
R134
A RB100
C110
VDR105
C101
R100R101
R102
R114
C100
C106
R123 R105
R103 R108
R111
E2
C2
E1
C1
R120 C107
R124 Q100 VDR108
R133 R110
B2
B1
B1
B2
C109 IC100 Q102

VDR104 VDR103
R113
C1
E1
C2
E2
C112
SE100 PH100 D100
D101 D104 Q104
D105R132 D103
D102
C108 R104 IFM002 R109
VDR107
IC100
TIMER STAND BY
A-1792-877-A POWER
HMS3 BOARD SCHEMATIC DIAGRAM
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 |
A R136
0
CHIP
1005
R130
3.3k
R132
10k
C105 R127 1/16W 1/16W
DB2S31100K8
10 47k RN-CP CHIP
6.3V 1/16W 1% 5%
CHIP
D101
1% X6S
RN-CP 2012 5%
1/16W R125
B 470k
R104
220k
1/16W
CHIP
R128 1/16W 5%
8.2M RN-CP
5%
C108
C107 25V 1005 22
8
C106 0.015 X7R 6.3V RT3WLMM-TP-1F
22 X6S Q100
2012
6.3V
X6S JL100
7
2012
D100
DB2S31100K8
6
3
R129
C C102
100k 1 GND
5
4
C101 1/16W JL103
0.047 RN-CP
22 25V 1% 2 MOTION_SENS
X7R R112 1/16W 5% R134
1005 8.2M RN-CP 3.3k
IC100 1/16W 3 REG+5V
NJM2904V(TE2) RN-CP
3 2 1 C104 25V 1005 1% *CN100
0 . 0 1 5 X7R C109
22
6.3V
3P
GND
OUT
VCC
X6S
2012 R138
1% 6.8k
SE100
RN-CP 1/16W
5% 1/16W RN-CP
CHIP 1.8k 1%
1/16W R126
D R131
GND
GND
1M R110 220k
R107 47k 1/16W
1/16W CHIP
CHIP 5%
4 5 5%
C103
10
6.3V
X6S
2012
JL102

HMS3
G MOTION SENSOR

H
A-1792-511-A <AZ2F> HMS3-P1
HMS3 [MOTION SENSOR]

COMPONENT SIDE
1 | 2 | 3 |
R100
R101
R102
R103R106
R108
R105 R109
1-883-755-21
R1
A R111
R113
R114
R115
R116
R117
R118
R119
R120R123
R121 R124
R122 R112
C104
SE100 D100
R131
R130
R129C108
R107
C102
>EP GW<
A-1792-511-A
HFM001
HMS3 [MOTION SENSOR]

CONDUCTOR SIDE
1 | 2 | 3 |
IC101
CN100
3 1
R104
A C101C106
C100 C110
VDR100
R137
R136
C107
R128R132C109
R125 C111
R110 R138 JL103
IC100
R127 R135
C103 C105
C1 B2 E2
D101 Q100
R126
JL100
E1
R134
B1 C2
SECTION 2: ELECTRICAL PARTS LIST
NOTE: The components identified by shading

and ! mark are critical for safety. Replace only
* Items marked with an asterisk are not stocked since they
are seldom required for routine service. Expect some delay
RESISTORS BATV
All resistors are in ohms
with part number specified. when ordering these components.
F : nonflammable
All variable and adjustable resistors
have characteristic curve B, unless
otherwise noted.
NOTE: Les composants identifies per un trame et NOTE: The components identified by a red outline and a mark
une marque ! sont critiques pour la securite. contain confidential information. Specific instructions must be
Ne les remplacer que par une piece portant le adhered to whenever these components are repaired and/or
numero specifie. replaced. When ordering parts by reference
See Appendix A: Encryption Key Components in the back of this number, please include the board name.
manual.
REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES
BATV
C1419 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
C1420 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
C1421 1-164-878-11 CERAMIC CHIP 150pF 5% 50V
C1422 1-114-807-11 CERAMIC CHIP 0.015F 10% 25V
A-1816-705-B BATV BOARD, COMPLETE C1423 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
(KDL-32EX421/32EX423 ONLY)
A-1807-978-B BATV BOARD, COMPLETE
C1424 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V
(ALL EXCEPT KDL-32EX421/32EX423)
C1425 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
* 4-194-050-21 COVER
C1426 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V
NOTE: For BATV Board replacement, please refer to the Service Manual for these models.
C1427 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
C1428 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
NOTE: Final software is not installed on this BATV Board. Install the latest update after
replacing this board using the instructions provided with the software.
C1431 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
CAPACITOR
C1432 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
C1139 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V C1436 1-112-777-11 CERAMIC CHIP 0.01F 10% 25V
C1158 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
C1160 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V C1442 1-162-919-11 CERAMIC CHIP 22pF 5% 50V
C1444 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
C1403 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
C1404 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V C1449 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V
C1406 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V C1450 1-162-923-11 CERAMIC CHIP 47pF 5% 50V
C1551 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
C1408 1-114-869-11 CERAMIC CHIP 2.2F 10% 6.3V C1708 1-112-777-11 CERAMIC CHIP 0.01F 10% 25V
C1409 1-112-777-11 CERAMIC CHIP 0.01F 10% 25V
C1410 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V C1801 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
C1803 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
C1416 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V
C1417 1-162-918-11 CERAMIC CHIP 18pF 5% 50V C1809 1-164-854-11 CERAMIC CHIP 15pF 5% 50V
C1418 1-164-856-81 CERAMIC CHIP 18pF 5% 50V C1812 1-164-866-11 CERAMIC CHIP 47pF 5% 50V
C1819 1-100-909-11 CERAMIC CHIP 10F 10% 6.3V
BATV
C1821 1-114-869-11 CERAMIC CHIP 2.2F 10% 6.3V C4043 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V
C1903 1-100-909-11 CERAMIC CHIP 10F 10% 6.3V C4045 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V
C2019 1-114-869-11 CERAMIC CHIP 2.2F 10% 6.3V * C4503 1-116-720-11 CERAMIC CHIP 10F 20% 6.3V
C2400 1-164-874-11 CERAMIC CHIP 100pF 5% 50V C4593 1-114-807-11 CERAMIC CHIP 0.015F 10% 25V
C2401 1-164-845-11 CERAMIC CHIP 5pF 0.25pF 50V C4594 1-114-807-11 CERAMIC CHIP 0.015F 10% 25V
C2407 1-164-878-11 CERAMIC CHIP 150pF 5% 50V C4602 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V
C2408 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V * C4606 1-116-716-11 CERAMIC CHIP 10F 10% 16V
C2722 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V C5201 1-114-472-91 CERAMIC CHIP 0.001F 10% 2KV
BATV
* C6008 1-116-716-11 CERAMIC CHIP 10F 10% 16V C7015 1-164-845-11 CERAMIC CHIP 5pF 0.25pF 50V
C6009 1-114-813-11 CERAMIC CHIP 1F 10% 16V C7017 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
* C6022 1-116-716-11 CERAMIC CHIP 10F 10% 16V C7034 1-112-780-11 CERAMIC CHIP 0.47F 10% 16V
C6102 1-100-905-11 CERAMIC CHIP 0.001F 10% 50V C8410 1-114-869-11 CERAMIC CHIP 2.2F 10% 6.3V
BATV
* C9052 1-116-720-11 CERAMIC CHIP 10F 20% 6.3V C9640 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
C9618 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
C9619 1-100-909-11 CERAMIC CHIP 10F 10% 6.3V
C9621 1-100-916-11 CERAMIC CHIP 0.1F 10% 16V
BATV
CONNECTOR FB4095 1-469-084-21 FERRITE 0MH
FB4096 1-469-084-21 FERRITE 0MH
CN2000 1-842-088-11 30PIN CONNECTOR
CN2501 1-842-670-11 D SUB CONNECTOR 15P FB4097 1-469-084-21 FERRITE 0MH
CN2700 1-842-575-11 OPTICAL OUT CONNECTOR FB4098 1-469-084-21 FERRITE 0MH
CN5002 1-842-667-11 USB CONNECTOR FB4099 1-469-084-21 FERRITE 0MH
CN5003 1-842-667-11 USB CONNECTOR FB5002 1-481-517-11 FERRITE 0H
FB5003 1-216-864-11 SHORT CHIP
CN5006 1-842-600-11 ETHERNET CONNECTOR
* CN5500 1-842-681-11 HDMI CONNECTOR FB5004 1-216-864-11 SHORT CHIP
* CN5501 1-842-680-11 HDMI CONNECTOR FB9001 1-481-517-11 FERRITE 0H
* CN5502 1-842-681-11 HDMI CONNECTOR FB9002 1-469-084-21 FERRITE 0MH
* CN5505 1-842-681-11 HDMI CONNECTOR FB9003 1-469-084-21 FERRITE 0MH
FB9004 1-469-084-21 FERRITE 0MH
CN6002 1-819-452-11 HEADER ASSEMBLY FOR PWB
* CN9003 1-818-808-51 CONNECTOR, FFC/FPC 10P FB9005 1-469-084-21 FERRITE 0MH
FB9006 1-469-084-21 FERRITE 0MH
DIODE FB9007 1-469-084-21 FERRITE 0MH
FB9008 1-469-084-21 FERRITE 0MH
D1107 6-502-470-01 DIODE 1SS387
FB9009 1-469-084-21 FERRITE 0MH
D2500 6-502-979-01 DIODE DA4J104K0L
D5504 6-502-934-01 DIODE DB2S31100K8
FB9010 1-469-084-21 FERRITE 0MH
D9004 8-719-027-76 DIODE 1SS357
FB9011 1-469-084-21 FERRITE 0MH
FB9012 1-469-084-21 FERRITE 0MH
FUSE
FB9013 1-469-084-21 FERRITE 0MH
F4601 1-576-933-31 FUSE 5A 24V FB9014 1-469-084-21 FERRITE 0MH
F6001 1-576-850-31 FUSE 3.15A 24V
F6002 1-576-850-31 FUSE 3.15A 24V FB9015 1-469-084-21 FERRITE 0MH
F6003 1-576-850-31 FUSE 3.15A 24V FB9016 1-218-990-81 SHORT CHIP
FB9305 1-469-084-21 FERRITE 0MH
FERRITE BEAD FB9306 1-469-084-21 FERRITE 0MH
FB1107 1-400-693-21 FERRITE 0H FILTER

FB1131 1-481-466-11 FERRITE 0H
FB1132 1-481-466-11 FERRITE 0H FL5000 1-234-939-21 FILTER, EMI REMOVAL (SMD)
FB1305 1-469-084-21 FERRITE 0MH FL5501 1-234-939-21 FILTER, EMI REMOVAL (SMD)
FB1306 1-469-084-21 FERRITE 0MH FL9600 1-234-939-21 FILTER, EMI REMOVAL (SMD)
FL9601 1-234-939-21 FILTER, EMI REMOVAL (SMD)
FB1400 1-400-693-21 FERRITE 0H
FB1401 1-400-808-21 FERRITE 0H IC
FB1801 1-400-808-21 FERRITE 0H
* IC1404 8-753-372-57 IC CXD2825GA-T4
FB1804 1-469-084-21 FERRITE 0MH
IC2500 6-710-820-01 IC S-24CS02AFJ-TB-G
FB1805 1-469-084-21 FERRITE 0MH
IC2501 6-708-132-01 IC 74LVC14APW
IC4000 6-714-893-01 IC RP130N331D-TR-F
FB2004 1-481-517-11 FERRITE 0H
* IC4502 8-753-363-51 IC CXA3815N-T4
FB2403 1-469-084-21 FERRITE 0MH
FB2404 1-469-084-21 FERRITE 0MH
* IC4601 6-716-811-01 IC YDA164B-QZE2
FB2405 1-469-084-21 FERRITE 0MH
* IC5000 6-717-000-01 IC GL850G-MNG21
FB2406 1-469-084-21 FERRITE 0MH
* IC5001 6-717-001-01 IC RTL8201ES-VE-GRT
IC5002 6-715-164-01 IC TPS2553DBVR
FB2407 1-469-084-21 FERRITE 0MH
IC5003 6-715-164-01 IC TPS2553DBVR
FB2408 1-469-084-21 FERRITE 0MH
FB4094 1-469-084-21 FERRITE 0MH
BATV
* IC6002 6-716-852-01 IC TPS54425PWPR TRANSISTOR
* IC6003 6-716-892-01 IC BD95830MUV-E2
Q5500 6-552-408-01 TRANSISTOR DSC500100L
* IC6005 6-716-890-01 IC TPS53114APWR
Q5501 6-552-430-01 TRANSISTOR DRC5114E0L
* IC8400 6-715-859-01 IC MM3464A18NRE
* Q6002 6-552-739-01 TRANSISTOR RP1E070XNFpFTCR
* IC8402 6-716-980-01 IC TC58RYG1S8EBAIA
* Q6003 6-552-740-01 TRANSISTOR RP1E090XNFpFTCR
Q7001 6-552-408-01 TRANSISTOR DSC500100L
IC9007 6-714-506-01 IC MM3404A12URE
* IC9008 6-716-843-01 IC MM3285FNRE
Q9008 6-552-410-01 TRANSISTOR DRA5114E0L
* IC9600 6-716-964-01 IC K4B2G1646C-HCH9
* IC9601 6-716-964-01 IC K4B2G1646C-HCH9
RESISTOR
JACK R1041 1-218-965-11 METAL CHIP 10K 5% 1/16W
R1113 1-218-957-11 METAL CHIP 2.2K 5% 1/16W
J2500 1-842-665-11 PIN JACK 3P
R1114 1-218-957-11 METAL CHIP 2.2K 5% 1/16W
J2502 1-842-663-11 PIN JACK 5P
R1117 1-218-990-81 SHORT CHIP
J2700 1-842-577-11 MINI JACK (ST)
R1146 1-218-957-11 METAL CHIP 2.2K 5% 1/16W
J2702 1-842-573-11 HP JACK
R1216 1-218-990-81 SHORT CHIP

COIL
R1219 1-218-990-81 SHORT CHIP
* L1102 1-460-364-11 AIR CORE COIL R1228 1-218-990-81 SHORT CHIP
* L1103 1-481-341-21 INDUCTOR 270NH R1400 1-218-990-81 SHORT CHIP
L1105 1-218-990-81 SHORT CHIP R1401 1-242-967-11 METAL CHIP 1 5% 1/16W
L1405 1-414-845-21 INDUCTOR 27NH
L1406 1-414-845-21 INDUCTOR 27NH R1402 1-218-941-81 METAL CHIP 100 5% 1/16W
R1403 1-218-941-81 METAL CHIP 100 5% 1/16W
L1901 1-400-788-21 INDUCTOR 1H R1404 1-218-953-11 METAL CHIP 1K 5% 1/16W
* L4601 1-460-357-11 INDUCTOR 3.3H R1405 1-218-941-81 METAL CHIP 100 5% 1/16W
* L4603 1-460-357-11 INDUCTOR 3.3H
R1409 1-218-965-11 METAL CHIP 10K 5% 1/16W
L5500 1-457-539-11 INDUCTOR 0H R1410 1-218-990-81 SHORT CHIP
L5503 1-457-539-11 INDUCTOR 0H
R1439 1-216-864-11 SHORT CHIP
L5509 1-457-539-11 INDUCTOR 0H R1801 1-218-943-11 METAL CHIP 150 5% 1/16W
L5510 1-457-539-11 INDUCTOR 0H
L5511 1-457-539-11 INDUCTOR 0H R1805 1-218-955-11 METAL CHIP 1.5K 5% 1/16W
R1806 1-218-989-11 METAL CHIP 1M 5% 1/16W
L6002 1-457-730-11 INDUCTOR 2.2H R1809 1-218-961-11 METAL CHIP 4.7K 5% 1/16W
* L6003 1-460-357-11 INDUCTOR 3.3H R1810 1-218-955-11 METAL CHIP 1.5K 5% 1/16W
L6004 1-457-526-11 INDUCTOR 2.2H
R1812 1-218-941-81 METAL CHIP 100 5% 1/16W
R1813 1-218-937-11 METAL CHIP 47 5% 1/16W
R1814 1-218-937-11 METAL CHIP 47 5% 1/16W
R2020 1-218-965-11 METAL CHIP 10K 5% 1/16W
BATV
R2035 1-218-990-81 SHORT CHIP R5515 1-218-929-11 METAL CHIP 10 5% 1/16W
R2401 1-218-973-11 METAL CHIP 47K 5% 1/16W R5524 1-218-990-81 SHORT CHIP
R2404 1-218-955-11 METAL CHIP 1.5K 5% 1/16W R5566 1-218-965-11 METAL CHIP 10K 5% 1/16W
R2405 1-250-495-11 METAL CHIP 1K 1% 1/16W R5568 1-218-970-11 METAL CHIP 27K 5% 1/16W
R2407 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R5572 1-218-965-11 METAL CHIP 10K 5% 1/16W
R2427 1-208-859-81 METAL CHIP 68 0.50% 1/16W R5573 1-218-929-11 METAL CHIP 10 5% 1/16W
R2428 1-218-945-11 METAL CHIP 220 5% 1/16W R5578 1-218-965-11 METAL CHIP 10K 5% 1/16W
R2429 1-218-990-81 SHORT CHIP R5607 1-218-965-11 METAL CHIP 10K 5% 1/16W
R2431 1-218-945-11 METAL CHIP 220 5% 1/16W R5612 1-218-937-11 METAL CHIP 47 5% 1/16W
R2432 1-218-945-11 METAL CHIP 220 5% 1/16W R5627 1-218-990-81 SHORT CHIP
R2533 1-218-990-81 SHORT CHIP R5628 1-218-990-81 SHORT CHIP

R2554 1-218-977-11 METAL CHIP 100K 5% 1/16W R5634 1-218-941-81 METAL CHIP 100 5% 1/16W
R2718 1-218-953-11 METAL CHIP 1K 5% 1/16W * R6004 1-250-509-11 METAL CHIP 3.9K 1% 1/16W
R4050 1-218-945-11 METAL CHIP 220 5% 1/16W * R6005 1-250-503-11 METAL CHIP 2.2K 1% 1/16W
R4509 1-218-969-11 METAL CHIP 22K 5% 1/16W * R6007 1-250-545-11 METAL CHIP 120K 1% 1/16W
R4521 1-218-990-81 SHORT CHIP * R6008 1-250-511-11 METAL CHIP 4.7K 1% 1/16W
R4612 1-218-961-11 METAL CHIP 4.7K 5% 1/16W * R6009 1-250-527-11 METAL CHIP 22K 1% 1/16W
R5012 1-218-937-11 METAL CHIP 47 5% 1/16W * R6010 1-250-493-11 METAL CHIP 820 1% 1/16W
R5020 1-246-127-21 METAL CHIP 2.49K 1% 1/16W * R6011 1-250-523-11 METAL CHIP 15K 1% 1/16W
R5046 1-218-955-11 METAL CHIP 1.5K 5% 1/16W * R6012 1-250-511-11 METAL CHIP 4.7K 1% 1/16W
R5052 1-218-937-11 METAL CHIP 47 5% 1/16W * R6014 1-250-501-11 METAL CHIP 1.8K 1% 1/16W
* R5062 1-250-526-11 METAL CHIP 20K 1% 1/16W * R6015 1-250-503-11 METAL CHIP 2.2K 1% 1/16W
* R5063 1-250-526-11 METAL CHIP 20K 1% 1/16W R6022 1-218-990-81 SHORT CHIP
* R5128 1-250-477-11 METAL CHIP 180 1% 1/16W R6090 1-218-990-81 SHORT CHIP
R5200 1-218-965-11 METAL CHIP 10K 5% 1/16W * R7005 1-250-589-11 METAL CHIP 75 1% 1/10W
* R5269 1-250-491-11 METAL CHIP 680 1% 1/16W * R7010 1-250-589-11 METAL CHIP 75 1% 1/10W
R5270 1-218-957-11 METAL CHIP 2.2K 5% 1/16W * R7011 1-250-589-11 METAL CHIP 75 1% 1/10W
BATV
* R7027 1-250-499-11 METAL CHIP 1.5K 1% 1/16W R9400 1-218-990-81 SHORT CHIP
* R7036 1-250-489-11 METAL CHIP 560 1% 1/16W R9413 1-218-941-81 METAL CHIP 100 5% 1/16W

* R9028 1-250-527-11 METAL CHIP 22K 1% 1/16W R9464 1-218-941-81 METAL CHIP 100 5% 1/16W
R9031 1-245-604-11 METAL CHIP 10M 5% 1/16W R9490 1-218-990-81 SHORT CHIP
* R9163 1-250-527-11 METAL CHIP 22K 1% 1/16W * R9720 1-250-480-11 METAL CHIP 240 1% 1/16W
* R9164 1-250-507-11 METAL CHIP 3.3K 1% 1/16W * R9721 1-250-480-11 METAL CHIP 240 1% 1/16W
R9203 1-218-989-11 METAL CHIP 1M 5% 1/16W R9725 1-250-519-11 METAL CHIP 10K 1% 1/16W
R9207 1-218-952-11 METAL CHIP 820 5% 1/16W
RESISTOR BRIDGE
R9217 1-218-957-11 METAL CHIP 2.2K 5% 1/16W
R9218 1-218-957-11 METAL CHIP 2.2K 5% 1/16W RB2011 1-234-375-21 RES, NETWORK 1K (1005X4)
R9219 1-218-957-11 METAL CHIP 2.2K 5% 1/16W RB2016 1-234-400-21 CONDUCTOR, NETWORK (1005X4)
R9220 1-218-957-11 METAL CHIP 2.2K 5% 1/16W * RB2020 1-457-685-11 INDUCTOR 0H
R9270 1-218-941-81 METAL CHIP 100 5% 1/16W * RB2021 1-457-685-11 INDUCTOR 0H
* RB2022 1-457-685-11 INDUCTOR 0H
R9298 1-218-957-11 METAL CHIP 2.2K 5% 1/16W
R9299 1-218-957-11 METAL CHIP 2.2K 5% 1/16W RB2500 1-234-376-11 RES, NETWORK 2.2K (1005X4)
R9304 1-218-933-11 METAL CHIP 22 5% 1/16W RB2501 1-234-702-11 RES, NETWORK 68 (1005X4)
R9305 1-218-933-11 METAL CHIP 22 5% 1/16W RB2502 1-234-371-21 RES, NETWORK 47 (1005X4)
R9306 1-218-933-11 METAL CHIP 22 5% 1/16W
BATV GE2A GE3A

RB2503 1-234-370-21 RES, NETWORK 22 (1005X4) TRANSFORMER
RB2702 1-234-381-11 RES, NETWORK 100K (1005X4)
* T1401 1-445-777-11 TRANSFORMER, RF (SMD) (2010)
T5200 1-443-830-21 MAGNETIC MODULE(TLA-6T213LF(-T
RB2703 1-234-381-11 RES, NETWORK 100K (1005X4)
RB2705 1-234-381-11 RES, NETWORK 100K (1005X4)
RB4002 1-234-381-11 RES, NETWORK 100K (1005X4) VARISTOR
RB4003 1-234-381-11 RES, NETWORK 100K (1005X4) VD2512 1-802-090-21 VARISTOR, CHIP
RB4501 1-234-372-11 RES, NETWORK 100 (1005X4) VD2524 1-802-090-21 VARISTOR, CHIP
VD2597 1-802-090-21 VARISTOR, CHIP
RB5001 1-234-377-21 RES, NETWORK 4.7K (1005X4) VD2599 1-802-090-21 VARISTOR, CHIP
RB5002 1-234-378-21 RES, NETWORK 10K (1005X4)
RB5003 1-234-378-21 RES, NETWORK 10K (1005X4) VD2701 1-802-090-21 VARISTOR, CHIP
* RB5200 1-234-723-21 RES, NETWORK 75 (1005X4) VD2705 1-802-090-21 VARISTOR, CHIP
VD2708 1-802-090-21 VARISTOR, CHIP
RB5201 1-234-400-21 CONDUCTOR, NETWORK (1005X4) VD2709 1-802-090-21 VARISTOR, CHIP
RB5202 1-234-400-21 CONDUCTOR, NETWORK (1005X4) VD2798 1-802-090-21 VARISTOR, CHIP
RB5203 1-234-400-21 CONDUCTOR, NETWORK (1005X4)
CRYSTAL
RB5210 1-234-378-21 RES, NETWORK 10K (1005X4) * X1401 1-814-501-11 QUARTZ CRYSTAL UNIT
RB5500 1-234-380-21 RES, NETWORK 47K (1005X4) X1801 1-814-238-11 VIBRATOR, CRYSTAL
RB5501 1-234-380-21 RES, NETWORK 47K (1005X4) X5000 1-814-304-11 VIBRATOR, CRYSTAL
RB5502 1-234-380-21 RES, NETWORK 47K (1005X4) X9000 1-814-485-11 QUARTZ CRYSTAL UNIT
X9001 1-781-525-11 VIBRATOR, CRYSTAL
RB5505 1-234-380-21 RES, NETWORK 47K (1005X4)
GE2A
RB5510 1-234-377-21 RES, NETWORK 4.7K (1005X4)
RB5511 1-234-375-21 RES, NETWORK 1K (1005X4)
1-474-277-12 GE2A (POWER) BOARD, COMPLETE
(KDL-32EX421/32EX423/32EX520/32EX521/32EX523 ONLY)
RB8400 1-234-702-11 RES, NETWORK 68 (1005X4) Component level repair information is not available.
RB8401 1-234-702-11 RES, NETWORK 68 (1005X4)
RB8402 1-234-702-11 RES, NETWORK 68 (1005X4)

RB8403
RB8404
1-234-372-11
1-234-702-11
RES, NETWORK 100
RES, NETWORK 68
(1005X4)
(1005X4) GE3A
RB9021 1-234-372-11 RES, NETWORK 100 (1005X4) 1-474-287-11 GE3A (POWER) BOARD, COMPLETE
RB9022 1-234-375-21 RES, NETWORK 1K (1005X4) (KDL-40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 ONLY)
RB9025 1-234-369-21 RES, NETWORK 10 (1005X4) Component level repair information is not available.
RB9026 1-234-369-21 RES, NETWORK 10 (1005X4)
RB9031 1-234-372-11 RES, NETWORK 100 (1005X4)
RB9040 1-234-380-21 RES, NETWORK 47K (1005X4)

RB9041 1-234-380-21 RES, NETWORK 47K (1005X4)
RB9042 1-234-380-21 RES, NETWORK 47K (1005X4)
RB9043 1-234-380-21 RES, NETWORK 47K (1005X4)
RB9092 1-234-380-21 RES, NETWORK 47K (1005X4)
RB9302 1-234-371-21 RES, NETWORK 47 (1005X4)

RB9303 1-234-371-21 RES, NETWORK 47 (1005X4)
HLR2 HMS3
HLR2
VARISTOR
VDR100 1-802-090-21 VARISTOR, CHIP

A-1792-877-A HLR2 BOARD, MOUNTED VDR103 1-802-090-21 VARISTOR, CHIP
CAPACITOR VDR105 1-802-090-21 VARISTOR, CHIP
C102 1-100-909-11 CERAMIC CHIP 10F 10% 6.3V VDR106 1-802-090-21 VARISTOR, CHIP
C107 1-114-130-11 CERAMIC CHIP 1F 10% 6.3V
CN100
CONNECTOR
1-821-139-11 HEADER ASSEMBLY FOR PWB

HMS3
A-1792-511-A HMS3 BOARD, MOUNTED
DIODE
CAPACITOR
* D100 6-502-294-01 DIODE SML-D13M8WT86S
D101 6-502-196-01 DIODE SML-D12Y8WT86SP C101 1-114-332-11 CERAMIC CHIP 22F 10% 6.3V
* D103 6-502-294-01 DIODE SML-D13M8WT86S C102 1-112-779-11 CERAMIC CHIP 0.047F 10% 25V
D104 6-502-598-01 DIODE SML-D12U8WT86 C103 1-100-909-11 CERAMIC CHIP 10F 10% 6.3V
C104 1-114-807-11 CERAMIC CHIP 0.015F 10% 25V
PHOTO COUPLER C105 1-100-909-11 CERAMIC CHIP 10F 10% 6.3V
PH100 6-600-680-01 PHOTO DIODE BH1690FVC-TR C106 1-114-332-11 CERAMIC CHIP 22F 10% 6.3V
C107 1-114-807-11 CERAMIC CHIP 0.015F 10% 25V
TRANSISTOR C108 1-114-332-11 CERAMIC CHIP 22F 10% 6.3V
Q100 6-551-690-01 TRANSISTOR RT3N11M-TP-1 C109 1-114-332-11 CERAMIC CHIP 22F 10% 6.3V
Q102 6-551-690-01 TRANSISTOR RT3N11M-TP-1
Q103 6-552-407-01 TRANSISTOR DSA500100L DIODE
D100 6-502-934-01 DIODE DB2S31100K8

RESISTOR D101 6-502-934-01 DIODE DB2S31100K8
* R102 1-250-493-11 METAL CHIP 820 1% 1/16W
* R103 1-250-501-11 METAL CHIP 1.8K 1% 1/16W IC
* R111 1-250-493-11 METAL CHIP 820 1% 1/16W IC100 8-759-337-40 IC NJM2904V(TE2)
* R112 1-250-503-11 METAL CHIP 2.2K 1% 1/16W
R115 1-218-941-81 METAL CHIP 100 5% 1/16W
TRANSISTOR
R116 1-218-937-11 METAL CHIP 47 5% 1/16W Q100 6-551-321-01 TRANSISTOR RT3WLMM-TP-1F

R120 1-218-955-11 METAL CHIP 1.5K 5% 1/16W
R124 1-218-965-11 METAL CHIP 10K 5% 1/16W RESISTOR
R126 1-218-971-11 METAL CHIP 33K 5% 1/16W
R128 1-218-953-11 METAL CHIP 1K 5% 1/16W * R104 1-250-559-11 METAL CHIP 470K 1% 1/16W
R107 1-218-989-11 METAL CHIP 1M 5% 1/16W
R137 1-218-990-81 SHORT CHIP R112 1-248-243-81 METAL CHIP 8.2M 5% 1/16W
R126 1-218-981-91 METAL CHIP 220K 5% 1/16W

R127 1-218-973-11 METAL CHIP 47K 5% 1/16W
R128 1-248-243-81 METAL CHIP 8.2M 5% 1/16W
* R129 1-250-543-11 METAL CHIP 100K 1% 1/16W
* R130 1-250-507-11 METAL CHIP 3.3K 1% 1/16W
HMS3
* R131 1-250-501-11 METAL CHIP 1.8K 1% 1/16W
R132 1-218-965-11 METAL CHIP 10K 5% 1/16W
* R134 1-250-507-11 METAL CHIP 3.3K 1% 1/16W
R136 1-218-990-81 SHORT CHIP
SWITCH
* SE100 1-489-437-11 INFRARED RECEIVER SENSOR
APPENDIX A: ENCRYPTION KEY COMPONENTS
Encryption key components developed by Sony Corporation contain confidential

information, and shall be handled under the non-disclosure obligations provided in the
applicable agreement with Sony Corporation (and/or its subsidiary).
As part of this agreement specific instructions must be adhered to whenever a Circuit

Board containing encryption key components is repaired and/or replaced pursuant to the
following:
1) In the service manual the Circuit Board(s) containing encryption key components
shall be identified with a red outline and a .
2) Only repair boards or components listed in the service manual shall be utilized for
replacement and/or repair.
3) Disassembly, decryption, or reverse-engineering component(s) is strictly prohibited.
4) Any board in which the Servicer replaces an encryption key component must be
placed back into the set it orignally came from and the replaced defective component
MUST BE DESTROYED. Boards cannot be swapped.
5) If a Circuit Board identified with a red outline and a in the service manual is deemed
to be defective:
a) and if a core charge is imposed and is covered under the product warranty, the
defective un-repaired or modified board MUST BE RETURNED to Sony.
b) and if the core charge is NOT covered under the product warranty, the defective
un-repaired or modified board MUST BE DESTROYED.
6) If a unit is destroyed (such as field scrap), the Circuit Board identified with a
red outline and a in the service manual MUST BE DESTROYED.
is a trademark of Sony Electronics

Reproduction in whole or part without written permission is prohibited. All rights reserved
Sony Corporation English

Sony Technology Center 2011AJ74WEB-1
Technical Services Printed in USA
9-888-385-51 Service Publication Department 2011.1
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 A-1

Service Manual: Chassis

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Service Manual: Chassis

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL AZ2-F CHASSIS

1/13/2011 No revisions or updates are applicable at this time.

LCD DIGITAL COLOR TV

SECTION TITLE PAGE

Safety-Related Component Warning................................................................................................................................................................................ 3

SAFETY-RELATED COMPONENT WARNING

USE CAUTION WHEN HANDLING THE LCD PANEL

Part number Diameter Remarks

5. Look for parts which, though functioning, show obvious signs of

1-1. CIRCUIT BOARDS LOCATION

HLR2 Board HMS3 Board

Figure 1-1. KDL-32EX421/32EX423/32EX520/32EX521/32EX523

HLR2 Board HMS3 Board

Figure 1-2. KDL-40EX520/40EX521/40EX523

HLR2 Board HMS3 Board

Figure 1-3. KDL-46EX520/46EX521/46EX523

1-2. PRINTED WIRING BOARDS AND

REFERENCE INFORMATION Terminal name of semiconductors in silk screen

Atreyu UARTC (IR Blaster/ECS) Reset

SPDIF SPDIF Atreyu_SPDIF Light_Sensor_Det

1-4. SCHEMATICS AND SUPPORTING INFORMATION

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