NGV 1 Electdiag 1-10-02 14-09-03

SERVICE MANUAL
SERVICE MANUAL SECTION
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built
October 1, 2002 and After ELECTRICAL CIRCUIT DIAGRAMS
Truck Model: 3200

Start Date: 03/01/2002
Truck Model: 4200
Truck Model: 4300
Truck Model: 4400
Truck Model: 7300
Truck Model: 7400
Truck Model: 7500
Truck Model: 7600
Truck Model: 8500
Truck Model: 8600
S082852a
Copyright 10/01/2002 International Truck and Engine Corporation
S082852a
10/01/2002
S082852a
Copyright 10/01/2002 International Truck and Engine Corporation
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, i
2002 and After ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.
6. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .6
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..7
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..8
1.9. SCHEMATIC SYMBOL CHART, P. 9. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. .9
1.10. RELAY FUNCTIONS, P. 10. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .10
1.11. LAMP BULB CHART, P. 11. . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .11
1.12. NAVPAK/ECM V8AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER
IDENTIFICATION, P.12.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. .12
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .13

2.1. ACCESSORY, P. 1.. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. ..13
2.2. BATTERY FEEDS, CAB, P. 2. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. .14
2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .15
2.4. 1708 DATA LINK, P. 4. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..16
2.5. SWITCH DATA LINK, P. 5.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .17
2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.8. GROUNDS CHASSIS, P. 8. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .20
2.9. GROUNDS CHASSIS, P. 9. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .21
2.10. GROUNDS IP, P. 10.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..22
2.11. GROUNDS IP, P. 11. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. .23
2.12. IGNITION CAB, P. 12.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..24
2.13. IGNITION CAB, P. 13.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..25
2.14. IGNITION FEEDS, CHASSIS, P. 14.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..26
2.15. START, P. 15. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..27
3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .28

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.2. CB POWER, P. 2. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. ..29
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . .30
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..32
3.6. HORN, DUAL ELECTRIC, P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..33
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .34
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..35
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . .36
3.10. 2WAY RADIO, P. 10. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. .37
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.12. LIGHTED AIR SHIELD, P. 12.. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..39
3.13. ROOF AUX. LOAD, P. 13. . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . .40
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3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .41

3.15. SELF CONTAINED AIR SEAT, P. 15. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .42
3.16. DIGITAL CLOCK PTC, P. 16.. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .43
3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

4.1. I6 HEUI ENGINES, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..45
4.2. V8 AVNT ENGINES, P. 2. .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . ..46
4.3. CATERPILLAR ENGINES, P. 3.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .47
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .48

5.1. FAN WIRING, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ..48
5.2. ETHER START, P. 2.. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .49
5.3. SNOW VALVE, P. 3. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .50
5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
6. ELECTRONIC ENGINES (CHAPTER 6). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . ..52

6.1. ELECTRONIC ENGINE CONTROLS, I6HEUI ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
6.2. ELECTRONIC ENGINE CONTROLS, I6HEUI ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 2. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .53
6.3. ELECTRONIC ENGINE CONTROLS, (V8AVNT) ENGINES, P. 3. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . ..54
6.4. ELECTRONIC ENGINE CONTROLS, V8AVNT ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 4. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .55
6.5. CATERPILLAR C10 AND C12 ENGINES, P. 5.. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .56
6.6. CUMMINS ISM ENGINE, P. 6.. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..57
7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
7.1. IP/GAUGE LIST, P. 1.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .58
7.2. WARNING LIGHT LIST, P. 2. . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .59
7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .60
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 4. .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .61
7.5. IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .62
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . .63
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .64
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.
8.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .65
7.9. GAUGES AND WARNING LIGHTS FUEL FILTER RESTRICTION AND WATER IN FUEL
LIGHTS, P. 9.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .66
7.10. GAUGES AND WARNING LIGHTS PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.
GAUGE, P. 10.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .67
7.11. GAUGES AND WARNING LIGHTS AMMETER, P. 11. . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. .68
7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
8. LIGHTS (CHAPTER 8).. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . ..70

8.1. BACK UP LIGHTS, P. 1.. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .70
8.2. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P.
2.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .71
8.3. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS
(CONT.), P. 3.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .72
8.4. LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 4. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .73
8.5. DOME LIGHT, MAP LIGHT, P. 5. .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .74
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8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . .75

8.7. FOG LIGHT AND WORK LIGHT, P. 7. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..76
8.8. HEADLIGHTS, P. 8.. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . ..77
8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .78
8.10. PANEL LIGHTS, P. 10.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. .79
9. CHASSIS ACCESSORIES (CHAPTER 9). . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .80

9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. ..81
9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. .. . .. .. . .. . .. .. . .. .. . .. . ..82
9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. ..83
9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
9.7. TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARN LIGHTS,
P. 7. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. .86
9.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. .87
9.9. FUEL TRANSFER PUMP, P. 9.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .88
9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . .89
9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . .90
9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . .91
9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13.. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .92
9.14. AIR SOLENOID 4WAY PACK, P. 14.. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..93
9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.
15. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..94
9.16. HYD POWER PARK, P. 16.. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..95
9.17. AIR SUSPENSION, P. 17.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..96
9.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . .97
9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .98
9.20. LIFT AXLES (NON-STEERABLE), P. 20.. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..99
9.21. LIFT AXLES (STEERABLE), P. 21. . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .100
9.22. AIR ACTUATED PARK BRAKE, P. 22. .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .101
9.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
9.25. LIFT AXLES, WITH MULTIPLES FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .104
9.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . .105
10. TRANSMISSIONS (CHAPTER 10).. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .106

10.1. ALLISON LCT TRANSMISSION, P. 1. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .106
10.2. ALLISON MD TRANSMISSION, P. 2.. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .107
10.3. ALLISON MD TRANSMISSION (CONT.), P. 3. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .108
10.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .109
10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . .110
10.6. EATON AUTOSHIFT TRANSMISSION, P. 6. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .111
10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. .112
10.8. EATON LIGHTNING TRANSMISSION, P. 8. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .113
11. AIR CONDITIONING (CHAPTER 11). .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . .114

11.1. HVAC SYSTEMS, P. 1. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..114
11.2. AIR CONDITIONING (ONLY), P. 2. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . ..115
12. CONNECTOR COMPOSITES (CHAPTER 12). .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..116

12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . ..116
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12.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . .117
12.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
12.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .119
12.5. CONNECTOR COMPOSITE (1012), P. 5. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .120
12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . .123
12.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . .124
12.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .125
12.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P.
11. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. .126
12.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . .127
12.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . .128
12.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813),
(1814), (1815), P. 14.. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..129
12.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M),
(1915), P. 15. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..130
12.16. CONNECTOR COMPOSITES (1918), (1920), (2000), (2002M), (2003M), (2004M), (2005M), P.
16. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..131
12.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M),
(2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P.
17. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..132
12.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),
(2502M), (2503F, M), (2600F, M), P. 18. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..133
12.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003),
(3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . .134
12.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .135
12.21. CONNECTOR COMPOSITE (4001), P. 21.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .136
12.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
12.26. CONNECTOR COMPOSITE (4014/1700), P. 26.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. ..141
12.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.
27. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..142
28. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..143
12.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411), P. 32. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..147
12.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A),
(4460), P. 33. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..148
12.35. CONNECTOR COMPOSITES (4810), (4820), (4830), (4840), (4850), (4900), P. 35. . . . . . . . . .150
12.37. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
12.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . .153
(6406), (6407), (6407D), (6409), (6500), P. 40. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..155
12.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (7103), (7104), (7104A), P. 41. . . . . . . .156
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3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, v

12.44. CONNECTOR COMPOSITES (7211), (7212), (7213), (7300), (7301), P. 44. . . . . . . . . . . . . . . . . . .159
45.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .160
(7611), (7700), P. 46.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .161
48.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .163
(8502), (8502A), P. 49. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .164
12.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600),
(8601), (8602), P. 50. .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .165
12.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), P. 51. . . . . . . . . .166
52.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .167
12.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.
53.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .168
54.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .169
(9515), P. 55. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .170
12.57. CONNECTOR COMPOSITE (9700), P. 57. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .172
12.58. CONNECTOR COMPOSITE (9700), P. 58. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .173
12.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
62.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .177
12.63. CONNECTOR COMPOSITES (9777), (9800), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
(9900A), P. 64. . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .179
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3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 1
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATIOIN AND LOCATION
PREFIX DESIGNATIONS
PREFIX LOCATION
A Cab-instrument Panel Module
B Cab-Driver Control Module
C Cab-Header/Clearance Lights
D Cab-Roof/Rear Panel
E Cab-Left Door/Doors
F Cab-Right Door/Doors
H Cab-Sleeper
J Cab-Dash(outside)
K Engine/Radiator
L Transmission
M Chassis/Front End (Cab Dash Panel Forward)
N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)
P Chassis/Wheel Base Section
R Chassis/Suspension/Rear Axle/Axles
S Chassis/AF Section/Stop/Tail/Turn Lights
CIRCUIT NUMBER AND IDENTIFICATIONS
CIRCUIT
NUMBER COLOR DESCRIPTION
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

GY 1708 DATA LINK, SWITCH DATA LINK (-)
4 SERIAL/DATA COMMUNICATION J1922
5 YL DRIVE TRAIN J1939 DATA LINK (+)

GN DRIVE TRAIN J1939 DATA LINK (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52365 01
Figure 1 Circuit Number Identification and Location Chart
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2 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

CHAPTER 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT DESCRIPTION
COLOR
NUMBER
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS/ENGINE GROUND
11 WH CAB/SLEEPER GROUND
12 LTBL ACCESSORY FEED
13 PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG/PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22
23 TN ENGINE FAN/SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H 09AUG00 AE08-52365 02
Figure 2 Circuit Number Identification and Location Chart (Cont.)
S082852a

CHAPTER 1
CIRCUIT COLOR DESCRIPTION

NUMBER
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI - THEFT WARNING
46 GY POWER TAKE - OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING/MARKER LIGHTS
55 OR TURN SIGNAL - FEED
56 OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57 OR TURN SIGNAL LIGHTS - RIGHT

LT GN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

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CHAPTER 1

NUMBER
58 BN CLEARANCE/IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY/DOME LIGHTS
64 YL FOG/DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHT
66 YL DAYTIME RUNNING LIGHTS
67
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
70 OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)
71 OR BACK - UP LIGHTS
LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED; MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS

P52778H 15MAY00 AE08-52365 04
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INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCTION (CONT.)

NUMBER
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT/CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK/HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATIONS
92 TN TRANSMISSION CONTROLS - ELECTRONIC
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS/CRUISE CONTROL
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 BRAKE APPLICATION AIR
102 FLASH TO PASS

PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
PEC 18JUN01 ADDED CLOCK TO #86. B P54634F P52778H 15MAY00 AE08-52365 05
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1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 6

TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL NAVPAK/ECM I6 ENGINE
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONTROLLER CONNECTOR PIN NUMBER
IDENTIFICATION
ECM TERM DESCRIPTION ECM TERM DESCRIPTION

PIN # PIN #
12 AAT AMBIENT AIR TEMP. SENSOR 27 IVS IDLE VALIDATION SWITCH
33 ACD A/C DEMAND 54 OWL OIL/WATER WARNING LIGHT
8 APS ACCELERATOR POS. SENSOR 25 PWR RLY CEC MAIN POWER RELAY SIGNAL
16 ATA(+) J1708 DATALINK (+) 31 RAS RESUME/ACCELERATE
17 ATA(-) J1708 DATALINK (-) 37 RPRF PRESET SPEED
29 BAP BAROMETRIC AIR PRESS. SENSOR 30 RPS REMOTE ACCELERATOR POS. SENS. SIG.
43 BN01 BRAKE STATUS #1 6 RPS_RTN REMOTE ACCELERATOR POS. SENS RTN.
44 BN02 BRAKE STATUS #2 36 RVAR VARIBLE SPEED SWITCH
18 CAN SHLD DRIVETRAIN J1939 DATALINK SHLD 32 SCS SET/COAST
19 CAN(+) DRIVETRAIN J1939 DATALINK (+) 45 SIL SERVICE INTERVAL LIGHT
20 CAN(-) DRIVETRAIN J1939 DATALINK (-) 34 STI SELF TEST INPUT
15 CBE_SEL1 RETARDER/EXHAUST BRAKE REQUEST 48 SUL SHIFT UP LIGHT
10 CLS COOLANT LEVEL SENSOR 59 TACA TACHOMETER A
35 COD CRUISE ON/OFF 60 TACB TACHOMETER B
21 DC (+) POWER 38 TCSS TORQUE CURVE SELECTION INPUT
22 DC (+) POWER 28 TSA TWO SPEED AXLE
1 DC (-) GROUND 3 VBREF(5V) ACCELERATOR SENSOR SUPPLY
2 DC (-) GROUND 11 VBREF GND ACCELERATOR SENSOR GROUND
26 DDS DRIVELINE DISENGAUGED INPUT 5 VCREF(5V) REMOTE ACCELERATOR SENS. SUPPLY
42 DPS GROUND 7 VCREF GND REMOTE ACCELERATOR SENSOR GND
46 ECI ENGINE CRANK INHIBIT 24 VIGN IGNITION FEED
56 EDL TRANSMISSION KICKDOWN 47 VRE RETARDER/EXHAUST BRAKE ENABLE
53 GPL GLOW PLUG LIGHT 39 VSS(+) VEHICLE SPEED SENSOR (+)
4 HGE HYD. PRESS GOVERNOR ENABLE 40 VSS(-) VEHICLE SPEED SENSOR (-)
49 HMI HYDRAULIC PRESS GOVERNOR IND. LT 58 VSSCALA SPEEDOMETER SIGNAL A
13 HPS HYDRAULIC PRESSURE SENSOR 57 VSSCALB SPEEDOMETER SIGNAL B
41 HSO (+) POWER 55 WARN ENGINE WARNING LIGHT
23 HSO (-) GROUND

P52778H 09AUG00 AE08-52365 06
Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
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1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

CHAPTER 1
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION B - MULTIPLE CONNECTIONS ARE DISPLAYED ON
WITH IGNITION OFF UNLESS OTHERWISE NOTED. SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
30 86
12 AND/OR 12
87A 87 85
INDICATES
SWITCH: RELAY - SUPPRESSED SWITCH CASE SINGLE IN-LINE CONNECTORS DISPLAYED
MANUAL/MECHANICAL MAGNETIC GROUND AS SHOWN WITH OR WITHOUT CONNECTOR
SUPPRESSED NUMBER.
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
BUSS IN FUSE/CIRCUIT LOCATION IN FUSE/CIRCUIT

PRINTED BREAKER CONNECTOR BREAKER CONNECTION
CIRCUIT IN
INSTRUMENT F1
CLUSTER A FUSE RATING
VOLTMETER
20A
B
D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
A60 A55A/A60
16OR 16OR
A55A
16OR
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
CONTACT
WIRE A12A A128
CONNECTION
WIRE CONNECTION
INTERNAL
B CONNECTION BUSSED CONTACT
A 16BN
S A S S S ETHER
I I F18 F19
I I SWITCH
A
OFF A
OFF OFF
OFF 16RD
20A
GND S I A
KEY SWITCH PIGTAIL

A12
F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX LOCATION SUFFIX
COMMON GROUND G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER INDIVIDUAL GROUND A GROUND CIRCUIT.
INDICATES A GROUND
CIRCUIT NUMBER
CIRCUIT.

P52778H 15MAY00 AE08-52365 07
Figure 7 Circuit Diagram Instructions
S082852a
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

CHAPTER 1
CIRCUIT DIAGRAM INSTRUCTIONS
G - ABBREVIATIONS: COLOR, NOUN AND ENGINE
COLOR ABBREVIATION NOUN ABBREVIATION

AQ - AQUA LT GN - LIGHT GREEN A G GROUND
ACCESSORY
BK - BLACK OR - ORANGE ACC GND
BL - BLUE AC - AIR CONDITIONER I IGNITION
PK - PINK
BN - BROWN AUX - AUXILIARY IGN
PL - PURPLE
DK GN - DARK GREEN AWG - AMERICAN WIRE GAUGE IND - INDICATOR
RD - RED
GD - GOLD SIL - SILVER B L - LEFT
BAT BATTERY LT - LIGHT
GY - GRAY TN - TAN
GN - GREEN VT - VIOLET CONN- CONNECTION OR CONNECTOR W/O - WITHOUT
LT BL - LIGHT BLUE DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
WH - WHITE
YL - YELLOW ENG - ENGINE R - RIGHT
FWD - FORWARD S - START OR SENDER
GA - GAUGE THERMO - THERMOSTAT
W/ - WITH
ENGINE ABBREVIATION
ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL
C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL
V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL
I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

P52778H 10AUG00 AE08-52365 08
Figure 8 Circuit Diagram Instructions (Cont.)
S082852a
1.9. SCHEMATIC SYMBOL CHART, P. 9

CHAPTER 1
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION DESCRIPTION SYMBOL

MALE/FEMALE IN-LINE CONNECTION
FEMALE TERMINAL
HORN
MALE TERMINAL
GROUND
SPEAKER - SOUND SYSTEM

FUSE
LIGHT EMITTING DIODE

MAGNETIC SWITCH
RESISTOR
SWITCH CONTACT, NORMALLY OPEN

SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT LIGHT - SINGLE FILMENT
SPLICE
LIGHT - DOUBLE FILAMENT

SWITCH-PRESSURE
SENDER - OIL, WATER,

SWITCH-MANUAL/MECHANICAL FUEL, TEMPERATURE
30 86
RELAY-SUPPRESSED
87A 87 85
SOLENOID - GENERAL USAGE
MOTOR - ELECTRIC
CIGAR LIGHTER

P52778H 19MAY00 AE08-52365 09
Figure 9 Schematic Symbol Chart
S082852a
1.10. RELAY FUNCTIONS, P. 10

CHAPTER 1
RELAY FUNCTIONS AND WIRING GUIDE
RELAY FUNCTIONS
MINIATURE RELAY FUNCTION AND WIRING GUIDE
1 5
30 86
87A 87 85
3 4 2
RELAY SCHEMATIC
ENERGIZING COIL
NORMALLY CLOSED CONTACT
NORMALLY OPEN CONTACT

COMMON CONTACT 86 87
30
87A
85
ENERGIZING COIL
TYPICAL RELAY (INSERTION END)
85
87A
A 87
C E 30 E A C
D D
B B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTIN END RELAY INSERTION END
MICRO RELAY FUNCTION AND WIRING GUIDE

RELAY SCHEMATIC
86 30
85 87 87A
COMMON
CONTACT
3
NORMALLY 86 87
OPEN
5 87A
CONTACT
ENERGIZING COIL 1 30 85
2 4 ENERGIZING COIL
NORMALLY
CLOSED TYPICAL RELAY (INSERTION END)
CONTACT

CNA 23AUG02 MINI RELAY #2 WAS #5. B 56507K P52778H 21JUN00 AE08-52365 10
Figure 10 Relay Functions
S082852a
1.11. LAMP BULB CHART, P. 11

LAMP BULB CHART
BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER

BACK-UP LIGHTS 32 CANDLEPOWER GE1156
CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193
COURTESY LIGHT 3 CANDLEPOWER GE168
DOME LIGHTS 12 CANDLEPOWER GE561
FOG LIGHTS 55 CANDLEPOWER VH550
HEAD LIGHTS:
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT 082S270538-3
GAUGE WARNING LED (RED) 082S272109-3
RANGE INHIBIT LED (YELLOW) 082S272109-4
COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4
FUEL FILTER LED (YELLOW) 082S272109-4
WARN ENGINE LED (YELLOW) 082S272109-4
STOP ENGINE LED (RED) 082S272109-3
BRAKE PRESSURE LED (RED) 082S272109-3
BRAKE FLUID LED (RED) 082S272109-3
WAIT TO START LED (YELLOW) 082S272109-4
CHECK TRANSMISSION LED (YELLOW) 082S272109-4
TRAILER ABS LED (YELLOW) 082S272109-4
WASHER FLUID LED (YELLOW) 082S272109-4
LEFT TURN SIGNAL LED (GREEN) 082S272109-2
TRACTION CONTROL LED (GREEN) 082S272109-2
WATER IN FUEL LED(YELLOW) 082S272109-4
PARK FLUID LED LIGHT (RED) 082S272109-3
CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4
PARK BRAKE LED (RED) 082S272109-3
CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2
ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4
RIGHT TURN LED (GREEN) 082S272109-2
COOLANT LEVEL LED (RED) 082S272109-3
SEAT BELT LED (RED) 082S272109-3
HIGH BEAM ICON LED (BLUE) 082S272109-5
CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4
RETARD OVER HEAT LED (RED) 082S272109-3
PTO/THROTTLE LED (RED) 082S272109-3
MAP LIGHT 3 CANDLEPOWER 1816
SIDE MARKER 2458
STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157
TURN SIGNAL/MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK-UP) LIGHT 4411
PEC 18JUN01 REVISED DRWG SHEET. B P54634F P52778H 20JUN00 AE08-52365 11
Figure 11 Lamp Bulb Chart
S082852a
1.12. NAVPAK/ECM V8AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER

IDENTIFICATION, P.12

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT INTERNATIONAL NAVPAK/ECM V8-AVNT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONTROLLER CONNECTORS X3 & X4 PIN
INTERNATIONAL TRUCK AND ENGINE CORPORATION. NUMBER IDENTIFICATION
CONNECTOR (X3) CONNECTOR (X4)
ECM TERM DESCRIPTION ECM TERM DESCRIPTION

PIN # PIN #
1 FPM FUEL PUMP MONITIOR 1 KL.87 BATTERY POWER
2 FLI FUEL LEVEL INDICATOR 2 KL.87 BATTERY POWER
3 KL.15 IGNITION FEED 3 NOT POPULATED
4 ECL ENGINE COOLANT LEVEL 4 VBREF SENSOR REFERENCE VOLTAGE
5 MPR MAIN POWER RELAY 5 NOT POPULATED
6 KL.31 GROUND 6 LSI_SPARE2 LOW SPEED INOUT 2
7 KL.31 GROUND 7 NOT POPULATED
8 DDS DRIVELINE DISENAGE SWITCH 8 NOT POPULATED
9 FPC FUEL PUMP CONTROL 9 VSS- VEHICLE SPEED SENSOR-
10 TCSS TORQUE CURVE SELECT SWITCH 10 VSS+ VEHICLE SPEED SENSOR+

11 TACH TACHOMETER CONTROL 11 NOT POPULATED
12 CAN1+ DRIVETRAIN J1939 DATALINK + 12 IVS IDLE VALIDATION SWITCH
13 CAN1- DRIVETRAIN J1939 DATALINK - 13 NOT POPULATED
14 RAS RESUME/ACCELERATE 14 EFAN ELECTRIC FAN CONTROL

15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD 15 LSO_SPARE4 LOW SIDE OUTPUT 4
16 NOT POPULATED 16 NOT POPULATED
17 VSS_CAL VEHICLE SPEED SENSOR 17 NOT POPULATED
CALIBRATION
18 VRE VEHICLE RETARDER ENABLE 18 APS ACCELERATION POSITION SENSOR
19 RPRE REMOTE PRESET PTO ENABLE 19 NOT POPULATED
20 RVAR REMOTE VARIABLE PTO ENABLE 20 ATA+ J1708 DATALINK +
21 SCS SET/COAST 21 ATA- J1708 DATALINK -
22 ESHTR ELECTRONIC SHUTTER RELAY 22 NOT POPULATED
23 ECI ENGINE CRANK INHIBIT 23 GSC GENSET SPEED CONTROL
24 BAP BAROMETRIC AIR PRESSURE 24 KL.31B SENSOR REFERENCE GROUND

RELEASE NO. DATE PART NO. SHEET
P54304U 16JAN01 AE08-52365 12
Figure 12 NAVPAK/ECM V8AVNT Controller Connectors X3 and X4 Pin Number Identification
S082852a
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. ACCESSORY, P. 1

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. ACCESSORY
CAB FUSE
BLOCK MEGAFUSE
(1011) OPTIONAL 100 A
SPLICE
A14AS A14BB A14AAA A14AA
DIAG G2 C2 E2 A2 10RD 6RD 6RD 6RD
CONN F6
5A
(1650)
H2 D2 F2 B2
B
A98
18VT
18RD
A15
A
B
KEY S A S A
SWITCH SS
I I I
(1100) A I A
OFF OFF OFF OFF
GND S I A
D C
A14AT
10RD
A13DH ACCESSORY
18PK
RELAY
A12AB
18LTBL (CAB FUSE BLOCK)
DIODE ASSY (1012)
(1106M) A12M BODY BUILDERS CONN
16LTBL (CH 9, PG 10)
J4 G4
86 30
A B
A13DD
85 87 87A CAB FUSE

18PK
10LTBL
A12 G3 J3 BLOCK
18LTBL
A12B
(1013)
5A
A3 B3 TRAILER AUX/
A12D A12S
A11-GAF
10LTBL 16LTBL ROOF AUX

(CH 3, PG 12)
16WH
TO IGN RELAY F35

SEE CH02_12
A4 5A B4
A12E A78L POWER MIRRORS
10LTBL 18LTGN
(CH 3, PG 7)
F36
A12P SWITCH PACK

E1 5A F1 18LTBL
A12C (CH 3, PG 11)
TO IGNITION 10LTBL
RELAY 2 ELECT SYSTEM
F5 A12N
18LTBL CONTROLLER
SEE CH02_12
(1600)
CAB FUSE A86F CB RADIO

G1 10A H1 16LTGN (CH 3, PG 2)
BLOCK
(1011)
F1 A86 RADIO
18LTGN (CH 3, PG 8)

CNA 12SEP02 DVD/A12M WAS CONNECTED C 56507Z
TO F21. RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52366 01
Figure 13 Accessory
S082852a
2.2. BATTERY FEEDS, CAB, P. 2

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY FEEDS, CAB
30A
A14 PWR WIN/LOCK (DRIVER)
10RD A3 F15 B3 CH 3_04
30A
A14AB PWR WIN/LOCK(PASS)
10RD CH 3_04
A4 F13 B4
CAB FUSE 10A
BLOCK
(1011) C4 D4 DOME LT/RADIO MEMORY CH 3_08 CH 8_05
F12
20A
A14AS
10RD A2 F14 B2 AUX PWR CH 03_01
5A
HVAC CONTROL CH 11_01
C2 D2
F10
5A
E2 F6 F2 KEY SW & DIAG CH 2_01, 12, 15
15A
G2 F2 H2 INSTR CLUSTER CH 7_05

A14AA
6RD
A14AV IGNITION RELAY (1012) D4 SEE CH02_12

10RD D4
A14AT G4 ACCESSORY RELAY (1012) G4

10RD SEE CH 2_01
CAB FUSE
BLOCK
(1012)
A14AA
6RD
100A
OR
MEGA
FUSE
CAB FUSE
STUD
BLOCK
(1013)
A14FJ
G4 OPTIONAL IGN RELAY (1013) G4
A14AAB
10RD SEE CH 2_13

6RD
A14FM
BLOCK 10RD B2 TBD
A2
1&2 F44
D2 TBD
C2
F42
CAB FUSE
BLOCK F2 LIGHTED AIR SHIELD SEE CH 3_12
E2
OR (1014) F40
10A
AIR SEAT/QUALCOM SEE CH 3_15
G2 H2
BLOCK F38
1&2 30A
A14EG SEE CH 3_05
10RD A1 B1 PWR WIN/LOCK (TRAVEL CREW)
F43
A14FR G4
10RD ROOF MOUNTED ASSY
BLOCK
3&4

D U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 23AUG02 DVD/ADDED F38 TO FUSE 56507Z
BLOCK 1014.
P52778H 21JUN00 AE08-52366 02
Figure 14 Battery Feeds, Cab
S082852a
2.3. BATTERY, P. 3

CHAPTER 2
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 12V POWER DISTRIBUTION -
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY (CONT)
MEGAFUSE
FROM START SOLENOID
K14H A14AA
4RD 6RD CAB FEED CH02_01,02,12,15
J90* J90
16BK 12GY HYDRAMAX MOTOR RELAY CH09_08
*FUSEABLE LINK
*
12RD
J14H
12BL
4RD
SYSTEM
CONTROLLER
* *
14GY 12BL 12RD
40A J17D STARTER RELAY CH02_15,CH04_01,02

10PK
A1
60A
J14V
J14MM PTC BODY BUILDER FEED CH03_01

6RD
A2 8RD
40A
A5
40A
J44
10RD POWER PARK MOTOR CH09_16
A6
J14R TAIL MARKER RELAY FEED CH09_10
10RD
J14S STOP RELAY FEED CH09_10

12RD
F2-A2 30A
J44J
F2-B2 18GY TRAILER ABS RELAY CH09_11
15A
IGN RELAY R9 CH02_14
J57T
F2-E2 F2-F2 12OR TRLR RIGHT TURN RELAY CH09_11
15A
J56T TRLR LEFT TURN RELAY CH09_11
F2-G2 F2-H2 12OR
12RD
J14T
20A W/BODY BUILDER

25A W/AUX TRLR SOCKET
12RD
J14D
J14BB BODY ACCESSORY RELAY CH09_10

F2-A3 14RD J72
12OR TRLR AUX CTR PIN RELAY CH09_11
5A F2-B3
J26D PAM MODULE CH07_11
F2-C3 F2-D3 18TN
5A J14X
16RD FORWARD REMOTE POWER MODULE CH09_15
J14M J14W
10RDF2-E3 16RD REAR REMOTE POWER MODULE CH09_15
F2-F3
20A
J19 FUEL HEATER & WIF MODULE CH07_09,CH09_07
F2-G3 F2-H3 16GY
10A
J92FB LCT SHIFT RELAY CHO3_17
F2-C4 F2-D4 16TN
30A
J14AW
F2-C4 12RD EATON AUTOSHIFT CH10_06
F2-D4
12RD
J14J
J94A AIR ABS RELAY CH09_02

12GY
30A W/AIR ABS
25A W/HYD ABS J94HC
14GY HYD ABS MOD RELAY CH09_06
F2-E4 F2-F4
25A
J94H HYD ABS ECU RELAY CH09_04
14GY
F2-G4 F2-H4

CNA 25SEP02 DVD/ADDED LCT SHIFT C 56507Z
RELAY, REMOVED J92UA. RELEASE NO. DATE PART NO. SHEET
P52778H 30JUN00 AE08-52366 03
Figure 15 Battery
S082852a
2.4. 1708 DATA LINK, P. 4

CHAPTER 2
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 1708 DATA LINK
DIAGNOSTIC
F G CONN
(1650)
18DKBL
AUTOSHIFT
A3S(+)
A3S(-)
DIAGNOSTIC
18GY
CONN SELECTOR
F G (7905M)
(1650)
A3T(+)
18DKBL
B2
18DKBL
A3T(-)
A3A(+)
A3A(-)
18DKBL
18GY
18GY
A3D(+)
A3D(-)
C2
18GY
N/EATON AUTOSHIFT
W/EATON AUTOSHIFT
TRANSMISSION 9 10 9 10 TRANSMISSION
W/AIR ABS BRAKES PASS THRU 9 10

AIR ABS AT DASH
ECU #1 (4014)
(4024)
18DKBL
J3A(+)
J3A(-)
18GY
J3D(-)
18GY
G3
ECU "S"
J3D(+) CONN BLACK
18DKBL XMSN
G2 J1708 SPLICE (4705F2) (7204F)
(4820)
SEE CH09_04 N3A(-) J3C(-) J3-151 L3-151
18GY 18GY 18GY 18GY
C3 B8 17
SEE CH09_04 N3A(+) J3C(+) J3+142 L3+142

18DKBL 18DKBL 18DKBL 18DKBL
C4 (4820) B7 1
J1708 SPLICE
DASH/CENTER
18DKBL
CHASSIS
J3B(+)
J3B(-)
18GY
(9700)
(W/HYD ABS BRAKES) W/ALLISON WTEC TRANSMISSION
ENGINE
(4103) 10 11
10 11 10 11
18DKBL
18DKBL
K3A(+)
K3A(+)
K3B(-)
K3A(-)
IDM2
18GY
18GY
(6011)
K3C(-)
18GY
3
K3C(+)
18DKBL
18DKBL
K3B(+)
K3B(-)
16 17 2
18GY
ECM
CONN
(6007)
20 21
W/I6-HEUI ENGINES
ECM2
CONN
(6021)
W/V8-AVNT ENGINES
U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 18JUN01 ADDED IDM2 (6011). B P54634F P52778H 19JUN00 AE08-52366 04
Figure 16 1708 Data Link
S082852a
2.5. SWITCH DATA LINK, P. 5

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK
ELECT SYSTEM
CONTROLLER
(1600)
30 29
20DKBL
A3E(+)
A3F(-)
20GY
A3Y(+)
18DKBL
A3Z(-)
18GY
18DKBL
A3P(-)
A3N(+)
18GY
18DKBL
18DKBL
A3W(+)
A3J(+)
A3K(-)
A3X(-)
18GY
18GY
DOOR POD SWITCH DOOR POD CREW

A B PASSENGER D E PACK B A DRIVER E B DOOR
(3204) (1101) (3200)
18DKBL (2600)
D3Y(+)
D3Z(-)
18DKBL
18GY
E3W(+)
18DKBL
E3X(-)
E3W(+)
18GY
E3X(-)
18GY
DOOR POD
D C SIGNAL C D DOOR POD
SIGNAL
(3202) (3202)
D3BB(+)
18DKBL
18DKBL
D3CC(-)
D3AA(-)
D3B(+)
18GY
18GY
LEFT CREW RIGHT CREW

DOOR POD B A B A DOOR POD
(3208) (3208)
T3BB(+)
18DKBL
T3BB(+)
18DKBL
T3AA(-)
T3AA(-)
18GY
18GY
DOOR POD DOOR POD

SIGNAL C D C D SIGNAL
(3209) (3209)

P52778H 25AUG00 AE08-52366 05
Figure 17 Switch Data Link
S082852a
2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION. DRIVETRAIN 1939 DATA LINK (CAB)
TERMINATING
DASH PASS THRU RESISTOR
(4014) (1657M)
11
A5B(+) A5AR(+) A5AC(+) A5BA(+) A5BC(+) A5BG(+) A5AG(+) A
20YL 20YL 20YL 20YL 20YL 20YL 20YL 120
A5B(-) A5AS(-) A5AD(-) A5BB(-) A5BD(-) A5BH(-) A5AH(-) C
12 20GN 20GN 20GN 20GN 20GN 20GN 20GN
A5AN(+)
A5AV(+)
A5AE(+)
A5BE(+)
A5AP(-)
A5AV(-)
A5AF(-)
A5BF(-)
A5BJ(+)
A5BK(-)
A5AL(+)
20LTGN
A5AM(-)
TO
20GN
20GN
20GN
20GN
20GN
20YL
20YL
20YL
20YL
20YL
20YL
DRIVETRAIN
J1939
SEE CH02_07
34 35 C D A B OPTIONAL
GAUGES
ELECT SYSTEM DIAGNOSTIC (1659)
CONTROLLER CONNECTOR
(1600) (1650)
A5C(+)
A5C(-)
20GN
20YL
J1939 CLUSTER
A B 4 5 A B
SHIFTER (1500)
(1652)
AUTO HVAC
A5AV(+)
A5AV(-)
(1658)
20GN
20YL
W/ EATON
AUTOSHIFT
5 6
SEE CH10_07
SEE CH10_07
SEE CH07_05
SEE CH07_05
OPTIONAL
GAUGE PACK
(1510)

PEC 18JUN01 REVISED 4014 PIN OUTS. B P54634F P52778H 09AUG00 AE08-52366 06
Figure 18 Drivetrain 1939 Data Link (Cab)
S082852a
2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. DRIVETRAIN 1939 DATA LINK (CHASSIS)
NOTE: NOT ALL MODULES NEED BE PRESENT.

J1939 BACKBONE BY-PASSES MISSING Y-SPLICES.
AIR ABS W/ AIR ABS BRAKES

ECU #1
(4024)
W/AMMETER or PYROMETER
C3
D2
(+)
20YL
D3
(-) PAM MODULE

(+)
20GN 20YL (4087)
FROM DASH (+) (-) 7

J5R(+)
20GN SEE CH07_11
PASS THRU 20YL 20YL
9
(4014)
N/AMMETER 8
(+) J5R(-)
SEE CH02_06 (-)
OR 20YL SEE CH07_11
20GN 20GN
PYROMETER
(-)
20GN
ENGINE/
DASH
(4103)
7
120 J1939 (+)
ohms 20YL
(7801F4) 9
ECU "S" CONN

1 8 ECM2
BLACK (+) (-)
(7204F)
20YL
2
20GN (6020)
13 3 12
(+) (-) (+)
20YL 20GN 20YL CAN(+)
12 15
29 13
(-) (-) CAN(-)
20GN 20GN
W/WTEC W/V8-AVNT
ECU "J1" CONN

(7305F) 120 ohms 1
ECM
29 (6007)
31 3 19
18
32
20
W/LCT WITHOUT WTEC

SEE Chapter 10, Sheet 1 WITHOUT LCT W/I6

U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
JKP 11JAN02 ADDED SHT CALLOUT CH02. C 55043Z DATE PART NO.
RELEASE NO. SHEET
CNA 23AUG02 REM SHIELD/ADDED SPLICES D 56507K P52778H 22JUN00 AE08-52366 07
Figure 19 Drivetrain 1939 Data Link (Chassis)
S082852a
2.8. GROUNDS CHASSIS, P. 8

CHAPTER 2
GROUNDS, CHASSIS
J94-GHA
14WH HYD ABS GND CH09_04
J94-GHB
14WH HYD ABS GND CH09_04
J94-GHC HYD ABS MOD GND CH09_04

14WH
J94-GH
10WH J94-GHD HYD MOD PUMP RELAY GND CH09_06
18WH
J94-GHE ABS WARN LIGHT RELAY GND CH09_06

18WH
J94-GHF ABS EVENT RELAY GND CH09_06

18WH
J94-GAC
18WH AIR ABS GND CH09_02
STARTER J94-GAB AIR ABS GND CH09_02

GND 18WH
J94-GA
(4036) 12WH J94-GAA
18WH AIR ABS GND CH09_02
J11-GL
4WH GND J94-GAD ABS ECU POWER RELAY GND CH09_02
18WH
(4005)
(4006)
J11-GQR REAR REMOTE SOLENOID POWER MOD

14WH GND CH09_15
J5M(D) J1939 GND CH09_15

20WH
J11-GPM
14WH
J5M(S) SYSTEM CONTROLLER SHD GND CH09_15
20 SHLD
J11-GQS FWD REMOTE POWER MOD CH09_15
14WH
(FWD ONLY)
J11-GPN
16WH FWD REMOTE POWER MOD CH09_15
(FWD AND REAR)
J11-G
12WH FWD CHASSIS GND CH03_6, CH08_02
J11-GD PRIMARY IGN RELAY GND CH02_14

18WH
J11-GJ
10WH J11-GA REAR CHASSIS GND
14WH CH07_08; CH08_01,02; CH09_01,09
J82-G WIPER MOTOR GND CH03_09
16WH

52778H 26MAY00 AE08-52366 08
Figure 20 Grounds Chassis
S082852a
2.9. GROUNDS CHASSIS, P. 9

CHAPTER 2
GROUNDS, CHASSIS
J11-GBB BODY BUILDER GND CH9_10

12WH
J11-GBG
12WH
J11-GBR ACCESSORY BODY BUILDER RELAY CH9_10
18WH
J11-GH TRAILER SOCKET GND CH9_11

8WH
J11-GW TRAILER ABS CENTER PIN RELAY CH9_11

18WH
J11-GM
8WH
J56-GH
18WH TRAILER LEFT TURN RELAY CH9_11
J57-GH
18WH TRAILER RIGHT TURN RELAY CH9_11
J72-G TRAILER AUX CENTER PIN RELAY CH9_11

18WH
J19-G
18WH FUEL HEATER RELAY CH9_07
J17-GR1 CRANK INHIBIT W/AUTO NEUTRAL CH10_05

18PK
STARTER GND
(4036)
J65-G
18WH WORK LIGHT GND CH08_05
J11-GL
4WH
GND J19-GA FUEL FILTER WARNING LIGHT GND CH07_09

16WH
(4005)
(4006)
J90-G
16WH FLOW SWITCH GND CH09_8
J44-GA
16WH POWER PARK GND
J44-G
10WH POWER PARK GND
J11-GAM EATON AUTOSHIFT GND

12WH
J90-GM
12WH HYDRAMAX MOTOR CH9_08
J11-GPM
16WH PAM MODULE CH7_11
J11-GPN FORWARD REMOTE POWER MODULE CH9_15

16WH
J61-G
18WH AIR SUSPENSION SOLENOID CH9_17

52778H 26MAY00 AE08-52366 09
Figure 21 Grounds Chassis (Cont.)
S082852a
2.10. GROUNDS IP, P. 10

CHAPTER 2
GROUNDS, IP
DIAGNOSTIC
CONNECTOR
A98-G
18WH
(1650)
A
A63-GA
20WH MARKER LTR GND CH8_04
A11-GF
16WH DOME LT GND CH8_04
A11-GAB SYSTEM CONTROLLER

20WH
1
(1600)
A11-G
10WH
A11-GAA
18WH WASHER GND CH3_09
A28-G
18WH CLUSTER GND CH7_05
A11-GAD
16WH
FB2 IGN RELAY GND CH2_12
A86-G
18WH RADIO GND CH3_08
A74-G
18WH HVAC CONTROL GND CH11_01
A11-GA
10WH A11-GDB
18WH SWITCH PAK GND CH3_11
A84-G CIGAR LTR GND CH3_01

14WH
CAB GND
A86-GA
STUD 14WH AUX PWR GND CH3_01
(1851)
(1852)
(1859)
A11-GAH SYSTEM CONTROLLER

14WH
B (1601)
A73-G
12WH PWM GND CH11_01

RELEASE NO. SHEET
CNA 22AUG02 RMVD CLUSTER GND CH7_05 B 56507K 52778H 9AUG00 AE08-52366 10
Figure 22 Grounds IP
S082852a
2.11. GROUNDS IP, P. 11

CHAPTER 2
GROUNDS, IP
A11-GDW COURTESY LIGHT DRV CH8_04

18WH
A11-GDX
16WH
A11-GDV COURTESY LIGHT PASS CH8_04
18WH
A81-GA
12WH POWER WINDOW / LOCK DRV CH3_04
A81-G
12WH POWER WINDOW / LOCK PASS CH3_04
A11-GH
8WH
A81-GB POWER WINDOW / LOCK PASS

12WH
TRAVEL CREW CH3_05
A81-GC POWER WINDOW / LOCK DRV

GND STUD 12WH
TRAVEL CREW CH3_05
(1858)
(1862)
(1552F)
A A11-GAL
12WH
B A11-GBA
18WH OPT IGN RELAY GND CH2_13 A186 TRANSMISSION GND
A62-GC 18DKBL
18WH SHIFTER GND CH10_01 CH10_03
C A62-GD
18WH
SNOW VALVE A188 TRANSMISSION GND
A23-GA 5B SWITCH 18DKBL
D 18WH CH10_03
BUSS BAR
(1901)
A11-GDY SEE CH05_03 MIRROR SWITCH
E 12WH
ETHER START SEE CH03_07
A62-GF IP AIR HORN SW SWITCH
F 16WH CH3_06 (1010)
A21-G 10 SEE
G 16WH CH05_02
H A41-G PREMIUM TRIM GND
18WH
CH3_03
J
A28-GC AUTO NEUTRAL LIGHT

K 18TN
SEE CH10_05
GROUND
(1003)

P52778H 9AUG00 AE08-52366 11
Figure 23 Grounds IP
S082852a
2.12. IGNITION CAB, P. 12

CHAPTER 2
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 12 VOLT
INTERNATIONAL TRUCK AND ENGINE CORPORATION. POWER DISTRIBUTION - IGNITION CAB
CAB FUSE BLOCK

(1011)
G2 E2 C2 A2
5A
F6 5A A92VA
18VT CHAP 10_1
H2 F2 D2 B2 G1 H1
F17 TRANSMISSION
18RD
A15
5A
A 13B
16PK
B C1 D1
F21 OWNER/OPERATOR
CAB FUSE BLOCK

S S S S A IGN FEED
A KEY SWITCH
I I
I
A
I
A (1100) 5A
OFF OFF OFF OFF A41B
18GY CHAP 3_03
S I A A1 B1
GND F23 COMPASS/TEMPERATURE
(1012)
D C
A28A
DIODE ASSY 18TN CHAP 7_05
18LTBL
A13DH
A12AB
18PK
(1106M) CLUSTER
5A
A14AS
10RD
NEG STUD A75C

18LTGN CHAP 11_01
(1851) E1
A B
F19 F1
HEATER-A/C CONTROL
A11-GA
FUSE BLOCK 3&4
10WH
IGN FEED
A13AJ
10PK
(1102)
18LTBL
A17H
A13DD
18PK CHAP 6_04
18PK
A12
A13DB CLUTCH
18PK TO ACC RELAY 5A
A
SEE CH02_01 A99E
18VT CHAP 1_03
A2 B2
SEE CH02_01 F24 ACCELERATOR
CHAP 2_13
A11-GAD
16WH
A13HC
PASS THRU
A11-GAF
16PK
16WH
(4014)
CAB FUSE BLOCK

DRIVER DISPLAY
5A
A13C
18PK
F4 A13HC
CHAP 9_08
A13AG 16PK
15 85 C2 D2
18PK
F22 HYDR BRAKES
(1012)
86
TO IGN RELAY D3
87
5A
CHAP 2_14 A13AH F2 A13AF
10PK 18PK
D4 F3 E2 12
A14AV F20
10RD
87A
30
SYSTEM
A14BB
CONTROLLER
6RD
(1600)
IGN RELAY
CAB FUSE A75D
BLOCK 18LTGN HVAC SYSTEMS
(1012) CHAP 11_01
A14AAA
6RD
A14AA
6RD
MEGAFUSE
100A
NAME:A14AV
U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 24AUG02 1012 WAS 1011, REWIRED C 56507K RELEASE NO. DATE PART NO. SHEET
FUSE BLOCK P52778H 22JUN00 AE08-52366 12
Figure 24 Ignition Cab
S082852a
2.13. IGNITION CAB, P. 13

CHAPTER 2
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 12 VOLT POWER DISTRIBUTION -
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IGNITION CAB (CONT)
G2 E2 C2 A2
CAB FUSE BLOCK
F6 5A (1011)
H2 F2 D2 B2
18RD
A15
A
B
S A S S S A
KEY SWITCH
I I I
A I A OFF (1100)
OFF OFF OFF
GND S I A
D C
A13DH
18PK
DIODE ASSY
18LTBL
(1106M)
A12AB
A B
18LTBL
A12
A13DD
18PK
TO ACC RELAY
CH2_01
A11-GBA
18WH SEE CH02_11
A13DB J4
18PK
85
G3 A11-GAM
16WH SEE CH03_13
86
87
J3 A13FA
10PK 10A A13F SATELLITE COMMUNICATION
A14FJ 16PK
BATT FEED QUAL COMM-IMCT SYSTEM
10RD A13E
G2 F28 H2
87A
SEE CH03_14
30
CH2_02 G4 16PK
CAB FUSE C2
BLOCK
IGNITION 10A SNOW VALVE SWITCH
A13DA CONNECTOR
(1013) 18PK
A2 F34 B2 SEE CH05_03
CAB FUSE
A13FB
BLOCK
10PK
(1013) 10A
A86P 2 WAY RADIO
16LTGN
E2 F30 F2 SEE CH03_10
5A
G1 F36 H1
7.5A
A21C ETHER START
16TN
A1 F33 B1 SEE CH05_02
CAB FUSE 5A
A59H
BLOCK 18BK LIFT AXLES
(1013) C1 F31 D1 A59J
18BK SEE CH09_25
5A
A49C OPTIONAL WARNING
18GY
E1 F29 F1 LIGHTS
A49E
18GY SEE CH07_08

CNA 21SEP02 DVD/ADDED KEY SWITCH D 56507Z
(1100), DIODE ASSY. (1106M), RELEASE NO. DATE PART NO. SHEET
CAB FUSE BLOCK (1011). P52778H 09AUG00 AE08-52366 13
Figure 25 Ignition Cab (Cont.)
S082852a
2.14. IGNITION FEEDS, CHASSIS, P. 14

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IGNITION FEEDS, CHASSIS
J71
18OR BACKUP LIGHT MANUAL XMSN CH8_01
J71
MINI FUSE BLOCK 18OR BACKUP LIGHT LCT XMSN CH10_1
(4001) J71
18LTBL BACKUP LIGHT W/EATON AUTOSHIFT
10A J71H
18OR BACKUP LIGHT RELAY WTEC CH10_02
F1-A1 J71J
F1-B1
18OR BACKUP LIGHT RELAY WTEC CH10_02
J44N
16GY PARK BRAKE
F1-C1 F1-D1
5A J97UA
J13S 18VT
ENGINE/DASH CONN V8-AVNT CH6_03
14PK
F1-E1 J97U
F1-F1
18VT ECM 24 ENGINE CONN I6 CH6_01
10A W/SOLENIOD 5A W/CLUTCH

10A
J23FS
18TN
FAN SOLENIOD SEE CH05_01
F1-G1
F1-H1 J23Z
18TN FAN CLUTCH SEE CH05_01
5A
F1-B2 J24C
18GY EXHAUST BRAKE RELAY CH06_01
F1-A2
J87K
5A
18GY WASHER PUMP CH03_09
F1-C2 F1-D2
J94AY
30A
J13W
12GY ABS CH09_02
14PK J92FN
F1-E2 F1-F2
16TN LCT COLUMN SHIFTER CH03_17
10A J13M
18PK IGN SENSE LCT CH10_01
F1-G2 J92NA
F1-H2
18YL IGN SENSE WTEC CH10_03
J94HD
10A
18GY
HYD ABS FEED CH09_04
F1-A3 F1-B3
10A
J39A
16GY AIR DRYER CH09_01
F1-C3 F1-D3
20A J39B
J13E 16GY
HEATED DRAIN VALVE CH09_01
14PK
F1-E3 F1-F3
10A
J37C
18TN FUEL TRANSFER PUMP CH09_09
F1-A4 F1-B4
10A
J61
18GY AIR SUSPENSION CH09_17
F1-C4 F1-D4
5A
J13T J92J
14PK 18TN WTEC AUTO NEUTRAL RELAY CH10_05
F1-E4 F1-F4
J13AS
18PK FUEL HEATER RELAY CH07_09,CH09_07
J13X J94A2
18PK 18PK AIR ABS RELAY CH09_02
J13AV
IGNITION 18PK TRAILER ABS CENTER PIN
(4840)
J13CW
10PK
PASS THRU
(4014)
FROM
A13C
KEYSWITCH 18PK
J13C
18PK
CH02_12 15 R9-5 R9-4
86 87 87A
PRIMARY
IGNITION
RELAY
(4003) 85 30
CAB
R9-1 MEGAFUSE
GND R9-2
(4005) _w20588_19
J11-GD J11-GD J14D J14F FUSIBLE LINK
18WH 18WH
(4006) 10RD 8RD 8RD

CNA 22AUG02 ADDED PARK BRAKE, ABS D 56507K DATE PART NO.
RELEASE NO. SHEET
DELETED ABS WARN RELAY 52778H 10AUG00 AE08-52366 14
Figure 26 Ignition Feeds, Chassis
S082852a
2.15. START, P. 15

CHAPTER 2
12VOLT POWER DISTRIBUTION - START
MEGAFUSE
100A
TO START SOLENOID POS K14H A14AA A14AAA A14BB
4RD 6RD 6RD 6RD
CH4_1,2
14GY
A14AS
10RD
G2 E2 C2 A2
FUSE BLOCK #2
F6 5A
(1011)
H2 F2 D2 B2
18RD
A15
A
B
S A
S S S
A
KEY I I
I I
SWITCH OFF OFF
A
OFF
A
OFF
(1100) A
GND
S I
B
A17
18PK SEE CH10_05
W/AUTO NEUTRAL
18PK
A17
J17D
10PK
N/AUTO NEUTRAL
TO ENGINE
ECM
PASS THRU
CH4_1,2 8
AT DASH
(4014)
18PK
J17
R12-2
J17S
86
18PK
85
R12-5
87
R12-4
J17E TO START SOLENOID
10PK
R12-1 CH4_1,2
30
87A
R12-3
(4003)
STARTER
RELAYS
NOTE:
SHOWN NOT WITH WTEC AUTONEUTRAL

ALSO SEE CH10_5

CNA 23AUG02 FUSIBLE LINK WAS MAXIFUSE C 56507K RELEASE NO. DATE PART NO. SHEET
BLOCK P52778H 10AUG00 AE08-52366 15
Figure 27 Start
S082852a
3. CAB ACCESSORIES (CHAPTER 3)

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CIGAR LIGHTER & POWER FEEDS
CAB FUSE BLOCK CIG LTR

CIGAR LIGHTER
(1011) PWR (STANDARD EQUIPMENT)
F3 (1854)
G3 H3
A84
(CH 2, PG 2) 14LTGN
15A CIG LTR
A11-GA A84-G
10WH 14WH
NEG CIG LTR

STUD GND
(1851) (1853)
A86-GA
14WH
POINT A
TO POINT A (OPTIONAL WIRING 1)

THIS SHEET
CAB FUSE BLOCK AUXILIARY CIG LTR
(1011) POWER PWR SOURCE
F14 (10) (1860)
A2 B2
A B
A86M A86M
(CH 2, PG 2) 14LTGN 14LTGN
20A A
B
A86-GA A86-GA
14WH 14WH
TO POINT A
(OPTIONAL WIRING 2)
THIS SHEET
CAB FUSE BLOCK AUXILIARY TWO POST
F14 (10) (1861)
A2 B2
A A86N A
A86M
20A B B
A86-GA A86-GB
14WH 14WH
(OPTIONAL WIRING 3)
TO POINT A
THIS SHEET CAB FUSE BLOCK AUXILIARY CIG LTR
F14 (10) (1860)
A2 B2 B
A86M A A86M
20A A
B
A86-GA A86-GA
14WH 14WH
TWO POST
PWR SOURCE
(1861)
A86N A
14LTGN
B
A86-GB
14WH
60AMP POWER FEED
PTC BODY BUILDER

BODY BUILDER
DCM BATT FEED
FEED STUD
(1820)
(1870)
MAXIFUSE A2
J14MM
BLOCK 8RD
P14
8RD
(4000) 60A A

CNA 23AUG02 F14 WAS F2 B 56507K P52778H 26JUN00 AE08-52367 01
Figure 28 Cigar Lighter and Power Feeds
S082852a
3.2. CB POWER, P. 2

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CB POWER
(CH 2, PG 1)
G1
CAB FUSE
10A F1
BLOCK
(1011) H1
16LTGN
A11-GF A11-G
16WH 10WH
A86F
ROOF/IP
CONN NEGATIVE
12 11
STUD
(2000)
(1851)
16LTGN
D11-GF
16WH
D86F
CONSOLE/
ROOF
A B
(2502)
C11-GF
16WH
16LTGN
C86F
C86-GF
16WH
A B
CB RADIO
POWER
(2303)

CNA 23AUG02 CHGD F20 TO F1, 1012 TO 1011 B 56507K P52778H 25AUG00 AE08-52367 02
Figure 29 CB Power
S082852a
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3

CHAPTER 3
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMPASS AND
INTERNATIONAL TRUCK AND ENGINE CORPORATION. TEMPERATURE DISPLAY
TEMP
A B
SENDER
(8601)
18GY
18GY
M41A
M41
AUX FWD/DASH
B C
CAB FUSE (4305)
BLOCK
(1012)
PANEL LIGHT
A1
BUSS BAR
18GY
18GY
J41A
(1002)
J41
5A F23 SEE CH08_08
B1 G
A62F 35 34
PASS THRU
18DKBL
(4014)
18GY
A41B
A41
18GY
H
A41-G A41A
18WH 18GY
GROUND
(1003) CONSOLE/IP
1 2 3 4 10 PREMIUM
(2503)
C41-G
18WH
C41A
18GY
18GY
C41B
18GY
C41
18DKBL
C62F
DOME/READING LIGHT
A D E G H
COMPASS/TEMP UNIT
(2117)
GROUND
DIMMER
12V IGN
TEMP +
TEMP -
COMPASS/TEMP
MODULE

RELEASE NO. SHEET
CNA 23AUG02 RMVD 1200, F23 WAS F10 B 56507K P52778H 25AUG00 AE08-52367 03
Figure 30 Compass and Temperature Display
S082852a
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4

CHAPTER 3
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOORS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. WINDOWS AND LOCKS (POWER)
NEGATIVE
A11-GH
STUD 10WH
30A
(1858) A81B
12LTGN
CAB FUSE BLOCK
B3 A3
(1011)
F15
SEE CH03_05 A81-GC
12WH
SEE CH03_05 A81-GB 30A

12WH A81A
12LTGN CAB FUSE BLOCK
SEE CH03_05 A3Y(+) B4 A4
18DKBL (1011)
F16
SEE CH03_05 A3Z(-)
18GY
29
SYSTEM A3E(+) A3N(+)
20DKBL 18DKBL
CONTROLLER
A3F(-)
(1600) 20GY A3W(+)
30 18DKBL
A3P(-)
18GY
A3X(-)
18GY
DOOR DOOR
POD SIGNAL POD SIGNAL
DOOR/IP DOOR/IP
(3202) (3202)
(3200) (3204)
A A
ADDRESS 2 ADDRESS 2
B A A B
E3W(+) E3W(+)
ADDRESS 1 18DKBL 18DKBL
ADDRESS 1
C B B C
E3X(-) E3X(-)
DATA - DATA -
DOOR POD
DOOR POD
18GY 18GY
D C C D
DATA + DATA +
E D D E
E81-GA A81-GA A81-G E81-GA
GND 12WH 12WH 12WH 12WH GND
F E E F
G F F G
E81B E81B
POWER 12LTGN 12LTGN POWER
DRIVER
PASSENGER
A A
E83E E83E
WINDOW 14LTGN 14LTGN
WINDOW
B B
E83A E83A
WINDOW 14LTGN 14LTGN WINDOW
C C
E81A E81A
LOCK 14LTGN 14LTGN LOCK
D D
LOCK LOCK
DOOR
DOOR
POD LOAD
POD LOAD
14LTGN
14LTGN
(3201)
E81E
E81E
(3201)
ite_drawn:
B A A B B A A B
NOTE:
THE DOTTED LINES
ARE AN OPTION FOR TRAVEL DOOR WINDOW WINDOW DOOR
LOCK MOTOR MOTOR LOCK
CREW DOOR PODS
(3203) (3100) (3100) (3203)

CNA 23AUG02 F15 WAS F27, F16 WAS F34, B 56507K DATE PART NO.
RELEASE NO. SHEET
1011 WAS 1013 P52778H 25AUG00 AE08-52367 04
Figure 31 Front Doors Windows and Locks (Power)
S082852a
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5

CHAPTER 3
CREW DOORS
WINDOWS AND LOCKS (POWER)
30A
A81C
12LTGN
CAB FUSE BLOCK
H1 G1
(1014)
F37
30A
A81D
12LTGN
CAB FUSE BLOCK
B1 A1 (1014)
F43
SEE CH03_04
SEE CH03_04
SEE CH03_04
SEE CH03_04
A81-GB
18DKBL
A81-GC
12WH
A3Y(+)
A3Z(-)
12WH
18GY
ROOF / IP
A B C D E F CREW DOOR
(2600)
D81-GC
D81-GB
18DKBL
D3Z(-)
12WH
D3Y+)
12WH
18GY
DOOR DOOR
LEFT CREW
RIGHT CREW POD SIGNAL
POD SIGNAL DOOR POD
DOOR POD
(3209) (2601) (3209)
(2602)
A A
ADDRESS 2 ADDRESS 2
B A A B
T3BB(+) D3B(+) T3BB(+)
ADDRESS 1 D3BB(+) ADDRESS 1
18DKBL 18DKBL 18DKBL
18DKBL
C B B C
T3AA(-) D3AA(-) T3AA(-)
DATA - D3CC(-)
18GY
DATA -
DOOR POD
DOOR POD
18GY 18GY 18GY
D C C D
T81E D81C D81D T81E
DATA + 12LTGN 12LTGN 12LTGN 12LTGN DATA +
E D D E
T81-GD D81-GF D81-GD T81-GD
GND 12WH 12WH 12WH 12WH
GND
F E E F
T8A D81-GE T8A
18WH 18WH 18WH
G F F G
D81-GG T8B
POWER T8B 18WH 18WH
POWER
18WH
LEFT CREW
RIGHT CREW
A A
T83F T83F
WINDOW
B B
T83C T83C
WINDOW
C C
T81C T81C
LOCK 12LTGN 12LTGN LOCK
D D
LOCK LOCK
DOOR DOOR
POD LOAD POD LOAD
12LTGN
12LTGN
T81F
(3210) (3210)
T81F
ite_drawn:
B A A B B A A B
DOOR WINDOW WINDOW DOOR

LOCK MOTOR MOTOR LOCK
(3211) (3002) (3002) (3211)

CNA 22AUG02 F37 WAS F28, F43 WAS F35 B 56507K RELEASE NO. DATE PART NO. SHEET
1014 WAS 1013 P52778H 25AUG00 AE08-52367 05
Figure 32 Crew Doors Windows and Locks (Power)
S082852a
3.6. HORN, DUAL ELECTRIC, P. 6

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC
RIGHT SIDE
ELECT HORN
(8312)
B
M85-GE M85-GC
16WH 16WH
A
M85L
16GY
20 (8301)
B
M85-GD B
16WH M85-GA
CITY HORN
16WH
AIR HORN
A M85K M85J A
16GY 16GY
LEFT SIDE
20
ELECT HORN GROUND

(8311) ADAPTER #2
(8801)
20
18
RADIATOR
CLOCK GND
A D C GROUND
SPRING (8600)
ADAPTER #1
(1809) A (8800)
RADIATOR M11-GC
18GY
12WH
B9R
M85E
16GY
18GY
B85B
M11-GD
12WH
M11-G
12WH
18GY
18GY
B85C
B9V
A4 B10 B11 W/INSTRUMENT PANEL HORN SWITCH

CAB/DCM
(1800) FWD CHASSIS/DASH
HORN 10 13
(4301)
A85K SWITCH
18GY (1018)
J85AA
20GY
A85B
16GY
A85L
18GY 2B
18GY
20GY
A85C
A9M
A9V
20GY
A85C
18GY 3 J11-G J11-GJ

12WH 10WH
8 (4006)
GND 2
20GY
18DKBL
10
A9H
A62R
SYSTEM SYSTEM
A62-GF
CONTROLLER
18WH
3 13 5 E CONTROLLER
ZERO VOLT REF
ELEC HORN SW
(1600) BROWN FRONT

AIR HORN
(4007)
PANEL LIGHT
BUSS BAR E
(1002)
SEE CH08_08 GROUND
F ADAPTER
(1003)

P52778H 19JUN00 AE08-52367 06
Figure 33 Horn, Dual Electric
S082852a
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7

CHAPTER 3
MIRRORS (HEATED, LIGHTED & POWER)
SYSTEM CONTROLLER H G
(1601)
14LTGN
A78
CAB FUSE A4
BLOCK
5A
F36
(1013)
B4
16LTGN
16LTGN
A78M
A78P
A1 CAB FUSE
G2
BLOCK
(1011)
10A F18 10A F13
H2
B1
CAB FUSE
BLOCK
(1012)
DRIVER
POWER
MIRROR
SEE CH02_11
L/R
AXIS
A
20YL
B
SEE CH08_10
U/D
C
AXIS
18RD
D
18DKGN
E
HEATER
18BK
F
LIGHT PASSENGER
G
Power
16LTGN
ANT GND Mirror
16BN
A58S
A78H
DOOR/IP
A11-GDY
18DKBL
MIRROR
12WH
A62D
(3003)
L/R
A
A78D
A AXIS
18OR
MIRROR 18LTGN
A
B B
SWITCH A78E
18BN
18LTGN
B
C C
A78F
18YL
18LTGN
C
U/D
D D AXIS
A78J
18RD
16LTGN D
A1 E E
20OR 18LTGN
E
A2 F F HEATER
A58U A58T
20BL 18BK
18BN 18BN F
A3 G G
20YL A78L
18LTGN G LIGHT
A4 H H
18BK A78-GD A78-GB
16WH
B1 J
16WH
J
ANT GND
20OR
B2 K K
20WH
B3
20BN
B4 DOOR/IP
20BL
MIRROR
(3000)

CNA 23AUG02 REV FUSE BLOCK/DEL A. GND B 56507K 52778H 25AUG00 AE08-52367 07
Figure 34 Mirrors (Heated, Lighted and Power)
S082852a
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. RADIO (ENTERTAINMENT), SPEAKERS
CAB FUSE BLOCK CAB FUSE BLOCK

CLUSTER (1012) C4 G1 (1011)
1 A62 10A
CONN 18DKBL 10A
F12 F23
(1500)
D4 H1
18LTGN
18LTGN
A86A
A86
W/PREMIUM
RADIO ONLY
M 2
A86J
LEFT CONSOLE 20LTGN LEFT CONSOLE -
K A86L 8
RIGHT CONSOLE 20LTGN RIGHT CONSOLE -
B 6
RADIO POWER RADIO POWER
J 7
RIGHT FRONT + A86K
20LTGN RIGHT FRONT +
L 1
LEFT FRONT + A86H
20LTGN LEFT FRONT +
O 12
RADIO MEMORY RADIO MEMORY
PREMIUM AM-FM CASSETTE

RADIO BASE RADIO
I 11
PANEL LIGHT A62E PANEL LIGHT
20DKBL
D 4
LEFT REAR - A86C LEFT REAR -
20LTGN
F 10
RIGHT REAR - A86E RIGHT REAR -
G 20LTGN 7
A86D
RIGHT REAR + 20LTGN RIGHT REAR +
E 3
LEFT REAR + A86B
20LTGN LEFT REAR +
C 5
GROUND GROUND
RADIO RADIO
CONN CONN
(1300) (1301)
PREMIUM
ROOF ROOF
CONN CONN
(2503)
A86-G
(2000)
20WH
8 7 9 6 13 1 5 4
W/PREMIUM
18LTGN
18LTGN
CAB TRIM
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
C86H
ONLY
C86K
C86J
D86C
D86D
C86L
D86B
D86E
A11-GA
10WH
A B A B A B A B
GND STUD
+ - +- + - +- (1851)
LEFT RIGHT LEFT REAR RIGHT REAR
CONSOLE CONSOLE SPEAKER SPEAKER
SPEAKER SPEAKER (2302) (2301)
(2305) (2304)
NOTE: REAR SPEAKER WIRING IS THE

SAME FOR STD, EXTENDED AND
TRAVEL CREW CAB.

CNA 16SEP02 DVD/ADDED PREMIUM RADIO D 56507Z
WIRING.
52778H 25AUG00 AE08-52367 08
Figure 35 Radio (Entertainment), Speakers
S082852a
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9

CHAPTER 3
WINDSHIELD WIPER AND WASHER PUMP
WIPER MOTOR SYSTEM CONTROLLER

(4015) BLUE
C/B
(4008)
F
B+ A J82B J82F WIPER HIGH
16GY 16GY
WINDING
PRK B J82P
WV50V 16GY
A 2.2uF x2
GND C
J82-G
16WH
4.4uH x3
D
HI J82H
16GY
E
LO J82L
16GY
J82HL
J82FA
16GY
J82FB
18GY
18GY
WIPER
WIPER PWR
HI-LOW
RELAY
SYSTEM CONTROLLER RELAY
J11-GJ
10WH
(4003)
(4004) (4003)
R1-5 R2-5
85
85
29
J82RP R1-2 R2-2
18GY
86
86
87
87
R1-4 R2-4
R1-3 R1-1 R2-1 R2-3

J82HLP
16GY
GND 2
30
30
87A
87A
(4006)
20
J82RH
18GY
SYSTEM
TURN SIGNAL CONTROLLER
SWITCH
DCM (1600)
(1810) CONNECTOR
WIPER 0 (1800)
8 C9 22
20GN
B82 A82
18GY 20GY
WIPER 0
WIPER 1
11 C1 23
20RD
B82A
18GY
A82A WIPER 1
20GY
WIPER 2
5 B1 24
20OR B82B A82B
18GY 20GY WIPER 2
7 A4 3
20WH
A9H
B9S B9U A9V (250)
20GY
ZERO VOLT REFERENCE
WASHER 12
18GY 18GY
A5
18GY
28
20YL
A87C A87A
B87A
18GY 20GY
WASHER PUMP
18GY
6 A3
A11-GAA
B11-GAA
18GY
18WH
A11-G
10WH
NEGATIVE
WASHER FLUID CENTER STUD
ZERO VOLT REF SYSTEM CONTROLLER
LEVEL SENSOR CHASSIS (1852)
SPLICE (4004)
(9748) (9700)
(8802) J87C
18GY
N87HA 2 1 D6 12 LOW WASHER

N87EA J87CA
18GY 18GY 18GY FLUID LIGHT DIGITAL
D3
PASS THRU
D2
AT DASH
(4014)
1 30
N87DB J87BB A87B
18GY 18GY
NOTE:
18GY
WASHER PUMP J87B
ALL DASH LINES REFER TO
(9747) 2
18GY
5 AMP RH-MRD MODELS.
N87DB F1-D2 F1-C2 MINIFUSE
J87KB
18GY 18GY BLOCK
J87KA
18GY
(4001)

JKP 11JAN02 ADDED RH-HDD & SS. C 55043Z DATE PART NO.
RELEASE NO. SHEET
CNA 22AUG02 J87KA WAS J87K D 56507K 52778H 10AUG00 AE08-52367 09
Figure 36 Windshield Wiper and Washer Pump
S082852a
3.10. 2WAY RADIO, P. 10

CHAPTER 3
2-WAY RADIO
SEE CH02_13
BATTERY
A13FA
18PK
N14HB
10RD
N14-GD
10WH
A
(9265) 2-WAY RADIO

A
20A NEGATIVE CONN
B (9263)
N14HC
10RD
N14-GD
10WH
2-WAY RADIO
POSITIVE CONN A
(9264)
N14HC
10RD
2-WAY
RADIO
A B
CONN
(6334)
J14-GD
J14HC
16WH
16RD
E2
CAB FUSE
(4014) 21 28
F30 BLOCK
PASS THRU 5A
(1013)
F2
16LTGN
A14HC
A11-GAP
16RD
16WH
A86P
POSITIVE
2-WAY RADIO BTRY
NEGATIVE
2-WAY RADIO BTRY
2-WAY RADIO
CONNECTION

CNA 22AUG02 A13FA WAS A13DF, F30 WAS C 56507K RELEASE NO. DATE PART NO. SHEET
F38, 1013 WAS 1014 P52778H 19JUN00 AE08-52367 10
Figure 37 2Way Radio
S082852a
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

CHAPTER 3
SWITCH PACK, OPTIONAL GAUGE PACK
CLUSTER
(1500) CAB FUSE
SYSTEM BLOCK NEG STUD
CONTROLLER 30 29 1
(1011) (1851)
(1600) E1
A11-GA
10WH
5A F5
F1
CAB FUSE SWITCH PACK
18DKBL
(1101)
BLOCK
A62
(1014) A11-GDB
A
18WH GROUND
E1 B
A12P
5A F39 18LTBL POWER
C
A62C
F1 18DKBL BACKLIGHT
D
A3E(+) A3J(+)
20DKBL 18DKBL SWITCH D/L +
E
A3F(-) A3K(-)
20GY 18GY SWITCH D/L -
F
ADDRESS SEL
(1101A)
A
GROUND
A14FF B
18RD A12FC
18LTBL POWER
C
BACKLIGHT
D
OPTIONAL GUAGE SWITCH D/L +
PACK E
(1510) SWITCH D/L -
F
ADDRESS SEL
7
BATTERY
8
ACCESSORY
1
A11-GJ
GROUND 18WH
2
SWITCH PACK
A62S (1101)
BACKLIGHT 18DKBL
SWITCH PACK
5 A
TO PREVIOUS
A5C(+)
DRIVE TRAIN J1939 (+) 20YL GROUND
6 B
A5C(-)
DRIVE TRAIN J1939 (-) 20LTGN
POWER
3 C
BACKLIGHT
4 D
SWITCH D/L +
9 E
SWITCH D/L -
10 F
ADDRESS SEL
11
(1101A)
PACK OR OPTIONAL
12 A
TO NEXT SWITCH
GROUND
GAUGE PACK
13 B
POWER
14 C
BACKLIGHT
D
SWITCH D/L +
DRIVETRAIN E
J1939 SWITCH D/L -

F
(1659)
ADDRESS SEL
NOTE:
FOR MULTIPLE SWITCH PACKS,
A CONNECT 1101 OF NEXT SWITCH
PACK TO 1101A OF PREVIOUS
SWITCH PACK. CONNECT OPTIONAL
B GAUGE PACK TO LAST SWITCH
PACK.

CNA 23AUG02 A12FC WAS A13FC;F39 WAS C 56507K RELEASE NO. DATE PART NO. SHEET
F12;F5 WAS F19. P52778H 09AUG00 AE08-52367 11
Figure 38 Switch Pack, Optional Gauge Pack
S082852a
3.12. LIGHTED AIR SHIELD, P. 12

CHAPTER 3
LIGHTED AIR SHIELD
18BK
18WH
WH
BK
B A
IP/AUX ROOF
CONNECTION
(2022)
A11-GHF
A58AD
18WH
18BN
GROUND
87A
ADAPTER
30
BUSS BAR D4
(1003)
F3
A58AC
18BN
87
CAB FUSE BLOCK
SYSTEM
86
6 A58AE D3 (1014)
CONTROL 20BN
10A
(1600)
85
A58AB
BATTERY FEED
18BN
F4 SEE CH02_02
F2 E2 F40
CONTROL = (HEADLIGHTS AND /OR PARK LIGHTS) & ACC

PEC 18JUN01 MULTIPLE CHANGES A P54634F RELEASE NO. DATE PART NO. SHEET
CNA 23AUG02 F40 WAS F39. B 56507K P54304U 16JAN01 AE08-52367 12
Figure 39 Lighted Air Shield
S082852a
3.13. ROOF AUX. LOAD, P. 13

CHAPTER 3
ROOF AUX LOAD
D58-GW
D58W
14BN
14WH
GROUND
IP/AUX ROOF ADAPTER
J
CONNECTION
A B BUSS BAR
(2021) (1003)
A11-GHE
14LTBL
A12-GB
14WH
14WH
A12U
B4
CAB FUSE
20A
BLOCK
F45
(1014)
A4
CAB FUSE
BLOCK
(1013)
A11-GAM
SEE CH02_13 18WH
CAB FUSE
BLOCK
14LTBL
(1013)
A12Z
J3 G3
A3
AUX ROOF LOAD 87A 87 85
5A
CAB FUSE F35 AUX ROOF LOAD
BLOCK #4 B3 SWITCH CONNECTOR
(1014) 30 (1915)
86
BATT FEED A14FR G4 J4 A12X

2B
SEE CH02_02 10RD 14LTBL
PANEL LIGHT A12Y 3

14LTBL
ADAPTER
BUSS BAR A12V
7
14LTBL
(1002)
J 8
A62U
SEE CH08_08 18DKBL
9
A12-GA
18WH

CNA 23AUG02 A3 WAS G1; B3 WAS H1 B 56507K RELEASE NO. DATE PART NO. SHEET
1013 WAS 1012. P54304U 16JAN01 AE08-52367 13
Figure 40 Roof Aux. Load
S082852a
3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

CHAPTER 3
SATELLITE COMMUNICATION
QUALCOMM-MCT & IMCT SYSTEMS
MSG
LIGHT
CAB FUSE OPT WARN LIGHT

BLOCK
C F CONNECTOR
(1014) (1555M)
16DKBL
J1708 PUBLIC (+)
A62B
10A
F28 A13E D (1660)
16PK A3AB(+)
G2
H2 A13F 16DKBL
16PK A3AB(-)
10A
18GY
F38 A14AF
D
16RD J1708 PUBLIC (-)
B2 A2 (1661)
QUALCOMM POWER A11-GG NEG STUD

16WH
(1902F) (1865)
C E F A B D
MCT SYSTEM
QUALCOMM POWER CONN
IMCT SYSTEM
IMCT (2700M)
QUALCOMM PWR CONN
(2702M)
QUALCOMM SYSTEM D11-GG
16WH
D62B
16DKBL
D13F
16PK
D14AF
16RD MCT SYSTEM
QUALCOMM
C B A D POWER-CONN
(2701F)
D3AB(+)
B A C D
16DKBL
18DKBL
D3AB(-)
D14AF
16RD
D13F
D62B
16PK
18GY
16DKBL
16LTGN
16RD
14QA
11-GQ
16WH
13QA
62QA
D11-GG
16WH
IMCT SYSTEM
C E F A B D
QUALCOMM
POWER CONN C E F A B D
(2703M)
11-GQC
11-GQB
14QC
16RD
16OR
14QB
16WH
BROWN
YELLOW
16WH
GREEN
WHITE
BLACK
RED
COMMUNICATION
B A E F D C
CONNECTOR UNIT
(XXXX)
9 TERMINAL
DISPLAY/KEYBOARD CABLE
CONNECTOR MCT
QUALCOMM SYSTEM
PANIC BUTTON A
(NOT USED)
A
TTRACS
(NOT USED) B
ORANGE
YELLOW
BROWN
YELLOW
BLACK
BLACK
BLACK
GREEN
BLUE
WHITE
RED
IMCT SATELLITE
ANTENNA CONNECTION
CONNECTOR

CNA 23AUG02 F28 WAS F36;F38 WAS F37. A 56507K RELEASE NO. DATE PART NO. SHEET
P54304U 16JAN01 AE08-52367 14
Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems
S082852a
3.15. SELF CONTAINED AIR SEAT, P. 15
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR INTERNATIONAL TRANSPORTATION CORP CHAPTER 3

TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE
SELF CONTAINED AIR SEAT
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FROM BATT FEED

FUSE F38
14RD
A14J
DASH GROUND
STUD
WH
14RD
14WH
RD
A B
AIR SEAT
(1918)
U00ARW2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 26AUG02 F38 WAS F37;RD WIRE WAS A 56507K RELEASE NO. DATE PART NO. SHEET
WH. P54634F 31MAY01 AE08-52367 15
Figure 42 Self Contained Air Seat
S082852a
3.16. DIGITAL CLOCK PTC, P. 16
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

NAVISTAR INTERNATIONAL TRANSPORTATION CORP

DIGITAL CLOCK PTC
GEOMETRY WAS
REMOVED

CNA 26AUG02 GEOMETRY WAS REMOVED. A 56507K RELEASE NO. DATE PART NO. SHEET
P54634F 05MAY01 AE08-52367 16
Figure 43 Digital Clock PTC
S082852a
3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17
NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE XMSN ALLISON LCT COLUMN SHIFTER
BATT
IGN
F1-G2
F2-C4
10A
10A
(4001)
F1-H2
F2-D4
J92FB
J92FN
16TN
16TN
J92FBA
16TN
85 87 87A
MICRO
RELAY
(4002)
86 30
SYSTEM
CONTROLLER
J92NB
(4004)
16TN
19 J92RD
16TN
G XMSN
(4705)
L13M4
ECU "J1"
18PK
GRAY
(7305)
2 L13#102
18PK
4 L13#104
18PK
L13M3
18PK
NSBU SW
E VEHICLE
(7301)

CNA 25SEP02 DVD/F2-C4 WAS F2-A4, F2-D4 B 56507Z RELEASE NO. DATE PART NO. SHEET
WAS F2-B4.
55043Z 02JAN02 AE08-52367 17
Figure 44 Transmission Allison LCT Column Shifter
S082852a
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)

4.1. I6 HEUI ENGINES, P. 1

CHAPTER 4
CHARGING AND CRANKING
I6-HEUI ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
J17S
(4014)
86
18PK
R12-5 R12-2
KEYSWITCH S A17
J17
18PK
(1100) B
85
18PK
8
87
R12-4
R12-1
J17D
R12-3 10PK
87A
30
10PK
J17E
ALTERNATOR FUSIBLE FUSIBLE ENGINE/
LINKS W/AUTO NEUTRAL LINK
J17E DASH
SEE NOTE 10PK SEE CH10_05
14GY (4103)
G
K2* C ECM POWER

B
17
4RD
STARTER
R
(4101)
K14H J14H
FUSIBLE 4RD 4RD
K17C
SEE NOTE LINKS
10PK
100A
BATTERIES CRANKING
MAXIFUSE
MOTOR
K2-G*
4WH
B S MEGAFUSE BLOCK (4000)

1/0RD 2/0RD SOLENOID
THERMAL
M
1/0BK
OVERCRANK
18WH
K17M
G B
(6316)
K17K
18PK
A K17L
K10-GC 18PK
1BK
W/THERMAL N/THERMAL
ENGINE CRANKING OVERCRANK OVERCRANK
BLOCK MOTOR
PROTECTION PROTECTION
2/0BK
GND
ECM
2/0BK
46
K11-GL
(6007)
4WH
FRAME FRAME
GND GND
DASH PANEL
GND
(4005)
NOTE:
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12BL

CNA 22AUG02 REVISED BATTERY GND. C 56507K RELEASE NO. DATE PART NO. SHEET
RMVD MAXIFUSE BLOCK P52778H 10AUG00 AE08-52368 01
Figure 45 I6 HEUI Engines
S082852a
4.2. V8 AVNT ENGINES, P. 2

CHAPTER 4
CHARGING AND CRANKING
(V8-AVNT) ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
(4014) J17S
86
18PK
J17 R12-5 R12-2
KEYSWITCH S A17 18PK
85
18PK
8
87
R12-4
R12-1
J17D
R12-3 10PK
87A
30
GLOW PLUG
RELAY
14GY ENGINE/
(4057)
10PK
J17E
DASH
ALTERNATOR
K18
6PK
J17E FUSIBLE CONN
SEE CH10_05
10PK
LINK (4103)
W/AUTO NEUTRAL
G
K2 ECM POWER/
B
4RD C 17
STARTER SOLENOID
R
(4105)
K14H J14H
FUSIBLE 4RD 4RD
K17C
LINKS
10PK
100A
BATTERIES MAXIFUSE
MEGA-
4WH
K2-G
FUSE BLOCK
1/0RD 1/0RD 1/0RD 4/0RD
B S (4000)
CRANK MOTOR
SOLENOID
18PK
K17L
1/0BK 1/0BK 1/0BK 4/0BK M
N14AY
10RD
B K17K
18PK
G A
K10-GC K17L
1BK 18PK
ENGINE
BLOCK CRANKING
ENGINE MOTOR
N14-G
GND
10WH
ECM
40A
FEED ECM2
2/0BK
23
FUSE (6020)
K11-GL
B
4WH
(9254)
N14BA
10RD
FRAME
GND
ECM
NEGATIVE ECM POSITIVE
A A
(9260) FEED
(9261)
N97-G
N97AA
GND
10WH
10RD
(4005)
TO ECM2 CLEAN
POWER/GROUND CONN
(A-12V,B-GND)
(6323F) NOTE:
SEE CH06_03 FOR CIRCUIT K18 FUSELINK IS 10RS
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
FOR CIRCUIT K2 FUSELINKS ARE 2-12BL

JKP 11JAN02 REV CRANKING MOTOR. C 55043Z
CNA 23AUG02 DEL MAXI FUSE BLOCK 4004 D 56507K P52778H 10AUG00 AE08-52368 02
Figure 46 V8 AVNT Engines
S082852a
4.3. CATERPILLAR ENGINES, P. 3
NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT CHARGING AND CRANKING
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE CAT ENGINES, CUMMINS ISM
ALTERNATOR
R
K2
B
4RD
FUSIBLE
G
LINKS
K2-G
4WH
CRANK MOTOR
BATTERIES
B S
SOLENOID
1RD 4RD
M
1BK 4BK
G A K17J
16PK
K10-GC
B
K11-GL
ENGINE 1BK
4WH
CRANKING
K17S
16PK
BLOCK THERMAL
MOTOR OVERCRANK
2BK
GND
(6303) (6316) NEG
STUD DCM CLUTCH
(1863) (1800) SWITCH
CAB DASH/ D8
FRAME 16 15 A17-GH B17H
GND ENG 18WH 18PK
GND B
18PK
(4103)
J17S
(4005) J17J
18PK 18
A17J D7 A
J17J B17J
18PK 8 18PK 18PK
A17
STARTER 18PK
18PK
ISO & PWR

J17
NOT W/ PASS KEY SWITCH

THERMAL RELAY
THRU "S" TERMINAL
OVERCRANK (4003)
(4014) CH02_15
85
DASH/ENG R12-5
(4103)
86
R12-2
87
17 J17FR12-4 MEGA FUSE

K17F 14PK
14PK 18 100 AMPS
K17G J17G R12-1J17D FUSIBLE LINK
14PK 14PK 10PK 14GY
87A
30
NOTES:
FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL
FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS
FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B

CNA 04OCT02 ADDED CUMMINS TO TITLE. B 56507Z RELEASE NO. DATE PART NO. SHEET
55043Z 01-04-02 AE08-52368 03
Figure 47 Caterpillar Engines
S082852a
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)

5.1. FAN WIRING, P. 1

CHAPTER 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION. FAN WIRING
I6 WITH FAN SOLENOID
FAN
SOLENOID
ENGINE
ENGINE/DASH FAN AIR HARNESS CONN
(4103) SOLENOID A B (6401)
MINI FUSE BLOCKS (4111)
(4001)
14 A
SEE CH02_14 J23FS K23A K23B K97B ENGINE
18TN 16TN 16TN 18VT
CONTROLLER
K97DF W/BODYBUILDER
18VT
CONNECTIONS
V8-AVNT WITH FAN CLUTCH
FAN
CLUTCH
(J23Z)
FAN RELAY A ELECTRIC

B
(4002) FAN
(6406)
M1-A3
86
MINI FUSE BLOCKS M1-C4 ENGINE BLOCK

(4001) K23-G GROUND
85
16WH (6412)
87
M1-A4 M1-B3 J23

SEE CH02_14 J23Z
18TN 18TN K23
18TN
87A
30
15
ECM2 FOR V8
(6021)
J23A K23A ELECTRIC FAN

18TN 18TN RELAY CONTROL
14 14
ENGINE/DASH
ENGINE HARNESS
(4103)
(6401) FOR I6
K23A
18TN SINGLE BOX
A

PEC 18JUN01 WIRE CHANGE B P54634F RELEASE NO. DATE PART NO. SHEET
JKP 11JAN02 ADDED 6401 C 55043Z P52778H 10AUG00 AE08-52369 01
Figure 48 Fan Wiring
S082852a
5.2. ETHER START, P. 2

CHAPTER 5
ETHER START
ETHER START SWITCH

(1010) CAB FUSE
BLOCK
(1013)
7
10A
2B
3
A21C
16TN SEE CH02_13
1
B1 A1
GROUND
BUS BAR F33
6
(1003)
5B
4
10
8
SEE CH02_11
G
PANEL LIGHT
A21-G A21B
16WH 16TN BUSS BAR
F
(1002)
SEE CH08_08
16TN
A21E
PASS THRU
29
(4014)
18TN
J21E
J21F
18TN
ENGINE/DASH
12
(4103) FWD CHASSIS/DASH
22 19
(4301)
THERMAL SWITCH
(6650)
A
M21D
M21C
18TN
18TN
K21B
16TN
K21-G
16WH
SPLICE BLOCK B
(6704)
ETHER START
A B
(8400)
K10-GA
FOR USE WITH

K10-G
18WH
18WH
CAT ENGINES
ETHER
K10-GB
K10-GU
14WH
14WH
ENGINE BOTTLE
ENGINE BLOCK CONTROL
BLOCK GND VALVE
GND (6340)
(6302)

JKP 11JAN02 ADDED CAT ENGINE. B 55043Z DATE PART NO.
RELEASE NO. SHEET
CNA 25AUG02 F33 WAS F30 C 56507K P52778H 21JUN00 AE08-52369 02
Figure 49 Ether Start
S082852a
5.3. SNOW VALVE, P. 3

CHAPTER 5
SNOW VALVE
SNOW VALVE WARNING

CAB FUSE BLOCK LIGHT IN CLUSTER
SNOW VALVE
IGN RELAY (1013)
A2
SEE CH02_13
10A F34
OPTIONAL WARNING
B2 H A LIGHT CONNECTOR
SNOW VALVE (1555)
SWITCH
(1901)
18TN
A23M
9
7
9 7
2B
3
3
GROUND BUSS BAR A13DA 2B
(1003) 18PK 1
1
5B
6
6
D
A23-GA 5B
18WH
4
4
10
SEE CH02_11
8
8
PANEL LIGHT
BUSS BAR A62P
18LTBL
(1002)
18TN
18TN
18TN
C
A23K
A23L
A23J
18TN
18TN
A23H
A23F
SEE CH08_08
PASS THRU
31 27 26 25 24
AT DASH
(4014)
18TN
J23L
18TN
18TN
18TN
J23H
18TN
J23K
J23J
J23F
SNOW VALVE
(4120)
E D C B A
CURRENT
PROTECT
NC READ DUAL FUNCTION

SWITCH REED SWITCH
(NO & NC)
SNOW VALVE
MODULE
MOTOR

CNA 25AUG02 ADDED F34 LABEL B 56507K P52778H 21JUN00 AE08-52369 03
Figure 50 Snow Valve
S082852a
5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4
NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM CHAPTER 5

TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE FAN WIRING, CAT AND CUMMINS
FAN
SOLENOID
W/CUMMINS ISM
FAN AIR
A B SOLENOID
(6409)
ENGINE
CONTROLLER
(6014)
38
K23N
16TN
ENG BLOCK
K23-G K10-GU
16WH 14WH GROUND
(6340)
W/CATERPILLAR
ENGINE
CONTROLLER
(6013)
11 K23N
16TN

CNA 04OCT02 RELEASE FOR PRODUCTION. - 56507Z RELEASE NO. DATE PART NO. SHEET
56507Z 04OCT02 AE08-52369 04
Figure 51 Fan Wiring, Caterpillar and Cummins
S082852a
6. ELECTRONIC ENGINES (CHAPTER 6)

6.1. ELECTRONIC ENGINE CONTROLS, I6HEUI ENGINES, P. 1

CHAPTER 6
ELECTRONIC ENGINE CONTROLS
I6-HEUI ENGINES, EXHAUST BRAKE
J24A
ENGINE/ 18GY
EXHAUST BRAKE
DASH RELAY
(4103) M1-A4 M1-A3 (4002)
EXHAUST
85 MULTIFED TERMINAL/BUSS BAR
47 16
BRAKE 30
K24A
18GY SOLENOID
MINIFUSE
(6500) M1-C3 BLOCK
87A 87 86 (4001)
ENGINE
B F1-E2
BLOCK M1-B3 M1-C4 FROM SECONDARY
A
GND 16GN J24B J13W
IGNITION RELAY
K24-G
18WH
18GY 14PK
(4003)
18GY
K24B
EXHAUST
F1-A2
LOW BRAKE J24C
F1-B2
K10-GB
14WH
15 18GY
COOLANT SOLENOID
5A
SENSOR
K10-GA
SPLICE (6502) ECM
18WH
BLOCK ENGINE/
(NORMALLY K10-G ECM CLEAN POWER NEGATIVE BATTERIES
(6704) DASH
OPEN) 18WH & GROUND (6323) (9260)
(4103)
(6400)
K34-G
18WH
K97-GA18 N97-G N14-G
10VT 10WH 10WH
A
10 A B B
K34A 40A
18TN
B
ECM POWER/STARTER K97AA N97AA N14BA N14AY
10VT 10RD 10RD 10RD
(4105) A A B A
25 18 ENGINE ECM
K97J ECM POSITIVE
16VT ENGINE/ FEED FUSE
1 FEED (9261)
DASH (9254)
18VT
J97T
K97V
J97AA
12VT
14VT (4103)
2
K97P
14VT
23 R11-1 R11-2
K97N
14VT
30 85 ECM MODULE POWER
42
ECM (6007)
K97Y
RELAY
J97AAA
14VT
14VT
(4003)
21 87A 87 86
K97F
14PL R11-3 R11-5
R11-4
22
K97Z K97W J97W
14PL 10VT 10VT
41 A
K97L
14PL ECM POWER/STARTER
(4105) FROM PRIMARY
IGNITION
5A
RELAY (R9-4)
24 19
K97M J97U J13S J13CW (4003)
16VT 18VT 14PK 10PK
F1-F1 F1-E1
ENGINE/ MINI FUSE BLOCK

DASH (4001)
(4103)
ENGINE/ BAP
PASS THRU 3
SENSOR
DASH DCM/CAB 2 1
AT DASH (1808)
(1800)
B97Q
(4103)
18VT
(4014) APS/IVS
B97AH
B97AE
(1804)
18VT
K97K J97Q A97Q

18VT
18VT 18VT 18VT
29 3 7 C10
A
K99T J99V A99V B99V
18VT 18VT 18VT 18VT
8 5 1 C4
B
K97D K97R J97Y A97Y B97Y B97AD
18VT 18VT 18VT 18VT 18VT 18VT
11 6 2 B4
C
K97C J97P A97P B97P B97AF
18VT 18VT 18VT 18VT 18VT
3 4 5 C5
D
K99S J99U A99U B99U
18VT 18VT 18VT 18VT
27 2 4 B5
E
12
F
K97S B99E
16VT B 18VT
C6
A99E
18VT
A
B2
K97E
16VT CAB FUSE
F24 BLOCK
5A
INTAKE AIR
(1012)
TEMP SENSORS
C2
A2
E2
(6703)
(LOCATED ON A13AH
IGNITION FEED FROM IGN RELAY
10PK
AIR INTAKE)

CNA 23AUG02 ADDED 6502;F24 WAS F13; C P54304U RELEASE NO. DATE PART NO. SHEET
1012 WAS 1011. P52778H 10AUG00 AE08-52370 01
Figure 52 Electronic Engine Controls, I6HEUI Engines
S082852a
6.2. ELECTRONIC ENGINE CONTROLS, I6HEUI ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 2

CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT ELECTRONIC ENGINE CONTROLS - I6-HEUI ENGINE
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CRUISE CONTROL & BODY BUILDER CONNECTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. WITH MANUAL TRANSMISSION
FROM PRIMARY
ENGINE/ N/AIR FAN DRIVE
IGNITION J13CW J13S
RELAY
10PK 14PK
F1-E1 DASH
STEERING WHEEL SWITCHES (4003) 10A (4103)
J23FS K97DF
F1-G1 18TN 18VT BODY
(CH 2, PG 14) F1-H1
14
K97DF
K23A
16TN 18VT BUILDER
MINI FUSE BLOCK
CRUISE ON
CRUISE OFF
AIR HORN
CITY HORN
RESUME
W/AIR FAN DRIVE
SET
(4001)
1210 OHM
6190 OHM
2370 OHM
4
K97HE
HYD PRESSURE GOVERNER ENABLE - HGE 18VT
5
K97DD
REMOTE VOLTAGE REFERENCE - VCREF 18VT
CLUTCH 6
K97HM
D C B A SWITCH REMOTE ACCEL. POS. SENSOR RTN - RPS_RTN 18VT
(1807) 7
K97WA
REMOTE VOLTAGE REF. GND - VCREF GND
CLOCK 18VT
13
SPRING HYD PRESSURE GOVERNOR SENSOR - HPS K97EA
18VT
(1809) 30
K99F
REMOTE ACCELERATOR POS. SENSOR - RPS
1200
1200
18VT
31
K46A
RESUME/ACCEL SWITCH - RAS 18GY
ECM (6007)
32
K46B
D C B A SET/COAST SWITCH - SCS 18GY
36
BODY
C B A K97CC
D REMOTE PTO VARIABLE - RVAR BUILDER
TURN 18VT
37
B9S
SIGNAL 18GY REMOTE PTO PRESET - RPRE K97CB
18VT
SWITCH 7 49
K97HG
(1810) HYD PRESSURE GOVERNOR LAMP - HMI
18GY
18VT
B9R
54
18GY
B17H
B96A
18VT
18PK
18PK
B9VB
B17J
K97WL
OIL WATER LAMP - OWL 18VT
55
ENGINE WARNING LAMP - WARN K97EW
B9VG 18VT
A
18GY 58
150
K47B
VEHICLE SPD SENSOR CHAN A - VSSCALA 18GY
59
K97AR
TACHOMETER CHANNEL A - TACA 18VT
6.8V
B9VF 9
18GY TRANSFER CASE SWITCH - XCS K97XC
18VT
B
39
18VT
B96
40
STOP LIGHT
(1814) W/HYD
B9VH
18GY
26
18RD
B70C
BRAKES
18GY
B9V
18GY
18GY
K17E
18PK
K47A
K47
B70CB
18OR
D
C
150
6.8V
STOP LIGHT
ENG/TRANS
#1
B70C CONN C B A
6.8V
18OR W/AIR BRAKES

(7800)
150
(1823)
C
L17D
18PK
D
B70CA
18OR
18GY
STOP LIGHT
L47E
18GY
L47D
C11
B12
A4
D8
D7
B9
#2
W/AIR BRAKES DCM
CONN
18GY
(1824)
A9V
(1800) XMSN/ B A
20RD
A70C
20VT
A96A
20VT
DASH
A96
A17H
18PK
18PK
A17J
(4705)
20GY
A9H
18
SYSTEM J17J
18PK
CONTROLLER
17
F
33
10
(1600) PASS THRU

TRANS SPEED
AT DASH
F2 SENSOR
(4014)
NOTE: B2
5A
(7601)
A2
ONLY ONE STOP LIGHT SWITCH USED

CAB FUSE
W/AIR BRAKES & W/TRACTOR
99E C2
BLOCK
ACCELERATOR 16VT (1012)
PEDAL
TO CAB FUSE
E2
A13AH BLOCK
10PK (1011) A2
CNA 22AUG02 ADDED CLUTCH SW SYM.& C 56507K RELEASE NO. DATE PART NO. SHEET
ACCEL.;A13AH WAS A13CY. P52778H 10AUG00 AE08-52370 02
Figure 53 Electronic Engine Controls, I6HEUI Engine Cruise Control and Body Builder Connections
S082852a
6.3. ELECTRONIC ENGINE CONTROLS, (V8AVNT) ENGINES, P. 3

CHAPTER 6
ELECTRONIC ENGINE CONTROLS
(V8-AVNT) ENGINES
ECM2 CLEAN ECM

POWER & GROUND NEGATIVE
(6323) (9260) BATTERIES
K97-GA K97-G N97-G N14-G

12WH 10WH 10WH 10WH
1 A
B
IDM2 (6011)
40A
K97Y K97T K97X N97AA N14BA N14AY
12VT 10VT 10VT 10RD 10RD 10RD
12 A A B A
ENGINE MINI-FUSE A B
8
BLOCK ECM POSITIVE ENGINE ECM
BLOCK ECM POWER/
GND FEED (9261) FEED FUSE
(4001) STARTER
J97TA
6
10VT
K97M 10A
(9254)
16VT SOLENOID (4105)
9
J97XA
10VT
F2-B4 F2-A4
10
MINI-FUSE BLOCKS
10A
F1-G4
J97HB ENGINE ECM
18VT
K97-GV
F1-H4
(4001)
J97HA
16WH
J97LB
J97LD
6
J97TC
18VT
18VT
16VT
10VT
K97-GW
16WH
7 LOW R11-1 R11-2
K34-G
16WH
COOLANT R8-3 R8-4 R8-5
30 85
K97AZ
SENSOR ECM ISO &
18VT
87A 87 86
(6400M) POWER RELAY
A B
(4003)
K34A
18TN 87A 87 86
4 30
ECM2 (6020)
85
R11-3 R11-4 R11-5
R8-1 R8-2
J97JA
J97LA
18VT
ENGINE/
18VT
V8 IDM
J97LC
J97H
16VT
18VT
DASH
K97LC
POWER RELAY
16VT
18VT
J97J
(4103)
(4003)
12
K97LA
16PL 1
K97J
18VT
5 18 FROM PRIMARY
5A IGNITION
K97C K97UA J97UA J13S J13CW
18VT 18VT 18VT 14PK 10PK RELAY (R9-4)
3 19 F1-F1 F1-E1 (4003)
MINI FUSE BLOCK
24
(4001)
K97F K97H
16VT 16PL
1 21 BAP
K97Z 3
16VT
DCM 2 1
SENSOR
2 PASS THRU (1808)
CONN
ECM2 (6021)
B97Q
18VT
AT DASH
(1800)
(4014) APS/IVS
B97AH
(1804)
B97AE
K97K J97QA A97Q
18VT
18VT
18VT 18VT 18VT
3 7 C10
A
K99T J99V A99V B99V
18VT 18VT 18VT 18VT
18 5 1 C4
B
K97D J97Y A97Y B97Y B97AD
24 6 2 B4
C
K97 J97P A97P B97P B97AF
4 4 5 C5
D
K99S J99U A99U B99U
18VT 18VT 18VT 18VT
12 2 4 B5
E
A99W B99W
18VT 18VT
3 B6
F
B99E
18VT
C6
A99E
18VT
CAB FUSE
B2
BLOCK
F24
5A
(1012)
A2
C2
E2
FROM PRIMARY
A13AH
10PK
IGNITION FEED
RELAY

CNA 22AUG02 B4 WAS D4,A4 WAS C4,F24 C 56507K RELEASE NO. DATE PART NO. SHEET
WAS F13,A2 WAS A1. P52778H 10AUG00 AE08-52370 03
Figure 54 Electronic Engine Controls, (V8AVNT) Engines
S082852a
6.4. ELECTRONIC ENGINE CONTROLS, V8AVNT ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 4

ELECTRONIC ENGINE CONTROLS - V8-AVNT
ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS
STEERING WHEEL SWITCHES TO FUEL FILTER
CRUISE OFF
K97DF
CRUISE ON
CITY HORN
(6708) SEE CH07_09 18VT

AIR HORN
RESUME
SET
21
ECM2 (6020)
1210 OHM K46B
6190 OHM
2370 OHM
SET PTO SPEED - SCS
18GY
20
VARIABLE PTO ENABLE -K97CC
RVAR
18VT
19 BODY
K97CB
PRESET PTO ENABLE - RPRE
17 18VT BUILDER
VEHICLE SPD SENSOR CAL CNTRLK47B
- VSS_CAL
14 18GY
K46A
RESUME PTO SPEED - RAS
D C B A 11 18GY
TACHOMETER CONTROL -K97AR
TACH
18VT
CLOCK CLUTCH
1200
SPRING
1200
SWITCH
(1809) (1807)
D C B A D C B A
STOP LIGHT
(1814)
18GY
B9VB
18GY
B17H
B96A
18PK
18PK
18VT
18VT
B17J
B9R
B96
150
B9VG
18GY STOP LIGHT
6.8V
#1
6.8V
B9VF W/AIR BRAKES

18GY (1823)
150
B
B70CA
18OR
18GY
W/HYD
B9S
BRAKES STOP LIGHT

#2
D
B9VH W/AIR BRAKES

18GY
6.8V
(1824)
7
ECM2 ECM2
150
18RD
B70C
(6020) (6021)
C
B70C B70CB
18OR
18GY
TURN SIGNAL 18OR 8 9 10

B9V
SWITCH
(1810)
DCM
B12
C11
B9
A4
D8
D7
CONN
18GY
K47A
18GY
18PK
L17E
18GY
(1800) XMSN/
K47
A9V
20RD
A70C
DASH
A17H
A96A
18PK
18PK
20VT
20VT
A17J
A96
(4705)
20GY
A9H
18 F
J17J
33
10
17
18PK
3
SYSTEM PASS THRU

CONTROLLER AT DASH
(4014) 5A
(1600) B A
F2 E2
NOTE: CAB FUSE F24 TRANS SPEED
BLOCK SENSOR
ONLY ONE STOP LIGHT SWITCH USED (1012) C2 (7601)
W/AIR BRAKES & W/TRACTOR
A13AH IGNITION FEED FROM
10PK
A2 INGITION RELAY
CNA 9SEO02 DVD/RMVD ENG/TRANS CONND 56507Z
(7800). RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52370 04
Figure 55 Electronic Engine Controls, V8AVNT Engine Cruise Control and Body Builder Connections
S082852a
6.5. CATERPILLAR C10 AND C12 ENGINES, P. 5
ELECTRICAL CIRCUIT DIAGRAM

NAVISTAR INTERNATIONAL TRANSPORTATION CORP
CHAPTER 6
CAT C10 & C12 ENGINES
ACCEL. PEDAL
SENSOR
(1805) A B C
B99V
18VT
18VT
B97Y
18VT
B97P
DIAGNOSTIC
DCM C5 B4 C4 (1650)
(1800)
A5AE(+)
18YL
C
A5AS(-) A5AF(-)
20LTGN 18LTGN
D
A5AR(+)
20YL A5AN(+)
J1708 & 5V
20YL
34
SYS CONTROLLER
18LTGN
A5B(+)
18VT
A5AC(+)
A97P
20LTGN
(1600)
18YL
A5AD(-)
A5B(-)
A5AP(-)
18VT
18VT
REF SPLICE
A97Y
A99V
20YL
20LTGN
35
(4820)
PASS THRU 5 2 12 11 1 A5AL(+)
(4014)
18YL
4 CLUSTER
A5AM(-) (1500)
18LTGN
5
A5AG(+)
18YL J1939
A
A5AH(-)
PUBLIC
18LTGN C (1652)
J5C(-) W/BENDIX
J5C(+) W/BENDIX
MINI FUSE (4001)
20GN
IGN FEED
20YL
CH02_14 F1-E1 F1-F1
5 AMP
J5E(+) W/WABCO
J5E(-) W/WABCO
SYS CONTROL G
J77B
BLUE 16GN
ENGINE/TRANSMISSION
(7800)
18DKBL
(4008)
20GN
J3B(+)
20YL
J3B(-)
J97U
18VT
18VT
18GY
J99V
18VT
18VT
J97P
J97Y
E
K5AE
DASH 20 4 6 10 11 19 8 7 5
18LTGN
K5U D
(4103) 18YL
16LTGN
18LTGN
18DKBL
18VT
K97Y
K3B(-)
K97U
18VT
B
18GY
K3A(+)
18YL
K77B
K5S
K5T
USED W/SS MODELS A
BATTERIES
FREON B
ECM NEG
COMP
A
FEED
(6200) K77-G K10-GU
16WH 14WH (9260)
N14AY
10RD
K97-GA N97-G A N14-G
ENGINE GND (6340) 10WH 10WH 10WH
B
K97AM N97AA N14BA
10VT 10RD 10RD
A A B A
60A
CLEAN PWR ECM POS
& GND FEED
(6323) (9261)
20LTGN
K97-GD
K97-GE
K34-GA
K97AD
K97YA
16TN
16WH
14WH
14WH
K97AS
K97AT
K34B
K34C
16TN
18VT
K97P
16GY
16GY
K34D
18VT
18VT
18VT
20YL
K47A
K99V
16TN
K5W
14VT
14VT
K5V
K47
A B C D 2 4 5 8 9 70 32 33 34 49 50 52 53 54 65 66 67 62
LOW COOLANT
ECM (6013)
(6407)

22AUG02 ADDED CONN 1805 AND A 56507K RELEASE NO. DATE PART NO. SHEET
ACCEL PEDAL SENSOR. 55043Z 16DEC01 AE08-52370 05
Figure 56 Caterpillar C10 and C12 Engines
S082852a
6.6. CUMMINS ISM ENGINE, P. 6
NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6

TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE CUMMINS ISM ENGINE
ACCEL PEDAL SENSOR/

IVS
DIAGNOSTIC C A5AE(+)
(1650) D 18YL
C B A D E F (1804)
A5AF(-)
18LTGN
B99W
B97P
B97Y
18VT
18VT
B99U
B99V
A99E
20LTGN
18VT
18VT
18VT
18VT
A5AS(-)
20LTGN
A5AD(-)
DCM
35 A5AP(-) C5 B4 C4 B5 B6 C6
SYS (1800)
CONTRL 34 20LTGN
A5AN(+)
(1600) 20YL
A5AR(+)
20YL
A5AC(+)
20YL
18LTGN
A5B(+)
A5B(-)
A99W
A97P
A97Y
18VT
18VT
A99U
18YL
A99V
A99E
18VT
18VT
18VT
CLUSTER 4 A5AL(+) 18VT

18YL
(1500) 5 PASS
A5AM(-) 12 11 5 2 1 4 3 7
18LTGN THRU
(4014)
J5C(+) W/ BENDIX
J1939 A A5AG(+)
J5C(-) W/ BENDIX
PUBLIC C 18YL
(1652) A5AH(-) J1708 & 5V
18LTGN
REF SPLICE
(4820)
20GN
20YL
MINI FUSE
J5E(+) W/ WABCO
J5E(-) W/ WABCO
(4001)
5A
IGN FEED
F1-F1 F1-E1CH02_14
BATTERIES
20GN
20YL
SYS CONTROL
18DKBL
J77B G
J3B(+)
J3B(-)
J99W
18GY
BLUE
J97Q
18VT
18VT
18VT
18VT
18VT
18VT
J97U
16GN
J97P
J97Y
J99V
18VT
J99U
(4008) N14AY
10RD
8 7 4 6 5 2 1 3 10 11 19 20 DASH
(4103) A
18LTGN
ENGINE/TRANS
K97U
18VT
18YL
K5S
(7800)
K5T
60A
E B
K5AE
N14BA
10RD
D 18LTGN
K5U
C 18YL
K97AD ECM
B 18VT A POS
K47A ENGINE FEED
A 16GY GND
K47 (9261)
N97AA
(6340)
10RD
16GY
K10-GU
14WH
LOW CLEAN
COOLANT A PWR
(6407D) (6323)
A
K34E
18DKBL
K10-GV
20LTGN
16LTGN
K97AM
K97U1
K97U2
K3A(+)
16TN
K3B(-)
K99W
12WH
18GY
K77-G
K97Q
16WH
18VT
18VT
12VT
12VT
B
18VT
K99U
K97Y
K99V
18VT
18VT
18VT
20YL
K97P
K77B
18VT
K5W
K5V
K34-GB
16WH
FREON ECM
32 28 27 36 15 46 47 22 23 9 1 11 34 10 20 39 B A COMP 1 2 4 PWR
(6200) (6015)
ECM (6014)

CNA 04OCT02 RELEASE FOR PRODUCTION. - 56507Z RELEASE NO. DATE PART NO. SHEET
56507Z 04OCT02 AE08-52370 06
Figure 57 Cummins Engine
S082852a

NGV 1 Electdiag 1-10-02 14-09-03

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SERVICE MANUAL

SERVICE MANUAL SECTION

Truck Model: 3200

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .13

3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .28

3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .41

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .48

6. ELECTRONIC ENGINES (CHAPTER 6). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . ..52

8. LIGHTS (CHAPTER 8).. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . ..70

8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . .75

9. CHASSIS ACCESSORIES (CHAPTER 9). . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .80

10. TRANSMISSIONS (CHAPTER 10).. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .106

11. AIR CONDITIONING (CHAPTER 11). .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . .114

12. CONNECTOR COMPOSITES (CHAPTER 12). .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..116

12.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

A Cab-instrument Panel Module

B Cab-Driver Control Module

M Chassis/Front End (Cab Dash Panel Forward)

N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P Chassis/Wheel Base Section

S Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

1 LTBL ALTERNATOR - FIELD

3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

4 SERIAL/DATA COMMUNICATION J1922

5 YL DRIVE TRAIN J1939 DATA LINK (+)

6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 1 Circuit Number Identification and Location Chart

1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

9 GY ZERO VOLT REFERENCE (ZVR)

12 LTBL ACCESSORY FEED

15 RD KEY SWITCH FEED

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

24 GY ENGINE EXHAUST BRAKE

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 2 Circuit Number Identification and Location Chart (Cont.)

1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT COLOR DESCRIPTION

33 TN ENGINE OIL LEVEL

35 TN ENGINE OIL PRESSURE

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI - THEFT WARNING

46 GY POWER TAKE - OFF WARNING

49 GY DIFFERENTIAL LOCK WARNING