Zahrani Combined Cycle Power Plant

Operation and Maintenance

JOB GUIDELINE INDEX

CODE NO TYPE SYSTEM

AN ANALISYS
01 Analysis FUEL OIL TREATMENT TRANSFORMER OIL
02 Analysis TRANSFORMERS OILS
03 Analysis LUBRICATING OIL
04 Analysis ELECTRO HYDRAULIC OIL
05 Analysis TRANSFORMERS OILS

CH CHECK
01 Check VIBRATION
02 Check ELECTRICAL MOTORS
03 Check DRYNG MATERIAL INSIDE AIR DRYER VESSEL
04 Check ELECTRIC BATTERY EFFICIENCY
05 Check ELECTRICAL MOTOR DRIVE BELT STRETCHING
06 Check AIR CONDITIONING COMPRESSOR GAS
07 Check FUEL OIL TREATMENT PLANT TRANSFORMER
08 Check OIL IMMERSED TRANSFORMERS
09 Check TRAVELLING SCREEN
10 Check SLUICE GATE ANNUALLY
11 Check ELECTRICAL AND CONTROL PANELS
12 Check 15 KV CIRCUIT BREAKERS
15 Check MV/LV DRY TRANSFORMERS
16 Check ACCUMULATORS
17 Check DIVERTER ELECTROHYDRAULIC POWER PACK
18 Check FIRE FIGHTING/ DIESEL FOAM PUMP MOTOR
19 Check FIRE FIGHTING/LOCAL & MAIN PANEL CXUs
20 Check FIRE FIGHTING/WET DELUGE VALVE EFFICIENCY
21 Check FIRE FIGHTING/FOAM MIXER
22 Check SAFETY LIGHTING SYSTEM
23 Check LIGHTING PANELS
24 Check EXTERIOR ROAD POLES
25 Check SPM COMPONENTS BOLTS TIGHTENING
26 Check SLUICE GATE 3 MONTHS
27 Check TRAVELLING SCREEN
28 Check ELECTROLYZERS
29 Check BLACK START DIESEL GENERATOR
30 Check BLACK START DIESEL GENERATOR
31 Check BLACK START DIESEL GENERATOR
32 Check BLACK START DIESEL GENERATOR
33 Check BLACK START DIESEL GENERATOR
34 Check BLACK START DIESEL GENERATOR
35 Check BLACK START DIESEL GENERATOR
36 Check BLACK START DIESEL GENERATOR
37 Check EMERGENCY DIESEL GENERATOR
38 Check EMERGENCY DIESEL GENERATOR
39 Check B.S.D. DIESEL AIR COMPRESSOR
40 Check B.S.D. DIESEL AIR COMPRESSOR
41 Check B.S.D. DIESEL AIR COMPRESSOR
42 Check B.S.D. DIESEL AIR COMPRESSOR
43 Check B.S.D. DIESEL AIR COMPRESSOR
44 Check B.S.D. DIESEL AIR COMPRESSOR
45 Check BUILDINGS
46 Check PLUMPING
49 Check WORKSHOP MACHINES
CODE NO TYPE SYSTEM
50 Check ELECTRICAL FORKLIFT
51 Check DIESEL FORKLIFT
52 Check MOBIL CRANE
53 Check ROPES, SCAFFOLDING AND LADDERS
54 Check ELECTRICAL FORKLIFT
55 Check DIESEL FORKLIFT
56 Check DIESEL FORKLIFT
57 Check DIESEL FORKLIFT
58 Check DIESEL FORKLIFT
59 Check DIESEL FORKLIFT
60 Check MOBIL CRANE
61 Check MOBIL CRANE
62 Check MOBIL CRANE
63 Check MOBIL CRANE

CI CALIBRATION
1 Calibration LEVEL SWITCH FUNCTIONAL CHECK & CALIBRATION
Calibration TEMPERATURE SWITCH FUNCTIONAL CHECK &
2
CALIBRATION
Calibration I/P CONVERTER SWITCH FUNCTIONAL CHECK &
3
CALIBRATION
Calibration DIFFERERENTIAL PRESSURE SWITCH FUNCTIONAL
4
CHECK & CALIBRATION
5 Calibration PRESSURE SWITCH FUNCTIONAL CHECK & CALIBRATION
Calibration PRESSURE INDICATOR FUNCTIONAL CHECK &
6
CALIBRATION
Calibration PRESSURE TRANSMITTER FUNCTIONAL CHECK &
7
CALIBRATION
Calibration DIFFERERENTIAL PRESSURE TRANSMITTER
8
FUNCTIONAL CHECK & CALIBRATION
Calibration LEVEL TRANSMITTER WITH TORSION BAR OR LVDT
9
FUNCTIONAL CHECK & CALIBRATION
Calibration TEMPERATURE INDICATOR FUNCTIONAL CHECK &
10
CALIBRATION
11 Calibration TEMPERATURE ELEMENT FUNCTIONAL CHECK
Calibration TEMERATURE TRANSMITTER FUNCTIONAL CHECK &
12
CALIBRATION
13 Functional Check LIMIT SWITCH FUNCTIONAL CHECK & ADJUSTMENT
Calibration POSITION TRANSMITTER FUNCTIONAL CHECK &
14
CALIBRATION
Calibration PNEUMATIC CONTROL VALVE FUNCTIONAL CHECK &
15
CALIBRATION
Calibration DIFFERENTIAL PRESSURE INDICATOR FUNCTIONAL
16
CHECK & CALIBRATION
Calibration CONDUCTIVITY &PH METER FUNCTIONAL CHECK &
17
CALIBRATION
Calibration OIL & WATER MONITOR SYSTEM FUNCTIONAL CHECK &
18
CALIBRATION
Calibration VIBRATION SENSOR FUNCTIONAL CHECK &
19
CALIBRATION
20 Functional Check FLOW DETECTOR FUNCTIONAL CHECK
21 Functional Check SOLENOID VALVE FUNCTIONAL CHECK
22 Calibration SILICA METER FUNCTIONAL CHECK & CALIBRATION
23 Functional Check FLOW SWITCH FUNCTIONAL CHECK
24 Functional Check FLOW INDICATOR FUNCTIONAL CHECK
Calibration MOTORISED VALVES FUNCTIONAL CHECK &
25
CALIBRATION
27 Calibration AIR CONDITIONING PRESSURE SWITCH CALIBRATION
CODE NO TYPE SYSTEM
CL CLEANING
01 Cleaning OIL/WATER/AIR/FUEL FILTERS
02 Cleaning AIR CONDITIONING FAN FILTER
03 Cleaning STATOR AND ROTOR COILS
04 Cleaning FAN COOLER CELL
05 Cleaning NOZZLES
06 Cleaning HV INSULATORS
07 Cleaning OIL TRANSFORMERS
08 Cleaning SPM ACCESSORIES
09 Cleaning PARALLEL PLATE SEPARATOR

IS INSPECTION
01 Inspection EXCHANGER
02 Inspection WATER / STEAM / AIR TANKS
04 Inspection DEAERATOR
06 Inspection FUEL OIL TREATMENT WATER SEPARATOR TANK
07 Inspection EXPENSION JOINT AND DUCTS
08 Inspection DIVERTER/GUILLOTINE/SILENCER
09 Inspection HVAC UNIT
10 Inspection GTs AIR INTAKE FILTER
11 Inspection BOILER DRUM
12 Inspection GAS TURBINE ALTERNATOR
13 Inspection ISOLATED PHASE BUS DUCT
14 Inspection HVAC SPLIT UNIT
15 Inspection BOILER
16 Inspection SPM COMPONENTS
19 Inspection HVAC SPLIT UNIT PCC
20 Inspection GAS REDUCING STATION, GAS SEPARATOR
21 Inspection ISOLATED PHASE BUS DUCT
22 Inspection CONDENSER
23 Inspection EJECTORS

LU LUBRICATION OIL
03 Change oil TOTAL CARTER EP 320
04 Change oil TIVELLA OIL WB
05 Change oil TELLUS 46
07 Change oil GLAVUS G 68
08 Change oil CORTUSA 68
09 Change oil AZOLLA ZS 32
11 Change oil CARTER EP 150
12 Change oil AZOLLA ZS 68
13 Change oil AZOLLA ZS 46
14 Change oil CARTER EP 220
15 Change oil ESSOLUBE 20-50
16 Change oil MOBILMENT 423/426
20 Change oil QUINTOLUBRIC No. 822

LU LUBRICATION GREASE
21 Greasing MULTIS EP 3
22 Greasing MULTIS EP 2
23 Greasing PETROMIN MP/GL-97052
24 Greasing COPPER MOLIKOT
33 Greasing ALVANIA G3
34 Greasing ALVANIA RA
35 Greasing SRI 2 CHEVRON
36 Greasing MOLYKOTE LONGTERM 2+
37 Greasing ATHESIA 3
38 Greasing SPM COMPONENTS
39 Greasing MOBILLITHIUM GREASE 932
CODE NO TYPE SYSTEM
OV OVERHAULING
01 Main overh. PUMPS
02 Overhauling ELECTRICAL MOTORS
06 Minor overh. AIR COMPRESSOR
08 Main overh. AIR COMPRESSOR
09 Minor overh. AIR CONDITIONING COMPRESSOR
10 Main overh. AIR CONDITIONING COMPRESSOR
11 Minor overhauling CENTRIFUGAL PUMP
13 Minor overh. GAS TURBINE
14 Major overh. GAS TURBINE
15 Partial overh. GENERATOR OF GAS AND STEAM TURBINE
16 General overh. GENERATOR OF GAS AND STEAM TURBINE
18 Minor overhauling INJECTION CHEMICAL PUMP
19 Minor overh. MAIN FIRE PUMP DIESEL MOTOR
20 Minor overh. ELECTRICAL BATTERY
21 Minor overhauling FAN
22 Minor overh. DIVERTER ELECTROHYDRAULIC PACK
23 Main overh. DIVERTER ELECTROHYDRAULIC PACK
25 General overh. BOILER FUEL OIL BURNER
26 Minor overhauling STEAM TURBINE
27 Major overhauling STEAM TURBINE
28 Overhauling ELECTROLYZERS
30 Major overh. ELECTRICAL BATTERY
31 Major overh. TRANSFORMER OLTC
32 Minor overh. 15 kV CIRCUIT BREAKERS
33 Major overh. 15 kV CIRCUIT BREAKERS
34 Overhauling FIRE FIGHTING/FOAM MIXER

TE TEST
01 Efficiency FIRE FIGHTING SYSTEM / CO2
02 Efficiency FIRE FIGHTING SYSTEM / FOAM CHAMBERS
03 Efficiency FIRE FIGHTING SYSTEM / WATER NOZZLE TEST
04 Efficiency FIRE FIGHTING SYSTEM / WATER NOZZLE SIMULATION
05 Efficiency FIRE FIGHTING SYSTEM / INDOOR&OUTDOOR
HYDRANTES
06 Efficiency F. F. SYSTEM / DETECTION SYSTEM
07 Efficiency FIRE FIGHTING SYSTEM / PORTABLE & WHEELED
EXTINGUISHER
08 Efficiency FIRE FIGHTING SYSTEM / MONITORS ( 3 Months)
09 Efficiency FIRE FIGHTING SYSTEM / MONITORS ( 6 Months)
10 Efficiency FIRE FIGHTING SYSTEM / MONITORS (12 Months)
11 Efficiency HVAC UMIT ACIDITY / HUMIDITY
13 Efficiency FIRE FIGHTING/DELUGE VALVE (3 Months)
14 Efficiency FIRE FIGHTING/DELUGE VALVE (6 Months)
15 Efficiency SPM HOSE STRING
16 Efficiency CONDENSER HYDRAULIC TEST
17 Efficiency BOILER HYDRAULIC TEST

ST SETTING
01 Pressure Setting HRSGSAFETYVALVESPRESSURESETTING
02 Pressure Setting MISCELLANEOUS SAFETY VALVES PRESSURE SETTING