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SERVICE MANUAL
MODEL: SC-2000USB
Stamp Creator PRO
SERVICE MANUAL
MODEL: SC-2000USB
To perform appropriate maintenance so that the machine is always in best condition for the
customer, the service personnel must adequately understand and apply this manual.
CHAPTER I SPECIFICATIONS
CHAPTER II THEORY OF OPERATION
CHAPTER III DISASSEMBLY AND REASSEMBLY
CHAPTER IV TROUBLESHOOTING
APPENDIX 1 SERVICEMAN SOFTWARE TOOL
APPENDIX 2 CIRCUIT DIAGRAMS
Stamp Creator PRO SC-2000USB
CONTENTS
1. MECHANICAL SPECIFICATIONS
1.1 Overview
238.3 mm
180.8 mm
470 mm
I-1
1.2 Input Specifications
(1) Printing type Thermal fusion and printing method by thermal head
(3) Thermal head construction Thin film thermal head 960 dots x 1 dot
Vertical pitch 0.0425 mm (1/600 inch)
Dimensions of a heating element
0.035 mm wide by
0.060 mm high
I-2
1.5 Engraving Stamp Specifications
(3) Construction Xenon tube, reflector, acrylic plate, and glass plate
I-3
1.9 Stamp Specifications
I-4
(2) Configuration Grip, skirt, holder, and cap
(The holder consists of printing material, an absorption
sheet, an ink pack, and an inside plate.)
Grip
Skirt
Holder
Cap
(4) Ink color (for each size) Black, red, blue and green
(5) Packaged standard stamp Yes (1438 and 1850: 2 pieces, 2770: 1 piece)
I-5
1.10 Draft Sheet Specifications
(4) Packaged standard ID label Yes (1438 and 1850: 2 labels, 2770: 1 label)
I-6
Fig. 1.7 ID Label 1850
I-7
1.12 Cleaning Sheet
I-8
2. ELECTRONIC SPECIFICATIONS
2.1 Control Specifications
I-9
2.4 Display Specifications
I-10
CHAPTER II THEORY OF OPERATION
1. MECHANISM
1.1 Printing Mechanism
The thermal head contains 960 heating elements vertically arranged. The size of one heating element
is 0.035 mm wide by 0.060 mm high, as shown in Fig. 2.1.
0.0425 mm
40.7925 mm
0.035 mm
0.060 mm
During printing operation, the thermal head crimps the ink ribbon and a draft sheet (or an ID label) on
the cylindrical rubber platen. In this state, the CPU selects the required heating elements out of the
960 heating elements to energize them. When the energized heating elements are heated, the ink in
the ink ribbon is fused, and the ink is transferred to an adhered draft sheet (or an ID label) to print dots.
The ink ribbon and the draft sheet (or the ID label) are fed to the next printing position simultaneously
at the same speed to start the next printing cycle. By repeating the printing cycles in this manner, a
character and graphics is printed on the surface of a draft sheet (or an ID label).
The driving motor continuously feeds a draft sheet (or an ID label) and the ink ribbon by 0.0423 mm in
9 ms, during which the CPU heats the thermal head once to print a character and graphics.
II-1
1.2 Engraving Stamp Mechanism
The draft sheet printed with a character and graphics is fed onto the transparent plate on the light
emitting part of the xenon unit. Position the holder on the draft sheet with the printing material (made
of porous resin) facing down, and apply a load on the holder by closing the engraving stamp cover to
cause the xenon lamp to emit light. As for the draft sheet's area printed with no character or graphics,
the light is directly irradiated on the printing surface. The light heats the carbon contained in the
printing material to thermally fuse the printing material, and the pressure closes up the holes in the
printing material. This manufactures the printing surface with holes left only on the area with a
character and graphics. After engraving stamp, setting the grip on the holder fills the inside of the
holder with the ink from the ink pack to enable imprinting.
Stamp holder
Draft sheet
Xenon lamp
Fig. 2.2 Stamp Holder Mounting
II-2
1.2.2 Positioning the Holder
The holder is positioned at the engraving stamp position by the two interlocked shutters that open and
close back and forth and the triangular projections in the centers of the shutters. At this time, the six
micro switches send ON/OFF signals according to the shapes of the hollows in the holder, which
depend on the size of the holder, to detect the size of the holder, as shown in Fig. 2.3.
Shutter rear
Triangular projection
of the shutter
Shutter front
Holder
II-3
1.3 Feed Mechanism
The draft sheets, set in the magazine tray ASSY, are fed one by one from the side contacting the
paper feed roller, and then separated by the separating hooks, as shown in Fig. 2.4.
Draft sheet
Separating hooks
II-4
1.3.2 Feeding Draft Sheet and ID Label
The driving motor rotates each roller via a gear train and the timing belt (MXL belt) to feed a draft
sheet and an ID label, as shown in Fig. 2.5. The feeding position of the draft sheet is detected by the
transparent sensors to control the printing start position and the engraving stamp position.
Nip roller
Paper feed
roller
II-5
1.4 Outline of Mechanism
This section describes the outline of feeding, printing surface manufacturing, and theory of engraving
stamp (fusing), which are important in the process to make various stamps.
The figure below shows the related sections for feeding the draft sheet and ID label.
Compressing part
Thermal head ribbon
Thermal head
Xenon flash
II-6
1.4.2 Function of Main Parts
The figure and table below show the function of the main parts.
Nip roller
II-7
1.4.3 Image of Manufacturing the Printing Surface
The figure below shows the related sections for manufacturing the printing surface.
Xenon lamp
B C Protect film
(transparent PET)
A
Draft film
Printing surface:
porous resin
C
Part where the ink
is ejected
A B
Printing surface of
the stamp
II-8
2. ELECTRONIC
2.1 Configuration of the Electronic Part
Fig. 2.9 shows the diagram of the electronic part, which consists of seven PCBs, two motors, and a
thermal head.
PCBs Main PCB, power supply PCB, charge PCB, control panel PCB, size detection PCB,
reflective sensor ASSY, and transparent sensor ASSY.
Motors Main motor and paper feed motor.
LCD
15ch x 1column
SW Regulator Mode SW
25V
25V 19V Set SW LCDC
Thermal Head
600dpi, 960dot EEPROM Serial
4Kbit
Head
V850E / MA3
Thermistor
CPU (32bit) FlashROM
Main Motor Bipolar ROM : 256KByte 16Mbit
Bipolar Motor RAM : 16KByte
42, 48step Driver
SDRAM
16Mbit
Ribbon Detection
Cassette Serial I/F
Serial
Ribbon End
I/F 9600/57600/
Position Detection Driver 115200bps
Print Position
Engrave Position
Manual Feed
Position
Charge Control
Automatic Feed Charge
Position Flash
Discharge
Open Cassette Charge End
Cover
Charge PCB
Stamp Size
AC Voltage for Capacitor for Xenon
32 Type
World Wide Xenon Lamp Lamp
Stamp Position 330V 11,000 F
Open Shutter
Power supply For 25V
+5V DC-DC Converter
Xenon Trigger
AC100V / 200V
Room Thermistor
+3.3V Regulator 3.3V
Remoto Reset 8V
Xenon Rank
+2.5V Regulator 2.5V
Primary Switch
Xenon Release 25V
AC90~264V
II-9
2.2 Electronic PCB
2.3 Motor
It is a thin film thermal printer head with a built-in driver circuit, consisting of 960 heating elements.
These heating elements perform printing when they are energized (drive voltage: 19V).
2.5 LCD
II-10
2.6 Main PCB
(1) CPU
The CPU (U1: PD703131AGJ) is a CMOS (32-bit) microprocessor, and controls and
supervises the whole system.
This CPU contains a 256-Kbyte ROM and a 16-Kbyte RAM.
(2) SDRAM
One 16-Mbit SDRAM (U5: MSM56V16160F) or equivalents are used. This SDRAM serve as
working areas for a printer buffer.
+3v
4.7K
+3v
+3v
R122
4.7K
U22
R195
C104
SCL 6 8
SCL SCL VCC
100
7
R123
C50
CPU 1 WC 4
2 NC VSS
3 E1 5 R192 SDA
E2 SDA SDA
470E
GND M24C04-WMN6TP CPU
GND
EEPROM
II-11
2.6.3 Thermal Head Drive Circuit
+3v
+3v
10K
10K
10K
10K
1M
R176
C33
P17 THSTB
TP96 U14 C105
R55
R56
R57
R58
7 TP97 BT HSTB R150 3 21
BTHSCK R151 220E A1 B1
8 TP98 4 20
A2 B2 THSCK
9 TP99 BT HLAT R152 220E 5 19
A3 B3 THLAT
10 BTHTX D R153 220E 6 18
A4 B4 THT XD
+3v 74LVC4245
30K 1%
P17
R52
6 R59
TH-TEMP
2 100E
VH+
14
1
C102
VH-
13 TP 100
C34
5 TP 101 BTHRID0
3 TP102 BTHRID1
4 BTHRID2 GND
12 +5v
11
GND
C86
C104
DF11-14DP-2DSA ( Black )
Fig. 2.12 shows the thermal head power supply control circuit.
Receiving the 25V input from the power supply PCB, the thermal head power supply control circuit
generates the output voltage of the switching regulator (Q15: MC34166T) according to the thermal
head voltage control signal output from THVHC of the CPU. By adjusting the volume resistance at
VR1 (1KW), the thermal head voltage is set at approximately 19V.
+3v
4.7K
Q7
R124
3
2
THVHC
DTC144EK
1
TP 129
VH+
GND
10K 1%
C56
R128
100K
C333
R127
1K
J1 JUMPER
TP 130
5
1 2 Q15
P18
VR1
STNDBY
FB
1 4 2 L11
3.6K 1%
35V 470uF
GND
P18
TAB
3
1
4
T1
D9
C63
C62
3
R135
VH-
TP 131 PLT1R53C
1 2
J2 JUMPER
II-12
2.6.5 Stepping Motor Drive Circuit (Main Motor)
+3v
47K
47K
47K
8
7
6
5
RA22
P6
R125
R126
U24 TP125
1
2
3
4
27 2 TP126 2
MMA IN1 OUT1
26 7 TP127 6
MMB IN2 OUT2
17 8 TP128 5
MMC IN3 OUT3
16 13 1 P6
MMD IN4 OUT4 3
3 4
25 NC1 5 +5v
MTI0 I0 NC2 6 B6B-PH-K-S (White)
18 NC3 9
+25v MTI1 I1 NC4 10
NC5 12
20K
1 NC6 19
+5v 14 Vmm A STB 24
Vmm B NC7
R129
15 22
28 VCC1 Vr 21
VCC2 CR 23
C57 C58 C59 C60 29 Vs A 4
35V 220uF 50V C104 C104 C104 30 GND1 Rs A 20
GND2 Vs B 11
1E 1/2W
1E 1/2W
Rs B C61
MTD2002F C332
RET
R133
R134
RET
+25v
ZD1
P14 HZ16 U17
TP 109
5 1 2 9
COM
4 TP 110 13 4 BPFMA
O1 I1
P14 2 TP 111 15 2 BPFMB
O2 I2
3 TP 112 14 3 BPFMC
O3 I3
1 16 1 BPFMD
O4 I4
12 5
O5 I5
11 6
B5B-PH-K-S ( Black ) O6 I6
10 7
O7 I7
8
E RET
ULN2003AN
II-13
2.6.7 Main Oscillation Circuit
X1
CSTCR4M00G15021 R136
1 3 1.5K
+3v
2
GND
R137
0E
C 104
10K
10K
0E
R138
1M
1M +3v
U28
R 142
R 139
C 64
R 140
R 141
1 8
XIN/CLKIN XOUT
2 7
VSS VDD
3 6 X2
S1 FRSEL
4 5 R143 X1
S0 SSCLK
100E
10K
C65
0E
CY25811SX
GND C101
R 144
GND
R 145
GND
TP7 0
66
RESET
+3v +3v
10K
U3
5 2
NC2 VDD
4
R 18
NC1
3 1
GND OUT
C 104
R3111N281A
C 105
GND
C 11
C 12
GND
R20
/CPURES
0E GND
DEBUG only
II-14
2.6.9 Serial Interface Circuit
0E
1
Q8
Q9
R43
3 2
2 3
RSON
DTA143ZUA
+3v
DTC143ZUA
100E
1
U13
C28 1 16 GND
C1+ VCC C29 TP92 P4
R158
C104 P4
3 2 C104 8
C30 4 C1- V+ 6 C31 C32 RXD+
C2+ V- +3v
C104 C104 C104 9
5 15 4 S1 10
C2- GND GND GND 0V S2
TP93 11
11 14 TP94 1 S3
RSDTR T1IN T1OUT DTR
10 7 TP95 3
RSTXD T2IN T2OUT TXD-
12 13 5 GND
RSRXD R1OUT R1IN RXD-
9 8
R2OUT R2IN
MD-S8100 (Mini Din)
ICL3232IBNZ
GND
+3v P21
R23 6
GND 5 FG2
BLM18BB221SN1
0E
FG1
4
GND 3 GND
R25
R26 18E 2 D+
18E 1 D-
C16 VBUS
1M
1M
C10P
C10P
DA10
100K
UBR24-4K2300
L7
C104
C22 1
3
C17
C18
R28
R29
2
R30
C471
AB[0-21]
U6 USBDET
AB0 HZM6.2ZMWA GND
GND DA11
150K
DB[0-15]
+3v +3v DB0 1 28 1 C24
DB1 2 DATA0 A0 27 3 C101
DB2 3 DATA1 VOUT 3.3 26 +3v 2
R32
DB3 4 DATA2 D+ 25
DATA3 D-
10K
5 24
4.7K
4.7K
10K
8 21
DB7 9 DATA6 GL_N 20 1 3
R34
R35
R36
10 DATA7 RESET_N 19
R39 11 ALE EOT_N 18 X2
/USBCS CS_IN DMACK
2
R40 150E 12 17
R37
R38
/USBRES
10K
PDIUSBD12
C26
C25
C102
GND GND
R41
GND
II-15
2.6.11 5V, 3.3V, 2.5V Power Supply Circuit (Stabilization Circuit)
Fig. 2.19 shows the 5V, 3.3V, 2.5V power supply circuit.
DC-DC regulator (U29) generate logic voltage Vcc (5V) from +25V supplied by the power supply PCB.
3-terminal regulator (Q12, Q14) generate logic voltage Vcc (3.3V, 2.5V) from Vcc (5V).
+8v D6 D7
+8v RB521S-30
RB521S-30 +3v +5v
Q12 TP6 Q13 TP7
1 3 1 3
16V 100uF
GND
IN OUT IN OUT
GND
KIA78D05F
C80 C81 C82
C334
16V 47uF
KIA78D33F
2
+ +
C104 C104 C104
2
C51
C52
C53
GND GND
D8
RB521S-30 +2v
IN OUT
GND
16V 47uF
+ KIA78D25F +
C83 C84
2
C104 C104
C54
C55
GND
GND
+3v
+3v
8
7
6
5
8
7
6
5
C87
10K
P19
10K
C104
RA26
1 RA21
2 U15
+5v R168
1 3 21
GND A1 B1 GND
3 BLCDRS R177 4 20 0E
1
2
3
4
2
3
4
A2 B2 LCDRS
4 BLCDR/W R178 220E 5 19
A3 B3 LCDR/W
5 BLCDE R179 220E 6 18
P19 A4 B4 LCDE
6 BLCDD4 R180 220E 7 17
A5 B5 LCDD4
7 BLCDD5 R181 220E 8 16
A6 B6 LCDD5
8 BLCDD6 R182 220E 9 15
A7 B7 LCDD6
9 BLCDD7 R183 220E 10 14
A8 B8 LCDD7
220E
R68 22 11
52806-1210 R69 2 /G GND1 12
GND 0E
DIR GND2 13
0E GND
1 GND3
+5v VCCA R164
24 23
+3v VCB1 VCB2 +3v
0E
C104
C104
74LVC4245
C85
C74
GND
See the control circuit for LCDC RS signal, LCDC R/W signal, and LCDC E signal.
II-16
2.6.13 Charge/Discharge Control Circuit
P7 TP103 U16
8 TP104 BXCH R184 3 21 R70
A1 B1 XCH
7 TP105 BXFL R185 220E 4 20 R71 220E
A2 B2 XFL
6 TP106 BXDCH R186 220E 5 19 R72 220E
A3 B3 XDCH
4 TP107 BXCCLK R187 220E 6 18 R73 220E
A4 B4 XCCLK
P7 3 TP108 BXCSO R188 220E 7 17 R77 220E
A5 B5 XCSO
5 BXCHE R189 220E 8 16 220E
10K
R190 10K 9 A6 B6 15
10K
2 +5v
10K 10 A7 B7 14 R169
1 GND A8 B8
0E
C88 GND R79 22 11
B8B-EH ( White ) R81 0E 2 /G GND1 12 GND
R191
R80
C104 GND DIR GND2 13
0E
GND3 GND
1
+5v VCCA R165
24 23 GND GND
+3v VCB1 VCB2 +3v
0E
C104
C104
74LVC4245
C75
C76
+5v +3v
8
7
6
5
8
7
6
5
GND
10K
10K
RA24
RA27
RA25 U18
1
2
3
4
1
2
3
4
1 8 3 21
A1 B1 XCHE
74LVC4245
II-17
2.6.14 Size Detection, Ribbon Cassette, Open Cover Detection and Key Scanning Circuit
Table 2.1 shows a relationship between the stamp ID, its size, and the detection switches.
In terms of dimensions (width and height), ID labels come in 11 types (1212, 2020, 1438, 3030, 4040,
1060, 3458, 1850, 2260, 2770, and 4090), and draft sheets come in one type, totaling 12 types.
These types are distinguished by ON/OFF signals output from switches 0-5 on the size detection
PCB.
Status of the detection switches
Stamp ID Size
0 1 2 3 4 5
0 -
1 1212
2 2020
3 -
4 1438
5 -
6 -
7 3030
8 -
9 -
10 -
11 -
12 -
13 -
14 -
15 4040
16 1060
17 -
18 -
19 -
20 -
21 -
22 -
23 3458
24 1850
25 2260
26 2770
27 4090
28 -
29 -
30 -
31 Draft sheet
Table 2.1 Relationship between the Stamp ID, Its Size, and the Detection Switches
The size detection circuit reads the ON/OFF status through key scanning. It also detects the ribbon
cassette and the open cover, and reads the ON/OFF status of the Mode and Set keys through key
scanning.
Fig. 2.22 the size detection, open cover detection, and key scanning circuit.
II-18
DA2 +3v
1 2
GND
10K
1SS374
R95
SD0 R97
100E
100K
C41
C102
R99
+3v +3v GND
DA4 +3v
P5
10K
10K
5 SD4 1 2
4 SD3 GND
10K
3 SD0 1SS374
2 SD1 R171
R172
3
P5 1 SD2
6
R101
7
SZCTRL1
SD1 R103
52806-0710 100E
C44
C102
R105
100K
P9 D5 1SS187
1 1 3 SD1
P9 2
SZKYCTRL
B2B-PH-K-S ( White )
GND
DA7 +3v
1 2
GND
10K
1SS374
R110
1SS187 SZ-SW4-CO TP115 4 20 DB1
10 1 D1 3 SD2 R112 SZ-SW5-SET-KEY TP116 5 A2 B2 19 DB2
SZ-SW2-MODE-KEY TP117 6 A3 B3 18 DB3
100E
100K
1SS187 A4 B4
SZ-SW1-SH TP118 7 17 DB4
C46
C102 74LVC4245
R114
GND
P19
DA8 +3v
1 2
GND
10K
1SS374
3
R116
11 1 D2 3 SD3 R117
100E
100K
12
SZKYCTRL
C48
52806-1210 C102
R118
GND
DA9 +3v
1 2
GND
10K
1SS374
3
R119
SD4 R120
100E
100K
C49
C102
R121
GND
Fig. 2.22 Stamp Size Detection, Open Cover Detection, and Key Scanning Circuit
II-19
2.6.15 Room Temperature Detection Circuit
+3v
47K 1%
P20
R 93
1 R94
RM TMPDT
P20 2 100E
C40
B2B-PH-K-S ( Black ) C102
GND
DA1 +3v
1 2
GND
4 .7 K
1SS374
3
P10
R 90
TP13
1 R91
XNUR
P10 2 100E
100K
GND
C39
B2B-PH-K-S ( Red ) C102
R 92
GND
II-20
2.6.17 Xenon Unit Detection Circuit
DA3 +3v
1 2
GND
10K
1SS374
R96
R98 XEU0
100E
100K
C42
C102
R100
GND
DA5 +3v
1 2
GND
10K
1SS374
3
P1
R102
1
2 R104 XEU1
P1 3 100E
100K
C43
GND C102
R106
B4B-EH ( Black )
1 2
GND
DB[0-15]
10K
1SS374
U19
3
TP119 8 16 DB5
9 A6 B6 15
R107
TP120 DB6
R111 XEU2 10 A7 B7 14 DB7
A8 B8
100E
100K
22 11
PORTRDCS
2 /G GND1 12
/RD DIR GND2 13
C45
GND3 GND
C102 +3v 1
R113
24 VCCA 23 R167
VCB1 VCB2 +3v
0E
R173
C79 74LVC4245
C104
GND
GND
10K
+3v
II-21
2.6.18 Reflective Sensor Circuit
120E 1% 1/10 W
+3v +3v
10K 1%
10K 1%
P11 P16
R65
R74
R75
P11 TP10 P16 TP11
R64
3 R67 3 R78
RBNDET ATFDDET
2 100E 2 100E
GND GND
1 1 C37
4 C36 4 C102
5 Q2 C102 5
3
Q3
3
2 GND
B5B-PH-K-S ( White ) RBLED B5B-PH-K-S ( Red ) 2
FDLED
DTC123JK
GND DTC123JK
1
1
Ribbon Automatic Feed
GND GND
Detection Detection
120E 1% 1/10 W
+3v
10K 1%
P15
R84
R85
P15 TP12
5 R89
PPRFDDET
2 GND 100E
1
6 C38
3 Q4 C102
3
4
2
B6B-PH-K-S ( Red )
DTC123JK Paper Feed
GND
1
Detection
GND
+3v
100E 1% 1/10 W
+3v
4.7K
100E 1% 1/10 W
TP15
3 R108
R109
1 R60 1 1 Q5
PRPSNDET
4 100E 4
3.3K
C35 C47
2
Q1 C102 C102
B4B-PH-K-S B4B-PH-K-S
3
R115
( Black ) 2 ( Red )
R61
PPD
DTC123JK
1
GND GND
Q6
3
GND
2
FLTRGOUT
Printing Position DTC123JK Trigger
Detection Detection
1
GND
II-22
2.6.20 Power Supply PCB Circuit
II-23
2.6.23 Size Detection Circuit
SW5
4 1
D3
1SS187
3 2
SW4
4 1
D2
1SS187
3 2
SW3
4 1
D6
1SS187 SW0
P1
CH1 1 4 3 2
D7
CH2
1SS187 SW2
CH3 2 3 4 1
D5
CH4
CH5 1SS187
CH6 3 2
CH7
SW1
4 1
D4
1SS187 SW7
1 4 3 2
D1
1SS187
2 3
Black 4 3
GP2S40
Red
Blue
1 2
Green
II-24
2.6.25 Transparent Sensor ASSY Circuit
Red
Black
ON1024
Blue
Green
II-25
CHAPTER III DISASSEMBLY AND REASSEMBLY
Precautions on Safety
(1) Disassemble and reassemble the machine on a grounded antistatic sheet. Touching electronic
components such as an LSI with an electrified hand will break them, as they are easily affected
by static electricity.
(2) Wrap the machine in an electrically conductive aluminum sheet before carrying it.
(3) When using heating tools such as soldering iron, take care not to thermally break resin
components such as a wire, a PCB, and a cover.
(4) Take care not to lose small components, such as a screw and a washer, which have been
removed to replace other components.
(5) Never remove main capacitor charge PCB from the capacitor case since the PCB may be
charged with high voltage.
III-1
1. DISASSEMBLY PROCEDURES
1.1 Disassembly of the I/F Cable and the AC Cord
(1) Remove the I/F cable and the AC cord in the back of the machine, as shown in Fig. 3.1.
AC cord
Fig. 3.1 Disassembly of the I/F Cable and the AC Cord
III-2
1.2 Disassembly of the Magazine Tray ASSY and the Xenon Unit
Body cover
Slide lever
Xenon unit
Fig. 3.2 Disassembly of the Magazine Tray ASSY and the Xenon Unit
III-3
1.3 Disassembly of the Ribbon Cassette ASSY
(1) Press the open button on top of the machine to open the cassette cover, and remove the ribbon
cassette ASSY, as shown in Figs. 3.3 and 3.4.
Open button
Cassette cover
Body cover
Body cover
III-4
1.4 Disassembly of the Main PCB ASSY
(1) Press part A of the cassette cover to close it, as shown in Fig. 3.5.
Cassette cover
Body cover
(2) Turn the machine over and remove the four screws to remove the main PCB ASSY, as shown in
Fig. 3.6.
Main PCB
bottom plate
Body cover
III-5
(3) Pull out the connectors from the main PCB ASSY.
(4) Remove the screw to remove the ground wire from the main chassis, as shown in Fig. 3.7.
Connector
(For 220/230/240V model)
Screw pan (S/P washer) M4x8
Ground wire
Main chassis Main PCB ASSY
Main PCB
bottom plate
(5) Remove the three screws to remove the main PCB ASSY from the main PCB bottom plate, as
shown in Fig. 3.8.
Main PCB
bottom plate
Main PCB ASSY
III-6
1.5 Disassembly of the Capacitor Case
(1) Remove the shield plate and pull out the connector of the power supply harness from the power
supply PCB ASSY, as shown in Fig. 3.9.
Shield plate
Body cover
III-7
(2) Remove the four screws to remove the capacitor case from the bottom cover.
(3) Remove the capacitor harness from the connector of the capacitor case, and remove the screw
to remove the ground wire, as shown in Fig. 3.10.
Capacitor harness
Screw pan (S/P washer) M4x8
Ground wire
Body cover
Bottom cover
III-8
1.6 Disassembly of the Body Cover
(1) Turn the machine over with the right side up, open the cassette cover, and remove the two
screws to remove the cassette cover, as shown in Fig. 3.11.
Cassette cover
Taptite cup B M3x8
Body cover
(2) Close the head holder ASSY and remove the two screws, as shown in Fig. 3.12.
III-9
(3) Remove the eject cover and the screw.
(4) Remove the slide lever, as shown in Fig. 3.13.
Eject cover
Body cover
Slide lever
(5) Remove the three screws in the back of the cover, and remove the body cover by lifting it, as
shown in Figs. 3.14 and 3.15.
Body cover
III-10
Body cover
Bottom cover
(6) Remove the two screws to remove the control panel PCB holder from the body cover. Remove
the screw from the control panel PCB holder to remove the control panel PCB ASSY, as shown in
Fig. 3.16.
Body cover
Control panel
PCB ASSY
III-11
1.7 Disassembly of the Main Chassis and the Bottom Cover
(1) Press the open button to open the head holder ASSY, as shown in Fig. 3.17.
Open button
Fig. 3.17 Disassembly of the Main Chassis and the Bottom Cover (1)
(2) Remove the six screws to remove the main chassis from the bottom cover, and remove the two
cores, as shown in Fig. 3.18.
Main chassis
Bottom cover
cores
Fig. 3.18 Disassembly of the Main Chassis and the Bottom Cover (2)
III-12
(3) Remove the two screws to remove the ground wire from the PS PCB shield plate and the main
chassis, as shown in Fig. 3.19.
Main chassis
Ground wire
(4) Remove the size detection PCB harness from the bottom cover, as shown in Fig. 3.20.
Main chassis
Fig. 3.20 Disassembly of the Main Chassis and the Bottom Cover (4)
III-13
(5) Remove the harness coming out of the main chassis from the bottom cover, as shown in Fig.
3.21.
Main chassis
Bottom cover
Fig. 3.21 Disassembly of the Main Chassis and the Bottom Cover (5)
III-14
1.8 Disassembly of the Power Supply PCB ASSY
(1) Turn the bottom cover over, and remove the two screws securing the power supply PCB ASSY
on the bottom cover to remove the power supply PCB ASSY. Then, remove the PS PCB shield
plate, as shown in Fig. 3.22.
Bottom cover
III-15
1.9 Disassembly of the Thermal Head Unit
(1) Cut two fastening bands L100 that secure the harness on the main chassis, as shown in Fig. 3.23.
Free bush 57
Fastening band L100
Fastening
band L100
Free bush 15
Hole
Main chassis
Harness
Fig. 3.23 Disassembly of the Thermal Head Unit (1)
(2) Press the open button to open the head holder ASSY.
(3) Pull parts A of the head protection cover in the direction of the arrow to remove it from the head
guide shaft.
(4) Remove the two screws to remove the thermal head unit from the head holder, as shown in Fig.
3.24.
Note : Take care not to touch the thermal head heat generating points.
Head holder
III-16
1.10 Disassembly of the Sensor ASSYs
(1) Remove the screw to remove reflective sensor ASSY A from the head holder ASSY.
(2) Remove the screws to remove reflective sensor ASSYs B and C from the sensor brackets.
(3) Remove the screw to remove transparent sensor ASSY A from the film path.
(4) Remove the screw to remove transparent sensor ASSY B from the presser unit ASSY, as shown
in Fig. 3.25.
Transparent
sensor ASSY A
Transparent
sensor ASSY B
III-17
1.11 Disassembly of the Micro Switches
(1) Remove the screw to remove micro switch ASSY A and micro switch cover for cassette cover
open/close detection from the main chassis, as shown in Fig. 3.26.
Main chassis
Fig. 3.26 Disassembly of the Micro Switches (1)
(2) Remove the screw to remove micro switch ASSY B for xenon reset from the main chassis.
(3) Slide and pull out the xenon lock claw in the directions of arrows, as shown in Fig. 3.27.
III-18
1.12 Disassembly of the Platen Unit ASSY
(1) After removing the two screws, lift the platen unit ASSY in the directions of the arrows, as shown
in Fig. 3.28.
Main chassis
(2) Slide the platen unit ASSY in the direction of arrow 1, pass gear A through the hole in the main
chassis, turn the projection of the bushing down, tilt the platen unit ASSY in the direction of arrow
2, and pull it out in the direction of arrow 3, as shown in Fig. 3.29.
Gear A
3
Main chassis
Bushing
2
III-19
(3) Subsequently, separate the film guide from the platen unit, as shown in Fig. 3.30.
Film guide
Platen unit
III-20
1.13 Disassembly of the Presser Unit ASSY
(1) Open the presser unit cover in the direction of the arrow.
(2) Remove the 12 screws securing the presser unit ASSY on the main chassis to remove the
presser unit ASSY, as shown in Fig. 3.31.
Screw pan
(S/P washer) M3x6SR Presser unit cover
Screw pan
(S/P washer) M3x6SR
Screw pan
(S/P washer) M3x6SR
Screw pan
(S/P washer) M3x6SR
Fig. 3.31 Disassembly of the Presser Unit ASSY (1)
III-21
(3) Remove the four retaining rings to remove the presser plate hinge shaft from the presser frame
sub ASSY, remove the presser plate cover, and remove the presser plate hinge spring, as shown
in Fig. 3.32.
Retaining ring
Presser plate
hinge shaft Retaining ring
Retaining rings
(4) While bending two hooks A of the presser plate cover and the presser plate in the directions of
the arrows, remove the presser plate cover, as shown in Fig. 3.33.
A
A
Presser plate
III-22
(5) Remove the two retaining rings to remove the presser plate positioning shaft from the presser
plate.
(6) While bending the four hooks in the directions of the arrows, remove the presser lever cover, as
shown in Fig. 3.34.
Presser lever
Presser plate
Retaining ring
Retaining ring
Positioning
presser plate
(7) Remove the two presser bushings, and then pull the presser plate lever shaft and presser plate
lock shaft out from the presser lever, as shown in Fig. 3.35.
Presser lever
Presser bushing
Presser bushing
III-23
(8) Remove the two retaining rings and the two bushings to remove the presser frame shaft.
(9) While bending the four hooks and the two ribs, remove the shutter cover from the presser frame
sub ASSY.
(10) Remove the two shutter springs from the shutter front and the shutter rear.
(11) Remove the shutter front, shutter rear, and the two pinions 14 from the presser frame sub ASSY.
(12) Remove the three screws to remove the shield plate rear and the size detection PCB ASSY from
the shutter rear, as shown in Fig. 3.36.
Shutter cover
Rib
Shutter front
Shutter springs
Shutter rear
Shutter rear
Shutter front
Bushing
Taptite cup B M3x8
Bushing
Pinions 14
Retaining ring
Fig. 3.36 Disassembly of the Presser Unit ASSY (6)
III-24
1.14 Disassembly of the Head Holder ASSY
(1) Remove hooks A of the two head holder springs from the grooves of the main chassis.
(2) Remove the two retaining rings and pull out the rotation shaft in the direction of the arrow, as
shown in Fig. 3.37.
Retaining ring
Main chassis
III-25
(3) Remove the two retaining rings and pull out the lever shaft in the direction of the arrow, and
remove the lever hook and lever hook return spring.
(4) Remove the two retaining rings and pull out the head guide shaft in the direction of the arrow, as
shown in Fig. 3.38.
Lever hook
Head holder
III-26
1.15 Disassembly of the Gears and Pulleys
(1) Remove the gears and pulleys in the numerical order shown in Fig. 3.39.
Gear 25
Pulley 18
Gear 50A
(4)
Pulley 25
(3)
Gear 19/84
(2)
Gear 68 (6)
Gear 20/50 (1) Gear 21/47 (5)
Gear 44
Fig. 3.39 Disassembly of the Gears and Pulleys
III-27
1.16 Disassembly of the Motor Holder ASSY and the Motors
(1) Remove the three screws securing the motor holder sub ASSY on the main chassis to remove
the motor holder sub ASSY.
(2) Remove the two screws to remove the main motor from the motor holder sub ASSY.
(3) Remove the two screws to remove the paper feed motor from the main chassis, as shown in Fig.
3.40.
Fastening band
Screw bind
M3x5SR Screw bind M2.6x5
Main motor
Main chassis
Screw bind M3x5SR
Motor holder sub ASSY
Fig. 3.40 Disassembly of the Motor Holder ASSY and the Motors
III-28
1.17 Disassembly of the Rollers
(1) Remove the two retaining rings and bushings to remove the driving roller.
(2) Remove the retaining ring, paper eject roller spring, and two bushings to remove the paper eject
roller.
(3) Remove the two retaining rings and bushings to remove the paper feed roller.
(4) Remove the clutch spring, the washer, and the retaining ring from the paper feed roller.
(5) Remove the two retaining rings to remove the nip roller, as shown in Fig. 3.41.
Bushing Retaining
Retaining ring ring
Bushing
Retaining ring
Driving roller
III-29
1.18 Disassembly of the Label Guide ASSY
(1) Remove the five screws securing the label guide ASSY on the main chassis, and remove the
label guide ASSY by pressing projections A and B of the label guide to release them from the
holes, as shown in Fig. 3.42.
B
Taptite cup B M3x10
Main chassis
Sensor bracket
Label nip spring R
Retaining ring
Retaining ring
Fig. 3.43 Disassembly of the Label Guide ASSY (2)
III-30
1.19 Disassembly of the Film Path ASSY
(1) Remove the two retaining rings and bushings to remove the paper feed roller.
(2) Remove the clutch spring, the washer, and the retaining ring from the paper feed roller.
(3) Remove the seven screws securing the film path ASSY on the main chassis, press two
projections A of the film path to release them from the holes, and remove the film path ASSY.
(4) Remove torsion springs R and L.
(5) Remove the two retaining rings to remove the nip roller, as shown in Fig. 3.44.
Taptite cup B
M3x10
Main chassis
Retaining ring
Bushing
A
Torsion springs
Retaining ring A R and L
Taptite cup B
M3x10
Screw bind M3x5SR
Taptite cup B M3x10
Retaining ring Nip roller
III-31
(6) Remove the retaining rings, pull out the two outer plate shafts, and remove the outer plate, the
lock plate, and the two return springs.
(7) Remove the two screws to remove the sensor bracket.
(8) Remove the two magazine springs, and the magazine lift sub ASSY while pressing parts A and B
of the film path to release them, as shown in Fig. 3.45.
Magazine lift
sub ASSY B
Sensor bracket
A Retaining ring
Film path
Retaining ring
Return spring
Return spring
Outer plate
Fig. 3.45 Disassembly of the Film Path ASSY (2)
III-32
1.20 Disassembly of the Drawer Connector ASSY
(1) Remove the two screws to remove the drawer connector from the main chassis, as shown in Fig.
3.46.
Main chassis
Main chassis
Free bush 57
Free bush 15
Free bush 77
Fig. 3.47 Disassembly of the Drawer Connector ASSY (2)
III-33
2. REASSEMBLY PROCEDURES
2.1 Reassembly of the Drawer Connector ASSY
(1) Set the three free bushes on the holes in the main chassis, as shown in Fig. 3.48.
Main chassis
Free bush 57
Free bush 15
Free bush 77
Fig. 3.48 Reassembly of the Drawer Connector ASSY (1)
(2) Pass the drawer connector ASSY harness through hole A in the main chassis. Insert the drawer
connector into hole B, and secure it with the two screws, as shown in Fig. 3.49.
Note : Insert the drawer connector so that its projection will be inserted into groove D of the main
chassis.
Projection
Groove D
Hole A
III-34
2.2 Reassembly of the Film Path ASSY
(1) While bending two parts A of the film path in the directions of the arrows, insert them into the
holes in the magazine lift sub ASSY, as shown in Fig. 3.50.
Parts A
Film path
(2) Set the two magazine springs on two hooks B of the film path ASSY, and then two hooks C of the
magazine lift sub ASSY, as shown in Fig. 3.51.
Hooks C
Film path ASSY
Magazine springs
Hooks B
Fig. 3.51 Reassembly of the Film Path ASSY (2)
III-35
(3) After setting the sensor bracket on two parts D of the film path ASSY, set the film path ASSY so
that the two locating pins on the film path ASSY will be inserted into holes E in the sensor
bracket, and secure the film path ASSY with the two screws, as shown in Fig. 3.52.
Sensor bracket
Locating pin
Holes E
Film path
Locating pin
Sensor bracket
Film path
Part D
III-36
(4) Pass one outer plate shaft through the hole in the film path in the direction of the arrow, through
the holes in the outer plate, the return spring, and the hole on the opposite side of the film path,
before setting the retaining ring on the outer plate shaft.
Note 1: The hook of the return spring must be between the ribs of the film path, as shown in Fig. 3.53.
Retaining ring
Film path
Hook
Return spring
Ribs
Outer plate
Film path
Outer plate
Fig. 3.53 Reassembly of the Film Path ASSY (4)
(5) In the same manner, pass the other outer plate shaft through the hole in the film path in the
direction of the arrow, through the holes in the lock plate, the return spring, and the hole on the
opposite side of the film path, before setting the retaining ring on the outer plate shaft.
Note 2: The hook of the return spring must be outside the rib of the film path, as shown in Fig. 3.54.
Film path
Retaining ring
III-37
(6) Set torsion spring R on the projection of the main chassis so that hook A of torsion spring R will
be inserted into the hole in the main chassis.
(7) In the same manner, set torsion spring L on the opposite side.
(8) Pass each end of the nip roller through the hole from the inside of the main chassis, and set the
retaining rings on both ends of the nip roller from the outside of the main chassis.
(9) Set the film path in the main chassis, and secure it with the seven screws.
Note 3: Insert the hooks of the torsion springs into the grooves of the nip roller.
Note 4: Make sure that part D of the outer plate is inserted into hole E in the main chassis, as
shown in Fig. 3.55.
Film path
Main chassis
Retaining ring
Bushing
Retaining
ring A
Torsion springs L, R
Film path
Outer plate
Main chassis
III-38
(10) Set the retaining ring, the washer, and the clutch spring on the paper feed roller shaft.
Note 5: Before setting the clutch spring, apply grease on the shaft.
(Refer to "2.22 Lubrication During Reassembly".)
(11) Pass end A of the paper feed roller through the hole in the main chassis from the inside, and then
pass end B through the hole on the opposite side of the main chassis.
(12) Set the bushings and the retaining rings on both ends of the paper feed roller from the outside of
the main chassis. (Insert the hook of the clutch spring into the groove of the bushing, as shown
in Fig. 3.56.)
Retaining ring
Washer
Clutch spring
Main chassis
Bushing
Retaining ring
Groove
Hook
Bushing
III-39
2.3 Reassembly of the Label Guide ASSY
(1) Set the sensor bracket on the two locating pins on the label guide ASSY, and secure the sensor
bracket on the label guide ASSY with the two screws.
(2) Set label nip spring L on the pin on the label guide, and set the two hooks of the label nip spring
L in hook A and then hook B of the label guide.
(3) Set the ribbon cassette shaft on the label guide, and set the two retaining rings on the ribbon
cassette shaft.
(4) In the same manner, set label nip spring R, as shown in Fig. 3.57.
Locating pin
Retaining ring
Retaining ring
(5) While bending two parts D of the label guide ASSY to the inside, set the label guide ASSY in the
main chassis.
(6) Secure the label guide ASSY in the main chassis with the five screws.
Note : Make sure that two parts D of the label guide is properly inserted into the holes in the main
chassis, as shown in Fig. 3.58.
D
Taptite cup B M3x10
Main chassis
Fig. 3.58 Reassembly of the Label Guide ASSY (3)
III-40
2.4 Reassembly of the Rollers
(1) While pressing ends A of the label nip springs in the directions of the arrows, pass each end of
the nip roller through the hole from the inside of the main chassis.
(2) Slide the label nip springs so that their ends A will contact parts B of the nip roller.
Note 1: Check that ends A of the label nip springs make contact with parts B of the nip roller, then
apply grease to parts B of the nip roller.
(Refer to "2.22 Lubrication During Reassembly".)
(3) Set the retaining rings on both ends of the nip roller from the outside of the main chassis. Then,
set the paper guide on the sensor bracket, as shown in Fig. 3.59.
Sensor bracket
Nip roller
Paper guide
Label guide ASSY
Retaining ring
Label guide
End A
Nip roller
Main chassis
Fig. 3.59 Reassembly of the Rollers (1)
III-41
(4) Set the retaining ring, the washer, and the clutch spring on the paper feed roller.
Note 2: Before setting the clutch spring, apply grease to the portion on the paper feed roller
where the clutch spring is to make contact with.
(Refer to "2.22 Lubrication During Reassembly".)
(5) Insert end A of the paper feed roller into the hole in the main chassis from the inside, and end B
of the paper feed roller into the hole on the opposite side of the main chassis, while pressing the
nip roller.
(6) Set the bushings and the retaining rings on both ends of the paper feed roller from the outside of
the main chassis, as shown in Fig. 3.60.
(Insert the hook of the clutch spring into the groove of the bushing.)
B
Retaining ring
Washer
Clutch spring
Main chassis
Bushing
Retaining ring
Nip roller
III-42
(7) Insert end A of the driving roller into the hole in the main chassis from the inside, and then insert
end B of the driving roller into the hole on the opposite side of the main chassis.
(8) Set the bushings and the retaining rings on both ends of the driving roller from the outside of the
main chassis.
(9) Insert both ends of the paper eject roller through the holes of the main chassis.
(10) Set the bushings on both ends of the paper eject roller.
(11) Set the retaining ring on the left end of the roller, and the paper eject roller spring on the other
end of the roller, as shown in Fig. 3.61.
Note 3: Fit the end of the paper eject roller spring in the groove of the bushing.
Note 4: Before setting the paper eject roller spring, apply grease to the portion on the paper eject
roller where the spring is to make contact with.
(Refer to "2.22 Lubrication During Reassembly".)
Driving roller
Bushing
Retaining
ring
Bushing
Retaining
ring
Main chassis
III-43
2.5 Reassembly of the Motor Holder ASSY and the Motors
(1) Set the main motor in the hole in the motor holder sub ASSY so that the end of the harness will
be at a lower position, and secure the main motor on the motor holder sub ASSY with the two
screws.
(2) Set the motor holder sub ASSY on locating embosses A on the main chassis, and secure the
motor holder sub ASSY on the main chassis with the three screws.
(3) Set the paper feed motor in the hole in the main chassis so that the end of the harness will be at
a lower position, and secure the paper feed motor on the main chassis with the two screws.
(4) Pass the paper feed motor harness to the outside of the main chassis through hole B from the
inside of the main chassis, as shown in Fig. 3.62.
Main
chassis
III-44
2.6 Reassembly of the Gears and Pulleys
Note : Check that the end of the paper eject roller spring is fitted in the groove of the bushing.
(8) Set gear 20/50, the flange, and then retaining ring on shaft J, as shown in Fig. 3.63
Shaft H
Bushing
Shaft E Shaft G
Clutch spring C
Shaft B
Gear 50A
Pulley 25
Gear 19/84
Gear 21/47
Gear 20/50
Clutch springs A
Gear 20/50
Gear 44
MXL belt B69 Gear 21/47 Gear 68
Fig. 3.63 Reassembly of the Gears and Pulleys
III-45
2.7 Reassembly of the Head Holder ASSY
(1) Place two compression springs on two burrs of the head holder as shown in Fig.3.64. Hook two
catches A of the head holder on the head holder guide, then fit two burrs of the head holder
guide over the compression springs.
(2) Lower the head holder guide. Insert the head guide shaft through the head holder guide, head
holder, and protection cover spring, then mount the retaining rings on both ends of the shaft.
(3) Move the protection cover spring toward the end of the shaft, then fit arm B of the protection
cover spring in portion B of the head holder.
(4) Assemble the head protection cover so that portions D fit over the head guide shaft, then fit arm
C of the protection cover spring in the hook of the head protection cover.
Compression springs
Hooks A
Burrs
D
Head holder
Arm B
Arm C
Hook
Fig. 3.64 Reassembly of the Head Holder ASSY (1)
III-46
(5) Set the lever hook on the head holder guide, insert the lever shaft into the hole in the head holder
guide, pass the lever shaft through the lever hook return spring, and insert the lever shaft into the
hole on the opposite side of the head holder guide in the direction of the arrow. Then, set the
retaining rings on both ends of the lever shaft, as shown in Fig. 3.65.
Lever hook
Lever shaft
Lever hook
Head holder
guide
III-47
(6) Pass the rotation shaft through the hole in the main chassis from the outside in the direction of
the arrow.
(7) Pass the rotation shaft through the head guide spring, the head holder ASSY, head holder
springs R and L, and the hole on the opposite side of the main chassis, and set the two retaining
rings on the rotation shaft.
(8) Set the hooks of head holder springs R and L on the projections of the main chassis, as shown in
Fig. 3.66.
Retaining ring
Main chassis
III-48
2.8 Reassembly of the Presser Unit ASSY
(1) Set the size detection PCB ASSY and the shield plate rear on the shutter rear, and secure them
with the three screws.
(2) Set two pinions 14 on the two shafts in the presser frame sub ASSY.
(3) Set the shutter rear and then the shutter front, as shown in Fig. 3.67.
Shutter rear
Taptite
cup B M3x8
Shutter front
Pinions 14
Fig. 3.67 Reassembly of the Presser Unit ASSY (1)
(4) Adjust the ends of the ribs of the shutter rear to the centers of the pinion shafts.
(5) Set the shutter front so that there will be no clearance between the ends of the ribs of the shutter
front and those of the shutter rear, as shown in Fig. 3.68.
Shutter rear
Shutter front
III-49
(6) Set the two shutter springs on the two hooks of the shutter front and the shutter rear.
(7) Insert the four hooks of the shutter cover into the holes in the presser frame sub ASSY.
(8) Pass the presser frame shaft through the presser frame sub ASSY, and set the retaining rings
and the bushings on both ends of the presser frame shaft.
Note 1: Make sure that the two pinion shafts of the presser frame sub ASSY are inserted into two
holes A in the shutter cover, as shown in Fig. 3.69.
Shutter cover
Hole A
Shutter springs
Retaining ring
Bushing
Presser frame shaft
Bushing
Retaining ring
III-50
(9) Pass the positioning shaft through the presser plate and the positioning presser plate, and set
the retaining rings on both ends of the positioning shaft.
(10) Pass the presser plate lock shaft through the hole in the presser lever from the outside in the
direction of the arrow.
(11) Pass it through the presser plate lock, the presser plate lock spring, and through the hole on the
opposite side of the presser lever.
(12) Insert hook A of the presser plate lock spring into the hole C in the presser lever.
(13) Pass the presser plate lever shaft through the presser plate and the presser lever.
(14) Set the presser bushings on both ends of the presser plate lever shaft.
(15) Set the presser lever cover on the presser lever.
Note 2: Make sure that two hooks B of the presser lever cover and the two locating pins are
properly set, as shown in Fig. 3.70
Presser bushing
Presser lever
C
A
Presser plate lock spring Presser bushing
Presser plate
Positioning shaft
Positioning presser
shaft
III-51
(16) Pass the hinge shaft through the hole in the presser frame sub ASSY from the outside in the
direction of the arrow.
(17) Pass it through the presser plate hinge spring, the presser plate, and the hole on the opposite
side of the presser frame sub ASSY, and set the four retaining rings, as shown in Fig. 3.71.
Hook
Hinge shaft
Shutter cover
Presser frame sub ASSY
III-52
On assembling the presser unit ASSY with the main chassis, adjust the position using the
presser jig ASSY and adjustment jig according to the following steps.
Note : Use caution when handling and taking custody of the jigs.
(1) Place the main chassis on the presser base ASSY (part of the presser jig ASSY) at the specified
position, as shown in Fig. 3.72.
Note 1: Check that there is not any gap (A) between the main chassis and presser jig ASSY.
Locating pins
Locating pin
Main chassis
Locating pin
(2) Place the presser sub unit ASSY on the main chassis, as shown in Fig. 3.73.
Main chassis
III-53
(3) Open the presser plate, then place the adjustment jig in the presser sub unit ASSY, as shown in
Fig. 3.74.
Adjustment jig
Presser plate
C
C
Main chassis
Note 2: Check that the presser plate is locked (B), as shown in Fig. 3.75.
(5) Align the presser frame sub ASSY with the main chassis at four portions (C), with no gap being
allowed between them, as shown in Fig. 3.74.
III-54
(6) Place the presser jig ASSY on the presser frame sub ASSY, as shown in Fig. 3.76.
Note 3: Before securing the presser jig ASSY, check the following items.
Presser frame
sub ASSY
Main chassis
* Check that the presser frame sub ASSY is aligned with the main chassis at four portions (C), with no
gap being allowed between them, as shown in Fig. 3.74.
* Check that the harnesses including the FPC are not caught between the presser jig ASSY and
presser frame sub ASSY.
* Check that the presser frame sub ASSY and main chassis fit in four dented portions (D) on the
presser side plates R/L of the presser jig ASSY, as shown in Fig. 3.76 and Fig. 3.77.
Presser hook
Presser hook
III-55
* Check that the frame of the presser frame sub ASSY supports the side plates R/L of the presser jig
ASSY from inside (E).
Also check that the protrusion (F) of the presser jig ASSY presses the frame of the presser frame
sub ASSY downward by checking that D and E are properly set, as shown in Fig. 3.76 to Fig. 3.78.
E E
Frame
Frame
(Presser frame sub ASSY)
(Presser frame sub ASSY)
* Check that the protrusion of the presser frame sub ASSY fit in the hole of the main chassis at two
portions (G), as shown in Fig. 3.79.
Main chassis
(7) Secure the presser jig ASSY using two catch clip ASSYs, as shown in Fig. 3.76.
Note 4: Lock the presser jig ASSY at its front and rear in this order.
III-56
(8) Tighten ten screws in the order specified in Fig. 3.80 to 3.81.
3
Main chassis
4
6
5
Screw
pan (S/P washer) M3x6
3
1
Main chassis
4
Screw
Presser base ASSY pan (S/P washer) M3x6
(part of the presser jig ASSY)
Presser jig ASSY
Fig. 3.81 Reassembly of the Presser Unit ASSY (15)
III-57
(9) Remove the presser jig ASSY.
(10) Open the presser plate, then tighten two screws, as shown in Fig. 3.82.
Presser plate
Adjustment jig
Main chassis
(11) Remove the presser base ASSY (part of the presser jig ASSY) and adjustment jig.
(12) Attach the presser plate cover to the presser plate, as shown in Fig. 3.83.
Note 7: Check that two hooks and locating pins of the presser plate cover fit in the holes of the
presser plate.
Hook
Hook
Presser plate
Main chassis
III-58
2.9 Reassembly of the Platen Unit ASSY
(1) Set the platen unit on the film guide, as shown in Fig. 3.84.
Film guide
Platen unit
(2) Insert part A of the platen unit ASSY into the hole in the main chassis from the inside.
(3) Then, insert part B of the platen unit ASSY into the hole on the opposite side of the main chassis,
and insert the platen unit ASSY into the two grooves of the main chassis, with the projection of
the bushing turned upwards, as shown in Fig. 3.85.
(4) Set part C of the platen unit ASSY between the two ribs of the film path.
B
Platen unit ASSY
Main chassis C
Bushing
III-59
(5) Secure the platen unit ASSY with the two screws, as shown in Fig. 3.86.
Main chassis
Platen unit
ASSY
III-60
2.10 Reassembly of the Micro Switches
(1) Set hole A in the micro switch ASSY A for cassette cover open/close detection on the emboss on
the main chassis.
(2) Screw the micro switch cover and switch on the main chassis where hole B in the switch and the
hole in the main chassis overlap, as shown in Fig. 3.87.
Emboss
Hole A
Screw
pan (S/P washer) M2x10
(3) Insert part A of the xenon lock claw into hole B in the main chassis.
(4) While bending the resin spring, insert the two hooks of the xenon lock claw into two holes C in
the main chassis.
(5) Set hole D in the micro switch ASSY B for xenon reset on the emboss on the main chassis.
(6) Screw the switch on the main chassis where hole E in the switch and the hole in the main
chassis overlap. Then, secure the harness of the switch for xenon reset with the fastening band
L100, as shown in Fig. 3.88.
Hole B Emboss
Fastening band L100
Hole E
Hole C
A
Hole D
Xenon lock claw
Screw
pan (S/P washer) M2x10
Main chassis
III-61
2.11 Reassembly of the Sensor ASSYs
(1) Secure reflective sensor ASSY A on the head holder with the screw.
(2) Pass the reflective sensor ASSY A harness between the rotation shaft and the head holder
guide, and pass it through hole E in the main chassis and to the outside.
(3) Secure reflective sensor ASSYs B and C on the sensor brackets with the screws.
(4) Pass the harnesses of reflective sensor ASSYs B and C through hole E in the main chassis and
to the outside.
(5) Secure transparent sensor ASSY A on the film path with the screw.
(6) Pass the transparent sensor ASSY A harness through hole F in the main chassis and to the
outside.
(7) Insert transparent sensor ASSY B in the direction of the arrow, and secure it on the presser unit
ASSY with the screw.
(8) Pass fastening band L100 through holes E and F, and secure the harness coming out of hole E
and F in the main chassis, as shown in Fig. 3.89.
Reflective sensor
ASSY C
Fastening Transparent Hole F
band L100 sensor ASSY A
Free bush 57
Taptite cup B M3x6 Screw bind M3x5SR
Hole
III-62
2.12 Reassembly of the Thermal Head Unit
Caution : Take care not to touch the thermal head heat generating points.
(1) Set the thermal head unit on the two embosses on the head holder, and secure it with the two
screws.
(2) Pass the thermal head unit harness between the rotation shaft and the head holder guide, and
pass it through the hole in the main chassis and to the outside, as shown in Fig. 3.91.
(3) Secure the thermal head unit harness on the main chassis with fastening band L100, that is also
used to secure the sensor ASSY, as shown in Fig. 3.89.
III-63
2.13 Reassembly of the Power Supply PCB ASSY
(1) Insert two parts A of the PS PCB shield plate into two holes B in the bottom cover.
(2) After setting the power supply PCB ASSY on the two hooks C of the bottom cover, set the power
supply PCB ASSY on the locating boss on the bottom cover, and secure the power supply PCB
ASSY on the bottom cover with the two screws, as shown in Fig. 3.92.
Locating boss
C
Bottom cover
B
III-64
2.14 Reassembly of the Bottom Cover and the Main Chassis
(1) Insert the end of the size detection PCB harness into the hole in the bottom cover, and set it into
hooks A, B, C, and D, as shown in Fig. 3.93.
Size detection
PCB harness
B
D C
Fig. 3.93 Reassembly of the Bottom Cover and the Main Chassis (1)
(2) Set the thermistor to the bottom cover and secure it in place using tape. Then, pass the
connector through hole A.
(3) Pass the paper feed motor harness through hole C in the bottom cover.
(4) Pass the drawer connector harness through hole B in the bottom cover.
(5) Bundle all other harnesses coming out of the main chassis, and pass them through hole A in the
bottom cover.
(6) Secure the harness of the transparent sensor ASSY B and the switch for the xenon cassette with
the harness of the transparent sensor ASSY A and the switch for opening/closing the cover using
fastening band L100, as shown in Fig. 3.94.
Main chassis
Harness of transmission
Thermistor harness
sensor ASSY B
Fig. 3.94 Reassembly of the Bottom Cover and the Main Chassis (2)
III-65
(7) Set the main chassis on the two locating bosses on the bottom cover, and secure it on the bottom
cover with the six screws. Then, set the two cores, as shown in Fig. 3.95.
Main chassis
Locating boss
Cores
Fig. 3.95 Reassembly of the Bottom Cover and the Main Chassis (3)
(8) Set the ground wire on the main chassis and the PS PCB shield plate with the two screws, as
shown in Fig. 3.96.
Ground wire
Fig. 3.96 Reassembly of the Bottom Cover and the Main Chassis (4)
III-66
2.15 Reassembly of the Body Cover
(1) Set the control panel PCB ASSY on the control panel PCB holder, and secure it with the screw.
(2) Set the control panel PCB ASSY on the back of the body cover, and secure it on the body cover
with the two screws.
(3) Attach the control panel PCB harness on the body cover with a tape at two positions, as shown in
Fig. 3.97.
Body cover
Core
Control panel
PCB ASSY
Control panel
PCB holder
Core
Body cover
III-67
(4) After passing the control panel PCB harness through the hole in the bottom cover, set the body
cover on the bottom cover, and secure it with the six screws.
(5) Set the eject cover and the slide lever on the body cover, as shown in Fig. 3.98.
Control panel
PCB harness
Bottom cover
Eject cover
Taptite
bind B M3x12
Body cover
Slide lever
III-68
(6) Set the cassette cover on the head holder guide by setting the two hooks of the cassette cover
on the head holder ASSY, and secure it with the two screws, as shown in Fig. 3.99.
Note : Make sure that the two locating bosses and hooks are properly set.
Cassette cover
Body cover
Hook
III-69
2.16 Reassembly of the Capacitor Case
(1) Set the ground wire of the capacitor case on the main chassis with the screw, pass connector A
of the capacitor case through the hole in the bottom cover, and connect it to the connector B of
the power supply PCB ASSY.
(2) Connect connector C coming out of the bottom cover to power supply harness ASSY of the
capacitor case.
(3) Set the capacitor case on the bottom cover, and secure it with the four screws, as shown in Fig.
3.100.
Connector B
Ground wire
Main chassis
III-70
Precautions when exchange the charge PCB ASSY.
Please set the following parts, when replace the capacitor case.
III-71
When exchanging the capacitor case and main PCB ASSY, perform the following steps after
completing reassembly.
Capacitor Case Rank Setting Procedure
(1) Turn the power switch ON while holding the MODE key.
(2) Press the MODE key for 10 seconds until the LCD unit displays "<<Ver **.**>>".
. : Program version No.
(3) Press the SET key, and the LCD unit displays "USBID = ".
: Serial No.
(4) Press the SET key, and the LCD unit displays "N = ".
: Total number of printing times (light emission times of xenon lamp)
(5) Press the SET key, and the LCD unit displays "C-BOX RANK = "
Current setting
(6) Check the rank printed on the capacitor box.
The capacitor case rank is printed at the bottom of the case.
Example) 8E29 11000 D
Rank (A to J)
Capacitance
Mf g. No.
(7) Set the capacitor case rank according to the printed rank by pressing the MODE key.
The rank display changes in the following sequence as the MODE key is pressed.
(8) Press the SET key.
This completes the setting of the capacitor case rank and the machine is reset.
III-72
2.17 Reassembly of the Main PCB ASSY
(1) Set the gasket (65TSV) on the shield plate. (For USA & Canada)
(2) Attach the tape on the shield plate with the tape at three positions, as shown in Fig. 3.101. (For
220/230/240V model)
Tape
(For 220/230/240V model)
Gasket (65TSV)
(For USA & Canada) Tape
(For 220/230/240V model)
Shield plate
Tape
(For 220/230/240V model)
Fig. 3.101 Reassembly of the Main PCB ASSY (1)
(3) Pass the harness through the hole of the shield plate, and set the shield plate on the bottom
cover, as shown in Fig. 3.102.
Shield plate
Bottom cover
III-73
(4) Secure the main PCB ASSY on the main PCB bottom plate with the three screws, as shown in
Fig. 3.103.
(5) Pass the size detection PCB harness through the ferrite core (FPC-16-20), and secure the ferrite
core with the filament tape.
Shield plate
60 - 65 mm
III-74
(6) Connect the harness to each connector on the main PCB ASSY, as shown in Fig. 3.105.
Main motor
Control panel PCB
Ribbon detection
Power supply PCB
Paper feed motor Main capacitor
charge PCB
Manual feed detection
Cover open/close
detection
(7) Set the ground wire of the main PCB ASSY on the main chassis with the screw.
(8) Secure harnesses A and B in hook C of the bottom cover, as shown in Fig.3.106.
Harness A
Harness B
Bottom cover
Main PCB
bottom plate
Shield plate
III-75
(9) Secure the main PCB bottom plate on the bottom cover with the four screws, as shown in Fig.
3.107.
Main PCB
bottom plate
Bottom cover
III-76
2.18 Reassembly of the Ribbon Cassette ASSY
(1) Turn the machine over with the right side up, and press the open button on the cassette cover to
open the cassette cover.
(2) Set the ribbon cassette ASSY, and close the cassette cover, as shown in Fig. 3.108.
Cassette cover
Ribbon cassette ASSY
Body cover
(1) Insert the xenon unit ASSY into the machine at its right side, as shown in Fig. 3.109.
Note : Insert the xenon unit ASSY all the way until it is locked.
Body cover
III-77
2.20 Reassembly of the Magazine Tray ASSY
(1) Insert the magazine tray ASSY into the hole in the machine in the direction of the arrow, as
shown in Fig. 3.110.
Body cover
(1) Set the AC cord and the I/F cable in the back of the machine, as shown in Fig. 3.111.
AC cord
Fig. 3.111 Reassembly of the AC Cord and the I/F Cable
III-78
2.22 Lubrication During Reassembly
(1) Apply the grease specified below to the parts indicated in the Figs. 3.112 to 3.114 for the
reassembly procedures. The amount of the grease to be applied is specified in the Figs. 3.112 to
3.114.
Specified grease: G501 (silicon grease)
A
A
Position: B (Paper feed roller)
Amount: Apply small amount of
grease to the portion
where the clutch spring
makes contact with the
B paper feed roller.
B
B
A
Position: A (Nip roller)
Amount: Apply small
amount of
grease to the
portion where
the main
chassis makes
contact with the
C torsion springs
R and L.
III-79
Presser lever Presser plate lock
Main chassis
III-80
CHAPTER IV TROUBLESHOOTING
1. GENERALS
This section provides a troubleshooting procedure for a machine failure. It is however impossible to
foresee when and how a machine failure happens and is quite difficult to establish a troubleshooting
procedure for a given machine failure. The troubleshooting procedure given here therefore lists only
the limited cases. It is nevertheless necessary to understand and analyze these cases and the
function of the components in case of an actual machine failure in order to be able to roughly locate
and identify the trouble.
2. PRECAUTIONS ON REPAIRING
(1) Identify the failure location (machine, ribbon cassette, draft sheet, or ID label), referring to the
table of 4. TROUBLE CAUSES.
(2) Well understand the failure, and if it related to two or more components, well understand their
relationship before carrying out the repair.
(3) If the xenon tube does no emit light, possible causes are the failures of the xenon unit and the
main capacitor charge PCB. The xenon unit can be disassembled. However, never
disassemble the main capacitor unit, as it poses a danger.
(4) In case of a failure related to the thermal head, keep the thermal head cable unplugged from the
connector until the circuit functions correctly.
(5) When checking electrical conduction with a tester, be sure to turn off the power supply switch or
pull the plug out of a socket.
IV-1
4. TROUBLE CAUSES
The table below shows the trouble causes of mechanics and electronics. Repair the machine referring
to it.
IV-2
Error mode Checking method Cause Action Service manual
The motor Is the motor gear Deformed or Replace the CHAPTER III
rotates, but a draft or intermediate broken gear deformed or 1.15
sheet or an ID gear deformed or broken gear. Disassembly of
label is not fed broken? the Gears and
correctly. Pulleys
2.6
Reassembly of
the Gears and
Pulleys
Is the clutch Deformed or Replace the CHAPTER III
spring on the broken clutch deformed or 1.15
paper feed roller spring broken clutch Disassembly of
deformed or spring. the Gears and
broken? Pulleys
1.17
Disassembly of
Is the shaft of the Worn shaft of the Replace the worn the Rollers
paper feed roller paper feed roller paper feed roller. 2.4
worn? Reassembly of
the Rollers
2.6
Reassembly of
the Gears and
Pulleys
Is the timing belt Broken timing belt Replace the CHAPTER III
(MXL belt) cut? (MXL belt) broken timing belt 1.15
(MXL belt). Disassembly of
the Gears and
Pulleys
2.6
Reassembly of
the Gears and
Pulleys
Non of the above Defective sensor CHAPTER II
or PCB 2. ELECTRONIC
The paper feed Is the connector YES Disconnected Connect the CHAPTER III
motor or the main of the paper connector of the disconnected 2.17
motor does not feed motor or motor connector of the Reassembly of
rotate, preventing the main motor motor. the Main PCB
a draft sheet or an dis-connected? ASSY
ID label from NO Defective motor Replace the CHAPTER III
being fed. defective motor. 1.16
Disassembly of
the Motor Holder
ASSY and the
Motors
2.5
Reassembly of
the Motor Holder
ASSY and the
Motors
Defective PCB CHAPTER II
2. ELECTRONIC
IV-3
Error mode Checking method Cause Action Service manual
Printing is not Is the transparent Sensor set in the Set the CHAPTER III
performed in the sensor ASSY A incorrect position transparent 2.11
correct position of set in the correct sensor ASSY A in Reassembly of
an ID label. position? the correct the Sensor
position. ASSYs
A draft sheet is Is the thermal Thermal head Set the thermal CHAPTER III
fed to the head unit set in unit set in the head unit in the 2.12
incorrect position the correct incorrect position correct position. Reassembly of
for engraving position? the Thermal
stamp. Head Unit
Is a draft sheet or Improperly fed CHAPTER II
an ID label fed draft sheet or ID 1.3
correctly? label Feed Mechanism
Non of the above Defective sensor CHAPTER II
or PCB 2. ELECTRONIC
Blurred or partial Does any dust or Reprint on a new --
printing is thumb mark draft sheet or a
performed. adhere to the new ID label.
printing surface of
a draft sheet or an
ID label?
Is the ink ribbon Defective ink Straighten the ink --
wrinkled or torn? ribbon ribbon to reprint.
If the ink ribbon is
severely wrinkled
or torn, replace
the ink ribbon
cassette.
IV-4
Error mode Checking method Cause Action Service manual
A draft sheet or Is the YES Disconnected Connect the CHAPTER III
an ID label is fed, connector of connector of the connector of the 2.17
but no printing is the thermal thermal head thermal head. Reassembly of
performed. head the Main PCB
disconnected? ASSY
NO Defective head or CHAPTER II
PCB 2. ELECTRONIC
The presence or Does the size of a Incorrect size of a Set a holder --
size of the holder holder match that holder whose size
can not be of a stamp to be matches the size
detected. manufactured? of a stamp to be
manufactured.
Is the holder set in Holder set in the Set the holder in --
the correct incorrect position the correct
position? position.
Non of the above Defective PCB CHAPTER II
2. ELECTRONIC
The printing Is the printing Defective printing Engrave stamp --
surface is surface of the surface of the with a new holder.
insufficiently holder flawed or holder
fused after dented?
engraving stamp. Is the surface of Dirty surface of Clean the surface --
the transparent the transparent with a soft cloth.
plate of the xenon plate (If the dirt or blur
unit dirty? can not be
removed, replace
the xenon unit.)
Is the presser unit Insufficient Adjust the height CHAPTER III
set at a specified pressure of the presser unit 2.8
height? with the setting Reassembly of
presser jig ASSY the Presser Unit
and adjustment jig. ASSY
Non of the above Insufficient light Replace the CHAPTER III
emitted by the xenon unit. 1.2
xenon lamp Disassembly of
the Magazine
Tray ASSY and
the Xenon Unit
2.19
Reassembly of
the Xenon Unit
ASSY
Replace the CHAPTER III
capacitor box. 1.5
Disassembly of
the Capacitor
Case
2.16
Reassembly of
the Capacitor
Case
IV-5
4.2 Cause of Electronic Error
IV-6
Error mode Checking method Cause Action Service manual
The automatic Does the YES Defective U1 Replace the main CHAPTER II
feed position of a automatic PCB ASSY. 2.6.18
draft sheet or an feed Reflective
ID label can not position Sensor Circuit
be correctly detection NO Defective Replace the CHAPTER II
detected. reflective reflective sensor reflective sensor 2.6.24
sensor ASSY ASSY. Reflective
function Sensor ASSY
correctly? Circuit
The printing start Does the YES Defective U1 Replace the main CHAPTER II
position of a draft printing PCB ASSY. 2.6.19
sheet or an ID position Transparent
label can not be detection Sensor Circuit
correctly transparent NO Defective Replace the CHAPTER II
detected. sensor transparent transparent 2.6.25
function sensor ASSY sensor ASSY. Transparent
correctly? Sensor ASSY
Circuit
The xenon tube Does the YES Defective xenon Replace the CHAPTER II
does not emit light unit or main xenon unit or the 2.6.22
light. emission capacitor unit main capacitor Main Capacitor
trigger unit. Charge PCB
detection Circuit
sensor NO Defective Replace the CHAPTER II
function transparent transparent 2.6.25
correctly? sensor ASSY sensor ASSY. Transparent
Sensor ASSY
Circuit
The LCD displays Do U1 YES Defective control Replace the CHAPTER II
no information. function panel PCB ASSY control panel 2.6.21
correctly? PCB ASSY. Control Panel
PCB Circuit
NO Defective main Replace the main CHAPTER II
PCB ASSY PCB ASSY. 2.6.12
LCD Control
Circuit
No information is Are 8V and YES Same as the
displayed. 25V above cause of
outputs the LCD
from the displaying no
power information
supply NO Defective power Replace the CHAPTER II
PCB ASSY supply PCB power supply 2.6.20
correct? ASSY PCB ASSY. Power Supply
PCB Circuit
IV-7
5. MAINTENANCE MODE
5.1 Outline
The maintenance mode is a special mode to check that the machine is completely recovered from the
trouble which has been repaired. The maintenance mode is composed of three types of mode, Mode-
A, Mode-B and Mode-C, which is distinguished from the normal mode.
Importance: Do not change the set values if not necessary.
The table below shows the details on the LCD indication, checking or setting item and operation
method for each maintenance mode.
IV-8
Mode LCD indication Checking/setting item Operation method
Mode-B CLEAN Clean the feeding roller to 1. Load the cleaning sheet onto the ID
(Cycled feed the draft film and ID label slot and draft tray.
with the label with the dedicated 2. Press the MODE key to display
MODE cleaning sheet. CLEAN on the LCD.
key.) 3. Press the SET key. (The LCD
indication is changed to CLEANING,
and cleaning is started. Cleaning is
finished when the cleaning sheet is
ejected from the eject slot.)
LANGUAGE Set the language to 1. Press the MODE key to display
Nine languages display on the LCD. LANGUAGE on the LCD.
such as English, <LCD indication> 2. Press the SET key so that ENGLISH
German, French, English: ENGLISH is displayed. (Current setting)
Dutch, Norwegian, German: DEUTSCH 3. Press the MODE key to select the
Swedish, Italian, French: FRANCAIS language you want to change, and
Portuguese and Dutch: NEDERLANDS press the SET key.
Spanish can be Norwegian: NORSK
4. Turn the power supply switch ON and
set. Swedish: SVENSKA
OFF and check that the LCD
Italian: ITALIANO
indication is changed to the language
Portuguese: PORTUGUS
to be set.
Spanish: ESPAOL
RESET Clear the number of light 1. Press the MODE key to display
COUNTER emitting from the xenon RESET COUNTER on the LCD.
when replacing the xenon 2. Press the SET key so that N = *****
unit. indicating the number of light emitting
is displayed on the LCD.
3. Replace the xenon unit with a new
one and check that N = 0 is
displayed on the LCD.
4. Press the SET key so that READY is
displayed on the LCD, and the setting
is finished.
SELF PRINT Inspection pattern to 1. Set the draft sheet or ID label into the
check after various draft tray or ID label slot.
repairing or setting. 2. Press the MODE key to display SELF
- For the ID label, the grid PRINT on the LCD.
pattern which meets the 3. Press the SET key and implement the
label size to be loaded inspection.
is printed, and the label
is ejected.
- For the draft sheet, the
grid pattern of size 4090
is printed, and the sheet
is stopped at the
imposing position.
Then, install and
impose the stamp 4090
so that the sheet is
ejected.
IV-9
Mode LCD indication Checking/setting item Operation method
Mode-B SELF ENGRAVE Engrave the stamp with 1. Press the MODE key to display SELF
(Cycled the draft which has been ENGRAVE on the LCD.
with the prepared. 2. Press the SET key. (The LCD
MODE indication is changed to SIZE =
key.) 1212.)
3. Press the MODE key and select the
stamp size to be engraved.
4. Press the SET key so that INSTALL
STAMP! is displayed on the LCD.
Then, install the stamp to engrave.
BAUD RATE Change the 1. Press the MODE key to display
- When changing communication speed of BAUD RATE on the LCD.
the the serial interface. 2. Press the SET key so that the current
communication - Three types of setting value is displayed. (BAUD =
speed of SC- communication speed 115200 bps)
2000USB, such as 9600, 57600 or 3. Press the MODE key to change the
change the 115200 bps can be set. communication speed. Then, press
speed of the PC the SET key to set it.
as well.
USB ID Selecting the ID type used 1. Press the MODE key to display
by USB connection FIXED ID on the LCD
<LCD indication> 2. Press the SET key so that the current
FIXED ID: Use fixed ID in all setting value is displayed. (FIXED ID)
SC-2000USB 3. Press the MODE key to select ID
UNIQUE ID: Use Unique ID in type. Then, press the SET key to set
every SC-2000USB it.
Mode-C 1. EXIT TEST Finish the setting 1. After entering Mode-A (displaying
(Cycled program. (Initial display of the program version on the LCD),
with the Mode-C) turn the slide lever of the xenon
MODE unit ON for five seconds to display
key.) 1. EXIT TEST on the LCD. Then,
release your finger.
2. Press the SET key. The CPU is reset,
and the initializing process is started.
2. ROM INITIAL Initialize the EEPROM. 1. Press the MODE key to display
* Give much (The operation resets the 2. ROM INITIAL on the LCD.
attention when values in the EEPROM.) 2. Press the SET key. INITIAL OK is
implementing the displayed on the LCD to confirm
setting. whether implementing the setting or
not.
3. Press the SET key. The EEPROM is
started initializing.
3. SWITCH CHECK 1. Press the MODE key to display
Check the seven switches mounted on the 3. SWITCH CHECK on the LCD.
size detection PCB ASSY. 2. Press the SET key so that the current
* * * * * * * (LCD indication: 0=OFF, 1=ON) setting is displayed on the LCD.
SW7 (Shutter switch) 3. Press each switch on the size
SW3 (Size detection: the 3rd from the left side) detection PCB ASSY to check that
SW4 (Size detection: the 4th from the left side) the LCD indication is changed.
SW5 (Size detection: the 5th from the left side) 4. After checking all switches, press the
SW2 (Size detection: the 2nd from the left side) SET key.
SW1 (Size detection: the 1st from the left side)
SW0 (Stamp position)
IV-10
Mode LCD indication Checking/setting item Operation method
Mode-C 4. LCD TEST Check that any dot is 1. Press the MODE key to display
(Cycled omitted by displaying the 4. LCD TEST on the LCD.
with the test pattern on the LCD. 2. Press the SET key and check the all
MODE (Three types of the test dot indication. Then, press the SET
key.) pattern are provided, key and check the all H characters
such as all dots pattern. Press the SET key again and
indication, all H check the all X characters pattern.
characters and all X 3. After finishing all test patterns, press
characters.) the SET key.
5. HEAD ONDO Display the temperature 1. Press the MODE key to display
to be detected by the 5. HEAD ONDO on the LCD.
thermistor which is 2. Press the SET key so that the current
assembled on the thermal detected temperature is displayed on
head. the LCD.
- Unit: C 3. After checking the temperature, press
the SET key.
6. PCB ONDO Display the temperature 1. Press the MODE key to display
to be detected by the 6. PCB ONDO on the LCD.
thermistor which is 2. Press the SET key so that the current
located inside cover of detected temperature is displayed on
SC-2000USB. the LCD.
- Unit: C 3. After checking the temperature, press
the SET key.
7. TEZASI LEVEL Display the level to be 1. Press the MODE key to display
detected by the manual 7. TEZASI LEVEL on the LCD.
slot sensor. 2. Press the SET key so that the current
- Displayed value: A/D detected value on the LCD.
conversion value 3. After checking the value, press the
SET key.
8. LOAD LEVEL Display the level to be 1. Press the MODE key to display
detected by the paper 8. LOAD LEVEL on the LCD.
feed detect sensor. 2. Press the SET key so that the current
- Displayed value: A/D detected value on the LCD.
conversion value 3. After checking the value, press the
SET key.
9. RIBBON LEVEL Display the level to be 1. Press the MODE key to display
detected by the ribbon 9. RIBBON LEVEL on the LCD.
detect sensor. 2. Press the SET key so that the current
- Displayed value: A/D detected value on the LCD.
conversion value 3. After checking the value, press the
SET key.
10. POSIT. LEVEL Display the level to be 1. Press the MODE key to display
detected by the printing 10. POSIT. LEVEL on the LCD.
position / engraving 2. Press the SET key so that the current
stamp position detect detected value on the LCD.
sensor. 3. After checking the value, press the
- Displayed value: A/D SET key.
conversion value
IV-11
Mode LCD indication Checking/setting item Operation method
Mode-C 11. SKIP MODE Set the skip mode of data 1. Press the MODE key to display
(Cycled * The xenon lamp receiving process. (It is 11. SKIP MODE on the LCD.
with the emits light used at the endurance 2. Press the SET key to display the
MODE automatically. test.) current setting on the LCD.
key.) Do not change - CONTINUE MODE 3. Press the MODE key, select the
the setting Prints the printing data mode described in the left box and
carelessly. which was set first press the SET key.
continuously.
- SINGLE MODE
Returns to the normal
operation.
12. TEST Change the type of the 1. Press the MODE key to display
PATTERN test pattern to be printed 12. TEST PATTERN on the
with the self printing LCD.
function. 2. Press the SET key and check the
- Pattern = Matrix current setting displayed on the LCD.
Prints the grid pattern. 3. Press the MODE key, select one of
- Pattern = Black the modes described in the left box
Prints the black page. and press the SET key.
13. FLASH MODE Set the mode whether 1. Press the MODE key to display
* If setting to emitting light from the 13. FLASH MODE on the LCD.
FLASH = OFF, xenon tube or not. 2. Press the SET key and check the
the machine - FLASH = ON emits light current setting displayed on the LCD.
does not emit from the xenon tube. 3. Press the MODE key, select the
light (engrave the mode described in the left box and
stamp). Do not press the SET key.
change the
setting
carelessly.
14. PRINT-X ADJ. Change the print starting 1. Press the MODE key to display
position of the horizontal 14. PRINT-X ADJ. on the LCD.
direction on the draft film. 2. Press the SET key and check the
- Setting value = 0 current setting displayed on the LCD.
(Theoretical position) 3. Press the MODE key, set the
(Default value is +4.) adjusted value and press the SET
- Settable value: key.
-25 to +100
- Unit: 0.0423 mm
- Pitch:
5 (approx. 0.21 mm)
15. ID Pr-X ADJ. Change the print starting 1. Press the MODE key to display
position of the horizontal 15. ID Pr-X ADJ. on the LCD.
direction on the ID label. 2. Press the SET key and check the
- Setting value = 0 current setting displayed on the LCD.
(Theoretical position) 3. Press the MODE key, set the
(Default value is +8.) adjusted value and press the SET
- Settable value: key.
-25 to +100
- Unit: 0.0423 mm
- Pitch:
5 (approx. 0.21 mm)
IV-12
Mode LCD indication Checking/setting item Operation method
Mode-C 16. PRINT-Y ADJ. Change the print starting 1. Press the MODE key to display
(Cycled position of the vertical 16. PRINT-Y ADJ. on the LCD.
with the direction on the draft film. 2. Press the SET key and check the
MODE - Setting value = 0 current setting displayed on the LCD.
key.) (Theoretical position) 3. Press the MODE key, set the
- Settable value: adjusted value and press the SET
-40 to +40 key.
- Unit:
0.425 mm (head pitch)
- Pitch: 1
17. ID Pr-Y ADJ. Change the print starting 1. Press the MODE key to display
position of the vertical 17. ID Pr-Y ADJ. on the LCD.
direction on the ID label. 2. Press the SET key and check the
- Setting value = 0 current setting displayed on the LCD.
(Theoretical position) 3. Press the MODE key, set the
- Settable value: adjusted value and press the SET
-40 to +40 key.
- Unit: 0.425 mm
(head pitch)
- Pitch: 1
18. ENGRAVE Change the position to 1. Press the MODE key to display
ADJ. stop engraving stamp on 18. ENGRAVE ADJ. on the LCD.
the draft film. 2. Press the SET key and check the
- Setting value = 0 current setting displayed on the LCD.
(Theoretical position) 3. Press the MODE key, set the
- Settable value: adjusted value and press the SET
0 to +100 key.
- Unit: 0.021167 mm
- Pitch:
5 (approx. 0.1 mm)
19. ENGRAVE Change the offset value 1. Press the MODE key to display
LEV. of the engraving voltage. 19. ENGRAVE LEV. on the LCD.
- Setting voltage = 0 2. Press the SET key and check the
- Settable value: current setting displayed on the LCD.
-30, -10, -5, 0, +5, +10 3. Press the MODE key, set the offset
- Unit: V value and press the SET key.
20. Xe UNIT RANK Change the light volume 1. Press the MODE key to display
* Do not change rank of the xenon tube. 20. Xe UNIT RANK on the LCD.
the setting - Settable value: 2. Press the SET key so that the current
carelessly. -2 to +2 setting is displayed on the LCD.
- Pitch: 3. Press the MODE key, set the rank
1 (When setting the and press the SET key.
rank to 1, Rank D is
changed to Rank E.)
21. HEAD RANK* Change the resistance 1. Press the MODE key to display
* Do not change rank of the thermal head. 21. HEAD RANK on the LCD.
the setting * Settable value: 2. Press the SET key so that the current
carelessly. -2 to +2 setting is displayed on the LCD.
* Pitch: 3. Press the MODE key, set the rank
1 (When setting the and press the SET key.
rank to 1, Rank 3 is
changed to Rank 4.)
IV-13
Mode LCD indication Checking/setting item Operation method
Mode-C 22. VH ADJUST Adjust the supply voltage 1. Press the MODE key to display
(Cycled for driving the thermal 22. VH ADJUST on the LCD.
with the head. 2. Press the SET key so that the power
MODE - Adjust the volume on supply for driving the thermal head is
key.) the main (control) PCB turned ON.
to set the output voltage 3. Measure the supply voltage for
to 19 0.1 V. driving the thermal head by a
- When implementing the voltmeter and adjust the output
program, the power voltage to the value described in the
supply for driving the left box.
thermal head is turned 4. After adjusting, press the SET key.
ON. (The power supply for driving the
thermal head is turned OFF.)
IV-14
6. ERROR MESSAGES
The table below shows the list of the error messages.
Error Message
Cause Solution
English Germany France Holland Sweden Norway Italia Spain Portuga
Displayed when the print Close the print head cover.
CLOSE_COVER_!__ ABDECKUNG_OFFEN FERMER_CAPOT_!_ SLUIT_KLEP_____ STNG_LUCKAN_!_ LUKK_DEKSEL_!__ CHIUD._COPER._! i_CERRAR_TAPA! FECHAR_TAMPA_!
head cover is open.
Displayed when the ink Install the ink ribbon cassette or
ribbon cassette is not replace it.
CHECK_RIBBON_!_ FARBBAND_PRFEN ERR._RUB._ENCRE CONTROLEER_LINT KONT._BANDET!__ KONTROLLER_BND CONTR._NASTRO! i_COMPR._CINTA! VERIFICAR_FITA!
installed or there is no more
ribbon.
Displayed when the xenon Install the xenon lamp unit.
INSTALL_Xe_UNIT XE-LAMPE_FEHLT ERR._LAMPE_Xe Xe_INSTALLEREN_ INST._Xe-ENHET_ SETT_I_Xe-ENHET INST._UNITAXe INSTALAR_UD._Xe INSTAL_UNID_Xe
lamp unit is not installed.
Displayed when the ID label Insert the ID label.
INSERT_LABEL_!_ ETIKETT_EINLEG. INSER_ETIQUET_ PLAATS_LABEL___ LADDA_ETIKETT!_ SETT_I_ETIKETT_ INS._ETICHETTA! i_INSERT._ETIQ._! INSERIR_ETIQUET is not loaded into the manual
feed inlet.
Displayed when the size of Inset an ID label with a print area that
the set print area is different is the same size as that set.
CHANGE_LABEL_!_ ETIKETT_PRFEN CHANGER_ETIQUET VERVANG_LABEL__ BYT_ETIKETT!___ BYTT_ETIKETT___ CAMB.ETICHETTA! i_CAMBIAR_ETIQ._! TROCAR ETIQUETA
from that of the inserted ID
label.
Displayed when it is time to Replace the xenon lamp unit and
REPLACE_Xe_UNIT XE-L_ERSETZEN! REMPL._LAMPE_Xe VERVANG_Xe_____ BYT_Xe-ENHET___ BYTT_Xe-ENHET__ SOST._UNITAXe SUSTITUIR_Xe TROCAR_UNID_Xe
replace the xenon lamp unit. reset the flash counter.
REMOVE_LABEL_1_ ETIKETT_ENTN. RETIR._ETIQUET__ VERW._LABEL____ TA_BORT_ETIK. FJERN_ETIKETT_! RIM.ETICHETTA_1 ELIMINAR_ETIQ._1 RET_ETIQUETA_1 Displayed when film or an ID Remove the film or ID label from the
label is inserted into the manual feed inlet.
REMOVE_LABEL_2_ ETIKETT_ENTN. RETIR._ETIQUET__ VERW._LABEL____ TA_BORT_ETIK. FJERN_ETIKETT_! RIM.ETICHETTA_2 ELIMINAR_ETIQ._2 RET_ETIQUETA_2 manual feed inlet (for
example, when the power is
REMOVE_LABEL_3_ ETIKETT_ENTN. RETIR._ETIQUET__ VERW._LABEL____ TA_BORT_ETIK. FJERN_ETIKETT_! RIM.ETICHETTA_3 ELIMINAR_ETIQ._3 RET_ETIQUETA_3 turned on or after resetting.)
Displayed when an error (1) Check the connection to the PC.
occurred while data was (2) Check the interface cable
I/F_ERROR_!____ I/F-FEHLER!____ ERREUR_D'I/F_!_ ONTVANGSTFOUT__ GRNSSNITTSFEL! GRENSESNITTFEIL ERRORE_I/F! i_ERROR_I/F! ERRO_I/F_! being sent by the PC. (for damage).
(3) Replace the main PCB ASSY.
Displayed when an error (1) Check the connection to the PC.
occurred while data was (2) Check the interface cable
CACHE_FULL_!___ SPEICHER_VOLL__ MEMOIRE_PLEINE_ GEHEUGEN_VOL___ CACHEN_FYLLD!__ MINNET_FULLT_ CACHE_PIENA! i_CACH_LLENA! CACHE_CHEIO_! being sent by the PC. (The (for damage).
buffer is full.) (3) Replace the main PCB ASSY.
Displayed when the size of (1) Insert a stamp with a print
the set print area is different area that is the same size as that
from that of the inserted set.
CHANGE_STAMP_!_ STEMPEL-GRSSE? CHANGER_TIMBRE_ VERV._STEMPEL BYT_STMPEL!___ BYTT_STEMPEL___ CAMB._TIMBRO! i_CAMBIAR_SELLO! TROCAR_CARIMBO! stamp. (2) Replace the size detection PCB .
(3) Replace the main PCB ASSY.
(ROM Ver.1.41 and over.)
IV-15
Error Message
Cause Solution
English Germany France Holland Sweden Norway Italia Spain Portuga
Displayed when the stamp is (1) Correctly insert the stamp.
not correctly inserted. (2) Replace the size detection PCB .
(3) Replace the transmission sensor
RESET_STAMP_!__ STEMPEL_PRFEN RINSR._TIMBRE PLAATS_OPNIEUW NOLLST._STMPEL JUSTER_STEMPEL! RESETT._TIMBRO! i_REINIC._SELLO! REINIC_CARIMBO!
ASSY B.
(4) Replace the main PCB ASSY.
(ROM Ver.1.41 and than.)
HEAD_ERROR_!___ DRUCKKOPF-DEF ERREUR_TETE_!__ DEFECT_PRINTKOP HUVUD_FEL_!____ FEIL_TRMHODE_!_ ERRORE_TEST._! i_ERROR_CABEZAL! ERRO_CABEA_! Malfunctioning thermal head. Replace the thermal head unit.
Malfunctioning xenon lamp Replace the xenon lamp unit.
Xe_UNIT_ERROR_! XE-LAMPE-DEFEKT ERREUR_Xe-LAMP! DEFECT_Xe-LAMP_ Xe_ENHET_FEL_!_ FEIL_Xe_ENHET_! ERRORE_UN._Xe! i_ERROR_UD._Xe! ERRO_UNID_Xe_!
unit.
Malfunctioning size detection Replace the size detection PCB
SIZE_PCB_ERROR! LOGIC DEFEKT ERREUR_PCB_TAIL DEFECT_MAAT_PCB STL._PCB_FEL! FEIL_KK_STR! ERR._FORM._PCB! i_ERR._TAM._PCB! ERRO_TAM_PCB_!
circuit board. ASSY.
No films in draft tray or film Insert film in draft tray or perform
CHECK_TRAY_!___ KASSETTEPRFEN VERIFIER_BAC!__ CONTROLEER_LADE KONTR._FACK_!__ SJEKK_SKUFF_!__ CONTR._VASSOIO! i_COMP._BANDEJA! VER_TABULEIRO_! feeds incorrectly from draft cleaning operation using cleaning
tray. sheet.
Could not charge. Turn the power off, then on again,
and then try performing the
CHARGE_ERROR_!_ LADUNGSFEHLER!_ CHARGE_ERREUR_! OPLADEN_MISLUKT LADDNING_FEL_!_ FEIL_LADING_!__ ERRORE_RICAR._! i_ERROR_CARGA! ERRO_DE_CARGA_! operation again. If this error occurs
again, replace the main capacitor
unit ASSY.
Displayed when the stamp is Remove the stamp.
REMOVE STAMP STEMPEL_ENTN. RETIRER_TIMBRE VERW._STEMPEL TA_BORT_STMPEL TA_UT_STEMPEL_! RIMUOV._TIMBRO! i_QUITAR_SELLO! RETIRAR_CARIMBO
inserted.
EEPROM DEFECT EEPROM-FEHLER ERREUR_EEPROM_! EPROM_DEFECT EEPROM-FEL_! EEPROM_SKADET_! DIFETTO_EEPROM! i_FALLO_EEPROM! DEFEITO_EEPROM! Internal ROM error. Replace the MAIN PCB ASSY.
SYSTEM ERROR <- <- <- <- <- <- <- <- Main program is broken. Transfer program from USB.
IV-16
APPENDIX 1 SERVICEMAN SOFTWARE TOOL
1.1 About Serviceman Software Tool
1.1.1 About this Operation Manual
This operation manual is prepared for the use of SC-2000USB. Check if the tool matches the
machine model before performing any inspection.
USB cable
APP 1-1
1.2 How to use this Serviceman Software Tool
1.2.1 How to start Serviceman Software Tool
Double-click the ProductCheck.exe file to start the Serviceman Software Tool.
NOTE: Be sure to store all setting files (e.g. .ini file) in the same folder with the execution
file ProductCheck.exe.
NOTE: Multiple tools cannot be started simultaneously.
When the tool has started, check that the tool's model name is matched to the machine to be
inspected.
NOTE: If the tool or setting is incorrect, wrong settings are downloaded to the machine,
hampering correct operation of the machine.
APP 1-2
1.2.2 How to implement inspection
To perform inspection, connect the machine to the PC with the USB cable, and turn ON the
machine. If the Found New Hardware Wizard appears, click [Cancel].
NOTE: The Servicemen Software Tool is able to perform inspection even if the driver is not
installed.
Click [Run] on the main screen when the machine is connected to the PC. The inspection
item currently selected (yellow background) will be implemented.
Click [Down] or [Up] to change the selected inspection item. When all required inspection
items are completed, click the [To next check] button to proceed to the next inspection.
APP 1-3
1.3 Inspection Details
This section describes the procedure for implementing each inspection item. Be sure to
implement inspection items in order from the top item.
Operating Procedure
(1) Make sure that the Read serial no field is marked in yellow, and click [Run].
(2) When the serial number input screen is displayed, enter the 15-digit serial number
found on the nameplate twice.
NOTE: To cancel the entry, click [Clear]. To close the input screen, click [NG].
APP 1-4
The information will be shown in the Model Info field on left bottom of the Input Serial No
screen. Check if you have the latest available version of ModelCheck.ini file.
(3) When the serial number input screen closes and the data is displayed in the Model
code, Serial number, and Destination fields on the main screen, serial number entry
is completed.
APP 1-5
Errors
The second serial number entered differs from the first. Click [Clear] to cancel the entry, and
enter the serial number again.
Model NG
Model code of the serial number is not correct. Check the following:
- The tool model is matched to the machine to be inspected.
- The entered serial number is correct.
- The latest version of the Serviceman Software Tool is being used.
An error dialog may appear if the version displayed in the Model Info field on the
serial number input screen is old or the model name is not correct.
Connection error
When the inspection does not proceed, check if READY is displayed on the screen. The
machine does not receive any communication in any state other than READY.
APP 1-6
1.3.2 Write serial no
This item writes the serial number to the machine.
Operating Procedure
(1) Make sure that the Write serial no field is marked in yellow, and click [Run].
(2) When writing is completed correctly, the writing results are displayed in the Results
field.
Errors
APP 1-7
1.3.3 Check power off
This item implements inspection only for ErP-compatible PCB. This inspection is not
necessary for products that are not assembled with ErP-compatible PCB (LBC007001) or for
ErP applicable destinations. Press the [To next check] button to quit the inspection. Refer to
the table below for model codes fall under ErP applicable.
If the machine uses ErP-compatible PCB and for ErP applicable destination, force Auto
Power OFF to check that the power can be OFF.
APP 1-8
Operating Procedure
(1) Make sure that the Check power off field is marked in yellow, and click [Run].
(2) The power supply switch goes OFF from ON. Note that every time the power supply
switch goes ON/OFF, the machine makes noise.
Check that the machine is OFF.
Check if the machine is turned OFF by attempting communication with the machine.
Data Read Error shown on the display proves its normal operation as it means that it
is unable to communicate with the machine.
(3) When the message below is displayed in the Results field on the main screen,
inspection is completed.
APP 1-9
NOTE: In case this inspection is implemented on products for ErP non-applicable
destinations, the message below appears in the Results field. Power supply switch
is intended for manual operation only.
Errors
APP 1-10
APPENDIX 2 CIRCUIT DIAGRAMS
5 4 3 2 1
X1
DB[0-15]
CSTCR4M00G15021 R136 TP19
+2v
1.5K
TP18
TP17
1 3
DB10
5 DB11
68E 8 DB12
7 DB13
6 DB14
5 DB15
GND
8 DB0
7 DB1
6 DB2
5 DB3
68E 8 DB4
7 DB5
6 DB6
5 DB7
8 DB8
7 DB9
USBSUS
/USBRES
USBINT
USBDET
+3v C1
THVHC
THRID2
THSTB
RBLED
TRST
XCHE
THLAT
LCDE
C104
PPD
TDO
TDI
TCK
TMS
6
GND
68E
68E
GND
R137 GND
0E
10K
10K
2 RA1
2 RA2
1 RA3
1 RA4
R138 TP43 TP24 TP25 TP44 TP45 TP46 TP21
1M
+3v
1M +3v TP48 TP50
3
4
1
3
4
2
3
4
2
3
4
D U28 TP47 TP49 D
R142
R139
C64
R140
R141
1 8
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
XIN/CLKIN XOUT
9
8
7
6
5
4
3
2
1
2 7 U1 C2
VSS VDD X2 C104
3 6
TRST
TCK/INTP107/DMARQ3/P07
TMS/INTP106/DMARQ2/P06
INTP005/DMARQ1/TCUD10/INTP10/P05
INTP004/DMARQ0/TCLR10/INTP11/P04
INTP124/TC0/P24
INTP125/TC1/TIUD10/TO10/P25
TDO/TC3/P27
INTP010/TOQB1/INTPQ0/TOQ0/P10
TD1/INTP126/TC2/P26
INTP011/TOQT1/INTPQ1/TOQ1/P11
INTP012/TOQT2/INTPQ2/TOQ2/P12
VSS24
VDD23
INTP013/TOQT3/INTPQ3/TOQ3/P13
INTP114/TOQB2/TIQ/P14
INTP115/TOQB3/EVTQ/P15
INTP000/TOP00/EVTP0/TIP0/INTPP00/P00
INTP001/TOP01/INTPP01/P01
AD0/PDL0
AD1/PDL1
AD2/PDL2
AD3/PDL3
AD4/PDL4
AD5/PDL5
AD6/PDL6
AD7/PDL7
EVSS9
EVDD8
AD8/PDL8
AD9/PDL9
AD10/PDL10
AD11/PDL11
AD12/PDL12
AD13/PDL13
AD14/PDL14
S1 FRSEL R143 X1
4 S0 SSCLK 5
100E
10K
C65 GND
0E
CY25811SX
GND C101
GND
R144
R145
+3v
C3
AB[0-21]
C104 37 144
TP51 EVDD37 PDL15/AD15 RA5 R4 AB0
GND 38 EVSS38 PAL0/A0 143
GND TP52 39 142 1 8 82E AB1
PFMD DMAAK3/PBD3 PAL1/A1
TP53 40 141 2 7 AB2
PFMC DMAAK2/PBD2 PAL2/A2
TP54 41 140 3 6 AB3
PFMB DMAAK1/PBD1 PAL3/A3
TP55 42 139 4 5 RA6 AB4
PFMA DMAAK0/PBD0 PAL4/A4
TP56 43 138 82E 1 8 AB5
LCDR/W INTP022/TOP11/INTPP11/P22 PAL5/A5
TP57 44 137 2 7 AB6
LCDRS INTP021/TOP10/EVTP1/TIP1/INTPP10/P21 PAL6/A6
TP58 45 136 3 6 AB7
RSRXD INTP134/RXD3/SCL/P34 PAL7/A7
TP59 46 135 4 5 AB8
C RSTXD INTP133/TXD3/SDA/P33 EVSS135 GND C
TP26 47 134 82E
XDCH INTP132/ASCK2/SCK/P32 EVDD134 +3v
SDA TP60 48 133 RA7
SDA INTP131/RXD2/SI2/P31 PAL8/A8
TP61 49 132 1 8 AB9
XFL INTP130/TXD2/SO2/P30 PAL9/A9
TP62 50 131 2 7 AB10
THSCK ASCK1/SCK1/P45 PAL10/A10
TP63 51 130 3 6 AB11 C4
XCH RXD1/SI1/P44 PAL11/A11
TP64 52 129 4 5 RA8 AB12 C104
THTXD TXD1/SO1/P43 PAL12/A12
TP27 53 128 82E 1 8 AB13
XCCLK ASCK0/SCK0/P42 PAL13/A13
+3v SCL TP65 54 127 2 7 AB14
SCL RXD0/SI0/P41 PAL14/A14
55 126 3 6 AB15 GND
XCSO TXD0/SO0/P40 PAL15/A15
56 125 4 5 AB16
CVDD VSS125 GND
C6 X2 57 124 82E
X2 VDD124 +2v
CLKSEL PSEL-Low C101 X1 58 123 RA9
X1 PAH0/A16 AB17
(4MHz) 59 CVSS PAH1/A17 122 1 8
TP66 60 121 2 7 AB18
GND CKSEL PAH2/A18
R11 PSEL 61 120 3 6 AB19 C7
+3v PSEL PAH3/A19
0E 62 119 4 5 AB20 C104
+2v VDD62 PAH4/A20
C13 63 118 TP67 82E R12 AB21
GND VSS63 PAH5/A21
R13 C104 TP68 64 117 TP69 1 RA23 8 82E
GND GND MODE0 PAH6/A22 LCDD4
0E R14 TP70 65 116 TP712 7 GND
GND MODE1 PAH7/A23 LCDD5
0E 66 115 TP72 3 6
RESET PAH8/A24 LCDD6
TP73 67
P50/INTP050/INTPP20/T0P20/EVTP2/TIP2
MODE1 AVDD1 PAH9/A25 114 4 5 LCDD7
TP74 68 113 47E
THRID1 ANO1/P81 EVSS113 GND
+3v +3v 69 112 TP75
THRID0 ANO0/P80 EVDD112
B 70 111 TP76 R15 L3 B
AVSS1 PCD0/SDCKE SDCKE
10K
P51/INTP051/INTPP21/TOP21
U3 72 AVDD0 PCD2/SDCAS 109 /CAS
82E BLM18BB750S
5 2 C9
NC2 VDD
PCT1/UBE/UWR/UDQM
C8 C104
PCT0/LBE/LWR/LDQM
R18
4 NC1
P37/INTP137/ADTRG
3 1 C104
GND OUT
PCS2/CS2/IOWR
PCS5/CS5/IORD
C104
PCM1/BUSCLK
R3111N281A +3v
PCM3/HLDRQ
PCM4/REFRQ
PCM2/HLDAK
PCT5/WR/WE
PCD3/SDRAS
PCT7/BCYST
C105
PCM0/WAIT
PCT6/ASTB
GND
PCS7/CS7
PCS6/CS6
PCS4/CS4
PCS3/CS3
PCS1/CS1
PCS0/CS0
P70/AN10
PCT4/RD
P77/ANI7
P76/ANI6
P75/ANI5
P74/ANI4
P73/ANI3
P72/ANI2
P71ANI1
EVDD98
P20/NMI
GND
EVSS99
C11
VDD81
VSS82
C12
GND
R20
/CPURES
0E GND PD0703131AGJ
100
101
102
103
104
105
106
107
108
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
DEBUG only
TP78 TP79 TP80 TP81 TP82 TP83 TP84
RA11 4
3
2
1
47E
68E
68E
68E
82E
TP28 TP85 TP87
+2v
TP89 TP90 TP91
+3v
GND
FLTRGIN
C14
ATFDDET
RBNDET
RY/BY
MMD
MMC
MMB
MMA
PRPSNDET
PPRFDDET
FDLED
MTI1
MTI0
RSDTR
RSON
C104 C15
SZKYCTRL
FLTRGOUT
XNUR
GND
SZCTRL1
C104
R146
R147
R148
R149
10K 5
6
7
8
A TP31 TP29 A
10K
GND TP35 L6
TP30 TP37 TP38 BLM18BB750S /RAS
TP33 TP34 TP36 GND Satyam Computer Services Ltd.
RMTMPDT
TP32
TH-TEMP Title
TP39
R175
R174
LDQM
C66 SC2000USB
UDQM
PORTRDCS
/RD
/WE
C102 /USBCS
GND
C67 /SDCS Size Document Number Rev
C102 GND GND /FCE B Microcontroller 10.0
APP 2-1
8 7 6 5 4 3 2 1
+3v
+3v P21
C95 R23 6
GND FG2
3
+3v 0E
BLM18BB221SN1
0E
5 FG1
5
F 2 GND 4 GND F
R25
10K
4 3 D+
R26 18E
R193
2 D-
NFM18CC222R1C3 18E 1
U5 C16 VBUS
1M
1M
1
DA10
100K
R24
C10P
C10P
C104 UBR24-4K2300
L7
/SDCS 18 CE VDD1 1
R194 17 25 C22 1
/RAS RAS VDD25
R27 82E
C17
C18
R28
R29
/CAS 16 CAS VSS39 26 3
82E /WE 15 C471
R30
/WE WE VSS50 50 2
C104
C104
C104
C104
C104
C104
VDD7 7 AB[0-21]
VDD13 13 U6 USBDET
38 AB0 HZM6.2ZMWA GND
VDD38 GND DA11
150K
C19
C20
C21
C68
C69
C70
VDD44 44 DB[0-15]
LDQM 14 4
LDQM LDQM VSS04
UDQM 36 10 +3v +3v DB0 1 28 1 C24
UDQM UDQM VSS10 DATA0 A0
41 DB1 2 27 3 C101
VSS41 DB2 DATA1 VOUT 3.3 +3v
R32
VSS47 47 3 DATA2 D+ 26 2
DB3 4 25
R31 GND DATA3 D-
10K
4.7K
4.7K
E SDCLK 35 CLK 5 GND VDD 24 E
R33 82E 34 DB4 6 23 HZM6.2ZMWA GND
SDCKE CKE DATA4 XTAL2
82E DB5 7 22
DB6 DATA5 XTAL1 CSTCR6M00G15006 GND
10K
10K
33 NC33 8 DATA6 GL_N 21
DB7
R34
R35
R36
37 NC37 DB[0-15] 9 DATA7 RESET_N 20 1 3
AB[0-21] 10 ALE EOT_N 19
DQ0 2 8 RA12 1 DB0
/USBCS
R39 11 CS_IN DMACK 18 X2
AB20 DB1 R40 150E
R37
R38
19 3 7 2 12 17
2
A11 DQ1 USBSUS SUSPEND DMREQ
5 6 3 DB2 220E 13 16 GND /WE
DQ2 CLKOUT WR_N /WE
6 5 4 DB3 14 15 /RD
DQ3 USBINT INT_N RD_N /RD
AB1 21 8 47E 8 RA13 1 DB4
AB2 A0 DQ4 DB5
C33P
22 A1 DQ5 9 7 2 /USBRES
AB3 23 11 6 3 DB6
AB4 A2 DQ6 DB7
10K
24 A3 DQ7 12 5 4 PDIUSBD12
AB5 47E
1 47E DB8 C26
C25
27 A4 DQ8 39 8
AB6 28 40 7 2 DB9 C102
AB7 A5 DQ9 DB10
29 A6 DQ10 42 6 3
AB8 DB11 GND GND
R41
30 A7 DQ11 43 5 4
AB9 31 45 RA14 8 47E
1 DB12
AB10 A8 DQ12 DB13
32 A9 DQ13 46 7 2
D AB11 DB14 D
20 A10 DQ14 48 6 3 USB
49 5 4 DB15 GND
DQ15 RA15
HY57V161610D
SDRAM
0E
1
+3v Q8
+3v
Q9
10K
R43
+3v 3 2
RSON 2 3
5
6
7
8
U9 DTA143ZUA
R42
RA16
+3v +3v Debug +3v 10K
C27 DTC143ZUA
100E
/FCE 26 CE VCC 37 Only
C /RD 28 C104 C
P22
1
/RD OE U13
/WE
10K
11 27
4
3
2
1
/WE WE VSS27
46 SRAM C28 1 16 GND 9
VSS46 C1+ VCC P4 /RESET /CPURES
+3v C104 C29 TP92
R158
Not P4 +3V 8
GND Assembly 3 2 C104 8 7
+3v C30 C1- V+ C31 C32 RXD+ GND
R44
10K
UDQM NC14 R2OUT R2IN B9B-ZR-SM3-TF
0E
DB[0-15]
ICL3232IBNZ MD-S8100 (Mini Din)
AB[0-21]
AB1 25 29 DB0 GND
AB2 A0 DQ0 DB1
24 31 JTAG Interface
R51
AB3 A1 DQ1 DB2
23 A2 DQ2 33 Serial Interface
AB4 22 35 DB3 GND
B AB5 A3 DQ3 DB4 GND B
21 A4 DQ4 38
AB6 20 40 DB5
AB7 A5 DQ5 DB6
19 A6 DQ6 42
AB8 18 44 DB7
A7 DQ7 DB[0-15]
AB9 8 30 DB8
AB10 A8 DQ8 DB9 DB0
7 A9 DQ9 32 1 RA17
8
AB11 6 34 DB10 DB1 2 7
AB12 A10 DQ10 DB11 DB2
5 A11 DQ11 36 3 6
AB13 4 39 DB12 DB3 4 5
AB14 A12 DQ12 DB13 10K
3 A13 DQ13 41
AB15 2 43 DB14 DB4 1 RA18 8
AB16 A14 DQ14 DB15 DB5 2
1 A15 DQ15/A-1 45 7
AB17 48 DB6 3 6
AB18 A16 DB7 4
17 A17 5
AB19 16 10K
AB20 A18 DB8 1 RA19
9 A19 8
AB21 10 DB9 2 7
NC10 DB10 3 6
DB11 4 5
A 10K A
S29AL16D FLASH DB12 1 RA20 8 Satyam Computer Services Ltd.
DB13 2 7
DB14 3 Title
6
DB15 4 5 SC2000USB
10K
Size Document Number Rev
Data Bus A3 FLASH SDRAM RS232 & USB 10.0
GND
Terminations
Date: Friday, July 20, 2007 Sheet 4 of 7
8 7 6 5 4 3 2 1
APP 2-2
5 4 3 2 1
+3v
+3v +3v
+3v
10K
100E 1% 1/10 W
30K 1%
P17 TP96
TP97 BTHSTB
10K
10K
10K
1M
7
8 TP98BTHSCK
TP99 BTHLAT
R176
9
BTHTXD
R52
10
P12 R59 C33
6 TH-TEMP THSTB
TP14 100E U14 C105
R53
R55
R56
R57
R58
2 2 VH+
1 R60 P17 14 BTHSTB R150 3 21 Voltage
PRPSNDET A1 B1
100E BTHSCK R151 220E
C102
P12 4 1 VH- 4 A2 B2 20 THSCK
TP100 BTHLAT R152 220E Level
1K
C34
D 3 13 5 A3 B3 19 THLAT D
C35 5 TP101 BTHRID0 BTHTXD R153 220E 6 18 Translators
A4 B4 THTXD
Q1 C102 3 TP102
BTHRID1 BPFMA R154 220E 7 17
A5 B5 PFMA
3
B4B-PH-K-S ( Black ) 4 BTHRID2 GND BPFMB R155 220E 8 16
A6 B6 PFMB
+5v BPFMC R156 220E
R61
2 PPD 12 9 A7 B7 15 PFMC
11 BPFMD R157 220E 10 14
GND A8 B8 PFMD
DTC123JK 220E
8
7
6
5
C86 R62 22 11 +3v
1
GND C104 R63 0E /G GND1 +3v
10K
Printing Position GND 2 DIR GND2 12
GND DF11-14DP-2DSA ( Black ) 0E
RA28
Detection Thermal Head GND3 13 GND
+5v 1 VCCA
24 23 R163
+3v VCB1 VCB2 +3v
8
7
6
5
8
7
6
5
0E
1
2
3
4
GND
74LVC4245
10K
120E 1% 1/10 W
+3v C87
10K
C104
C104
RA26
RA21
P19 C104 U15
C71
C72
2 3 21 R168
+5v A1 B1 GND
BLCDRS R177 0E
10K 1%
1 4 20
1
2
3
4
1
2
3
4
GND A2 B2 LCDRS
3 BLCDRS BLCDR/W R178 220E 5 19
A3 B3 LCDR/W
P11 4 BLCDR/W BLCDE R179 220E 6 18
A4 B4 LCDE
5 BLCDE BLCDD4 R180 220E 7 17
A5 B5 LCDD4
BLCDD4 GND BLCDD5 R181 220E
R65
6 8 A6 B6 16 LCDD5
P11 TP10 BLCDD5 BLCDD6 R182 220E
R64
7 9 A7 B7 15 LCDD6
3 R67 P19 8 BLCDD6 BLCDD7 R183 220E 10 14
RBNDET A8 B8 LCDD7
2 100E 9 BLCDD7 220E
GND
1 1SS187 R68 22 11
C36 /G GND1
4 10 1 D1 3 SD2 GND
R69 0E 2 DIR GND2 12
5 Q2 C102 1SS187 0E 13
GND3 GND
3
C104
C104
GND 52806-1210
C85
C74
1
Ribbon LCD
Detection
GND
GND
P7 TP103 U16
120E 1% 1/10 W
4 Control 6 A4 B4 18 XCCLK
P7 3 TP108 BXCSO BXCSO R188 220E 7 17 R77 220E
A5 B5 XCSO
BXCHE R189 220E 220E
10K
P16 5 8 A6 B6 16
R190 10K
10K
2 +5v 9 A7 B7 15
10K R169
R74
R75
1 GND 10 A8 B8 14
P16 TP11 0E
3 R78 C88 GND R79 22 11
ATFDDET /G GND1
100E B8B-EH ( White ) C104 R81 0E GND
R191
R80
2 GND GND 2 DIR GND2 12
1 C37 0E 13
GND3 GND
4 C102 1
+5v VCCA
5 24 23 R165 GND GND
+3v VCB1 VCB2 +3v
Q3 0E
+25v
3
GND 74LVC4245
C104
C104
B5B-PH-K-S ( Red ) 2 +5v +3v
FDLED
ZD1
DTC123JK P14 HZ16 U17
C75
C76
Automatic Feed
5 1 109
TP 2 9
1
B Detection COM
8
7
6
5
8
7
6
5
B
4 TP110 13 4 BPFMA
GND TP111 O1 I1 BPFMB
P14 2 15 O2 I2 2
TP112 BPFMC
10K
10K
RA24
RA27
3 14 O3 I3 3
1 16 1 BPFMD GND
O4 I4
12 O5 I5 5
11 6 RA25 U18
1
2
3
4
1
2
3
4
120E 1% 1/10 W
Motor 4 5 6 A4 B4 18 THRID2
100E 7 17
A5 B5
C103
C103
C103
8 A6 B6 16
P15 9 A7 B7 15
R170
R84
R85
GND 10 A8 B8 14
P15 TP12 0E
C92
C93
C94
5 R89 DA1 +3v R87 22 11
PPRFDDET GND /G GND1
2 100E R88 0E 2 12
GND +3v DIR GND2
1 1 2 0E 13
GND GND3 GND
C38
4.7K
6 +5v 1 VCCA
3 Q4 C102 1SS374 GND 24 23 R166
+3v VCB1 VCB2 +3v
3
4 0E
3
74LVC4245
C104
C104
2
C77
C78
B6B-PH-K-S ( Red ) DTC123JK P10 TP13 +3v
R90
Paper Feed
GND 1 R91
1
Detection XNUR
100E
100K
47K 1%
P10 2 GND
GND C39
A B2B-PH-K-S ( Red ) C102 GND A
P20
R92
R93
1 R94
RMTMPDT
P20 2 100E
Xenon Unit
GND C40 Satyam Computer Services Ltd.
Release B2B-PH-K-S ( Black ) C102
Title
Room SC2000USB
GND Temperature Size Document Number Rev
A3 Sensor Interface 1 10.0
APP 2-3
5 4 3 2 1
DA2 +3v
DA3 +3v
GND 1 2
10K
GND 1 2
+3v +3v 1SS374
10K
1SS374
3
P5
10K
10K
R95
5 SD4
SD3 SD0 R97 SZ-SW3-SP-RC
R96
4
SD0 100E R98 XEU0
100K
D 3 D
SD1 100E
R171
R172
100K
2
P5 1 SD2 C41
6 C102
7 C42
SZCTRL1
C102
R99
R100
52806-0710
GND
P9 1SS187 GND
1 1D5 3 SD1 DA4 +3v DA5 +3v
P9 2 SZKYCTRL
GND 1 2 GND 1 2
10K
10K
B2B-PH-K-S ( White ) Open Cover 1SS374 1SS374
3
P1
R101
R102
1
SD1 R103 SZ-SW4-CO 2 R104 XEU1
100E 100E
100K
P1 3
4
C44
C102 C43
R105
100K
GND C102
B4B-EH ( Black )
R106
Size Detection
Open Cover
C Key Scan C
+3v GND DA6 +3v GND
1 2
100E 1% 1/10 W
GND
DA7 +3v
10K
1SS374
4.7K
1 2
3
GND
10K
1SS374
R107
3
TP15 R111 XEU2
3 R108
100E
R109
100K
P13 FLTRGIN
R110
2 SD2 R112 SZ-SW5-SET-KEY
SD2
Q5 100E C45
100K
1 1
C102
3.3K
R113
3
C47 C102
2
C102
B4B-PH-K-S ( Red )
R115
R114
Xenon GND
Detection
GND
GND
3
Q6
2 DA8 +3v
FLTRGOUT
DTC123JK Trigger +3v
Detection GND 1 2 DB[0-15]
B B
10K TP113 U19
10K
1
SZ-SW5-SET-KEY TP116 5 A2 B2
19 DB2
SZ-SW2-MODE-KEY TP117 A3 B3 DB3
R173
6 A4 B4 18
SZ-SW1-SH TP118 DB4
R116
7 A5 B5 17
SD3 R117 SZ-SW2-MODE-KEY XEU0 TP119 8 16 DB5
SD3
100E XEU1 TP120 9 A6 B6 DB6
100K
A7 B7 15
XEU2 10 A8 14 DB7
C48 B8
C102 22 11
PORTRDCS /G GND1
/RD 2 DIR GND2 12
R118
GND3 13 GND
+3v 1 VCCA R167
24 VCB1 VCB2 23 +3v
0E
GND C79 74LVC4245
C104
Voltage Level
DA9 +3v
GND Translator
GND 1 2
10K
1SS374
3
R119
C49
C102
Title
SC2000USB
GND
Size Document Number Rev
A3 Sensor Interface 2 10.0
APP 2-4
5 4 3 2 1
+3v
+8v D6 D7 P2 TP121
TP122
4.7K
1 +25v
2 RET
+8v RB521S-30 +3v P2
RB521S-30 +3v +5v +3v TP123
TP124
R122
4.7K
Q12 Q13 4 +8v
TP6 TP7 3
U22 GND
1 3 1 3
16V 100uF
GND
IN OUT IN OUT SCL R195
C104
D 6 8 D
GND
SCL SCL VCC
100E B4B-PH-K-S ( White )
KIA78D05F
R123
C50
7 WC
C80 KIA78D33F C81 C82
C334
16V 47uF
1 4
2
+ +
C104 C104 C104 NC VSS
2
2
E1 R192 SDA
C51
C52
3 E2 SDA 5 SDA
470E
C53
GND M24C04-WMN6TP
GND
EEPROM
GND GND
D8
RB521S-30 +2v
TP1 +3v
TP9 Q14 TP8 1
1 3
16V 100uF
IN OUT Ground Hole GND
Power Supply
GND
C90 C91
Regulators C104 C104
KIA78D25F
16V 47uF
C104 C104
C54
C55
+2v
Stitching Capacitor between 2V
C Plane & 3V Plane C
GND
GND
+3v
+3v
4.7K
47K
47K
47K
8
7
6
5
Q7
R124
RA22
Thermal Head
3
P6
R125
R126
Power Control 2 U24 TP125
1
2
3
4
THVHC
27 2 TP126 2
MMA IN1 OUT1
DTC144EK 26 7 TP127 6
MMB IN2 OUT2
17 8 TP128 5
1
10K 1%
NC1 3 4
25 5 +5v
MTI0 I0 NC2
C56 6 B6B-PH-K-S (White)
R128 NC3
MTI1 18 I1 NC4 9
100K +25v 10
B
C333 NC5 B
20K
R127
NC6 12
1 Vmm A STB 19
+5v 14 24
Vmm B NC7
R129
1K
15 VCC1 Vr 22
28 VCC2 CR 21
J1 JUMPER 23
TP130 C57 C58 C59 C60 Vs A
29 GND1 Rs A 4
5
1E 1/2W
1E 1/2W
11
STNDBY
GND FB
L11 Rs B C61
1 4 2 3.6K 1%
35V 470uF
2
35V 100uF
P18
TAB
3
1
4 RET
R133
T1
D9
R134
C63
C62
3
VH-
TP131 PLT1R53C Main Motor
1 2 Drive
J2 JUMPER RET
A A
APP 2-5
S E T
MOD E
9
8
7
6
5
4
3
1
2
P 1
1 2
1 1
1 0
RA 1
4 . 7 k x 4
R 1 100
R 2 100
R 3 100
R 4 100
R 5 100
R 6 100
R 7 100
1
V CC
2
3
4
R 16
4 . 7 k
DB 7
DB 6
DB 5
DB 4
Control Panel PCB Circuit
R 15
4 . 7 k
R 14
C1
4 . 7 k
1 0 4
0 V
V CC
S W2
C2
0 V
V CC
S K QP A A
1 6 V 4 7
2 3
3 3
3 8
3 7
3 6
E
RE S
GND
V CC
R/ W
2 2
S W1
S E G1
2 1
S E G2
S K QP A A
2 0
S E G3
1 9 1 0 9
S E G4 C OM4
1 8 1 0 8
S E G5 C OM3
1 7 1 1 0 7
S E G6 C OM5 C OM2
1 6 2 1 0 6
S E G7 C OM6 C OM1
1 5 3 1 0 5
S E G8 C OM7 C OM1 1
2 6 1 4 4 1 0 4
V 1 V 1 S E G9 C OM8 S E G7 6 S E G3 6
2 7 1 3 5 1 0 3
V 2 V 2 S E G1 0 C OM1 2 S E G1
2 8 1 2 6 1 0 2
V 3 V 3 S E G1 1 S E G3 6 S E G7 6 S E G2
2 9 1 1 7 1 0 1
V 4 V 4 S E G1 2 S E G1 1 S E G3
3 0 1 0 8 1 0 0
V 5 V 5 S E G1 3 S E G1 2 S E G4
3 1 9 9 9 9
NC CL 1 S E G1 4 S E G1 3 S E G5
3 2 8 1 0 9 8
NC CL 2 S E G1 5 S E G3 7 S E G7 7 S E G6
3 4 7 1 1 9 7
NC M S E G1 6 S E G1 4 S E G7
3 5 6 1 2 9 6
NC D S E G1 7 S E G1 5 S E G8
3 9 5 1 3 9 5
NC DB 0 S E G1 8 S E G1 6 S E G9
4 0 4 1 4 9 4
NC DB 1 S E G1 9 S E G1 7 S E G1 0
4 1 3 1 5 9 3
NC DB 2 S E G2 0 S E G1 8 S E G7 7 S E G3 7
4 2 2 1 6 9 2
# 1
NC DB 3 S E G2 1 S E G1 9 S E G2 1
4 3 1 1 7 9 1
DB 4 S E G2 2 S E G2 0 S E G2 2
4 4 8 0 1 8 9 0
DB 5 S E G2 3 S E G3 8 S E G7 8 S E G2 3
L CD
4 5 7 9 1 9 8 9
DB 6 S E G2 4 S E G3 1 S E G2 4
4 6 7 8 2 0 8 8
DB 7 S E G2 5 S E G3 2 S E G2 5
7 7 2 1 8 7
S E G2 6 S E G3 3 S E G7 8 S E G3 8
APP 2-6
2 4 7 6 2 2 8 6
OS C1 S E G2 7 S E G3 4 S E G2 6
7 5 2 3 8 5
S E G2 8 S E G3 5 S E G2 7
7 4 2 4 8 4
S E G2 9 S E G3 6 S E G2 8
R1 3
7 3 2 5 8 3
S E G3 0 S E G3 7 S E G2 9
2 5 7 2 2 6 8 2
OS C2 S E G3 1 S E G3 8 S E G3 0
7 1 2 7 8 1
S E G3 2 S E G3 9 S E G7 9 S E G7 9 S E G3 9
9 1 k ( 8 2 k )
4 7 7 0 2 8 8 0
S E D1 2 7 8 F 0 B
C OM1 S E G3 3 S E G3 9 S E G4 1 S E G1
4 8 6 9 2 9 7 9
C OM2 S E G3 4 S E G4 0 S E G4 2 S E G2
4 9 6 8 3 0 7 8
C OM3 S E G3 5 S E G4 0 S E G8 0 S E G4 3 S E G3
5 0 6 7 3 1 7 7
C OM4 S E G3 6 S E G1 1 S E G5 1 S E G4 4 S E G4
5 1 6 6 3 2 7 6
C OM5 S E G3 7 S E G1 2 S E G5 2 S E G4 5 S E G5
5 2 6 5 3 3 7 5
C OM6 S E G3 8 S E G1 3 S E G5 3 S E G4 6 S E G6
5 3 6 4 3 4 7 4
C OM7 S E G3 9 S E G1 4 S E G5 4 S E G4 7 S E G7
DL C6 3 3 7 NL GM
5 4 6 3 3 5 7 3
C OM8 S E G4 0 S E G1 5 S E G5 5 S E G4 8 S E G8
5 5 3 6 7 2
C OM9 S E G1 6 S E G5 6 S E G4 9 S E G9
5 6 3 7 7 1
C OM1 0 S E G1 7 S E G5 7 S E G5 0 S E G1 0
5 7 3 8 7 0
C OM1 1 S E G1 8 S E G5 8 S E G8 0 S E G4 0
5 8 3 9 6 9
C OM1 2 S E G1 9 S E G5 9 S E G6 1 S E G2 1
5 9 4 0 6 8
C OM1 3 S E G2 0 S E G6 0 S E G6 2 S E G2 2
6 0 4 1 6 7
C OM1 4 S E G4 0 S E G8 0 S E G6 3 S E G2 3
6 1 4 2 6 6
C OM1 5 S E G3 1 S E G7 1 S E G8 0 S E G4 0
6 2 4 3 6 5
C OM1 6 S E G3 2 S E G7 2 S E G6 4 S E G2 4
4 4 6 4
S E G3 3 S E G7 3 S E G6 5 S E G2 5
4 5 6 3
S E G3 4 S E G7 4 S E G6 6 S E G2 6
4 6 6 2
S E G3 5 S E G7 5 S E G6 7 S E G2 7
4 7 6 1
S E G3 9 S E G7 9 S E G6 8 S E G2 8
4 8 6 0
C OM1 0 S E G6 9 S E G2 9
4 9 5 9
C OM1 6 S E G7 0 S E G3 0
NAME
5 0 5 8
C OM1 5 S E G7 9 S E G3 9
5 1 5 7
C OM1 4 C OM9
5 2 5 6
C OM1 3 C OM9
5 5
C OM1 0
5 4
C OM1 1
5 3
C OM1 2
V 5
V 4
V 3
V 2
V 1
0 V
V CC
1 0 K
1 0 K
1 0 K
1 0 K
1 0 K
8 . 2 K
1 %
1 %
1 %
1 %
1 %
100V AC System Power Supply Circuit
B3P-VH
CN1 F1 L1 NTC1 A
125 V AC 4A ELF15 NTH7D4R0
D12 D11
ERB12-06 ERB12-06
ENC241
0.1 F
C1
D13 D10
Z1
ERB12-06 ERB12-06
BEA101 C109
BL02RN2-R62 1000pF
CN102
B4B-PH
B T1
D101 BEA102
2C09
YG911S2 BL02RN2-R62 25V
A
5 7
1,
330K
R3
+
1000pF
220 F
C111 82 F
C17
C5
330K
4.7K
4.7K
4.7K
18K
470
R120
R123
R124
R110
R114
R4
390K
B
R2
ERA22-10
8V
D2
3 8 D102
R7 YG811S06R 4,
PC1 PC817
150 D7 1SS133 GND
1K
R111
R14
HZ-30CP
VR101
560
5K
Q1
2,3
R121 4.7K
R122 4.7K
C101 330 F
C102 470 F
2SK2638 R19 C10
10 0.01 F C110 R112
+ + 0.1 F 330K
CN101
2
FG
1SS133
R6 B4B-EH
D104
560
26V
D4
C8 220pF
1SS133
HZS9B2
470
Q101
D6
4.7K-6.8K
2SC1740S
PC1 PC817 R9
8.2K
1,2
D5
R13 Short-1K
R113
HZS7A2
22K
680
GND
BEA1 BL01RN1-A63
D110
R11
R17
9
R5
100pF
15K
C12
R12
R10
6.8K
3,4
100pF
4700pF
33K
C11
Q2
C7
R8
2SC1741AS
C9
3300pF 1
APP 2-7
200V AC System Power Supply Circuit
F1 L1
NTC1 A
250 V AC T2.5A NTH7D4R0
ELF15
D12 D11
ERB12-06 ERB12-06
ENC471
560K
0.1 F
C1
R1
Z1
D13 D10
ERB12-06 ERB12-06
BEA101 C109
BL02RN2-R62 1000pF
CN1
B2P3-VH CN102
B4B-EH-A
B T1
D101 BEA102
2C09
YG911S2 BL02RN2-R62 25V
A
5 7
1,
330K
+
330K
68 F
1000pF
C111 82 F
R2
C5
C17
R4
4.7K
4.7K
4.7K
18K
470
R110
R114
R120
R123
R124
B
330K
ERA22-10
8V
R15
D2
3 8 D102
R7 D7 YG811S06R 4,
180 GND
PC123FY8
1SS133
1K
R111
R14
VR101
PC1
5K
560
Q1
2SK2651
2,3
R19 C10
C110 R112
4700pF
R125 4.7K
R126 1.2K
10 + + 0.1 F 330K
R121
R122
CN101
2
FG
1SS133
R6 B4B-PH-K-S
330 F
C102 470 F
D104 HZ-30CP
C101
560
D4
26V
C8 47pF
1SS133
HZS9B2
Q101
470
D6
2SC1740S
8.2K
D5
PC123FY8 R9
5.6K
1,2
R113
HZS7A2
R11
15K
680
GND
BEA1 BL01RN1-A63
D110
R17
9
R5
560
100pF
PC1
12K
R13
C12
R12
R10
6.8K
3,4
100pF
4700pF
C11
33K
Q2
C7
R8
C9
2SC1741AS
3300pF 1
APP 2-8
Main Capacitor Charge PCB Circuit
R65 C28
910 330pF
D9-1 D9-9
CN1 SW1 T1
F1 L1 C3 TH1 JT-0109B
AP-320 AJ7231BK M10007
3A (3.15A) ELF18D290C 4700pF D9-2 D9-10
2
L C1 C2 1 12 D9~10
C+
R1 0.47 F 0.47 F + C6 R2
L7, L8
100 F
R17
1M 0.068 F 47K 10 (10DF-8) 82 1M 2200pF
+ + +
C5
50/60Hz N C4 R3 C7
C14
10 F
C15
10 F
C16
10 F
R12
330K
R14 T+
82
4700pF D1-1~4 47 1000pF R15 C25
D2
IN4007GP BYV26E
9 100 0.22 F
SCR3 R67
L3
Q1 2SK1358 R11 C22 SFOR3G42 Open
AB3 2 6
7 2.2 220pF 4
GND L2 6
C23
0.1 F
C24
R68 T-
Open
AB3 2 6 L4
Q6 C8 0.1 F 1
L5
AB3 2 6
ESD-R-25
2SA1152-L 2200pF
R23 D10 R24 SCR2 R16 R18 C32
C-
220 BYV26C 320K 8P4SM 1K 1K 2200pF
D5
L6 IN4448 R35
AB3 2 6 VR1 4.7K
CN2 R5 R8
200 50K
B2P3-VH 1K R19 C17 R33
3 Short 0.22 F 4.7K
L R20
R28
R36
750K
4.7K
2 1 4.7K Q4
ZD6 2SA1400
T3 RD47EB
1 Q3
N
JP-0111B
5 6.7 8 ZD2
+ C18
470 F
2SA1015
RD120EB
R37
100K R38
1 ZD3 10K
R22 16 1 RD120EB
D6 100 R25
FG C9 R6 BYV26C 200K Q5
1.25-4 0.033 F 100K 15 2 ZD4
2SC3588
A
R21 C19 RD120EB
T2 R51
Q2 5.6K 1000pF PC1 620
JP-0110B R29
2SA1020 14 3 100
R39
TLP621-1
R26 10K
1.5K
S8B-EH
13 4 CN3
D3
R66
BYV26E 3
Discharge
22 Q8
12 5 C20 2SC1815
R30 R52
3 1000pF
D ZD1 11 6
R27
3.3K 4.7K
RD6.2EB-2 R53
IC5 22K 22K
MIP160 10 7
R7 D4 4 8 D7
SCR1
10 CR02AM-8A
IN4448
S
ERD32-02
+ +
C12
9
IC1
8 R31
5.1K R40 R54
C31
C34 C10
0.1 F 10 F
470 F TL494CN
+ C21
2K PC2
TLP621-1
620
2200pF 10 F
5 7 2
R32
Light emission
1K
Q9
2SC1815
D8 R55
IN4448 4.7K
IC2
MC78L05AC + C13
R56
22K
47 F
PC3
R57
TLP621-1
22K
R58
A Q10
2SA1015
4.7K 1
Charge start
PC3
TLP621-1 R59
R34 C27 620
3.3 IC4 0.1 F
MAX517ACPA
14 R45
PC4
R41 TLP750
4.3K 8
1K
873
2 R60
6 390
1 4
R42 C29
5 3 5
1K
5
0.1 F
Charge CLK
7
8 +6 IC6 8
PC5 TLP750
IC3
5 26 PD4584BC
2
LM393C
4 - 6
R61
390
R44
R46
1K
7 4.3K 5 3 6
R43 C26 C30
Charge Voltage SO
49K 0.01 F 0.1 F
R62
1K 4
R47
Charge completion
7
2K
PC6
VCC
8
TLP621-1
0V
D11 R69
IN4448 47K
NAME Main Capacitor Charge PCB Circuit
APP 2-9
Oct., 2008
SM-SC003
(1)