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MFC2000-6
System
Instruction
2011.02
Preface
Thanks very much for purchasing MFC2000-6 High-Speed Bus Power Transfer System
manufactured by WiscomStock code: 002090.
http://www.mianfeiwendang.com/
Also, for more product information, instruction manual updates and services,
please visit the our website .
_____________________________________________________________
Versionhttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dac: MFC2000-6
V2.00 Published2011.02.
Table of Contents
1.
Introduction ...................................................................
...............................................................................
1
3 Transfer
Functions ......................................................................
.............................................................http://www.mianfeiw
endang.com/doc/ad728c1408dd2282601e9dac..... 6
3.1.
Overview .......................................................................
........................................................................ 6
3.2 Initiating
Methods ........................................................................
.......................................................... 6
3.3 Transfer
Modes ..........................................................................
............................................................ 7
3.4 Transfer
Methods ........................................................................
........................................................... 9
3.5 Transfer
Lockout/Blocking ...............................................................
................................................... 10
4. Load
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Shedding .......................................................................
.................http://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dac.....
............................................... 12
6. Other
Functions ......................................................................
.................................................................... 12
6.1 SOE
Log ............................................................................
.................................................................. 12
6.2
Communication ..................................................................
.................................................................. 13
6.3 GPS
Function .......................................................................
................................................................ 13
6.4 Print
..................................................http://www.mianfeiwendang.com/
doc/ad728c1408dd2282601e9dac....................................................
................................................ 13
6.5 Software
Supporting .....................................................................
....................................................... 14
7. Design
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Instructions ...................................................................
.................................................................. 14
7.1
Application ....................................................................
....................................................................... 14
7.2 Input/Output
Terminals ......................................................................
.................................................. 14
8. Setting
Rehttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacport ...............
................................................................................
.............................................. 20
8.1
Setpoints ......................................................................
......................................................................... 20
8.2
Controls .......................................................................
......................................................................... 21
8.3
Description ....................................................................
....................................................................... 21
9 User Manual
Introduction ...................................................................
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..................................................... 25
9.1 Front-panel
Plan ...........................................................................
..................http://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dac....
.................................. 25
9.2 LCD
Display ........................................................................
................................................................ 25
10
Appendix .......................................................................
..............................................................................
29
1. Introduction
High-speed bus power supply transfer system is an important part of the power
plant auxiliary system. Together with
gehttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacnerator-transformer
protection, excitation regulator and sync device, they play key roles to ensure
a safe and stable operation situation of the whole system.
MFC2000-1 was unveiled in 1997 and it is the first High-speed bus power transfer
device in domestic market. The Synchronization Capture Transfer Theory, also
known as Delayed in-phase Transfer Theory applied in this device is first
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proposed by Southeast University and Wiscom System Company together, which
reinforces the principle of Bus Power Supply Transfer. In January, 1997, the
first set MFC2000-1 was put into operation in No.11 generator (300 MWs) in
Wangting electric power plant. In 1998, MFC2000-1 was awarded Third Class
Science & Technology Advancement Prize of National Power Company and Second
Class Science & Technology Advancement Prize of East China Electric Power Group.
In 2000, MFC 2000-1 was upgraded to MFC2000-2.
2.1 Features
High-speed DSP and 14-bit high performance A/D converter are adopt in MFC2000-6,
which enable automatic frequency tracking, sampling and calculating as well as
fast and accurate amplitude, phase and frequency measurement.
Convenient Debhttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacug
320240 LCD display can show various pictures such as connection diagram, and
action process records and so on.
At most 16 events records and 55 s sampling waveform can provide objective and
worthy data for accident or abnormal situation analysis. All records can be
held when power is off. Waveform is saved as standard COMTRADE format, so it is
can be analyzed by general analyzing software. Dual-net Communication
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Function
Advanced Hardware
Crafthttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dac
Main modules adopt large-scale programmable logic chip and SMT technique as well
as multi-layer printed board.
Employ back-inserted and motherboard configuration and separated heavy and weak
currents to improve the anti-disturbance performance.
The device is installed with PC system management software, with main functions
as configuration, waveform reading, COMTRADE waveform analysis, recording event
reading & printing etc,.
Altitude: 4000m
Rated voltageDC220V/DC110V
Riphttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacple coefficient:
5%
AC current: 5A
Frequency50Hz
Current: 0.2A20A
Frequency: 30Hz65Hz
Frequency0.02Hz
Phase angle0.2
CPU bits: 32
DSP number: 1
AI9
DI14
DO (output)12
DOsignal: 20
DI records: 64
AC current
circuit:0.5VA/phasehttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dac
AC voltage circuit: Work continuously under 1.5 times the rated voltage.
2.2.17 Size
2.2.18 Weight
About 15Kg
3 Transfer Functions
3.1. Overview
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3.2 Initiating Methods
Source only by a sudden loss of motor bus supply voltage through the internal
bus under-voltage relay. The Under-voltage transfer can be implemented through
Fast Transfer (sequential or simultaneous), Delayed In-Phase Transfer, Residual
Voltage Transfer and Fixed Time Transfer when any of the
D_Usyqd: UV Init Vol Amp; D_Iwl: Under-current Value. D_Tsy: UV Init Delay.
D_jxdy:The setting UV Init Check Work Line Vol. Ugz:Work source voltage:
Igz:Work source current .
Umax
D_jxdy=0&&IgzDD_jxdy=1&&Ugz
Auto-trip Initiated Transfer means the transfer is initiated from Work Source to
Standby Source only, when the Work Source circuit breaker is tripped. The Auto-
trip Transfer can be realized through Fast Transfer, Delayed In-Phase Transfer,
Residual Voltage Transfer or Fixed Time Transfer when any of the mentioned
transfer criteria is satisfied. The Transfer will be blocked when any
lockout/blocking condition occurs. In this case, the device will either respond
to any transfer command or send trip
commands. Iwl:
Parallel transfer is widely used during startup and planned shutdown process.
With this method, the Standby source breaker is closed before Work Source
breaker is opened. The intent is to transfer power sources without interruption.
Prior to the transfer, it must be assumed that both sources are in synchronism
or in an acceptable range, which will prevent the motor bus voltage from
becoming dead if the circuit breaker fails to close and the other breaker is
tripped or overstressing the bus system and cause damage to the equipment.
In parallel transfer, if breaker A has been closed while the other breaker B
still remains closed status and not tripped within the predefined
http://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacparalleling time, the
auto-decoupling feature will open the closed breaker A to ensure a safe
operating environment,when the settingManTran Enable Decouplingis enable.
Note: On Parallel Transfer occasion, only Fast Transfer method can be attempted.
Parallel Transfer is usually used for two sources with the same frequency and an
acceptable phase angle.
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3.3.1.1 Automatic Parallel Transfer
Fast Transfer is being used at more and more power plants in an attempt to avoid
the delay involved with Residual Voltage Transfer. With this method, the standby
source breaker is closed almost immediately
afhttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacter the work breaker
is opened. Although the residual motor voltage is still high, the spinning
motors have no time to slip out of phase with the standby source, therefore the
transfer is relatively surge-free.
Fast Transfer assumes that the standby source is in phase with the work source.
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If for any reason it is not, extremely high voltages may be applied across the
motor terminals which are quite possible to destroy either the motor or the
station service transformer. In this case, a high-speed sync-check relay is
employed in MFC2000-6 to verify the phase angle before transferring so as to
avoid the unexpected matters.
This kind of transfer waits until the residual voltage on the isolated motor bus
has dropped to about 25% of rated voltage before reconnecting. The reason for a
so low residual voltage is because when
the standby source breaker is closed, the residual voltage maybe happens to be
substantially out of phase with the standby source voltage, the resultant
voltage applied across the spinning motor terminals may be as high as 1.25 times
the rated voltage, which
whttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacould produce a
starting current up to
7.5 times rated current and a starting torque of more than 9 times rated torque.
Any higher residual voltage would put unacceptable mechanical and electrical
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tresses on the system.
In Fixed Time Transfer, the motor bus is connected to the standby source after a
time delay when the voltage on the coasting motor bus has fallen to less than
0.25pu. In this manner, no matter what degree the phase angle is, the resultant
V/Hz will not exceed 1.33 V/Hz. However, this type of transfer may not be fast
enough to maintain the continuity of the whole process and have negative impact
on the whole system.
3.5.1 Lockout
No transfer will be initiated here until all lockout conditions are removed
(suppose no blocking exists).
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3.5.2 Blocking
A blocking occurs and MFC2000-6 enters into Wait-For-Reset state when any of the
following condition is active. A Wait-For-Reset state will not change to Ready-
to-Transfer state, even when these conditions are all removed; an additional
manual reset operation is a must.
3.5.2.2 ProtectBlock
This occurs when control input contact RLYBlock is closed. This blocking
will not be removed until MFC2000-6 is manually reset and the contact
RLYBlock open.
This blocking will not be removed until MFC2000-6 is reset manually and the two
breaker status contacts are different (one in open state, the other in close )
and the PTIS is closed.
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3.5.2.4 PT Fuse-Loss Blocking(PT Fuse-Loss) Transfer is blocked if the bus PT
fuse loss is detected. This blocking will not be removed until
Obviously, its meaningless to launch a transfer when the standby power source
actually loses its power. However, when the standby power source PT is under
repair, the standby voltage will not be detected, but as a mater of fact, the
standby source voltage is normal, hence transfer is permitted.
After the device is powered on, it will keep on checking some important hardware
such as CPU,
EEPROM. If any abnormal situation is detected, the device will enter into
blocking state. Of course, if CPU does not work completely, no checks will be
done and thus no blocking will be implemented. This kind of blocking will not be
removed until MFC2000-6 is manually reset and no Device
Fahttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacult Blocking is
detected.
4. Load Shedding
MFC2000-6 provides a two-stage load shedding function. Each stage has its own
voltage limit and time delay limit which can be set in the setting report
respectively. MFC2000-6 will supervise bus voltage after standby source switch
has been closed. If bus voltage and time delay both are beyond their limit
ranges, the device will issue load shedding command to cut off some loads.
Load shedding function is initiated only when the device implement transfer
function.
5. Initiate After-Accelerated
Prhttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacotection (AAP)
6. Other Functions
16 transfer logs, among which the recent 5 transfer records are supplied with
5s oscillographic
recording;
Breakers all open when electrify, breakers all closed when electrify, breaker
all closed when close standby, breakers all closed when closed work, breakers
all open when trip standby, PT isolating switch open, PT fuse loss, device
fault, work fake open, etc.
Command Records
incluhttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacde following
types: Modify SysSetting, Modify TranSetting,Modify ComSetting, The set point
over range when modifying
Initiating method
Transfer mode
Transfer method
Time, delta frequency, delta phase angle, bus voltages and branch current
when a transfer is
initiated
Time, delta frequency, delta phase angle, bus voltages and branch current
when a trip command
is issued
Time, delta frequency, delta phase angle, bus voltages and branch current
when a circuit
Time, delta frequency, delta phase angle, bus voltages and branch
curhttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacrent when a close
command is issued.
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Time, delta frequency, delta phase angle, bus voltages and branch current
when a circuit
These logs are stored in MFC2000-6 and will not be lost when device is reset or
powered on.
recording formats:
For three-phase bus voltage, work source voltage, standby source voltage and
branch current: 12data samples per cycle for2.5s (from100ms before initiating to
2400ms after initiating) and then, one effective value per 20ms will be recorded
within 2.5seconds.
6.2 Communication
The device has two RS485 ports connecting with DCS and ECS. Default protocol:
supporting MODBUS. Default baud rate: 38400bps.
6.4 Print
://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacparAll events can be
printed for analysis, research or archive.
7. Design Instructions
7.1 Application
Every auxiliary system branch of each generator unit should be equipped with one
separated MFC2000-6 device.
Remote/local is remote.
selection terminal.
or semi-auto is decided by
the setting;
Output
singlehttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dac
TrBlock single;
in TrBlock single.
Table 9.1 Input and Output Terminal Instructions DO Output ModuleDO Output
ModuleCPU CPU Module
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Figure 7.2 Panel Mount Cutout Dimension
8. Setting Report
All settings can be set manually through LCD screen. Before any modification,
users should input the correct password to ensure a valid operation.
10
11
12
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13
14
15 Parameter name ParTran Delta Vol ParTran Delta Freq ParTran Delta Phase
ParTran Trip Delay SimTran Close Delay Standby Close Delay FastTran Delta Freq
FastTran Delta Phase DIP Tran Delta Freq Lead Phase of DIP Lead Time of DIP
ResVol Tran Vol Amp UV Init Vol Amp. UV Init Delay SSUV Vol Amp Unit Full
Name Parallel Transfer Delta 0 20 Voltage Limit Hz Parallel Transfer
Delthttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9daca 0.02 0.50
Frequency Limit Parallel Transfer Delta 0.5 20.0 Phase Limit s Parallel
Transfer Trip 0.015.00 Delay Ms Simultaneous Transfer 1500 Close Delay Ms 0
120 Hz Fast Transfer Delta 0.12.0 Frequency Fast Transfer Delta Phase 0.5
60.0 Hz Delayed In-phase Transfer 0.1 5.0 Delta Frequency Lead Phase of
Delayed In- 30 120 Phase Transfer Ms Lead Time of Delayed In-1 150 Phase
Transfer Residual Voltage Transfer 20 60 Voltage Amplitude Under-voltage
Initiating 20 90 Voltage Amplitude s Under-voltage Initiating 0.10 5.00
Delay Standby-Source-Under- 5090 voltage Voltage Amplitude
Ranges Delhttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacay st
Loadshed Vol nd Loadshed Vol st Loadshed Delay nd Loadshed Delay 21 22 Comp
Delta Phase 1 Comp Delta Phase 2 Value 24 Fixed Time Delay 0.5-10.0 Fixed Time
Transfer DelayNote:
6 Relay Init Sequen Mode UV Init Sequen Mode Local ManTran Auto Mode Local
ParTran Mode value 10 10 10 10 10 10
10
1,0
1, 0
1, 0
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1, 0
1, 0
1, 0
1, 0
1, 0
1, 0
1, 0
1, 0
1, 0
1, 0 Full name Remote Control Mode Relay Initiated Seqential Transfer ModeUnder-
voltage Initiated Seqential Transfer ModeLocal Manual Transfer Auto ModeLocal
Parallel TransferMode Remote Parallel
Thttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacransferAuto
ModeRemote Parallel Seqential Transfer GroupUnder-voltage InitiatingFast
TransferLead Phase Transfer (Delayed In-Phase)Lead Time Transfer (Delayed In-
Phase)Residual-voltage Transfer1 load shedding2 load sheddingStandby Source
Under-voltage BlockingTransfer DevotedUnder-current Criteria Remote ParTran Auto
Mode Remote ParSequenTran 7 Group 9 Fast Tran 10 11 12 DIP Lead Phase Tran DIP
Lead Time Tran ResVol Tran st Loadshed nd Loadshed 15 StbLoss Block
AutoTripUnder-current 17 CRTA 18 Fixed Time Tran 19 20 UV Init Check Work Line
Vol ManTran Enable
ParTran means Manual Parallel Transfer, the transfer method of which must be
Fast Transfer.
and standby power are lower than their separate setpoints, the device will issue
command to
close the standby(work) breaker, and after the ParTran Trip Delay time, it
will trip the
work(standby) breaker.
SimTran Close DelayUnder simultaneous transfer mode, after the Trip command is
issued,
Standby Close Delay After the command to close the standby high-voltage side
breaker is issued, the command to close the standby Low-voltage side breaker
will be issued after this
delayed time.
FastTran Delta Freq and Delta Phase Under fast transfer, if the frequency
difference and
phase difference between work power and standby power are lower than the two
setpoints,
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the device will issue Close command. These setpoints are decided by the residual
voltage
characterhttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacistic and
standby breaker closing performance. If users want a high transfer success rate,
the setpoints could be set larger. If users need a high motor security, then the
setpoint
should be smaller.
DIP Tran Delta Freq: This is the prerequisite of Lead Phase Transfer. Default is
5HZ.
Lead Phase of DIPIf the frequency difference is lower than the setting DIP
Tran Delta
Freq, and the phase angle difference is within this range, the device will
issue closing
Lead Time of DIPIt depends on the total closing delay of standby breaker.
ResVol Tran Vol Amp Under residual voltage transfer, if the bus voltage is
lower than this
setpoint, the device will issue Close command. Default value is 25.
SSUV Vol Amp and Delay When the standby source voltage is lower than the set
amplitude and duration exceeds the delayed time, at the same time, the setting
SSUVB is
enabled, the device will block the transfer function. The default value is
80and 200ms separately.
1st Loadshed Vol and Delay, 2nd Loadshed Vol and Delay: Whether motors can be
started up
and the amount and capacity of all motors that will self-start. It is helpful to
cut off some
60%0.5s609.0s respectively
://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacarComp Delta Phase 1 To
compensate the phase difference between standby voltage and bus
voltage. Default value is 0. For example, supposed bus voltage and standby
voltage are in
phase, if UAN is adopted as standby voltage and bus voltage, then the initial
phase angle is
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0if UAN and UAB are adopted, the phase angle is 330; while if they are UAC
and UAB,
Comp Delta Phase 2To compensate the phase difference between work voltage and
bus
is set as Enable, the work breaker is tripped as well as the work branch
current is smaller
than this setpoint, the device enters Auto-trip logic. Default value is 0.5A
Fixed Time DelayWhen Fixed Time Transfer is initiated, after this delay time,
the device://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacpar
will issue a Close command without voltage difference, current difference and
phase difference analysis. The default value is 9s.
DCS system, and the local operations are prohibited. Vice versa. The default
value is 1.
Relay Init Sequen ModeThis control word decides the transfer method initiated
by external
UV Init Tran Sequen ModeThis control word decides the transfer mode initiated
by
Local ManTran Auto ModeThis control word decides the local manual Par transfer
mode
Local ParTran Mode This control word decides the local manual transfer mode.
The default
Remote ParTran Auto Mode This control word decides the remote manual parallel
transfer
Remote ParSequenTran Group When the control word is 1, the remote manual
transfer can only be parallel or sequential transfer. When the control word is
0, the remote manual transfer
UV Init This word will decide whether the under-voltage initiated transfer is
enabled.
0:Disable,1: Enable
DIP Lead Phase Tran It will decide whether this kind of transfer is enabled,
and the default
ResVol Tran It will decide whether this kind of transfer is enabled, and the
default value is 1. 0:Disable,1: Enable
1st Loadshed, 2nd LoadshedIt will decide whether this function is enabled, the
default value
is 0. 0:Disable,1: Enable
are met, the device will block the transfer function. On the occasion that
standby PT is out of
service for maintenance, the word should be disabled temporarily. In this case,
even the
blocking conditions are met, the device can still implement transfer operation.
When the standby source is under-voltage without blocking, only Residual Voltage
transfer and Fixed
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work breaker trips as well as the work branch current is smaller than the
setting Under-
breaker is tripped and the device enters into the status of work fake open.
Fixed Time Tran It will decide whether this kind of transfer is enabled, the
default value is
0. 0:Disable,1: Enable
when the motor bus loss voltage, Under-current Criteria is used. If it is set as
1, when the
RUNThe LED illuminates when the device runs normally, the LED will be blacked
out
lockout/blocking status, no
trahttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacnsfer is permitted.
ACT The LED illuminates when the device has finished the transfer operation
just now and
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WORKThe status indicator illuminates when the work power source works.
STANDBYThe status indicator illuminates when the standby power source works.
REMOTE The LED illuminates when the device is in remote operation mode,
otherwise, in
local mode.
MFC2000-http://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dac6 menu
structure is as follows
Frequency of Uab Ubc Uca and Ugz Uby: fab fbc fca fgz fby;
DIDisp(Control/Status Inputs)
All control/status inputs states are displayed (including status of two circuit
breakers, PT isolating switch etc).
ActRPT
TranDir:Transfer direction(Work-to-Bak,Bak-to-Work)
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Time, frequency difference, phase difference, bus 3-phase voltage and branch
current when the device is initiated.
Time, frequency difference, phase difference, bus 3-phase voltage and branch
current when tripping command is issued.
Time, frequency difference, phase difference, bus 3-phase voltage and branch
current when breaker is tripped.
Time, frequency difference, phase difference, bus 3-phase voltage and branch
chttp://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacurrent when closing
command is issued.
Time, frequency difference, phase difference, bus 3-phase voltage and branch
current when breaker is closed.
WarnRPT
Type(shown on device)
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StbLoss Block
BKS Open.E
BKS Closed.E
BKS Closed.CW
BKS Closed.CS
PT Fuse-Loss
blocked.
Fre Abnormal
TranMethodExit
when Electrified.
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Note Work Fake Open means the device detects the work switch auxiliary
contact is open, but the work branch current is higher than the setting Under-
current Value.
CMDRecord
events
SysSetting
TranSetting
ComSetting
SetSlop
Setting
bps 3 38400bps
485http://www.mianfeiwendang.com/doc/ad728c1408dd2282601e9dacNet1BaudRate 0
9600 bps 119200 bps 238400 bps 3: 115200bps485Net2BaudRate 09600
bps 119200 bps 238400 bps 3: 115200bps
Debug
Take the Local semi-auto parallel transfer from work to standby as an example.
Preparation
Operation
For the reason of screen size, we adopt abbreviation in some interface. The
contrast table is as flowing: Name
Transfer
Information
Time
Method
Direction
ResVShedding
Accelerated Protection
DIDisp
Setting
word
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