Professional Documents
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pavingexpert
com
Tony McCormack
Part 1 Introduction
Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 1
pavingexpert
com
Tony McCormack
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 2
Conveniences
No smoking
Phones off
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 3
2 - Laying methodology I:
Preparation, tools, skills required
Materials and sub-bases
4 - Alternative pavings:
flags, rigid construction, heavy duty construction for highways,
specialist applications such as speed control,
NOx elimination, decorative finishes.
Todays event will be split into four parts, with breaks between each part.
This first part introduces the presenter and his background in the installation
industry, along with experience in the training of installers in Britain, Ireland
and Europe. It also considers the market for concrete block paving (CBPs) in
Britain, Europe and North America in terms of volumes sold. It moves on to
look at the qualifications and training that are available in those countries,
and how contractors can organise themselves into effective trade groups.
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 4
Founded 1957
Developed UK NVQs
and Apprenticeship
programme for modular
paving industry
Advises manufacturers
and installers
throughout Europe,
North America and
Australia/NZ
The paving business was lead installation contractor in one of the first large-
scale installations of CBPs in northern England beginning in 1981 and
continued to play a key role in major CBP projects throughout the 1980s and
1990s.
Tony Jnr was primarily responsible for developing and writing the Modern
Apprenticeship Programme for modular paving on behalf of the British
Construction Industry Training Board. He was also responsible for creating
one of the National Vocational Qualifications (NVQs) used to teach modular
paving on-site.
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 5
The UK Market
This graph, based on data provided by Interpave in the UK, shows how CBP
sales initially declined following the banking crash of 2007 but are now
beginning to recover.
The biggest European market for CBPs remains Germany, which manufactures
most of its paving but also imports significant quantities from neighbouring
countries where labour costs are lower, notably Poland.
The USA and Canada act as a single market and were late in adopting CBPs,
which they refer to as Interlocking Concrete Paving (ICP), but are now
installing around 5 million square metres per year and this figure is expected
to grow quite quickly.
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 6
Low skills, no training, poor Low skills levels but some basic
H&S, poor welfare, cash training, good site behaviour,
economy H&S training, in-work benefits
This slide considers the two main groupings of paving installers in Britain:
those serving the residential market and those focussed on pubic and
commercial works.
1 - Paving Professionals full time installers with generally fair to good skill
levels, installing paving every day
2 Landscapers garden makeover businesses that occasionally install paths
and patios as part of the scheme. Generally low-to fair skill levels.
3 Builders all-rounders who will undertake patio and driveway
installation as an extension of their general building work. Generally low to
moderate skill levels
Business owners will often remain on the tools but may take a more
administrative or sales role as they age. A good wage can be made
throughout the year.
Labourers are often casual, with a high level of churn as workers come and
go. Pay is relatively low but generally above minimum wage. Skill levels are
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
variable: an operative with good skills and some leadership potential may be
promoted to gangerman and allowed to head their own installation team.
Most labourers are donkeys. Employed to do the heavy graft but take on no
responsibility or onerous tasks such as setting-out, measuring-up, etc.
Many residential gangs operate partly or entirely in the black economy, with
all payments, for materials, plant and labour, being done in cash and avoiding
as much record-keeping and tax administration as possible.
Commercial installers will undertake mostly hand-lay but there are specialist
machine lay installers that take on larger works (generally 2,500m or
greater)
Skill levels tend to be reasonable and there will usually be some element of
training.
Wages and benefits are generally slightly better than for residential workers.
All work will be done on a legitimate basis with full tax and insurance details
being recorded for all parts of the business.
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 7
Very few opportunities to specialise Often very little direct contact with site
in pavement engineering other than
blacktop LAs design and send drawings to QS to
prepare BoQ
Limited courses:
Notts Uni Contractor, often a sub-contractor, receives
Newcastle Uni BoQ, sets about cutting as many corners as
possible
Tend to rely on gaining experience
Some designs dont consider whats possible
through work rather than training
or practical as no site experience for LAs
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 8
UK Interpave
Manufacturers only - PCC trade body, part of MPA and BPCC
Budget c. 200,000 (3.6m ZAR)
Aims to set standards and policy for modular
paving
Pushes agenda for, say, CBPP, Suds, installation
guidance
Too often beset by political in-fighting
Poorly funded and officials employed on part-time basis
Often relies on goodwill of people like John Howe being given leeway
by employer
US ICPI
Promotes both manufacturers and contractors
Budget c. $2m (27m ZAR)
Aims to set standards and policy for modular
paving
Pushes agenda for, say, CBPP, (PICP) installation guidance
Full time staff, highly professional, overseen by board of trustees
This slide compares the trade bodies in the UK and the US.
The key difference to note is that the US body involves contractors along
with manufacturers, as well as designers, engineers, ancillary product
producers, aggregate suppliers, etc., so the body as a whole has a much wider
view of the trade as a whole.
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 9
Interlay
Independent but weak
65-70 members
Budget of c.50,000 (900,000 ZAR)
Manufacturer Approved
Marshalls, Bradstone, Brett, Natural Paving, etc.
Marshalls ~ 1,800 members - Brett ~ 180 members
Marketing aids, some training, big prize competitions
Budget of c. 1m (18m ZAR) for biggest scheme
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 10
This slide considers the skills expected within a residential installation team.
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 11
This slide considers the skills expected within a commercial installation team.
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 12
Previously:
4 year apprenticeship usually done as day release
Elsewhere:
Germany Pflastermeister 7 year apprenticeship highly skilled + well paid
The top level of qualification is level 2. This is quite low. A hairdresser, for
example, can get an NVQ up to level 4
Assessment take place on-site during actual work and there is little, if any,
written examination of knowledge or understanding. Candidates are
expected to put together a portfolio showing the type of work they have
successfully undertaken during their assessment period, which is usually 6-12
months.
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In the 4 years since its launch, only one UK contractor has qualified.
Other European countries tend to have some sort of formal training lasting 2-
5 years
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Slide 13
SA 1200 MJ Standard
Written 1984
Loosely equivalent to BS 7533
Focuses mostly on CBPs
Europe/N.America
Allow for frost heave
7533 covers all aspects of modular paving blocks, flags, kerbs, setts, cubs
and all popular materials which are concrete (pressed and wet-cast), natural
stone and clay. It also encompasses structural design, maintenance and
reinstatement. It is the most comprehensive standards document in
existence.
It is currently under review with the aim of condensing the current 13 parts
into a single document.
The South African Standard, SA 1200 MJ, is over 30 years old but contains all
the basics. Nothing in 1200 MJ is contrary to the content of 7533. While 1200
MJ is a useful precis of the standards required for modular pavement
construction, 7533 goes into far more detail, contains much more
information and guidance, includes cross-section drawings and layout plans,
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Pavingexpert.com Becoming Better With Paving Introduction South Africa August 2016
Northern Europe and North America have severe problems with frost heave
each winter and so their constructions methods are significantly different.
Most notably, their sub-bases are 3-4 times the thickness of those we can use
in temperate climates, and so build costs are, unsurprisingly, considerably
higher. In particular, they are severely limited in their use of concrete as a
bedding or haunching material due to repeated frost heave during winter
threatening to crack and crumble cast in-situ (so not pre-stressed) concrete
constructions.
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