Name _______________________

Skill Module Number: 4-4

Subject: Brake Pads

Objective:
At the conclusion of the module you will be able to explain:
how to replace the brake pads

Vehicle and tools required:

W211 vehicle
SDS
Torque wrench
2 Pliers

Required material:

SDS
WIS

Instructions:

1. Follow the instructions and answer the questions.

2. Ask your instructor if assistance is needed.
3. Stop at Instructor checkpoints for sign-off.

319 Mod 4-4 SBC Brake Pads (WJB) 5-9-02 1

1. Look up the work instructions on how to replace front brake pads on a W211.
(AR42.10-P-1600R).

2. List the tools that are required and why?

a. _____________________________________________________________
b. _____________________________________________________________
c. _____________________________________________________________
d. _____________________________________________________________

3. If the SBC is not Deactivated what could happen when working on the brake
system (Refer to the SBC Safety Sheet)?
________________________________________________________________
________________________________________________________________
________________________________________________________________

4. Deactivate SBC with SDS.

5. What is the pressure at the Memory sensor A73b2? ______________________

Stop Instructor checkpoint. _________________________________________

6. Compress the front brake pads in the same manner as you would if you were
replacing the pads.

7. What steps must be performed after installing new brake pads according to
WIS?
a. _____________________________________________________________
b. _____________________________________________________________

319 Mod 4-4 SBC Brake Pads (WJB) 5-9-02 2

8. Perform the procedure in the first step of the activation procedure.

9. Did you hear the SBC charging pump run? _____________________________

Why? ___________________________________________________________

10. Can the front brake rotor be turned by hand? ___________________________

Note: Dont turn the rotor to fast it might set a fault code!

11. Select F3 (9b).

12. What is the brake pressure at the SBC brake pressure sensors?
a. A7/3b3. ______________________________________________________
b. A7/3b4. ______________________________________________________
c. A7/3b5. ______________________________________________________
d. A7/3b6. ______________________________________________________

13. Can the front brake rotor be turned by hand now? ________________________

14. Select F2.

15. Follow the instructions in SDS.

16. Did the SBC automatically activate the warning buzzer in the Instrument
Cluster?
________________________________________________________________

17. Exit SBC and cycle the ignition switch.

319 Mod 4-4 SBC Brake Pads (WJB) 5-9-02 3

18. What will happen if the reactivation procedures are not carried out?
________________________________________________________________
________________________________________________________________

Instructor check point ______________

19. Torque wheel to 110 Nm.

20. Perform a short test on your vehicle, erase all DTCs and then repeat the short
test to insure that there are no any permanent faults. Show your instructor the
results of the short test.

If you have noticed any parts that need to be replaced on this vehicle, please inform
your instructor now.

Instructor check point ______________

319 Mod 4-4 SBC Brake Pads (WJB) 5-9-02 4