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SURFACEENGINEERING,SUIfACEINmUMENTATlON
&VACUUM
IICHNOlOGY
Abstract
Static or volurne expansion systemsare used to generateaccurately known pressuresin the high and medium vacuum range for
vacuum gauge calibrations. To determine the volume ratios in such systems,different methods can be used. We have tested the
method of using a spinning rotar gaugefor measuringpressuresbefore and after an expansionfor severalgasesand compared it with
two other independentmethods. The results of the volume ratios obtained with the spinning rotar gaugemethod were in agreement
(relative differences ~ 3 x 10-4) with the results obtained with either of the two other methods. (!;;)1999 Elsevier ScienceLtd. All
rights reserved.
Figs. 1 and 2 show schematically the static expan- with an approximate value of 1/109 = 9.2 x 10-3 (nomi-
sion systemsSE1 and SE2. At SE1 the initial pressure nally 1/101).The notations ofthe expansionratios are the
before the first expansion is measured by a quartz usual notations in our laboratory.
Bourdon spiral (QBS), at SE2 either a QBS or a piston We compared the SRG method with the gravimetric
gaugecan be chosen.The SE1 systemis used for gener- method in the caseof /4 and with the gas accumulation
ating calibration pressuresfrom 10-6 Pa up to 1 kPa method in the caseof f,.
in volume V5, while SE2 is regularly used for generat-
ing pressures in the range 0.1 Pa up to 1 kPa in 2.1. Determinationo.f{ with the R'asaccumulationmethod
Vii.
At SEl we have determined the expansion ratio For the measurementoffl with the gas accumulation
method [5] a piston gauge was used to establish the
V6 initial pressurein VI and a newly calibrated quartz Bour-
(1)
f4=~ don spiral (QBS) for measuring the pressurein V6 after
with an approximate value of 1/250 = 4 x 10- 3 (nomi- repeated expansions.To correct for temperature gradi-
ents between the vesselsand temperature changesayer
nally 1/234),at SE2 the expansion ratio time (temperature drifts), 7 calibrated PTIOO sensors
were attached to the vessels.The temperature correction
V1
h=" V1+ V3+
(2: term was calculated in a different way as compared to
Ref. [5], as discussedin the appendix.
The measurementprocedure was the following: Before
the first expansion, with valve VI open and valve V2
-- closed,a pressureof 100.39kPa nitrogen was established
'" in VI with the piston gauge.Mter slowly closing VI (the
pressureis kept constant by the piston gauge),the temper-
'@.{ Vs
711 ature of VI was measured,and by opening of valve V2 the
\ """---""
/ gas was expandedinto the evacuatedvolumes V3 and V6.
Mter pressurerelaxation, the temperaturesof the sensors
1"'" / GAS
on V6wereread out and the readingofthe QBS taken. For
the following expansionvalve V2 was closed,the pressure
"'" INLET of 100.39kPa was re-established,the temperature of
PUMPSYSTEM VI was measuredand the amount ofgas expandedagain.
Since V3 and V6 were not evacuatedbetweenthe expan-
Fig. 1. Schemeof the static expansion systemSE1 usedat PTB, which sions,the pressurecontributions of all expansionsadd up
is used as primary standard to generate pressuresin vacuum from to the final pressure.Under isothermal conditions, the
10-6 Pa to 1 kPa. Volumes are denoted with slanted letters plus sub- pressurein V3and V6after n expansionsis [5]
scribednumbers,valveswith normalletters and numbers.QBS: Quartz
Rourdon sniral manometer. UUT: Unit under test. 1)" = 1)r (1 -fl )nl (3)
K. Jousten et al. Vacuum 52 (1999) 491-499 493
In OUT case, n = 25 expansions were carried out for each gas about 40 DCR data pairs were taken in the
(P25= 20.59kPa) to improve the accuracyof the pres- pressurerange above mentioned.
SUTemeasurementand to reduce the standard deviation Since relative short-term fluctuations of the offset are
off1' typically of the order of 0.5%, we measured the offset
before the measurementsover a period of time of several
l.2. DeterminationQf{ with the SRG method hours to improve the statistical uncertainty. This proce-
dure has the advantage that the offset can be measured
The deceleration rate (-miro) (DCR-reading) of the with low uncertainty caused by random fluctuations,
rotor of an SRG correspondsto a pressurereading by [7] but the disadvantage that possible offset drifts and
short-term changesduring the measurementscannot be
-w detected.Therefore we decided to measure the offset in
(4)
p=K~ a different way at SE! (seebelow).
Before each series of measurement we checked tho-
with
roughly that neither leaks nor outgassing would signifi-
cantly affect the succeedingmeasurements.
7tpdc
K= (5)
?Off
2.3. Determinationo.f~ with the SRG method
p and d are the mass density and diameter of the rotar,
c the mean thermal velocty and (Jthe effectiveaccommo- The SRG method was applied to the determination of
daton coefficent of tangential momentum on the rotar 14 in the same manner as described in the preceding
surfaceof the gasparticles.In Eq. (4) the deceleratoncate section.The SRG was installed at the vesselV5 (cf. Fig. 1).
(-w/w) ==DCR is corrected for an pressurendependent In this casethe offset was determined separatelyfor each
offset OFF (also called residual drag) [7-9]: measuredpoint, so that the measurementswere made in
the following arder: Measurement of offset at residual
=DCR DCR' OFF (6)
pressurebelow 10-6 Pa, expansion of gas from V6 into
w V5 to generatethe higher pressurePl to be measuredwith
the SRG (DCR), closing of valve V7 and pumping clown
where DCR' is the indicated deceleration cate including
V5 to residualpressure,taking the offsetreadingagain,
the offset.
isolating V5 from the pump system,opening valve V7 to
/ was determined with the SRG method in the follow-
generatethe lower pressureto be measuredwith the SRG
ing manner (cf. Fig. 2): An SRG was installed on vessel
(DCR2), evacuation of V6 and V5 and starting again. 10
V6 (in the position of UUT in Fig. 2). Before the measure-
data pairs were taken in each measurementserieswith
ments, its offset was measured ayer a longer period of
Pl in the rangefrom 0.4 to 4 Pa. As test gaseswe used
time (several hours) at a pressure below the resolution
helium, neon, nitrogen, argon and xenon.
limit of the SRG (10-6 Fa). For the measurements,
a pressure between 0.3 and 30 Pa was established in
2.4. Determinationof~ with the gravimetric method
volumes Vi, V3 and V6, while the valves between the
using distilled water
volumes were apenoThe deceleration cate DCRi of the
SRG was taken. Then VI was isolated by slowly closing
The large volume Vs of SE1 (Fig. 1) had been deter-
valve V2, and V3and V6were evacuatedto a level where
mined, when the systemwas commissionedin 1969.First
the DCR signal showed its typical offset fluctuations.
of all, the vesselwas weighed empty (air filled). Then the
The gas retained in VI was then expandedinto V3 and
V6, and a second reading DCRz was taken. Under iso-
vessel was filled with distilled water to about i of its
volume and evacuatedfor 48 h by a water jet pump for
thermal conditions and with a perfectly linear DCR vs.
pressure characteristic (i.e. K = consto in Eq. (4, the degassing.Finally, the volume was compJetelyfilled with
ratio DCR1/DCRz would give the volume ratio R1 = fl1.
distilled water and evacuatedagain for severalhours. All
flangeswere positioned on top of the vesseland remained
Both requirements were not fulfilled; however, We had
open to avoid air enclosures.Since the flanges were not
typical temperature differencesbetween VI (temperature
TI) and V6 (T 6) of Ti - T 6 = 0.3K. We correctedfor on the sameheight, sealedPlexiglas tubes were mounted
on the flanges,so that the water was completely filling the
isothermal conditions by
stainlesssteelvessel.The additional volume in the Plexig-
(~ ) = (~ )
DCR2 corr DCR2 ~.
meas T 1 (7)
las tubes was later subtracted from the resulto After
measuring the temperature and temperature gradient of
the water in the vessel,the weight ofthe water filled vessel
The non-linear DCR Ys. pressure characteristic was was measured.Part of the water was then used to deter-
linearised as describedin Section 3.2. Three difTerentgas mine its density. After correcting for difIerent buoyancy
species(He, N2, Ar) were usedwith the SRG method, and of the stainless steel vessel and the weights in air, the
494 K. Jousten et al. Vacuum 52 (1999) 491-499
volume could be determined with a total standard uncer- was fitted by a second order polynomial
tainty of 1 x 10-4, including the uncertainty due to vol-
ume changesof the vesselunder air pressure,when the
g(DCRJ = ao + alDCR1+ a2DCRi (11)
vesselis evacuated.These changeswere also measured. with a least-squaresformalism (Marquard-Levenberg
In a similar manner, the smaller volume V6 was mea- algorithm [11]). This function was used to extrapolate
sured three times. The results are shown in Table 4. each DCR ratio to zero pressureby
3. Evaluation of data
Table 2 Table 3
Uncertainty budget of the determination off = 9.188x 10-3 with the Expansion factor h (Eq. (2)) in the static expansionsystemSE2 as
gas accumulation method (this investigation) determined with the SRG and the gas accumulation method.
R' = <111)' is the value including the additional volumes during the
Uncertaintv due to Standard Relative measurementsand is therefore identical to the mean linearised DCR
uncertainty standard ratio (Eqs. (12) and (13)). The uncertainty given is the experimental
uncertaintv standard deviation of the mean for all gases
Fig. 3. Measured temperature-correctedDCR/DCR2 ratios for three sion measurements,we measured an offset value of
(1.969:!: 0.003)x 10- 6S-1 (unfortunately a rather high
gasesin dependenceof DCR with the offset value fitted. The measure-
ments were made to determine the expansion ratio J (Eq. (2)) at SE2. value). The typical short-term variations were 0.015x
10-6S-1. No frequency dependenceof the offset was
found between 405 and 415 Hz within the statistical
uncertainties. At the end of the measurementseries,we
measurementand haveconsiderablehigher uncertainties. determined an offset of (1.961:!:0.003)x10-6S-1,
Table 2 shows the uncertainty budget of the present so that all fitted offset data lie within the range of the
determination according to the ISO guideline [12]. two measured values. If the offset in these measure-
Fig. 3 shows the corrected DCR ratios according to ments is deliberately changed by + 1 x 10- 8 S-1 (a
Eq. (7) for helium, nitrogen and argaDoThe curves could relatively change of 0.5%) the ao value of the fit poly-
be fitted with the following polynomials of secondarder: nomial changesby +0.9 (0.8%). This shows the import-
g(He) = (108.90 ::t0.09) - (4343 ::t 70)DCR1 ance of a correct offset value determination. It should be
noted that the offset value is about equal to the measure-
- (8.49 ::t 0.12)x 105DCRf, ment signal DCR2 for the lower starting pressures at
0.3 Pa. A presupposition of the determination of the
g(N2) = (108.99::t 0:11)- (4902 ::t 95)DCR1
offset value by the fit is that the offset does not change
- (1.089::t 0.018)x 106DCRf, significantly during the measurement series, so that it
must not have any significant frequency dependenceand
g(Ar) = (108.88::t 0.14) - (3724 ::t 99)DCR1
no temperature drift on the rotar.
- (6.86 ::t 0.15)x 105DCRf. (15) For the secondexperiment at SE1 we had decided to
measure the offset after each measured pressure point
The first, constant terms (ao) of the polynomials agree and to subtract it from the signal.
within their statistical uncertainties.Therefore, the DCR Since the expansion ratio 14 in SE1 was lower valued
ratios extrapolated to zero pressureare not significantly than h in SE2, the range of suitable starting pressures
different betweenthe gasesand it is justified to calculate before expansion to be measured with the SRG was
the mean from all data. reduced. In the case of SE1 we used two SRa..;
496 K. Jousten et al. Vacuum 52 (1999) 491-499
6. Conclusions
(not 1) of the gas changesby an additional d T between Basically, the sameequation is found on p. 8 of the NPL
the 2nd and 3rd expansion. This sums up to l' d T jT + report [5], but in Eq. (A.8) each term in the brackets has
'dTjT = i dTjT, which is different from dTjT. The an additional temperature correction term due to tem-
more expansionsare done, the larger the error becomes. perature differencesbetween the small and large vessel
In the following, we deduce a temperature correction and due to temperature drift.
which includes both gradients betweenvesselsand drift: Sincethe two temperaturesT o and T 1 are very similar
As in the NPL report, we assume that the initial (both gradients and total drift over a dar are not larger
pressurePois constant. After the first expansionwe have than 1 or 2 K), their ratios are always close to 1. There-
fore, we expressthe temperature ratios as
~
(TO)1
= (PJ1(TJ1
(V1+ yo) (A.1)
~ = 1 + (T Jn - (T o); = 1 + ~ . (A.9)
/
1 ,.,.;:,
c"'"
-(PoYo
o2
(PJ1V1 (PJ2(V1+
T ) + (T ) =
11
(T )
12
yo)
' fA.3)
'-r-'
' c'i "
(PJ2 ~
= Po y;iv;
(i/2T '1
v, (T,
+ (PJ1~~-v; ~ )?
(A.4)
I
v
(PJ2 = Po 1/- .J.. V.
Vn I (~" + V..
-(T,)"
"'- J
(A.S)
R=~~
Vo
Vo
Vo + Vi
{A. 12)
'v,..~TO/2 -v;;~
- (Toh
VI
For the 3rd expansion we find -= -f (A.!3)
Vn+ VI
PoYo (P1hV1 (PJ3(V1 + yo)
-+= (A.6) From Eq. (A.1O)(and the geometric series):
(TO)3 (TJ2 (TJ3'
(PJn - (1 - f)" + (X)
and if Eq. (A.S) is inserted becomes = - (1 - f)" + f(X (A.14)
l'
<PJ3
Vo
= Po Vo+ Vi -
(
(~
[_\To
) +
V,~ (T.)~
Po
or
3 Vo+ V1(To)2 (PJn'
+ (tl - (A.15)
\2 (T J3 f=
V1 \~. Po}
.J../
(A.7)
\"V;;~/ ~-" Ir cx= O,this simplifies to
Ifthis procedureis continued until the nth expansion,the l'1 - (PJn\ l/n
result for (PJn, the pressurein the large volume after the f= ~ \ Po) (A.16)
nth expansion is
which is basically Eq. (1) for R = f-1 on p. 8 of the NPL
reporto
The easiestway t{) solve Eq. (A.15) forfis to carry out
2 (T Jn the following algorithm:
I (~ Calculate f without the temperature correction term
V;) (IX= O)according to Eq. (A.16).
Use this approximate value offto calculate IXaccord-
(A.8)
] ing to Eqs. (A.11) and (A.13).
K. Jouslen el al. / Vacuum 52 (1999) 491-499 499
Insert IXand the uncorrectedfin the right-hand sirle of [3] Bergoglio M, Calcatelli A, Marzola L, Rumanio G. Vacuum
Eq. (A.15) to obtain the temperature-correctedf 1988;38:887-91.
This procedure works well, becausef(Xis much smaller [4]Jousten K, RupschusG. Vacuum 1993;44:569-72.
[5]Elliott KWT, Clapham PB. NPL Report MOM 28, 1978.
than both 1 and the pressureratio Pl/PO(IXis typically of [6]Berman A, Fremerey JK. J Vac Sci Technol A 1987;5:2436-9.
the order of 10-4 while Pl/POis ofthe order ofO.01...0.1). [7]Fremerey JK. J Vac Sci Technol A 1985;3:1715-20.
The relative error due to this approximate algorithm is of [8]McCulloh KE, Wood SD, Tilford CR. A 1985;3:1738-41.
the order of 10-8 for IX= 1.3X 10-3 andf= 10-2 and [9]Choi S-H, Dittmann S, Tilford CR. J Vac Sci Technol A 1990;8:
can therefore be neglected. 4079-85.
[10] Dymond JH, Smith EB. The virial coefficientsof gases- A critical
compilation. Oxford: Clarendon Press, 1969.
[11] Press W. et al., Numerical recipes in C, Cambridge: Cambridge
References
University Press, 1995.
[12] Guide to the expression of uncertainty in measurement,Inter-
[1] Poulter KF. J Phys E 1977;10:112-25. national Organisation for Standardisation (ISO), Geneva,
[2] Jitschin W, Migwi JK, Grosse G. Vacuum 1990;40:293-304. 1993.