Important Notes

Sl NO Details
1 HDPE Heat Fusion Welding ASME B 31.3

2 Refernce for Heat Fusion Welding E:\Notes Book\126285757-A

3 Procedure for HDPE Heat Fusion Welding E:\Notes Book\a_w_C-1014

4 B31.3 Weld Sapcing Requirement E:\Notes Book\ANS.png

5 ASTM E 709 Magnetic Particel Testing Methods E:\Notes Book\ASTME 709

6 Welding M/c Calibration error: 300 - 289.7 = 10.3

10.3 300 = .034333 = 3.4%

Duty Cycle Calculation :

A= Adjusted duty cycle a

S= Specified current at r
I= Desired (or actual) we
R= Rated duty cycle (i.e

Example:- Duty Cycle is percentage

Yes, if your rated output
But if I want to run 340a
That was the purpose of
E:\Notes Book\calculation fo
AWS D1.1 Wind Speed Max allowable :

Electrode Allowable Atomospheric

AWS D1.1 exposed hours

AWS D1.1 Fillet Weld Size

B31.3 Fluid service

 D catagory- fluids 1) Its should ne non Toxic an
2) Pressure should not exce
3) Design Max Temp should
4) Design Min Temp should

M catagory- fluids 1)service which is most harm

N Category Fluids 1) Piping which is mostly co

B 31.3 Pipe bends

B31.3 Welding Reference

B31.3 Socket Weld

B31.3 Flanges
B31.3 Expansion Joint

B31.3 Threaded Joints 1) Mostly used for M-fluid s

para:314.1 2) Try to avoid at cyclic , cor
3) Thread Sealing componen
4) Try to avoid to use maxim

B31.3 Lateral Expension

B31.3 Alignment
B31.3 Socket and fillet weld requiredment
B31.3 Preheat

B31.3 PWHT
B31.3 HDPE Visual Acceptance

B31.3 HDPE Visual Acceptance

 Notes

Notes Book\126285757-ASTM-D2657-07.pdf
Notes Book\a_w_C-1014_Fusion_Procedures.pdf

Notes Book\ANS.png

Notes Book\ASTME 709 08.pdf

0 - 289.7 = 10.3 Amphs set 300

3 300 = .034333 = 3.4% Actual reading 289.7

= Adjusted duty cycle at desired welding current. (percent)

= Specified current at rated duty cycle. (amps)
Desired (or actual) welding current (amps).
= Rated duty cycle (i.e. at current S). (percent)

ty Cycle is percentage of 10-minutes that unit can weld at rated load without overheating.
s, if your rated output is 40%, you can run 4 minutes out of 10. But when can you run it nonstop? This formula will tell
t if I want to run 340amps, do you know that if you run 4minutes, out of 10, you will exceed the limits of this machine
at was the purpose of my post, to show a relationship between duty cycle and output amps. Because 40% does not co
Notes Book\calculation for duty cycle.pdf
ts should ne non Toxic and Non Flamable service
Pressure should not exceed 150 PSI (11 Bar)
Design Max Temp should not exceed More than 186 degree c
Design Min Temp should not below -29 degree c

ervice which is most harmful to human tissues and Explosure

Piping which is mostly coverd at this code

slip on flange
Mostly used for M-fluid services and D fluids
Try to avoid at cyclic , corrosiona and errosion
Thread Sealing components shall not be used and to be seal weld
Try to avoid to use maximum stress and thermal expansion
nstop? This formula will tell you that if I only run at 200amps, I can run 100% duty cycle.
d the limits of this machine?
. Because 40% does not cover the WHOLE range of output, only one amperage.
 CEV Calculation
CEV Formula
C+(Mn)/6+(Cr+Mo+V)/5+(Ni+Cu)/15

C Hardness and strength

Mn Toughness and strength
Cr High Temp crossion resistance
Mo High Temp crossion and creep resistance
V Hardness and strength
Ni Low temp Crossion and creep Resistance
Cu Crossion Resistance